CN202897490U - Multi-station intelligent bottle managing device - Google Patents
Multi-station intelligent bottle managing device Download PDFInfo
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- CN202897490U CN202897490U CN 201220570960 CN201220570960U CN202897490U CN 202897490 U CN202897490 U CN 202897490U CN 201220570960 CN201220570960 CN 201220570960 CN 201220570960 U CN201220570960 U CN 201220570960U CN 202897490 U CN202897490 U CN 202897490U
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Abstract
The utility model provides a multi-station intelligent bottle managing device. The device comprises a bottle feeding mechanism, a rotary bottle managing mechanism, a machine frame, and a controller, wherein the bottle feeding mechanism and the rotary bottle managing mechanism are connected on the machine frame in sequence and are connected with the controller. The bottle feeding mechanism comprises a front-back bottle detection device. A bottle lacking detection device can identify the position of a vacant empty bottle and feed back information whether the bottle is inside a bottle conveying mechanism in time, and therefore loading rate of the bottle management is guaranteed, and efficiency of the bottle management is improved. The front-back bottle detection device can feed back the front-back condition of the position of the hollow bottle inside the bottle conveying rail in time and can be adjusted through baffle back bottle air cylinder and the rotary bottle managing mechanism so as to enable the bottle to face in the same direction, and at the same time a plurality of bottle conveying rails are arranged, and therefore the bottle cannot be impacted and damaged in the bottle management process. The bottle management process is fully different from the bottle management technology in the prior art, the defect of empty running can be avoided, and efficiency of bottle management is obviously improved.
Description
Technical field
The utility model relates to the bottle-sorting device of filling apparatus, relates in particular to a kind of multistation intelligence bottle-sorting device.
Background technology
After being used for placing the operation that the containers such as beverage or dairy products need to pass through active conveying bottle, reason bottle, sterilizing, could use the filling production lines of beverage, dairy products or other medium.In the prior art, common bottle managing machine is Purely mechanical structure bottle managing machine.Purely mechanical structure bottle managing machine comprises load-transfer device.Load-transfer device tilts and is provided with the hook of equidistant distribution.Load-transfer device is through after providing the feed zone of bottle, and the bottle of unordered placement can fall into the zone at adjacent hook place.At this moment, the bottleneck of possible bottle is over against hook, and also the bottle end of possible bottle is over against hook.Load-transfer device can be on the vertical delivery track through after the feed zone, bottle slides to the hook position under action of gravitation, bottleneck can be tangled because hook stretches in bottle over against the bottle of hook, the bottle of the bottle end over against hook then can depart from the center of gravity of bottle and skid off the disengaging load-transfer device because of the contact point of hook with the bottle end, realizes thus the purpose of reason bottle.
Can not guarantee can both fall into a bottle between each adjacent hook in the resonable bottle of the Purely mechanical structure bottle managing machine process, this is because high-speed motion during load-transfer device work, will occur the reason bottle station of a zero load after often the bottle centre portion is withstood by hook.No-load ratio and load-transfer device speed are proportional, and no-load ratio is higher in the actual use procedure.Unloaded phenomenon has seriously reduced the reason bottle efficient of this Purely mechanical structure bottle managing machine.Hook moves with conveyor belt high-speed, when linking up with when bottle contacts bottle is produced fierce collision, and this impact process often causes the impaired or distortion of body.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of multistation intelligence bottle-sorting device, can once put a plurality of empty bottles in order, and without unloaded phenomenon, stable mechanical performance is reliable.
For this reason, the utility model is by the following technical solutions: this device comprises mechanism of push bottles ahead, rotation bottle body, frame, controller, described mechanism of push bottles ahead, rotation bottle body are linked in sequence and link to each other on frame and with controller, and described mechanism of push bottles ahead comprises positive and negative bottle detecting device.
When adopting technique scheme, further technical scheme below the utility model can also adopt or make up and adopt:
Described mechanism of push bottles ahead is except comprising positive and negative bottle detecting device, also comprise the first track groups and lack the bottle detecting device, described the first track groups forms and is installed on the frame by one group of active conveying bottle track is parallel, described scarce bottle detecting device and positive and negative bottle detecting device are located on the first track groups, described scarce bottle detecting device comprises that one group of scarce bottle that links to each other with controller detects opto-electronic pickup and the first gear bottle mechanism, and be installed on before the described positive and negative bottle detecting device, and each lack bottle detect opto-electronic pickup all with the first track groups on the active conveying bottle track corresponding one by one; Described positive and negative bottle detecting device comprises that one group of positive and negative bottle that links to each other with controller detects opto-electronic pickup and second a gear bottle mechanism, each positive and negative bottle detection opto-electronic pickup all with the first track groups on the active conveying bottle track corresponding one by one.
The rotation bottle body is by swinging strut, the second track groups and the anti-bottle of gear cylinder line, clamping device, servomotor forms, described the second track groups is the parallel composition of one group of active conveying bottle track and is installed on the swinging strut, the quantity of active conveying bottle track is identical with the first track groups and the position is corresponding one by one with the active conveying bottle track of the first track groups, the anti-bottle of described gear cylinder line is installed on the frame, be positioned at the second track groups end below, and the active conveying bottle track is corresponding one by one on the anti-bottle of each gear cylinder and the second track groups also can be controlled by controller, the servomotor driven rotary that described swinging strut is installed on the frame and can be controlled by controller, described servomotor is installed on the frame, and described clamping device is installed on the swinging strut and can rotates with swinging strut.
Described the first gear bottle mechanism is identical with the structure of the second gear bottle mechanism, and the structure of described the first gear bottle mechanism and the second gear bottle mechanism comprises cylinder, connecting rod and with the rotating shaft of blend stop, described cylinder links to each other with connecting rod, described connecting rod links to each other with rotating shaft with blend stop, and described cylinder is controlled by controller.
Each active conveying bottle track of described the first track groups is square arrangement by four ganoid each other parallel slivers and forms.
Each active conveying bottle track of described the second track groups is square arrangement by four ganoid each other parallel slivers and forms.
Owing to adopt the technical solution of the utility model, scarce bottle detecting device of the present utility model can be identified the empty bottle position of vacancy, in time feeds back the information whether bottle is arranged in the active conveying bottle track, has guaranteed the load factor of reason bottle, has improved the efficient of reason bottle; Positive and negative bottle detecting device can in time feed back the positive and negative situation of empty bottle position in the active conveying bottle track, and by keeping off anti-bottle cylinder and rotating bottle body and adjusted, so that bottle towards identical, simultaneously because a plurality of active conveying bottle tracks are arranged, bottle produces bump in can resonable bottle process and damages body.Reason bottle process of the present utility model is distinguished and reason bottle technology of the prior art fully, can avoid the drawback of no-load run, and reason bottle efficient obviously improves.
Description of drawings
Fig. 1 is the side schematic view of bottle-sorting device provided by the utility model.
Fig. 2 is the front schematic view of bottle-sorting device provided by the utility model.
Fig. 3 is the schematic rear view of bottle-sorting device provided by the utility model.
The specific embodiment
With reference to accompanying drawing.The utility model comprises mechanism of push bottles ahead 3, rotation bottle body 4, frame 1, controller, and described mechanism of push bottles ahead 3, rotation bottle body 4 are linked in sequence and link to each other on frame 1 and with controller, and described mechanism of push bottles ahead 3 comprises positive and negative bottle detecting device.
In the present embodiment, mechanism of push bottles ahead 3, rotation bottle body 4 are arranged in order from top to bottom on frame 1 vertical direction and are fixed on the frame.Described mechanism of push bottles ahead 3 comprises that the first track groups 2, the first track groups 2 are comprised of at least ten active conveying bottle tracks 5, and each active conveying bottle track is square arrangement by four ganoid each other parallel slivers and forms.
Described mechanism of push bottles ahead is except comprising positive and negative bottle detecting device, also comprise the first track groups 2 and lack the bottle detecting device, described the first track groups 2 forms and is installed on the frame 1 by one group of active conveying bottle track 5 is parallel, described scarce bottle detecting device and positive and negative bottle detecting device are located on the first track groups 2, described scarce bottle detecting device comprises that one group of scarce bottle that can detect empty bottle on the fixed position of active conveying bottle track that links to each other with controller detects opto-electronic pickup 8 and the first gear bottle mechanism 7, and be installed on before the described positive and negative bottle detecting device, and each lack bottle detect opto-electronic pickup 8 all with the first track groups on active conveying bottle track 5 corresponding one by one; Described positive and negative bottle detecting device comprises that the positive and negative bottle of the opening of one group of empty bottle that can detect inversion state on the fixed position of active conveying bottle track 5 that links to each other with controller detects opto-electronic pickup 81 and second a gear bottle mechanism 71, each positive and negative bottle detection opto-electronic pickup 81 all with the first track groups on active conveying bottle track 5 corresponding one by one.
Lack bottle detection opto-electronic pickup 8 and be distributed in each active conveying bottle track 5 outsides, it is consistent with active conveying bottle track 5 quantity to lack bottle quantity that detects opto-electronic pickup 8.Described scarce bottle detects opto-electronic pickup 8 and comprises emission part and acceptance division, and described emission part and acceptance division are positioned at respectively the both sides of active conveying bottle track 5, and described emission part is connected with acceptance division and is connected with controller and is controlled by the controller.Described scarce bottle detects the opto-electronic pickup that opto-electronic pickup 8 can also adopt integral type.
Positive and negative bottle detects opto-electronic pickup 81 and is distributed in each active conveying bottle track 5 outsides, and its quantity is consistent with active conveying bottle track 5 quantity.The second gear bottle mechanism 71 structures are consistent with the first gear bottle mechanism's 7 structures.Described positive and negative bottle detects opto-electronic pickup and comprises emission part and acceptance division, and described emission part and acceptance division are positioned at respectively the both sides of active conveying bottle track 5, and described emission part is connected with acceptance division and is connected with controller and is controlled by the controller.
After described first a gear bottle mechanism 7 is installed on and lacks bottle and detect the opto-electronic pickup group, positive and negative bottle detects before the opto-electronic pickup group, described second a gear bottle mechanism 71 is installed on positive and negative bottle and detects after the opto-electronic pickup group.Described active conveying bottle track 5 is warp rail arranged side by side, extends to and lacks that bottle detects opto-electronic pickup and positive and negative bottle detects the opto-electronic pickup below from advancing bottleneck 101.
The first gear bottle mechanism 7 comprises cylinder 10, connecting rod 11 and with the rotating shaft 9 of blend stop 91, rotating shaft 9 is connected with cylinder 10 by connecting rod 11.Described cylinder 10 is controlled by controller.Connecting rod 11 converts cylinder 10 on another rectilinear direction thrust in the thrust on the rectilinear direction when cylinder 10 action, promote rotating shaft 9 and carry out axial motion, and then rotating shaft 9 is rotated and is driven blend stops 91 and do swing.The first gear bottle mechanism 7 also is fixed on the active conveying bottle track 5.The actuation range that blend stop 91 swings just passes through the space of active conveying bottle track 5, and blend stop just can be inserted in the active conveying bottle track 5 like this.
Special version is herein, many active conveying bottle tracks 5 of the first track groups 2 and many active conveying bottle tracks 5 of the second track groups 13 are the ganoid each other parallel sliver of identical four of structure and are the spatial channel that square arrangement forms, the passage that refers to together empty bottle 100 inputs, this passage is blocked by the first gear bottle mechanism 7, the second gear bottle mechanism 71 and the anti-bottle of gear cylinder line 15, and the first track groups 2 and the second track groups 13 refer to respectively the segmentation position of this active conveying bottle track 5.
Each active conveying bottle track 5 of described the second track groups 13 is fixed on the swinging strut 6, be square arrangement by four ganoid each other parallel slivers and form, and the quantity of active conveying bottle track 5 is identical with the first track groups 2 and the position is corresponding one by one with the position of the active conveying bottle track 5 of the first track groups 2 of mechanism of push bottles ahead 3.Swinging strut 6 is fixed on the frame by rotating shaft 16, and servomotor 12 is fixed on the frame, and its mouth is connected with the rotating shaft 16 of swinging strut, i.e. the servomotor driven rotary that can be controlled by this controller of swinging strut 6.Clamping device 14 is fixed on the swinging strut 6.The anti-bottle of gear number of cylinders is consistent with active conveying bottle track 5 quantity of the second track groups 13, and the anti-bottle of gear cylinder line 15 is fixed on the frame 1 by an adapter plate 17.The anti-bottle of each gear cylinder can both work alone, the anti-bottle of gear cylinder line is positioned at the below of the second track groups 13, only have the action of the anti-bottle of gear cylinder after, movable end 150 just be positioned at active conveying bottle track 5 under, when the anti-bottle of gear cylinder shrinks, there are not parts to be positioned under the active conveying bottle track 5 on it.Swinging strut 6 can rotate under servomotor 12 drives, rotate 180 degree after, the active conveying bottle track 5 of the second track groups 13 still with mechanism of push bottles ahead 3 on the first track groups 2 active conveying bottle track 5 over against.
Described the second gear bottle mechanism 71 is identical with the structure of the first gear bottle mechanism 7.But it is different from the identical function of structure of the first gear bottle mechanism, the second gear bottle mechanism that described the 3rd gear bottle mechanism is clamping device, and described shelves bar is used for clamping body.
In sum, in the utility model:
Lacking the bottle detecting device is used for finding the unloaded station on the active conveying bottle track 5 and feeding back this zero load station information;
Positive and negative bottle detecting device is for detection of the placement state that is positioned at the empty bottle on the active conveying bottle track 5 and can feed back this placement state information;
Controller is used for collecting, analyzes from the information that lacks bottle detecting device, positive and negative bottle detecting device, rotation bottle body and enables the counterlogic control program according to the situation of information feedback and control the action that lacks bottle detecting device, positive and negative detecting device, rotation bottle body.
Described scarce bottle detecting device, positive and negative bottle detecting device, rotation bottle body 4 all are connected with controller, described scarce bottle detecting device, positive and negative bottle detecting device, rotation bottle body 4 are arranged in order in the direction of transport box, the direction of described transport box is the conveyor line direction that empty bottle is inputted successively, empty bottle input the utility model device, through detecting, the utility model makes it in the right direction the empty bottle rotation of anisotropy, conveniently carries out next flow process.
During work, empty bottle 100 enters from the entrance 101 of mechanism of push bottles ahead.At the scarce bottle detecting device place of mechanism of push bottles ahead 3, first a gear bottle mechanism 7 is in opening, and the blend stop 91 of the first gear bottle mechanism 7 inserts in the whole group of active conveying bottle track 5 of the first track groups 2 and blocks the active conveying bottle track 5 of the first all track groups 2.A second gear bottle mechanism 71 of positive and negative bottle detecting device is in starting state, and the blend stop of the second gear bottle mechanism 71 inserts in the whole group of active conveying bottle track 5 of the second track groups 13 and blocks the active conveying bottle track 5 of the second all track groups 13.At first be blocked in after interior and lack a bottle detecting device when empty bottle 100 enters mechanism of push bottles ahead 3, the empty bottle position has just been blocked scarce bottle and has been detected opto-electronic pickup 8, lacks thus bottle and detects an opto-electronic pickup 8 and just can feed back the information that whether has in the active conveying bottle track bottle to controller.If when not having empty bottle in one of them active conveying bottle track, lack bottle detection opto-electronic pickup 8 and be not blocked, then the utility model quits work automatically, to show warning.
After each active conveying bottle track 5 of determining mechanism of push bottles ahead 3 had empty bottle, first a gear bottle mechanism 7 closed.Empty bottle falls in the positive and negative bottle detecting device.The second gear bottle mechanism 71 is in starting state, and the blend stop of the second gear bottle mechanism inserts in the active conveying bottle track 5 of the second track groups 13.Empty bottle 100 is when being blocked in positive and negative bottle detecting device, and opto-electronic pickup 81 is detected away from positive and negative bottle in the bottom that is in the bottle of forward condition, and positive and negative bottle detection opto-electronic pickup 81 has been blocked at the bottleneck position that is in the bottle of reverse state.Thus, controller just can be known the positive opposite state of each empty bottle.
After positive and negative bottle detecting device obtained the positive and negative information of each empty bottle, controller was made corresponding control command to the anti-bottle of the gear cylinder on the rotation bottle body 4.For example, bottle in the 3rd the active conveying bottle track 5 of the first track groups 2 of positive and negative bottle detecting device is reverse, rotation bottle body 4 therewith corresponding the second track groups of active conveying bottle track the 3rd active conveying bottle track 5 below the anti-bottle of a gear cylinder will be in opening so that the movable end of the anti-bottle of gear cylinder be positioned at the second track groups active conveying bottle track 5 under; Otherwise the anti-bottle of gear cylinder will be in closed condition.
After empty bottle fell in the rotation bottle body, the bottle of forward was directly exported, and reverse bottle is blocked in rotation bottle body 4 inside.At this moment, the holding device 14 on the rotation bottle body 4 starts, and the reverse empty bottle that is blocked in rotation bottle body 4 inside is clamped.Then, servomotor 12 starts, and stops after rotation bottle body 4 rotates 180 °, and this moment, original reverse empty bottle became forward condition.Then, the anti-bottle of gear cylinder is closed, and blend stop breaks away from active conveying bottle track 5, and the empty bottle of arrangement is directly exported.In entering the housekeeping operation process of next group empty bottle, if the empty bottle of reverse state is arranged, rotation bottle body 4 will be adjusted its state with 180 ° of backward rotation.So, the slewing area of rotation bottle body 4 is 0 to 180 ° in whole reason bottle process.
In sum, the utility model is provided with successively in advancing bottle process and lacks bottle detection station and positive and negative bottle detection station, when empty bottle enters, lack bottle detection station and at first the empty bottle that is positioned at this station is lacked the bottle detection, confirming that in the fully loaded situation of this station the empty bottle clearance being entered positive and negative bottle detects station, positive and negative bottle detects station clearance bottleneck forward position empty bottle and the bottleneck reverse position empty bottle down of stopping up, oppositely empty bottle enters anti-bottle rotary work station after positive and negative bottle of testing agency being detected station by positive and negative bottle stops, the empty bottle that will be in anti-bottle rotary work station by the rotation bottle body carries out 180 ° of rotations, after making it be in bottleneck forward position up, rotation bottle body clearance empty bottle.
The utility model is reasonable in design, and serviceability is high, and reason bottle process does not produce body and destroys.
Claims (6)
1. multistation intelligence bottle-sorting device, it is characterized in that: this device comprises mechanism of push bottles ahead, rotation bottle body, frame, controller, described mechanism of push bottles ahead, rotation bottle body are linked in sequence and link to each other on frame and with controller, and described mechanism of push bottles ahead comprises positive and negative bottle detecting device.
2. a kind of multistation intelligence bottle-sorting device as claimed in claim 1, it is characterized in that described mechanism of push bottles ahead except comprising positive and negative bottle detecting device, also comprise the first track groups and lack the bottle detecting device, described the first track groups forms and is installed on the frame by one group of active conveying bottle track is parallel, described scarce bottle detecting device and positive and negative bottle detecting device are located on the first track groups, described scarce bottle detecting device comprises that one group of scarce bottle that links to each other with controller detects opto-electronic pickup and the first gear bottle mechanism, and be installed on before the described positive and negative bottle detecting device, and each lack bottle detect opto-electronic pickup all with the first track groups on the active conveying bottle track corresponding one by one; Described positive and negative bottle detecting device comprises that one group of positive and negative bottle that links to each other with controller detects opto-electronic pickup and second a gear bottle mechanism, each positive and negative bottle detection opto-electronic pickup all with the first track groups on the active conveying bottle track corresponding one by one.
3. a kind of multistation intelligence bottle-sorting device as claimed in claim 1, it is characterized in that rotating bottle body by swinging strut, the second track groups and the anti-bottle of gear cylinder line, clamping device, servomotor forms, described the second track groups is the parallel composition of one group of active conveying bottle track and is installed on the swinging strut, the quantity of active conveying bottle track is identical with the first track groups and the position is corresponding one by one with the active conveying bottle track of the first track groups, the anti-bottle of described gear cylinder line is installed on the frame, be positioned at the second track groups end below, and the active conveying bottle track is corresponding one by one on the anti-bottle of each gear cylinder and the second track groups also can be controlled by controller, the servomotor driven rotary that described swinging strut is installed on the frame and can be controlled by controller, described servomotor is installed on the frame, and described clamping device is installed on the swinging strut and can rotates with swinging strut.
4. a kind of multistation intelligence bottle-sorting device as claimed in claim 2, it is characterized in that described the first gear bottle mechanism is identical with the structure of the second gear bottle mechanism, and the structure of described the first gear bottle mechanism and the second gear bottle mechanism comprises cylinder, connecting rod and with the rotating shaft of blend stop, described cylinder links to each other with connecting rod, described connecting rod links to each other with rotating shaft with blend stop, and described cylinder is controlled by controller.
5. a kind of multistation intelligence bottle-sorting device as claimed in claim 2, each the active conveying bottle track that it is characterized in that described the first track groups are square arrangement by four ganoid each other parallel slivers and form.
6. a kind of multistation intelligence bottle-sorting device as claimed in claim 3, each the active conveying bottle track that it is characterized in that described the second track groups are square arrangement by four ganoid each other parallel slivers and form.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220570960 CN202897490U (en) | 2012-10-31 | 2012-10-31 | Multi-station intelligent bottle managing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220570960 CN202897490U (en) | 2012-10-31 | 2012-10-31 | Multi-station intelligent bottle managing device |
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CN202897490U true CN202897490U (en) | 2013-04-24 |
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CN 201220570960 Withdrawn - After Issue CN202897490U (en) | 2012-10-31 | 2012-10-31 | Multi-station intelligent bottle managing device |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102897518A (en) * | 2012-10-31 | 2013-01-30 | 杭州中亚机械股份有限公司 | Multi-station intelligent bottle organizing device |
CN104326255A (en) * | 2014-11-13 | 2015-02-04 | 刘智玉 | Automatic-control glass bottle sequencing system |
CN106219470A (en) * | 2016-08-30 | 2016-12-14 | 泉州华硕实业有限公司 | Oil bottle automatic controlling device |
CN106628876A (en) * | 2017-01-19 | 2017-05-10 | 广东顺德三合工业自动化设备股份有限公司 | Rotating disc feeding device |
CN109132985A (en) * | 2018-10-30 | 2019-01-04 | 楚天科技股份有限公司 | A kind of bottle body transfer device and method |
CN110125676A (en) * | 2019-05-23 | 2019-08-16 | 中山华粹智能装备有限公司 | A kind of switchable type toaster crane kludge |
CN110182591A (en) * | 2019-05-23 | 2019-08-30 | 中山华粹智能装备有限公司 | A kind of lifting arm feeding device |
-
2012
- 2012-10-31 CN CN 201220570960 patent/CN202897490U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102897518A (en) * | 2012-10-31 | 2013-01-30 | 杭州中亚机械股份有限公司 | Multi-station intelligent bottle organizing device |
CN102897518B (en) * | 2012-10-31 | 2015-08-26 | 杭州中亚机械股份有限公司 | A kind of multistation intelligence bottle-sorting device |
CN104326255A (en) * | 2014-11-13 | 2015-02-04 | 刘智玉 | Automatic-control glass bottle sequencing system |
CN106219470A (en) * | 2016-08-30 | 2016-12-14 | 泉州华硕实业有限公司 | Oil bottle automatic controlling device |
CN106628876A (en) * | 2017-01-19 | 2017-05-10 | 广东顺德三合工业自动化设备股份有限公司 | Rotating disc feeding device |
CN109132985A (en) * | 2018-10-30 | 2019-01-04 | 楚天科技股份有限公司 | A kind of bottle body transfer device and method |
CN110125676A (en) * | 2019-05-23 | 2019-08-16 | 中山华粹智能装备有限公司 | A kind of switchable type toaster crane kludge |
CN110182591A (en) * | 2019-05-23 | 2019-08-30 | 中山华粹智能装备有限公司 | A kind of lifting arm feeding device |
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