CN104129642A - Automatic material feeding and discharging system of freeze-drying unit and material feeding and discharging method - Google Patents
Automatic material feeding and discharging system of freeze-drying unit and material feeding and discharging method Download PDFInfo
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- CN104129642A CN104129642A CN201410329923.1A CN201410329923A CN104129642A CN 104129642 A CN104129642 A CN 104129642A CN 201410329923 A CN201410329923 A CN 201410329923A CN 104129642 A CN104129642 A CN 104129642A
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Abstract
Provided are an automatic material feeding and discharging system of a freeze-drying unit and a material feeding and discharging method. According to the automatic material feeding and discharging system, at least two material feeding platforms are arranged on the material feeding side of the freeze-drying unit, at least two material discharging platforms are arranged on the material discharging side of the freeze-drying unit, fed material transfer devices are arranged between the feeding platforms and the freeze-drying unit, and discharged material transfer devices are arranged between the discharging platforms and the freeze-drying unit. The material feeding and discharging method comprises material feeding and material discharging, wherein the material feeding comprises the steps that 1, a freeze dryer sends a material feeding request, and the material feeding platforms perform material feeding; 2, if the material feeding platforms complete material feeding at the same time, the fed material transfer devices catch materials according to the set order, and otherwise, the fed material transfer devices catch the materials according to the order of material feeding; 3, bottle bodies with materials move to the freeze dryer; 4, if the target freeze dryer does not process all the fed materials, operators need to return to the step 2; 5, if other freeze dryers have material feeding requests, operators need to return to the step 1; 6, material feeding is stopped, and a material feeding cycle is quit. The automatic material feeding and discharging system of the freeze-drying unit and the material feeding and discharging method have the advantages of increasing material feeding and discharging speed and improving material feeding and discharging order performance.
Description
Technical field
The present invention relates to automatic feed/discharge, relate in particular to freeze-drying unit automatic feed/discharge system and input and output material method.
Background technology
Along with China is medical, food service industry is in line with international standards, pharmaceutical industry is more and more paid attention to the freeze-drying of product and transhipment, existing freeze dryer automatic feed/discharge mode is: 1, charging: the cillin bottle after partly jumping a queue is realized to charging and carried by charging integrating device, bottle-sorting device, by charging push rod, pushed and entered freeze-drying machine partition board; 2, discharging: complete freeze-dry process week after date, by kick-off arm, the bottle of heap row on freeze-drying machine partition board is pushed to discharging, proceed to Cover-rolling machine and subsequent handling, whole input and output material process is controlled by control system completely, do not need manual intervention, avoid artificial contact product, prevented the pollution of product transport process.From bottle transport speed, this charging/discharging device can meet the demands substantially for the freeze dryer equipment of single line separate unit, but for many whole lines of freeze dryer, in use has the following disadvantages:
1, adopt single input and output material platform to carry out the input and output material of freeze-drying unit, because the turnover bottle speed of charging discharging platform and input and output material transition apparatus push away bottle to freeze-drying unit, catch the speed of bottle and do not mate, cause dolly often in wait state, freeze dryer input and output material speed is low.
2, because need share bottle delivery track, the charging of downstream end freeze dryer affects the discharging of upstream extremity freeze dryer, and the discharging of upstream extremity affects the charging of downstream end, therefore between many freeze dryers, has the mutual conflict in demand; And the control between each system is complicated, when a certain system breaks down, easily affect the input and output material operation (freeze-drying unit scale is larger, more influenced) of whole line.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, and a kind of freeze-drying unit automatic feed/discharge system and input and output material method that improves input and output material speed and input and output material order is provided.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
A kind of freeze-drying unit automatic feed/discharge system, described freeze-drying unit feed side is provided with feeding platform, exit side is provided with discharging platform, described feeding platform or discharging platform are made as at least two, between described feeding platform and described freeze-drying unit, be provided with charging transition apparatus, between described discharging platform and described freeze-drying unit, be provided with discharging transition apparatus.
Further improvement as technique scheme:
Described feeding platform, discharging platform are all made as at least two.
Described freeze-drying unit comprises at least two freeze dryers, and many described freeze dryers are that straight-though arrangement is arranged, and the inlet point of each freeze dryer is consistent with discharging opening direction.
The layout on line of described feeding platform, discharging platform is all parallel with the layout on line of described each freeze dryer.
Described charging transition apparatus comprises charging travelling car, and described charging travelling car can move back and forth along the arranged direction of freeze-drying unit, to dock separately with each freeze dryer of feeding platform or freeze-drying unit.
Described discharging transition apparatus comprises discharging travelling car, and described discharging travelling car can move back and forth along the arranged direction of freeze-drying unit, to dock separately with each freeze dryer of discharging platform or freeze-drying unit.
Described feeding platform, discharging platform are collection bottle platform.
The present invention further provides a kind of input and output material method based on above-mentioned discharging system, comprise charging and discharging, charging comprises the steps:
S1: target freeze dryer sends charging request, and feeding platform is at least two, and a plurality of feeding platforms are carried out charging simultaneously, enter next step;
S2: feeding platform completes after charging, send charging settling signal, charging transition apparatus moves to this feeding platform and catches material, if a plurality of feeding platforms complete charging simultaneously, by setting sequencing, complete successively and catch material, otherwise the feeding platform that first completes charging is first caught material, then enters next step;
S3: charging transition apparatus is positioned to target freeze dryer, the bottle of charging transition apparatus being caught to material moves to target freeze-drying machine partition board, completes charging, enters next step;
S4: if target freeze dryer does not complete all shelf chargings, return to step 2, otherwise enter next step;
S5: if other freeze dryers exist charging request in freeze-drying unit, return to step 1, otherwise enter next step;
S6: stop this feeding platform charging action, exit feed cycle.
Further improvement as technique scheme:
Discharging comprises the steps:
S1: target freeze dryer sends discharging request, the platform of discharging is simultaneously prepared discharging, enters next step;
S2: discharging transition apparatus is positioned to target freeze dryer, catches material to the bottle of target freeze-drying machine partition board, completes and catches after material, enters next step;
S3: discharging transition apparatus is positioned to selected discharging platform, to catch material bottle and push to discharging platform, if a plurality of discharging platforms are ready for sending signal simultaneously, by setting sequencing, complete successively propelling movement, otherwise the discharging platform of first ready for sending signal first pushes, complete after propelling movement, then enter next step;
S4: if target freeze dryer does not complete and all the discharging of target freeze-drying machine partition board returned to step 2, otherwise enter next step;
S5: if other freeze dryers exist discharging request in freeze-drying unit, return to step 1, otherwise enter next step;
S6: exit the discharging cycle.
After completing steps 3, discharging platform is carried out bottle discharging, and after discharging completes, discharging platform sends discharging settling signal.
Compared with prior art, the invention has the advantages that:
The present invention arranges a plurality of input and output material platforms, a plurality of input and output material platforms effective input and output material speed that improved is set, as when wherein a feeding platform is caught material, other feeding platform can be carried out charging; Meanwhile, when input and output material platform completes corresponding actions simultaneously, by setting sequencing, complete successively and catch material, effectively avoided the phenomenon of input and output material transition apparatus idle waiting, guaranteed the order of input and output material simultaneously.Further by input and output material transition apparatus, the arranged direction along freeze-drying unit moves back and forth in the present invention, can realize the independent input and output material of each freeze dryer to freeze-drying unit, make the input and output material of each freeze dryer separate, effectively avoided many freeze dryers interactional problem when input and output material, effectively guarantee the order of input and output material, improved safety and the reliability of equipment operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention in concrete application.
Fig. 2 is the diagram of circuit with the feed process of freeze-drying unit automatic feed/discharge system.
Fig. 3 is the diagram of circuit with the discharging method of freeze-drying unit automatic feed/discharge system.
In figure, each label represents:
1, feeding platform; 2, discharging platform; 3, charging transition apparatus; 31, charging travelling car; 4, discharging transition apparatus; 41, discharging travelling car; 5, freeze-drying unit; 51, freeze dryer.
The specific embodiment
As shown in Figure 1, the freeze-drying unit automatic feed/discharge system of the present embodiment, freeze-drying unit 5 feed sides are provided with feeding platform 1, exit side is provided with discharging platform 2, in freeze-drying unit 5, the feed side of each freeze dryer 51 is positioned at the same side of freeze-drying unit 5, in freeze-drying unit 5, the feed side of the exit side of each freeze dryer 51 and each freeze dryer 51 is oppositely arranged, feeding platform 1 or discharging platform 2 are made as at least two, in the present embodiment, feeding platform 1, discharging platform 2 is all made as at least two, between feeding platform 1 and freeze-drying unit 5, be provided with charging transition apparatus 3, between discharging platform 2 and freeze-drying unit 5, be provided with discharging transition apparatus 4.A plurality of feeding platforms 1 and discharging platform 2 effective input and output material speed that improved is set, take in the present embodiment feeding platform 1 as two be example, when wherein a feeding platform 1 is caught material, another feeding platform 1 can be carried out charging, make feed rate faster, and improved charging order.
In the present embodiment, freeze-drying unit 5 comprises at least two freeze dryers 51, and many freeze dryers 51 are straight-though arrangement layout, and the inlet point 52 of each freeze dryer 51 is consistent with discharging opening 53 directions.The layout on line of feeding platform 1, discharging platform 2 is all parallel with the layout on line of each freeze dryer 51.
In the present embodiment, charging transition apparatus 3 comprises charging travelling car 31, and charging travelling car 31 can move back and forth along the arranged direction of freeze-drying unit 5, docks separately respectively with each freeze dryer 51 of feeding platform 1 or freeze-drying unit 5, realizes charging; Discharging transition apparatus 4 comprises discharging travelling car 41, and discharging travelling car 41 can move back and forth along the arranged direction of freeze-drying unit 5, docks separately respectively with each freeze dryer 51 of discharging platform 2 or freeze-drying unit 5, realizes discharging.Charging transition apparatus 3 and discharging transition apparatus 4 move back and forth along the arranged direction of freeze-drying unit 5, realized the independent input and output material of each freeze dryer 51 to freeze-drying unit 5, make the input and output material of each freeze dryer 51 separate, effectively avoided many freeze dryers 51 interactional problem when input and output material, effectively guarantee the order of input and output material, improved safety and the reliability of equipment operation.
In the present embodiment, feeding platform 1, discharging platform 2 are collection bottle platform.Upstream active conveying bottle equipment one row or the multiple row of feeding platform 1 are delivered in feeding platform 1, after charging bottle bottle is full, travelling car 41 is caught bottle to travelling car 41 by the bottle integral body on feeding platform 1, dock with freeze dryer 51, bottle integral body is pushed to freeze dryer 51 flaggies, thereby cause input and output material bottle bottle feeding speed and dolly to push away bottle to the speed of freeze-drying casing, do not mate.Therefore, a plurality of feeding platforms 1 and discharging platform 2 arranges effective input and output material speed that improved.
Fig. 2 to Fig. 3 shows the input and output material method of the freeze-drying unit automatic feed/discharge system of above-described embodiment, comprises charging and discharging, and charging comprises the steps:
S1: target freeze dryer 51 sends charging request, and a plurality of feeding platforms 1 are carried out charging simultaneously, enter next step;
S2: feeding platform 1 completes after charging, send charging settling signal, charging transition apparatus 3 moves to this feeding platform 1 and catches material, if a plurality of feeding platforms 1 complete charging simultaneously, by setting sequencing, complete successively and catch material, otherwise the feeding platform 1 that first completes charging is first caught material, then enters next step;
S3: charging transition apparatus 3 is positioned to target freeze dryer 51, the bottle of charging transition apparatus 3 being caught to material moves to target freeze dryer 51 shelves, completes charging, enters next step;
S4: if target freeze dryer 51 does not complete all shelf chargings, return to step 2, otherwise enter next step;
S5: if other freeze dryers 51 exist charging request in freeze-drying unit 5, return to step 1, otherwise enter next step;
S6: stop this feeding platform 1 charging action, exit feed cycle.
The method, when feeding platform 1 completes charging simultaneously, completes successively and catches material by setting sequencing, has effectively avoided the phenomenon of charging transition apparatus 3 idle waiting, has guaranteed the order of charging simultaneously.
As Fig. 3, discharging comprises the steps:
S1: target freeze dryer 51 sends discharging request, the platform of discharging simultaneously 2 is prepared discharging, enters next step;
S2: discharging transition apparatus 4 is positioned to target freeze dryer 51, catches material to the bottle of target freeze dryer 51 shelves, completes and catches after material, enters next step;
S3: discharging transition apparatus 4 is positioned to selected discharging platform 2, to catch material bottle and push to discharging platform 2, if a plurality of discharging platforms 2 are ready for sending signal simultaneously, by setting sequencing, complete successively propelling movement, otherwise the discharging platform 2 of first ready for sending signal first pushes, complete after propelling movement, then enter next step;
S4: all to the 51 shelf dischargings of target freeze dryer if target freeze dryer 51 does not complete, return to step 2, otherwise enter next step;
S5: if other freeze dryers 51 exist discharging request in freeze-drying unit 5, return to step 1, otherwise enter next step;
S6: exit the discharging cycle.
The method simultaneously during ready for sending signal, successively completes propelling movement by setting sequencing at discharging platform 2, has effectively avoided the not busy phenomenon of waiting for of discharging transition apparatus 4, has guaranteed the order of discharging simultaneously.
After completing steps 3, discharging platform 2 is carried out bottle discharging, and after discharging completes, discharging platform 2 sends discharging settling signal.
Although the present invention discloses as above with preferred embodiment, yet not in order to limit the present invention.Any those of ordinary skill in the art, in the situation that not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible changes and modification to technical solution of the present invention, or be revised as the equivalent embodiment of equivalent variations.Therefore, every content that does not depart from technical solution of the present invention,, all should drop in the scope of technical solution of the present invention protection any simple modification made for any of the above embodiments, equivalent variations and modification according to the technology of the present invention essence.
Claims (10)
1. a freeze-drying unit automatic feed/discharge system, it is characterized in that, described freeze-drying unit (5) feed side is provided with feeding platform (1), exit side is provided with discharging platform (2), described feeding platform (1) or discharging platform (2) are made as at least two, between described feeding platform (1) and described freeze-drying unit (5), be provided with charging transition apparatus (3), between described discharging platform (2) and described freeze-drying unit (5), be provided with discharging transition apparatus (4).
2. freeze-drying unit automatic feed/discharge system according to claim 1, is characterized in that, described feeding platform (1), discharging platform (2) are all made as at least two.
3. freeze-drying unit automatic feed/discharge system according to claim 1, it is characterized in that, described freeze-drying unit (5) comprises at least two freeze dryers (51), many described freeze dryers (51) are straight-though arrangement layout, and the inlet point (52) of each freeze dryer (51) is consistent with discharging opening (53) direction.
4. freeze-drying unit automatic feed/discharge system according to claim 3, is characterized in that, the layout on line of described feeding platform (1), discharging platform (2) is all parallel with the layout on line of described each freeze dryer (51).
5. freeze-drying unit automatic feed/discharge system according to claim 4, it is characterized in that, described charging transition apparatus (3) comprises charging travelling car (31), described charging travelling car (31) can move back and forth along the arranged direction of freeze-drying unit (5), to dock separately with each freeze dryer (51) of feeding platform (1) or freeze-drying unit (5).
6. freeze-drying unit automatic feed/discharge system according to claim 5, it is characterized in that, described discharging transition apparatus (4) comprises discharging travelling car (41), described discharging travelling car (41) can move back and forth along the arranged direction of freeze-drying unit (5), to dock separately with each freeze dryer (51) of discharging platform (2) or freeze-drying unit (5).
7. freeze-drying unit automatic feed/discharge system according to claim 1, is characterized in that, described feeding platform (1), discharging platform (2) are collection bottle platform.
8. an input and output material method for the freeze-drying unit automatic feed/discharge system as described in claim 1 to 7 any one, comprises charging and discharging, it is characterized in that, charging comprises the steps:
S1: target freeze dryer (51) sends charging request, and feeding platform (1) is at least two, and a plurality of feeding platforms (1) are carried out charging simultaneously, enter next step;
S2: feeding platform (1) completes after charging, send charging settling signal, charging transition apparatus (3) moves to this feeding platform (1) and catches material, if a plurality of feeding platforms (1) complete charging simultaneously, by setting sequencing, complete successively and catch material, otherwise the feeding platform (1) that first completes charging is first caught material, then enters next step;
S3: charging transition apparatus (3) is positioned to target freeze dryer (51), the bottle of charging transition apparatus (3) being caught to material moves to target freeze dryer (51) shelf, completes charging, enters next step;
S4: if target freeze dryer (51) does not complete all shelf chargings, return to step 2, otherwise enter next step;
S5: if other freeze dryers (51) exist charging request in freeze-drying unit (5), return to step 1, otherwise enter next step;
S6: stop this feeding platform (1) charging action, exit feed cycle.
9. the input and output material method of freeze-drying unit automatic feed/discharge system according to claim 8, is characterized in that, discharging comprises the steps:
S1: target freeze dryer (51) sends discharging request, discharging platform (2) is prepared discharging simultaneously, enters next step;
S2: discharging transition apparatus (4) is positioned to target freeze dryer (51), catches material to the bottle of target freeze dryer (51) shelf, completes and catches after material, enters next step;
S3: discharging transition apparatus (4) is positioned to selected discharging platform (2), to catch material bottle and push to discharging platform (2), if a plurality of discharging platforms (2) are ready for sending signal simultaneously, by setting sequencing, complete successively propelling movement, otherwise the discharging platform (2) of first ready for sending signal first pushes, complete after propelling movement, then enter next step;
S4: all to target freeze dryer (51) shelf discharging if target freeze dryer (51) does not complete, return to step 2, otherwise enter next step;
S5: if other freeze dryers (51) exist discharging request in freeze-drying unit (5), return to step 1, otherwise enter next step;
S6: exit the discharging cycle.
10. the input and output material method of freeze-drying unit automatic feed/discharge system according to claim 9, is characterized in that, after completing steps 3, discharging platform (2) is carried out bottle discharging, and after discharging completes, discharging platform (2) sends discharging settling signal.
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| CN201410329923.1A CN104129642B (en) | 2014-07-11 | 2014-07-11 | A kind of freeze-drying unit automatic feed/discharge system and input and output material method |
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| CN201410329923.1A CN104129642B (en) | 2014-07-11 | 2014-07-11 | A kind of freeze-drying unit automatic feed/discharge system and input and output material method |
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Cited By (4)
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| CN104891123A (en) * | 2015-05-28 | 2015-09-09 | 上海千山远东制药机械有限公司 | Two-way feeding and discharging rail type automatic transfer car |
| CN106444679A (en) * | 2016-11-01 | 2017-02-22 | 楚天智能机器人（长沙）有限公司 | High-speed feeding-discharging transfer control method of freeze dryer, control system and transfer system |
| CN109693816A (en) * | 2017-10-23 | 2019-04-30 | 楚天科技股份有限公司 | A kind of pharmaceutical production system |
| CN115339662A (en) * | 2022-10-18 | 2022-11-15 | 核欣(苏州)医药科技有限公司 | Feeding and discharging method and automatic feeding and discharging device of freeze dryer |
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| CN106444679B (en) * | 2016-11-01 | 2019-03-22 | 楚天智能机器人（长沙）有限公司 | High speed input and output material transhipment control method, control system and the movement system of freeze dryer |
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| CN115339662A (en) * | 2022-10-18 | 2022-11-15 | 核欣(苏州)医药科技有限公司 | Feeding and discharging method and automatic feeding and discharging device of freeze dryer |
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| CN104129642B (en) | 2016-06-08 |
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