CN105775765A - Freeze-drying preparation stacking and transfer system and control method - Google Patents
Freeze-drying preparation stacking and transfer system and control method Download PDFInfo
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- CN105775765A CN105775765A CN201410801513.2A CN201410801513A CN105775765A CN 105775765 A CN105775765 A CN 105775765A CN 201410801513 A CN201410801513 A CN 201410801513A CN 105775765 A CN105775765 A CN 105775765A
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Abstract
The invention discloses a freeze-drying preparation stacking and transfer system and a control method. The system comprises a bottle inlet push rod and a bottle inlet net belt; the bottle inlet net belt is provided with a stacking sleeve frame section, a buffer section and a bottle outlet section; a sleeve frame conveying belt is arranged along the bottle inlet net belt; a sleeve frame loading device is arranged beside the sleeve frame conveying belt; and the bottle inlet push rod is provided with a sleeve frame unloading device for automatically grabbing a sleeve frame and feeding the sleeve frame onto the sleeve frame conveying belt after releasing sleeve frame bottle queues. The method comprises the following steps: (S1) input bottles are stacked; and the bottle queues are input in the sleeve frame; (S2) the sleeve frame bottle queues are fed into the buffer section to wait bottle discharge; (S3) one set of sleeve frame bottle queues is fed to the bottle outlet section; the sleeve frame unloading device is in butt joint with the sleeve frame; the sleeve frame bottle queues are pushed to the freeze dryer plate layer; and the bottle inlet push rod is retracted to enable the sleeve frame to release the bottle queues; and (S4) the sleeve frame is fed to the sleeve frame conveying belt; the bottle inlet push rod is returned or prepared to push the sleeve frame bottle queues, waiting bottle discharge, on the next bottle inlet net belt; and the sleeve frame conveying belt transfers the sleeve frame to the bottle inlet end of the bottle inlet net belt to wait loading.
Description
Technical field
The present invention relates to lyophilized formulations production technology, particularly relate to a kind of lyophilized formulations heap row movement system and control method.
Background technology
Cillin bottle after partly jumping a queue is sent into freeze-drying machine partition board by lyophilized formulations heap row movement system, realize in conjunction with charging push rod mainly through charging integrating device, bottle-sorting device, in conjunction with discharging integrating device, cillin bottle is sent shelf by kick-off arm after completing lyophilizing process cycle, proceed to Cover-rolling machine and subsequent handling.Whole input and output material process is automatically controlled by control system completely, do not need manual intervention, avoiding human contact's product, thus preventing to greatest extent polluting in the transport process of product, therefore the lyophilized formulations heap row movement system of automatic feed/discharge increasingly receives an acclaim.
Along with China's medicine, food service industry are further to international joint, and the requirement of new edition GMP is more and more higher, lyophilizing and the transport process of product are increasingly paid attention to by pharmaceutical industry, require that the expectation improving bottle transport speed is also day by day strong, so while lyophilized formulations is piled row movement system lifting speed, to ensure its course of conveying steadily, safely, the operating characteristics such as continuously run and it is also proposed higher expectation, but the mode improving merely the running speeds such as conveyer belt can not solve problem at all.
Especially in the last few years along with the fast development of domestic and international lyophilized formulations, the requirement in freeze-drying prods integral production cycle is also being improved constantly by many pharmacy corporations, especially the lifting of high speed bottling line speed (about 550 bottles/min), also just has higher requirement to the charging rate of lyophilized formulations active conveying bottle system.
Current comparatively traditional input and output material mode is in the following manner: bottle realizes charging conveying by the track ribbon of feed unit, at collection region heap row, charging push rod pushes and enters freeze-drying machine partition board；Pushed discharging by kick-off arm by completing bottle heap row on the freeze-drying machine partition board of lyophilization cycle, accepted by the track ribbon of discharging unit and be sent to upstream device.
Relative to single line separate unit freeze dryer, this existing input and output material mode substantially can meet in bottle transport speed, and still can pass through to adopt the modes such as duplicate rows charging to promote speed further, but for the whole line of multiple stage freeze dryer, due to shared bottle delivery track, aforementioned manner in use between freeze dryer demand conflict mutually, for instance the charging of downstream freeze dryer will affect the discharging of upstream extremity freeze dryer, and the discharging of upstream extremity will affect the charging of downstream.
For the deficiency that traditional single file/duplicate rows automatic feed/discharge equipment especially exists in the whole line of multiple stage freeze dryer, the modified model way taked at present is for taking following proposal: feeding platform+(Material feeding trolley and go out trolley or two cars unification)+outfeed platforms, although the method simplifies the arrangement between many conveyer belts, avoid the production between freeze dryer and need conflicting situation, but it there is also following deficiency:
Linkage object is too much, as the charging link object that links has: feeding platform, canning line and Material feeding trolley, Material feeding trolley and multiple stage freeze dryer, freeze dryer, Material feeding trolley and go out trolley etc., introducing new trouble point, its bulk velocity for separate unit that increases of the link that simultaneously links reduces on the contrary；Entering the charging stage before lyophilizing casing; for avoiding sterile contamination, medicine bottle needs to be always held at A level region, owing to the linkage of dolly is fished for; although dolly itself also has laminar flow to protect, but add the contaminated risk of product on the contrary in the dead band that many linkage links exist.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, it is provided that a kind of fault rate and the lyophilized formulations that operating cost is low, active conveying bottle speed is greatly improved pile row movement system and control method.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of lyophilized formulations heap row movement system, including bottle inlet push rod and more than two bottle feeding mesh-belts being arranged in parallel, described bottle feeding mesh-belt is sequentially provided with the heap row set frame section being loaded into set frame after forming bottle queue from bottle-inlet end to bottle-delivery end, the breeze way that set frame bottle queue feeding is cushioned and the bottle outlet section that set frame bottle queue is sent to freeze dryer flaggy, it is arranged with at least one set frame conveyer belt in parallel along described bottle feeding mesh-belt, the set frame loading attachment that set frame is delivered to heap row set frame section it is provided with by described set frame conveyer belt, described bottle inlet push rod is disposed far from the bottle feeding mesh-belt side of freeze dryer flaggy, bottle end that pushes away of described bottle inlet push rod is equiped with for automatically capturing set frame, and after release set frame bottle queue, set frame is delivered to the set frame discharge mechanism on set frame conveyer belt.
Further improvement as technique scheme:
Described heap row set frame section is provided with wrong bottle heap row assembly, for detecting set frame set frame detection components whether in place, set frame for set is confined position cuts the linkage that the turnover bottle frame of plate and actuating sleeve frame opens and closes.
Described breeze way is provided with the buffering advanced for interrupting set frame bottle queue and cuts plate and for detecting the buffering detection components of set frame bottle queue feeding progress.
Described bottle outlet section is provided with buffer platform and the above bottle outlet rebound of two pieces, described two pieces above bottle outlet rebound is divided between adjacent bottle feeding mesh-belt and between bottle feeding mesh-belt and set frame conveyer belt, and described buffer platform is located at described freeze dryer flaggy and between the bottle feeding mesh-belt of freeze dryer flaggy.
A kind of lyophilized formulations heap row transhipment control method, comprises the following steps:
S1, set frame heap row: by more than two bottle feeding mesh-belts being arranged in parallel heap row set frame section to input bottle packet heap row, and each bottle feeding mesh-belt heap arrange set frame section set frame is set, will complete heap row bottle queue input set frame, formed overlap frame bottle queue；
S2, feeding buffering: one group of set frame bottle queue that heap row set frame section completes to overlap frame heap row is sent into breeze way by described bottle feeding mesh-belt, feed-disabling after the frame bottle queue of one group of set is completely into breeze way, and waits bottle outlet；
S3, bottle outlet: breeze way on a bottle feeding mesh-belt is waited, and bottle outlet section is sent in one group of set frame bottle queue of bottle outlet, bottle inlet push rod pushes away the set frame discharge mechanism of bottle end and docks with set frame, by bottle inlet push rod, set frame bottle queue is pushed to freeze dryer flaggy, the turnover bottle frame of set frame discharge mechanism actuating sleeve frame is opened, and bottle inlet push rod is regained and made the release bottle queue of set frame；
S4, set frame return: by bottle inlet push rod set frame delivered to and overlap frame conveyer belt, set frame discharge mechanism release set frame, bottle inlet push rod return or preparation push the set frame bottle queue waiting bottle outlet on next bottle feeding mesh-belt, set frame is transported to bottle feeding mesh-belt bottle-inlet end by set frame conveyer belt, waits that the heap row set frame section waiting bottle inlet delivered to by set frame by set frame loading attachment.
Further improvement as technique scheme:
When carrying out described step S1, each bottle feeding mesh-belt is by the following frame heap row of set step by step:
S11, in heap row set frame section to input bottle heap row, one group of bottle queue suspends bottle inlet after completing heap row；
S12, by overlap frame detection components detection heap row set frame section whether have zero load set frame in place；
If S13 is in place without unloaded set frame, then sending wait and load set frame signal, and return step S12, if there being unloaded set frame in place, entering step S14；
S14, set frame cut plate and are adjusted to the state of blocking and set is confined position, and linkage docks with set frame, and are driven in and out a bottle frame unlatching；
S15, by bottle queue input set frame, linkage is driven in and out bottle frame and cuts out, and forms set frame bottle queue, and sends pending buffer signal, returns step S11.
When carrying out described step S1, by wrong bottle heap row assembly to input bottle heap row, the bottle queue outlet of wrong bottle heap row assembly is relative with the turnover bottle bezel locations of the set frame behind location, when wrong bottle heap row assembly is by bottle queue input set frame, the heap row push rod of wrong bottle heap row assembly bottle queue is pushed set frame.
When carrying out described step S2, each bottle feeding mesh-belt is by following feeding step by step buffering:
S21, detect whether pending buffer signal；
If S22 N-free diet method buffering signals, then returning step S21, if there being pending buffer signal, then entering step S23；
Whether S23, detection breeze way there is set frame bottle queue；
If there being set frame bottle queue in S24 breeze way, then returning step S23, if without set frame bottle queue in breeze way, then buffering being cut plate and being adjusted to the state of blocking, linkage release set frame, set frame cuts plate and is adjusted to opening, starts feeding set frame bottle queue；
S25, the feeding progress overlapping frame bottle queue by cushioning detection components to detect；
If S26 overlaps frame bottle queue not completely into breeze way, then continuing feeding, and return step S25, if set frame bottle queue is completely into breeze way, feed-disabling, set frame cuts plate and is adjusted to the state of blocking, and sends and waits bottle outlet signal, returns step S21.
When carrying out described step S3, each bottle feeding mesh-belt presses following bottle outlet step by step:
S31, detected whether wait bottle outlet signal；
If S32 N-free diet method bottle outlet signal, then returning step S31, if there being wait bottle outlet signal, then entering step S33；
S33, detection bottle outlet section bottle inlet push rod state；
If S34 bottle inlet push rod is in pushes away ampuliform state, then return step S33, if bottle inlet push rod is in recovery state or waiting state, then bottle inlet push rod is docked to and have sent the bottle feeding mesh-belt place waiting bottle outlet signal；
S35, the buffering opened on docking bottle feeding mesh-belt cut plate, make set frame bottle queue enter bottle outlet section；
S36, after set frame bottle queue is completely into bottle outlet section, buffering section plate is adjusted to the state of blocking；
S37, dock with set frame by set frame discharge mechanism, bottle inlet push rod set frame bottle queue pushes to freeze dryer flaggy, the turnover bottle frame unlatching of set frame discharge mechanism actuating sleeve frame, the withdrawal of bottle inlet push rod makes set frame discharge bottle queue.
When carrying out described step S4, each set frame is by following return step by step:
S41, by bottle inlet push rod set frame delivered to set frame conveyer belt, the turnover bottle frame of set frame discharge mechanism actuating sleeve frame close after release set frame；
Set frame is transported to the position beyond bottle inlet pushrod movement region by S42, set frame conveyer belt, and waits that set frame is delivered to send by set frame loading attachment and wait the heap row set frame section loading set frame signal；
S43, bottle inlet push rod are repositioned to holding fix, and in return process reboot step S3.
Compared with prior art, it is an advantage of the current invention that:
nullThe lyophilized formulations heap row movement system of the present invention，Heap at bottle feeding mesh-belt arranges set frame section and bottle queue is loaded into set frame，Set frame and bottle queue are with bottle feeding mesh-belt synchro-feed，Automatically set frame is captured by overlapping frame discharge mechanism in bottle outlet section、And after release set frame bottle queue, set frame is delivered on set frame conveyer belt，By set frame loading attachment, the zero load set frame on set frame conveyer belt is delivered to heap row set frame section to reload bottle queue，Achieve the set bottle queue of automatic frame and the Automatic Cycle of set frame，Avoid original set frame charging to need repeatedly to be performed manually by set frame action，Effectively reduce the pollution of labor intensity and human secretion，And decrease the use of set frame accessory，Also discharging rear enclosure frame is avoided to need to carry out again the work such as washing and sterilizing，Eliminate intermediate link，Thus being greatly improved system active conveying bottle speed，And reduce fault rate and operating cost；Bottle feeding mesh-belt is divided into heap row set frame section, breeze way and bottle outlet section, system work efficiency can be effectively improved by functional section partition, such as, when breeze way has bottle buffer queue to wait bottle outlet, heap row set frame section can carry out collection bottle heap row work, bottle outlet section can carry out bottle outlet work, it is independent of each other, thus improving system active conveying bottle speed further；Set frame conveyer belt be arranged in parallel along bottle feeding mesh-belt; set frame loading attachment is located at by set frame conveyer belt; compact overall structure; it is easy to be located under same laminar flow protection zone by bottle feeding mesh-belt, bottle inlet push rod, set frame conveyer belt and set frame loading attachment; docking between various piece is all without the switching of laminar flow protection zone, thus ensureing the safety in production of medicine；Layout better adaptability to Factory Building simultaneously, be no longer required for filling machine and charging integration section must straight configuration, and point consider being actually needed of production, done corresponding consideration for the expansion of lyophilizing unit and reserved, it is not necessary to carried out bigger adjustment.
The lyophilized formulations heap row transhipment control method of the present invention is clearly effective, facilitate debugging maintenance, workable, and taken into full account that what produce is actually needed, old systematic transformation can be widely used in, carry out according to actual needs for production operation intervention done corresponding consideration reserve.Adopt this method that lyophilized formulations carries out heap row transhipment to control, set frame is carried out in the starting stage of bottle input, achieve the set bottle queue of automatic frame and the Automatic Cycle of set frame, set the reuse collection of frame, disinfecting process can be saved, and set frame can be used to ensure to push stationarity when can guarantee that propelling movement bottle queue entrance freeze dryer flaggy, thus being greatly improved lyophilized formulations active conveying bottle efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of lyophilized formulations of the present invention heap row movement system.
Fig. 2 is the structural representation overlapping frame in lyophilized formulations of the present invention heap row movement system.
Fig. 3 is the main flow chart of lyophilized formulations of the present invention heap row transhipment control method.
Fig. 4 is the sub-process figure of lyophilized formulations of the present invention heap row transhipment control method set frame heap row step.
Fig. 5 is the sub-process figure of lyophilized formulations of the present invention heap row transhipment control method feeding buffer step.
Fig. 6 is the sub-process figure of lyophilized formulations of the present invention heap row transhipment control method bottle outlet step.
Fig. 7 is the sub-process figure of lyophilized formulations of the present invention heap row transhipment control method set frame return step.
In figure, each label represents:
100, bottle feeding mesh-belt；110, heap row set frame section；111, linkage；112, wrong bottle heap row assembly；113, set frame detection components；114, set frame cuts plate；120, breeze way；121, buffering cuts plate；122, buffering detection components；130, bottle outlet section；131, bottle outlet rebound；132, buffer platform；200, bottle inlet push rod；210, set frame discharge mechanism；300, freeze dryer flaggy；400, set frame conveyer belt；410, set frame loading attachment；500, set frame；501, turnover bottle frame.
Detailed description of the invention
nullFig. 1 to Fig. 2 illustrates a kind of lyophilized formulations heap row movement system embodiment of the present invention，This heap row movement system includes bottle inlet push rod 200 and two bottle feeding mesh-belts being arranged in parallel 100，Bottle feeding mesh-belt 100 is sequentially provided with the heap row set frame section 110 being loaded into set frame 500 after forming bottle queue from bottle-inlet end to bottle-delivery end、The breeze way 120 that set frame bottle queue feeding is cushioned and the bottle outlet section 130 that set frame bottle queue is sent to freeze dryer flaggy 300，It is arranged with a set frame conveyer belt 400 in parallel along bottle feeding mesh-belt 100，Set frame conveyer belt 400 is other is provided with the set frame loading attachment 410 that set frame 500 is delivered to heap row set frame section 110，Bottle inlet push rod 200 is disposed far from bottle feeding mesh-belt 100 side of freeze dryer flaggy 300，Bottle end that pushes away of bottle inlet push rod 200 is equiped with for automatically capturing set frame 500、And after release set frame bottle queue, set frame 500 is delivered to the set frame discharge mechanism 210 on set frame conveyer belt 400.nullThe lyophilized formulations heap row movement system of the present invention，Heap at bottle feeding mesh-belt 100 arranges set frame section 110 and bottle queue is loaded into set frame 500，Set frame 500 and bottle queue are with bottle feeding mesh-belt 100 synchro-feed，Automatically set frame 500 is captured by overlapping frame discharge mechanism 210 in bottle outlet section 130、And after release set frame bottle queue, set frame 500 is delivered on set frame conveyer belt 400，By set frame loading attachment 410, the zero load set frame 500 on set frame conveyer belt 400 is delivered to heap row set frame section 110 to reload bottle queue，Achieve the set bottle queue of automatic frame and the Automatic Cycle of set frame 500，Avoid original set frame charging to need repeatedly to be performed manually by set frame action，Effectively reduce the pollution of labor intensity and human secretion，And decrease the use of set frame accessory，Also discharging rear enclosure frame is avoided to need to carry out again the work such as washing and sterilizing，Eliminate intermediate link，Thus being greatly improved system active conveying bottle speed，And reduce fault rate and operating cost；Bottle feeding mesh-belt 100 is divided into heap row set frame section 110, breeze way 120 and bottle outlet section 130, system work efficiency can be effectively improved by functional section partition, such as, when breeze way 120 has bottle buffer queue to wait bottle outlet, heap row set frame section 110 can carry out collection bottle heap row work, bottle outlet section 130 can carry out bottle outlet work, it is independent of each other, thus improving system active conveying bottle speed further；Set frame conveyer belt 400 be arranged in parallel along bottle feeding mesh-belt 100; it is other that set frame conveyer belt 400 is located at by set frame loading attachment 410; compact overall structure; it is easy to be located under same laminar flow protection zone by bottle feeding mesh-belt 100, bottle inlet push rod 200, set frame conveyer belt 400 and set frame loading attachment 410; docking between various piece is all without the switching of laminar flow protection zone, thus ensureing the safety in production of medicine；Layout better adaptability to Factory Building simultaneously, be no longer required for filling machine and charging integration section must straight configuration, and point consider being actually needed of production, done corresponding consideration for the expansion of lyophilizing unit and reserved, it is not necessary to carried out big adjustment.
In the present embodiment, heap row set frame section 110 is provided with wrong bottle heap row assembly 112, linkage 111 for detecting set frame 500 set frame detection components 113 whether in place, turnover bottle frame 501 for the set frame of set frame 500 location cuts plate 114 and actuating sleeve frame 500 opens and closes.Wrong bottle heap row assembly 112 is positioned at heap row set frame section 110 side, linkage 111 is positioned at heap row set frame section 110 opposite side, set frame cuts plate 114 and is located at heap row set frame section 110 end, by wrong bottle heap row assembly 112 to input bottle heap row, the bottle queue outlet of wrong bottle heap row assembly 112 is relative with turnover bottle frame 501 position of the set frame 500 behind location, when mistake bottle heap row assembly 112 is by bottle queue input set frame 500, wrong bottle piles the heap row push rod of row assembly 112 and bottle queue is pushed set frame 500.This heap row mode has given up this Frequent Troubles point of traditional planetary gear array mechanism, and heap row set frame speed is fast, and process is steady, provides provide powerful support for for improving system active conveying bottle speed further.
In the present embodiment, breeze way 120 is provided with the buffering advanced for interrupting set frame bottle queue and cuts plate 121 and for detecting the buffering detection components 122 of set frame bottle queue feeding progress.Intercept by cushioning the feeding to set frame bottle queue of section plate 121, can ensure that the bottle outlet of bottle outlet section 130 everything goes well with your work and carry out, can wait, in buffering, the heap row set frame work restarting heap row set frame section 110 in the process of bottle outlet again, thus improving system active conveying bottle efficiency further simultaneously；Buffering detection components 122 can accurately reflect set frame bottle queue and enter the progress of breeze way 120 from heap row set frame section 110, thus set frame can be put down after completing buffering feeding in time to cut plate 114, and proceed by heap row set frame next time, while ensureing heap row set frame section 110 and breeze way 120 Safety Connection, reduce the waiting time of heap row set frame.
In the present embodiment, bottle outlet section 130 is provided with buffer platform 132 and the above bottle outlet rebound 131 of two pieces, two pieces above bottle outlet rebound 131 is divided between adjacent bottle feeding mesh-belt 100 and between bottle feeding mesh-belt 100 and set frame conveyer belt 400, buffer platform 132 is located at freeze dryer flaggy 300 and between the bottle feeding mesh-belt 100 of freeze dryer flaggy 300, by bottle outlet rebound 131 and buffer platform 132, the bottle outlet section 130 of each bottle feeding mesh-belt 100 is linked up with freeze dryer flaggy 300, make bottle queue all smooth and easy entrance freeze dryer flaggies 300 of energy that each bottle feeding mesh-belt 100 is sent.
Fig. 3 to Fig. 7 illustrates the lyophilized formulations heap row transhipment control method embodiment flow process of the present invention, and this active conveying bottle control method comprises the following steps:
S1, set frame heap row: by more than two bottle feeding mesh-belts being arranged in parallel 100 in heap row set frame section 110 to input bottle packet heap row, and each bottle feeding mesh-belt 100 heap arrange set frame section 110 arrange set frame 500, the bottle queue input set frame 500 of heap row will be completed, form set frame bottle queue；
S2, feeding buffering: one group of set frame bottle queue that heap row set frame section 110 completes to overlap frame heap row is sent into breeze way 120 by bottle feeding mesh-belt 100, feed-disabling after the frame bottle queue of one group of set is completely into breeze way 120, and waits bottle outlet；
S3, bottle outlet: breeze way 120 on a bottle feeding mesh-belt 100 is waited, and bottle outlet section 130 is sent in one group of set frame bottle queue of bottle outlet, bottle inlet push rod 200 pushes away the set frame discharge mechanism 210 of bottle end and docks with set frame 500, by bottle inlet push rod 200, set frame bottle queue is pushed to freeze dryer flaggy 300, the turnover bottle frame 501 of set frame discharge mechanism 210 actuating sleeve frame 500 is opened, and bottle inlet push rod 200 is regained and made set frame 500 discharge bottle queue；
S4, set frame return: by bottle inlet push rod 200 set frame 500 delivered to and overlap frame conveyer belt 400, set frame discharge mechanism 210 release set frame 500, bottle inlet push rod 200 return or preparation push the set frame bottle queue waiting bottle outlet on next bottle feeding mesh-belt 100, set frame 500 is transported to bottle feeding mesh-belt 100 bottle-inlet end by set frame conveyer belt 400, waits that the heap row set frame section 110 waiting bottle inlet delivered to by set frame 500 by set frame loading attachment 410.
The lyophilized formulations heap row transhipment control method of the present invention is clearly effective, facilitate debugging maintenance, workable, and taken into full account that what produce is actually needed, old systematic transformation can be widely used in, carry out according to actual needs for production operation intervention done corresponding consideration reserve.Adopt this method that lyophilized formulations carries out heap row transhipment to control, set frame is carried out in the starting stage of bottle input, achieve the set bottle queue of automatic frame and the Automatic Cycle of set frame, set the reuse collection of frame, disinfecting process can be saved, and set frame can be used to ensure to push stationarity when can guarantee that propelling movement bottle queue entrance freeze dryer flaggy 300, thus being greatly improved lyophilized formulations active conveying bottle efficiency.
In the present embodiment, when carrying out step S1, each bottle feeding mesh-belt 100 is by the following frame heap row of set step by step:
S11, in heap row set frame section 110 to input bottle heap row, one group of bottle queue suspends bottle inlet after completing heap row；
S12, by overlap frame detection components 113 detection heap row set frame section 110 whether have zero load set frame 500 in place；
If S13 is in place without unloaded set frame 500, then sending wait and load set frame signal, and return step S12, if there being unloaded set frame 500 in place, entering step S14；
S14, set frame cut plate 114 and are adjusted to the state of blocking and set frame 500 is positioned, and linkage 111 docks with overlapping frame 500, and is driven in and out bottle frame 501 and opens；
S15, by bottle queue input set frame 500, linkage 111 is driven in and out bottle frame 501 and cuts out, and forms set frame bottle queue, and sends pending buffer signal, returns step S11.
In the present embodiment, when carrying out step S1, by wrong bottle heap row assembly 112 to input bottle heap row, the bottle queue outlet of wrong bottle heap row assembly 112 is relative with turnover bottle frame 501 position of the set frame 500 behind location, when mistake bottle heap row assembly 112 is by bottle queue input set frame 500, wrong bottle piles the heap row push rod of row assembly 112 and bottle queue is pushed set frame 500.
The heap row of bottle queue, not by the impact whether set frame 500 is in place, can reduce the time waiting that set frame 500 is in place, and heap row, set frame accurate and effective, controls precisely, and program is simple.
In the present embodiment, when carrying out step S2, each bottle feeding mesh-belt 100 is by following feeding step by step buffering:
S21, detect whether pending buffer signal；
If S22 N-free diet method buffering signals, then returning step S21, if there being pending buffer signal, then entering step S23；
Whether S23, detection breeze way 120 there is set frame bottle queue；
If S24 breeze way 120 has set frame bottle queue, then return step S23, if without set frame bottle queue in breeze way 120, then buffering is cut plate 121 and be adjusted to the state of blocking, linkage 111 release set frame 500, set frame cuts plate 114 and is adjusted to opening, starts feeding set frame bottle queue；
S25, the feeding progress overlapping frame bottle queue by cushioning detection components 122 to detect；
If S26 overlaps frame bottle queue not completely into breeze way 120, then continue feeding, and return step S25, if set frame bottle queue is completely into breeze way 120, feed-disabling, set frame cuts plate 114 and is adjusted to the state of blocking, and sends and waits bottle outlet signal, returns step S21.
Whether to have in pending buffer signal and breeze way 120 whether to have set frame bottle queue as the basis for estimation starting feeding set frame bottle queue, both the set frame bottle queue of heap row can have been finished receiving in time, two groups of set frame bottle queue collisions can be prevented again, while ensureing active conveying bottle efficiency, in turn ensure that active conveying bottle safety；By cushioning the real-time change of progress, set frame is cut plate 114 state and adjusts in time, set frame 500 waiting time in place of heap row set frame section 110 can be reduced, improve its work efficiency further.
In the present embodiment, when carrying out step S3, each bottle feeding mesh-belt 100 is by following bottle outlet step by step:
S31, detected whether wait bottle outlet signal；
If S32 N-free diet method bottle outlet signal, then returning step S31, if there being wait bottle outlet signal, then entering step S33；
S33, detection bottle outlet section 130 bottle inlet push rod 200 state；
If S34 bottle inlet push rod 200 is in pushes away ampuliform state, then return step S33, if bottle inlet push rod 200 is in recovery state or waiting state, then bottle inlet push rod 200 is docked to and have sent bottle feeding mesh-belt 100 place waiting bottle outlet signal；
S35, the buffering opened on docking bottle feeding mesh-belt 100 cut plate 121, make set frame bottle queue enter bottle outlet section 130；
S36, after set frame bottle queue is completely into bottle outlet section 130, buffering section plate 121 is adjusted to the state of blocking；
S37, by set frame discharge mechanism 210 with overlap frame 500 dock, by bottle inlet push rod 200, set frame bottle queue is pushed to freeze dryer flaggy 300, the turnover bottle frame 501 of set frame discharge mechanism 210 actuating sleeve frame 500 is opened, and bottle inlet push rod 200 is regained and made set frame 500 discharge bottle queue.
By detecting bottle inlet push rod 200 state and whether having wait bottle outlet signal to dock with bottle feeding mesh-belt 100 as bottle inlet push rod 200 and start the basis for estimation of bottle outlet operation, work efficiency and the accuracy rate of bottle inlet push rod 200 can be effectively improved, reduce the vacant time of bottle inlet push rod 200, improve system active conveying bottle speed further.
In the present embodiment, when carrying out step S4, following return step by step pressed by each set frame 500:
S41, by bottle inlet push rod 200 set frame 500 delivered to set frame conveyer belt 400, the turnover bottle frame 501 of set frame discharge mechanism 210 actuating sleeve frame 500 close after release set frame 500；
Set frame 500 is transported to the position beyond bottle inlet push rod 200 moving region by S42, set frame conveyer belt 400, and waits that set frame 500 is delivered to send by set frame loading attachment 410 and wait the heap row set frame section 110 loading set frame signal；
S43, bottle inlet push rod 200 are repositioned to holding fix, and in return process reboot step S3.
By bottle inlet push rod 200 and set frame discharge mechanism 210, the set frame 500 after release bottle queue is transported to set frame conveyer belt 400, by set frame loading attachment 410, set frame 500 is delivered to heap row set frame section 110 again that send wait loading set frame signal, realize recycling of set frame 500, without to work such as set frame 500 carry out disinfection, system work efficiency can be improved, reduce the consumption of set frame 500；Bottle inlet push rod 200 return process is reboot step S3, can further improve the work efficiency of bottle inlet push rod 200.
Although the present invention is disclosed above with preferred embodiment, but it is not limited to the present invention.Any those of ordinary skill in the art, when without departing from technical solution of the present invention scope, may utilize the technology contents of the disclosure above and technical solution of the present invention are made many possible variations and modification, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content without departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.
Claims (11)
- null1. a lyophilized formulations heap row movement system，Including bottle inlet push rod (200) and more than two bottle feeding mesh-belts being arranged in parallel (100)，It is characterized in that: described bottle feeding mesh-belt (100) is sequentially provided with heap row set frame section (110) being loaded into set frame (500) after forming bottle queue from bottle-inlet end to bottle-delivery end、The breeze way (120) that set frame bottle queue feeding is cushioned and the bottle outlet section (130) that set frame bottle queue is sent to freeze dryer flaggy (300)，It is arranged with at least one set frame conveyer belt (400) in parallel along described bottle feeding mesh-belt (100)，Described set frame conveyer belt (400) is other is provided with set frame loading attachment (410) that set frame (500) is delivered to heap row set frame section (110)，Described bottle inlet push rod (200) is disposed far from bottle feeding mesh-belt (100) side of freeze dryer flaggy (300)，Bottle end that pushes away of described bottle inlet push rod (200) is equiped with for automatically capturing set frame (500)、And after release set frame bottle queue, set frame (500) is delivered to set frame discharge mechanism (210) on set frame conveyer belt (400).
- 2. lyophilized formulations according to claim 1 heap row movement system, it is characterised in that: described heap row set frame section (110) is provided with wrong bottle heap row assembly (112), is used for detecting set frame (500) set frame detection components (113) whether in place, cutting, for the set frame that set frame (500) is positioned, the linkage (111) that turnover bottle frame (501) of plate (114) and actuating sleeve frame (500) opens and closes.
- 3. lyophilized formulations according to claim 1 and 2 heap row movement system, it is characterised in that: described breeze way (120) is provided with the buffering advanced for interrupting set frame bottle queue and cuts plate (121) and for detecting the buffering detection components (122) of set frame bottle queue feeding progress.
- 4. lyophilized formulations according to claim 1 and 2 heap row movement system, it is characterized in that: described bottle outlet section (130) is provided with buffer platform (132) and the above bottle outlet rebound (131) of two pieces, described two pieces above bottle outlet rebound (131) is divided between adjacent bottle feeding mesh-belt (100) and between bottle feeding mesh-belt (100) and set frame conveyer belt (400), and described buffer platform (132) is located at described freeze dryer flaggy (300) and between the bottle feeding mesh-belt (100) of freeze dryer flaggy (300).
- 5. lyophilized formulations according to claim 3 heap row movement system, it is characterized in that: described bottle outlet section (130) is provided with buffer platform (132) and the above bottle outlet rebound (131) of two pieces, described two pieces above bottle outlet rebound (131) is divided between adjacent bottle feeding mesh-belt (100) and between bottle feeding mesh-belt (100) and set frame conveyer belt (400), and described buffer platform (132) is located at described freeze dryer flaggy (300) and between the bottle feeding mesh-belt (100) of freeze dryer flaggy (300).
- 6. a lyophilized formulations heap row transhipment control method, it is characterised in that comprise the following steps:S1, set frame heap row: by more than two bottle feeding mesh-belts being arranged in parallel (100) at heap row set frame section (110) to input bottle packet heap row, and each bottle feeding mesh-belt (100) heap arrange set frame section (110) arrange set frame (500), bottle queue input set frame (500) of heap row will be completed, form set frame bottle queue；S2, feeding buffering: heap row set frame section (110) is completed one group of set frame bottle queue of set frame heap row and sends into breeze way (120) by described bottle feeding mesh-belt (100), overlap frame bottle queue completely into breeze way (120) feed-disabling afterwards at one group, and wait bottle outlet；S3, bottle outlet: bottle outlet section (130) is sent in one group of set frame bottle queue that upper for a bottle feeding mesh-belt (100) breeze way (120) waits bottle outlet, bottle inlet push rod (200) pushes away set frame discharge mechanism (210) of bottle end and docks with set frame (500), by bottle inlet push rod (200), set frame bottle queue is pushed to freeze dryer flaggy (300), turnover bottle frame (501) of set frame discharge mechanism (210) actuating sleeve frame (500) is opened, and bottle inlet push rod (200) is regained and made set frame (500) release bottle queue；S4, set frame return: set frame (500) is delivered to set frame conveyer belt (400) by bottle inlet push rod (200), set frame discharge mechanism (210) release set frame (500), bottle inlet push rod (200) return or preparation push the upper set frame bottle queue waiting bottle outlet of next bottle feeding mesh-belt (100), set frame (500) is transported to bottle feeding mesh-belt (100) bottle-inlet end by set frame conveyer belt (400), waits that set frame (500) is delivered to heap row set frame section (110) waiting bottle inlet by set frame loading attachment (410).
- 7. lyophilized formulations according to claim 6 heap row transhipment control method, it is characterised in that: when carrying out described step S1, each bottle feeding mesh-belt (100) is by the following frame heap row of set step by step:S11, at heap row set frame section (110) to input bottle heap row, one group of bottle queue suspends bottle inlet after completing heap row；S12, by overlap frame detection components (113) detection heap row set frame section (110) whether have zero load set frame (500) in place；If S13 is in place without unloaded set frame (500), then sending wait and load set frame signal, and return step S12, if there being unloaded set frame (500) in place, entering step S14；S14, set frame cut plate (114) and are adjusted to the state of blocking and to set frame (500) location, and linkage (111) docks with set frame (500), and are driven in and out a bottle frame (501) unlatching；S15, by bottle queue input set frame (500), linkage (111) is driven in and out a bottle frame (501) and cuts out, and forms set frame bottle queue, and sends pending buffer signal, returns step S11.
- 8. lyophilized formulations according to claim 7 heap row transhipment control method, it is characterized in that: when carrying out described step S1, by wrong bottle heap row assembly (112) to input bottle heap row, the bottle queue outlet of wrong bottle heap row assembly (112) is relative with turnover bottle frame (501) position of the set frame (500) behind location, when mistake bottle heap row assembly (112) is by bottle queue input set frame (500), wrong bottle piles the heap row push rod of row assembly (112) and bottle queue is pushed set frame (500).
- 9. the lyophilized formulations heap row transhipment control method according to claim 7 or 8, it is characterised in that: when carrying out described step S2, each bottle feeding mesh-belt (100) cushions by following feeding step by step:S21, detect whether pending buffer signal；If S22 N-free diet method buffering signals, then returning step S21, if there being pending buffer signal, then entering step S23；Whether S23, detection breeze way (120) have set frame bottle queue；If S24 breeze way (120) has set frame bottle queue, then return step S23, if without set frame bottle queue in breeze way (120), then buffering is cut plate (121) and be adjusted to the state of blocking, linkage (111) release set frame (500), set frame cuts plate (114) and is adjusted to opening, starts feeding set frame bottle queue；S25, the feeding progress overlapping frame bottle queue by cushioning detection components (122) to detect；If S26 overlaps frame bottle queue not completely into breeze way (120), then continue feeding, and return step S25, if set frame bottle queue is completely into breeze way (120), feed-disabling, set frame cuts plate (114) and is adjusted to the state of blocking, and sends and waits bottle outlet signal, returns step S21.
- 10. lyophilized formulations according to claim 9 heap row transhipment control method, it is characterised in that: when carrying out described step S3, each bottle feeding mesh-belt (100) is by following bottle outlet step by step:S31, detected whether wait bottle outlet signal；If S32 N-free diet method bottle outlet signal, then returning step S31, if there being wait bottle outlet signal, then entering step S33；S33, detection bottle outlet section (130) bottle inlet push rod (200) state；If S34 bottle inlet push rod (200) is in pushes away ampuliform state, then return step S33, if bottle inlet push rod (200) is in recovery state or waiting state, then bottle inlet push rod (200) is docked to and have sent bottle feeding mesh-belt (100) place waiting bottle outlet signal；S35, the buffering opened in docking bottle feeding mesh-belt (100) cut plate (121), make set frame bottle queue enter bottle outlet section (130)；S36, after set frame bottle queue is completely into bottle outlet section (130), buffering section plate (121) is adjusted to the state of blocking；S37, by set frame discharge mechanism (210) with overlap frame (500) dock, by bottle inlet push rod (200), set frame bottle queue is pushed to freeze dryer flaggy (300), turnover bottle frame (501) of set frame discharge mechanism (210) actuating sleeve frame (500) is opened, and bottle inlet push rod (200) is regained and made set frame (500) release bottle queue.
- 11. lyophilized formulations according to claim 10 heap row transhipment control method, it is characterised in that: when carrying out described step S4, respectively overlap frame (500) by following return step by step:S41, by bottle inlet push rod (200) will set frame (500) deliver to set frame conveyer belt (400), set frame discharge mechanism (210) actuating sleeve frame (500) turnover bottle frame (501) close after release set frame (500)；S42, set frame conveyer belt (400) are transported to the position beyond bottle inlet push rod (200) moving region by overlapping frame (500), and wait that set frame (500) is delivered to heap row set frame section (110) sending wait loading set frame signal by set frame loading attachment (410)；S43, bottle inlet push rod (200) are repositioned to holding fix, and in return process reboot step S3.
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