CN105107995A - Car lock catch assembling automatic production line with comparison assembling device - Google Patents
Car lock catch assembling automatic production line with comparison assembling device Download PDFInfo
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- CN105107995A CN105107995A CN201510444965.4A CN201510444965A CN105107995A CN 105107995 A CN105107995 A CN 105107995A CN 201510444965 A CN201510444965 A CN 201510444965A CN 105107995 A CN105107995 A CN 105107995A
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Abstract
The invention provides a car lock catch assembling automatic production line with a comparison assembling device. The car lock catch assembling automatic production line comprises a base. A feeding device, a riveting device, a detecting device and a marking device are sequentially arranged on the base from left to right. The feeding device comprises a base component feeding device and an assembling component feeding device. The assembling component feeding device comprises an intermediate frequency heating device, a temperature detection device and the comparison assembling device arranged at the tail end of the base component feeding device. According to the car lock catch assembling automatic production line with the comparison assembling device, assembling materials are all detected before product assembling through the comparison assembling device. The end of an assembling component is heated before the assembling component and a base component of a car lock catch are assembled, and riveting is carried out after assembling; products are riveted in a fluid curve manner, and streamlines in the riveted products are not broken; and clearances at product combination positions are removed, so that the products are combined more closely.
Description
[technical field]
The invention belongs to automated production equipment technical field, particularly relate to a kind of automobile snap close assembling automatic production line with contrast groups assembling device.
[background technology]
Automobile snap close is made up of base member and build-up member; Build-up member is the U-shaped structure that automotive lock buckles for fastening or clamping miscellaneous part, and base member is the pedestal of automobile snap close.
Build-up member is the assembled product of U-shaped structure, and material is magnetic steel, after the base member of its end and automobile snap close completes assembling, needs riveting together.
Present stage generally by cold riveting with revolve riveting, but has riveted the existing defects such as rear product strength and the fracture of internal structure streamline, affects product strength and laminating defective tightness, very large on product quality impact.
A kind of like this automobile snap close assembling automatic production line with contrast groups assembling device of present needs: it carries out contrast in advance and detects build-up member outer end diameter and base member pilot hole internal diameter before build-up member and base member are assembled, and the qualification rate of automobile lockhole is improved further.
[summary of the invention]
Main purpose of the present invention is to provide a kind of automobile snap close assembling automatic production line with contrast groups assembling device, and it carries out contrast in advance and detects build-up member outer end diameter and base member pilot hole internal diameter before build-up member and base member are assembled.
The present invention is achieved through the following technical solutions above-mentioned purpose:
There is an automobile snap close assembling automatic production line for contrast groups assembling device, comprise pedestal, described pedestal is from left to right disposed with: feed arrangement, riveting device, checkout gear and marking device;
Described feed arrangement comprises base member feed arrangement and build-up member feed arrangement; Described build-up member feed arrangement comprises the contrast groups assembling device that frequency heating device, temperature-detecting device and described base member feed arrangement end are arranged; The temperature sensor of the build-up member end region temperature after for base member and build-up member assembling is also provided with above described contrast groups assembling device;
The base member hole diameter detection apparatus that described contrast groups assembling device comprises the build-up member frid that the base member frid that the assembling frame be arranged on described pedestal, described assembling frame are arranged, described assembling frame are arranged, described base member frid upper end is arranged, with described base member hole diameter detection apparatus with the use of the light source being arranged at described base member frid lower end and described build-up member frid above the build-up member external diameter detection device that arranges.
Further, described contrast groups assembling device also comprise be arranged on described base member frid end base member capture seat and with described base member capture seat with the use of manipulator.
Further, described base member capture seat comprise capture seat pedestal, fixed head that the crawl seat cylinder that described crawl seat pedestal upper and lower side is arranged respectively, described crawl seat pedestal lower end are arranged and the crawl hole coordinated with described manipulator that described crawl seat pedestal upper end is arranged, described fixed head is arranged mobilizable and with described crawl seat cylinder with the use of promptly block.
Further, described checkout gear comprises the detection product injection that the detection frame be arranged on described pedestal, described detection frame are arranged, the detection product corresponding with the injection of described detection product send track, be arranged on the injection of described detection product and described detection product send interorbital monitor station, be separately positioned on two detection product that the injection of described detection product and described detection product send track capture platform, captures with described detection product platform with the use of detection grabbing device and described monitor station on the detection camera that arranges respectively of left and right four direction afterwards; Described monitor station drives by detecting cylinder and is provided with detection lighting source.
Further, described detection grabbing device comprise be arranged on detection in described detection frame capture slideway, be arranged on described detect capture the sliding stand on slideway, the crawl slide unit be arranged on described sliding stand, described crawl slide unit are arranged slidably capture block, described crawl block lower end with described detection product capture platform with the use of crawl fixture.
Further, described crawl slideway two ends are respectively arranged with limiting stand, described limiting stand are provided with stopping means and promote cylinder, described sliding stand being respectively arranged with the crawl slide block corresponding with the limiting stand that described crawl slideway two ends are arranged respectively and stopping platform.
Further, the detection that described detection product send the crawl checkout gear of track end captures on slideway and is provided with defective work marking device, the testing stand of described defective work marking device lower end is provided with defective work lodging bench, by defective work injection block, the defective work chute corresponding with described injection block releasing cylinder and drive.
Further, described defective work marking device comprises the mark module being fixedly installed on detection that described detection product send the crawl checkout gear of track end and capturing mark fixed head on slideway, be arranged on the mark cylinder on described mark fixed head and be arranged on the cylinder axis of described mark cylinder, the mark post arranged between the second mark fixed head that described mark module comprises the first mark fixed head, the second mark fixed head that described first mark fixed head upper and lower side is arranged respectively, described first mark fixed head upper and lower side are arranged respectively.
Further, be provided with release link between the second mark fixed head that described first mark fixed head upper and lower side is arranged respectively, described release link is provided with reseting pressuring spring.
Further, described base member feed arrangement and described build-up member feed arrangement are provided with protective cover, and described protective cover is provided with sound arrester; Described pedestal also arranged servomotor and be connected the catch bar for promoting with described servomotor.
Compared with prior art, a kind of automobile snap close assembling automatic production line beneficial effect with contrast groups assembling device of the present invention is:
1) by arranging contrast groups assembling device, before making product carry out assembling, assembling raw material all being detected, the qualification rate of product and quality are improved all greatly.
2) before the build-up member of automobile snap close and base member are assembled, build-up member end is heated, riveting is carried out after having assembled, product is riveted according to the mode of fluid curve, riveting power is less, after riveted joint, interiors of products streamline does not rupture, and it is more tight that the gap of removing product binding site makes it combine, improve product strength and quality.
[accompanying drawing explanation]
Fig. 1 is a kind of structural representation with the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Fig. 2 is that a kind of automobile snap close with contrast groups assembling device of the present invention assembles one of structural representation of feed arrangement in automatic production line;
Fig. 3 is a kind of structural representation two with feed arrangement in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Fig. 4 is the enlarged drawing of part A in Fig. 2;
Fig. 5 is the enlarged drawing of part B in Fig. 3;
Fig. 6 is a kind of structural representation with frequency heating device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Fig. 7 is the structural representation of bearing and micromatic setting in induction heating equipment of medium frequency in frequency heating device in a kind of automobile snap close assembling automatic production line with contrast groups assembling device of the present invention;
Fig. 8 is a kind of structural representation with heater in frequency heating device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Fig. 9 is a kind of structural representation with clamping device and shifting apparatus in frequency heating device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 10 is a kind of structural representation with jacking apparatus and shifting apparatus in frequency heating device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 11 is a kind of structural representation with contrast groups assembling device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 12 is that a kind of automobile snap close with contrast groups assembling device of the present invention assembles one of structural representation of base member crawl seat in contrast groups assembling device in automatic production line;
Figure 13 is a kind of structural representation two with base member crawl seat in contrast groups assembling device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 14 is a kind of structural representation with rivet hot pressure device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 15 is a kind of structural representation with the bed die of rivet hot pressure device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 16 is the structural representation that a kind of automobile snap close with contrast groups assembling device of the present invention assembles the horizontal clamping device in automatic production line in rivet hot pressure device in bed die;
Figure 17 is the structural representation that a kind of automobile snap close with contrast groups assembling device of the present invention assembles the guider in automatic production line in rivet hot pressure device;
Figure 18 is a kind of structural representation with mold in rivet hot pressure device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 19 is the structural representation of riveting head unit in a kind of automobile snap close assembling automatic production line with contrast groups assembling device of the present invention in rivet hot pressure device and briquetting;
Figure 20 is a kind of structural representation with riveting height detecting device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 21 is a kind of structural representation with turning device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 22 is that a kind of automobile snap close with contrast groups assembling device of the present invention assembles one of structural representation of checkout gear in automatic production line;
Figure 23 is a kind of structural representation two with checkout gear in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Figure 24 is that a kind of automobile snap close with contrast groups assembling device of the present invention assembles the structural representation detecting grabbing device in automatic production line in checkout gear;
Figure 25 is the enlarged drawing of C part in Figure 24
Figure 26 is a kind of structural representation with marking device in the automobile snap close assembling automatic production line of contrast groups assembling device of the present invention;
Numeral in figure:
1 pedestal;
2 feed arrangements, 201 base member vibrating disks, 202 first linear transmission frids, 203 first transmission bases, 204 second linear transmission frids, 205 build-up member vibrating disks, 206 the 3rd linear transmission frids, 207 second transmission bases, 208 the 4th linear transmission frids, 209 defective products outlet slideways, 210 assembled product feeding-distribution devices;
3 riveting devices;
4 checkout gears, 401 detect frame, 403 detect product injection, 404 detection product send track, 405 monitor stations, 406 detect product captures platform, 407 detect grabbing device, 408 detection camera, 409 detect lighting source, detect described in 410 and capture slideway, 411 sliding stands, 412 capture slide unit, 413 capture block, 414 defective work marking devices, 415 defective work lodging benchs, 416 limiting stands, 417 stopping means, 418 promote cylinder, 419 capture slide block stops platform, 420 injection blocks, 421 defective work chutes, 422 mark fixed heads, 423 mark modules, 424 first mark fixed heads, 425 second mark fixed heads, 426 mark posts, 427 release links, 428 reseting pressuring springs,
5 marking devices, 501 product sliding rails, 502 mark platforms, 503 labelling apparatus, 504 mark clamping platforms, 505 product outlet slide units;
6 frequency heating device, 601 bearings, 611 base plates, 612 cover plates, 602 micromatic settings, 621 rotary handles, 622 second leading screws, 623 feed screw nuts, 624 loading plates, 625 second guide rods, 603 frequency heating device, 631 power supply boxs, 632 carrier frames, 633 heater coils, 6331 straight line coils, 6332 inverted U-shaped coils, 604 cooling ducts, 605 clamping devices, 651 first connecting plates, 652 first cylinders, 653 first motion bars, 654 second connecting plates, 655 first cushion blocks, 656 fixtures, 657 first guide rods, 606 shifting apparatus, 661 base for supporting, 662 grooves, 663 second back-up blocks, 664 motors, 665 first leading screws, 666 drive blocks, 607 jacking apparatus, 671 second cylinders, 672 second motion bars, 673 first back-up blocks, 674 second cushion blocks, 675 support bars,
7 contrast groups assembling devices, 701 assembling frames, 703 base member frids, 704 build-up member frids, 705 base member hole diameter detection apparatus, 706 light sources, 707 build-up member external diameter detection devices, 708 base members capture seat, 709 manipulators, 710 capture seat pedestal, 711 fixed heads, 712 promptly block, and 713 capture holes;
8 rivet hot pressure devices, 801 bottom plates, 802 die shoes, 821 the 3rd cushion blocks, 822 guide-localization holes, 823 back-up blocks, 803 lower cushion blocks, 804 bed dies, 841 horizontal clamping devices, 8411 fixing fixture blocks, 84111 boss, 84112 first concave planes, 84,113 first grooves, 8412 movable clip blocks, 84121 second concave planes, 84,122 second grooves, 84123 raised lines, 8413 first cylinders, 8,414 first motion bars, 8,415 first bearings; 842 guiders, 8421 fixed blocks, 84211 the 3rd concave planes, 84212 the 4th concave planes, 8422 spacing compressing tablets, 84221 the 5th concave planes, 8423 baffle plates, 84231 grooves, 8,424 second cylinders, 8425 connectors, 8,426 second motion bars, 8,427 second bearings; 843 lower bolsters; 844 first cushion blocks, 805 molds, 851 cope match-plate patterns, 852 first backing plates, 853 second backing plates, 854 baffle plates, 855 riveting head units, 8551 chucks, 8552 riveting heads, 856 briquettings, 857 elastomers, 806 mounting plates, 861 stop briquetting, 862 second cushion blocks, 863 guide-localization bars, 807 coolant flow channels;
9 riveting height detecting devices, 901 riveting tracks, 902 Pneumatic rivets are presented a theatrical performance as the last item on a programme, 903 riveting platform fixtures, 904 height detecting devices, 905 riveting fixtures, 906 riveting blocks, 907 cooling tube access ports;
Turning device described in 10,1001 fixed mounts, 1002 roll-over tables, 1003 snap close fixed stations, 1004 turnover position limiting apparatus.
[detailed description of the invention]
With reference to Fig. 1-Figure 26, it provides a kind of automobile snap close assembling automatic production line with contrast groups assembling device, comprises pedestal 1, pedestal is from left to right disposed with: feed arrangement 2, riveting device 3, checkout gear 4 and marking device 5;
Feed arrangement 2 comprises base member feed arrangement and build-up member feed arrangement; Base member feed arrangement comprises base member vibrating disk 201, the first linear transmission frid 202 corresponding with base member vibrating disk 201, arranges first transmission base 203 driven by base member cylinder of the first linear transmission frid 202 end and be arranged on the second linear transmission frid 204 of first transmission base 203 other end; First linear transmission frid 202 end is provided with detecting sensor, the second linear transmission frid 204 is provided with some base member feeding-distribution devices being driven lifting by cylinder;
Build-up member feed arrangement comprises build-up member vibrating disk 205, the three linear transmission frid 206 corresponding with build-up member vibrating disk 205, arranges second transmission base 207 driven by build-up member cylinder of the 3rd linear transmission frid 206 end and be arranged on the 4th linear transmission frid 208 of second transmission base 207 other end; First linear transmission frid end is provided with checkout gear and defective products outlet slideway 209; On 4th transmission frid, 209 are provided with the contrast groups assembling device 7 that some the assembled product feeding-distribution device 210, frequency heating device 6, temperature-detecting device 211 and the frequency heating device end that are driven by cylinder arrange; The temperature sensor 211 of the build-up member end region temperature after for base member and build-up member assembling is also provided with above contrast groups assembling device 7;
Frequency heating device 6 comprises bearing 601, the micromatic setting 602 be fixed on bearing 601, the frequency heating device 603 be fixed on micromatic setting 602, through the cooling duct 604 in frequency heating device 603, for fix to clamp the clamping device 605 of heating products, transverse shifting clamping device 605 shifting apparatus 606, to be fixed on shifting apparatus 606 and for holding the jacking apparatus 607 bottom product;
Bearing 601 is the shell structure of hollow, comprises the base plate 611, the superposed cover plate 612 that are positioned at bottom;
The second leading screw 622 that micromatic setting 602 comprises the rotary handle 621 be fixed on cover plate 612, be fixedly connected with rotary handle 621, be enclosed within the second leading screw 622 and the feed screw nut 623 coordinated with it, carry and the loading plate 624 of fixing feed screw nut 623, one end are fixed on the other end on base plate 611 to be fixed on cover plate 612 and the second guide rod 625 running through loading plate 624;
Frequency heating device 603 comprises the power supply box 631 be fixed on loading plate 624, the carrier frame 632 be fixed on power supply box 631, is housed in the heater coil 633 of carrier frame 632 inside.Each frame of carrier frame 632 is hollow and closed structure, so that cooling fluid can fully cool, power supply box 631 is inner, heater coil 633; The inverted U-shaped coil 6332 that heater coil 633 comprises two parallel straight line coils 6331, linked into an integrated entity at two straight line coil 6331 two ends.Inverted U-shaped coil 6332 place plane and straight line coil 6331 place plane orthogonal, so that the product on pipeline can pass through from the centre of inverted U-shaped coil 6332 smoothly;
Cooling fluid in cooling duct 604 is the cooling-water machine supply of 18KW by three-phase 380V voltage, air-cooled amount power, to ensure that heater coil 33 remains on temperature constant state.Cooling duct 604 is distributed in power supply box 631 inside and is connected with cavity in carrier frame 632, and it is inner that its cooling fluid has been covered with whole carrier frame 632;
Clamping device 605 comprises the identical and product-centered symmetrical clamping device of two structure size, and it comprises the first connecting plate 651 be fixed on shifting apparatus 606, the first cylinder 652 be fixed on the first connecting plate 651, one end connect the first motion bar 653 of the first cylinder 652 movable end, the second connecting plate 654 be fixedly connected with the first motion bar 653, the first cushion block 655 be fixed on the second connecting plate 654, the fixture 656 be fixed on cushion block 655, to be fixed on shifting apparatus 606 and through the first guide rod 657 of the second connecting plate 654.
Shifting apparatus 606 comprise base for supporting 661, self-supporting base 661 1 surface to the groove 662 of lower recess, to be provided with from groove 662 bottom surface raise up the second back-up block 663, drive the motor 664 of base for supporting 661, connect the first leading screw 665 of motor 664 movable end, be fixed on base for supporting 661 and the drive block 666 coordinated with the first leading screw 665; Shifting apparatus 606 is moved around by horizontal left and right, continuous input product and output products.
Jacking apparatus 607 comprises the second cylinder 671 of groove 661 bottom surface be fixed in shifting apparatus 606, one end connects the second cylinder 671 movable end and through the second motion bar 672, the first back-up block 673 being fixedly connected with second motion bar 672 other end, the second cushion block 674 be fixed on the first back-up block 673, the support bar 675 be fixed on the second cushion block 674 of the second back-up block 662.
Due to induction coil heating products frequently, make the temperature around heater coil 633 higher, and the product temperature of heating is also higher, in order to prevent the parts around product from being heated, the parts around coil in certain limit comprise fixture 656, support bar 675 all adopts the not material manufacture such as carrying magnetic copper coin, aluminium sheet to form; Affect precision to prevent heat to be delivered to the miscellaneous part position of equipment, the first cushion block 655, second cushion block 674 all adopts the micarex manufacture with extraordinary heat-blocking action to form.
The base member hole diameter detection apparatus 705 that contrast groups assembling device 7 comprises the base member frid 703 that the assembling frame 701 be arranged on pedestal, assembling frame 701 are arranged, the build-up member frid 704 that assembling frame is arranged, base member frid 703 upper end are arranged, with base member hole diameter detection apparatus 705 with the use of being arranged at the build-up member external diameter detection device 707 arranged above the light source 706 of base member frid 703 lower end and build-up member frid 704;
Contrast groups assembling device 7 also comprise be arranged on base member frid 703 end base member capture seat 708 and with base member capture seat 708 with the use of manipulator 709;
Base member captures seat 708 and comprises and capture seat pedestal 710, capture crawl seat cylinder that seat pedestal 710 upper and lower side arranges respectively, capture fixed head 711 that seat pedestal 710 lower end arranges and capture and coordinating with manipulator 710 that seat pedestal 710 upper end arranges captures hole 713, fixed head 711 is arranged mobilizable and with crawl seat cylinder with the use of firmly grasp card 712.
Riveting device 3 comprises rivet hot pressure device 8 and riveting height detecting device 9;
Rivet hot pressure device 8 comprises bottom plate 801, die shoe 802, be fixed on bottom plate 801 and support the lower cushion block 803 of die shoe 802, the bed die 804 be positioned on die shoe 802, to coordinate the mold 805 of shaped article with bed die 804, fixing mold 805 and the mounting plate 806 coordinated with bottom plate 801 and some coolant flow channels 807 for the cooling liquid that circulates;
Bed die 804 comprises and to be fixed on die shoe 802 and for the horizontal clamping device 841 of fixed product, in the horizontal direction and perpendicular to clamping direction carrying out the guider 842 of loading and unloading, the lower bolster 843 be positioned on die shoe 802, being positioned on lower bolster 843 and holding the first cushion block 844 of product for jacking;
Horizontal clamping device 841 comprise the fixing fixture block 8411 be fixed on lower bolster 843, with fixing fixture block 8411 coordinate clamp movable clip block 8412, drive the first cylinder 8413 of movable clip block 8412 horizontal slip, one end be connected the first cylinder 8413 movable end and the other end be fixedly connected with movable clip block 8412 the first motion bar 8414, be fixed on die shoe 802 and the first bearing 8415 for fixing the first cylinder 8413;
Fixing fixture block 8411 comprise be symmetricly set on upper surface two boss 84111, be arranged on top surface edge and to lower recess the first concave plane 84112, from the first concave plane 84112 marginal surface to lower recess and two of semicircular in shape the first grooves 84113;
Movable clip block 8412 comprises and is arranged on top surface edge and to the second concave plane 84121 of lower recess, from the second concave plane 84121 marginal surface to lower recess and two of semicircular in shape the second grooves 84122, the raised lines 84123 outwardly along the edge of the opposite face of movable clip block 8412;
Under the driving of the first cylinder 8413, to the direction motion near fixing fixture block 8411 in movable clip block 8412, after motion puts in place, the second groove 84122 in movable clip block 8412 and the first groove 84113 in fixing fixture block 8411 form a circular groove, for accommodating the U-shaped clasp position of fixed product;
Guider 842 comprises the identical fixed block 8421 of two structure size being fixed on lower bolster 843 along axial symmetry, be fixed on the spacing compressing tablet 8422 of freely up and down spending on fixed block 8421 and for limits product, the baffle plate 8423 forming product slide rail is coordinated with spacing compressing tablet 8422, for driving the second cylinder 8424 of baffle plate 8423 horizontal slip, carry and the connector 8425 of fixed dam 8423, one end connects the second cylinder 8424 movable end and the second motion bar 8426 of other end connection connector 8425, to be fixed on die shoe 802 and the second bearing 8427 for fixing the second cylinder 8424,
Fixed block 8421 comprise be arranged on top surface edge and to lower recess the 3rd concave plane 84211, the surperficial lower limb that two fixed blocks 8421 are relative is provided with the 4th concave plane 84212 caved inward; 3rd concave plane 84211, the 4th concave plane 84212 define a chute with lower bolster 843, and the raised line 84123 on movable clip block 8412 is stuck in this chute, the movement locus of spacing guiding movable clip block 8412;
Spacing compressing tablet 422 comprises and is positioned at lower surface and to the 5th concave plane 84221 of lower recess; 5th concave plane 84221 and fixed block 8421 upper surface define one side of product chute, and baffle plate 8423 and fixing fixture block 8411 define the another side of product chute, and guiding product slips into or skids off mould;
Baffle plate 8423 comprises the groove 84231 of the penetrating track type be recessed to form from surface downwards, and boss 84111 is through groove 84231, and first, the length range of the groove 84231 of track type coordinates with boss 84111, defines the horizontal slip scope of baffle plate 8423; Secondly, the movement locus for baffle plate 8423 has the effect of reforming of certain guiding;
Mold 805 comprise the cope match-plate pattern 851 being fixed on mounting plate 806 lower surface, the first backing plate 852 being fixed on cope match-plate pattern 851 lower surface, the second backing plate 853 being fixed on the first backing plate 852 lower surface, the baffle plate 854 be fixed on the second backing plate 853, the riveting head unit 855 be housed in the first backing plate 852, be fixed on the second backing plate 853 and for pre-pressing product briquetting 856, connect the elastomer 857 of the second backing plate 853 and cope match-plate pattern 851.
Riveting head unit 855 comprise the movable one end of fixing riveter chuck 8551, be fixed on riveting head 8552 on chuck 8551 and corresponding with product riveting location.Riveting head 8552 runs through the second backing plate 853, baffle plate 854 rivets location contacts with product, and briquetting 856 runs through baffle plate 854 and compresses other positions of product.When riveter does not start, the lower surface of briquetting 856 will lower than the lower surface of riveting head 8552, second backing plate 853 of carrying briquetting 856 is connected on cope match-plate pattern 851 by elastomer 857, in riveter movable end decline process, realizes the substrate hold-down function in advance of briquetting 856 pairs of products;
Mounting plate 806 comprises the stop briquetting 861 being arranged on lower surface, a pair second cushion blocks 862 diagonally arranged, the guide-localization bar 863 that is fixed on the second cushion block 862 lower surface; The back-up block 823 for supporting the first motion bar 8414 that die shoe 802 surface is provided with three cushion block 821 corresponding with the second cushion block 862 position, being fixedly installed guide-localization hole 822 for accommodating guide-localization bar 863 on the 3rd cushion block 821 surface, being fixed on die shoe 802 surface; Stop that briquetting 861 is mainly used in rivet hot press riveting process, prevent the excessive movable clip block 8412 of pressure from not stopping the lateral thrust of rivet hot press to product formation, thus cause the slippage of product and riveting failure.
Coolant flow channel 807 is distributed in bottom plate 801, die shoe 802, fixing fixture block 8411, movable clip block 8412, fixed block 8421, mold 805 and mounting plate 806.
Riveting height detecting device 9 comprises riveting track 901, riveting track 901 is provided with four for cool and the Pneumatic rivet of position correction presents a theatrical performance as the last item on a programme 902, present a theatrical performance as the last item on a programme with Pneumatic rivet 902 with the use of riveting platform fixture 903, height detecting device 904, to present a theatrical performance as the last item on a programme with Pneumatic rivet 902 and riveting height detecting device 903 with the use of riveting fixture 905, and the U-shaped limiting stand driven by cylinder that riveting track 901 lower end is arranged;
Pneumatic rivet is presented a theatrical performance as the last item on a programme and 902 is comprised the riveting block 906 be arranged on riveting track 901, riveting block 906 is also provided with two cooling tube access ports 907;
Checkout gear 4 comprises the detection frame 401 be arranged on pedestal, detect detection product injection 403 that frame 401 the is arranged detection product corresponding with the product of detection injection 403 send track 404, be arranged on detection product injection 403 and detection product send monitor station 405 between track 404, be separately positioned on two detection product that detection product injection 403 and detection product send track 404 captures platform 406, capture with detection product platform 406 with the use of detection grabbing device 407, and the detection camera 408 that on monitor station 404, rear left and right four direction is arranged respectively; Monitor station 404 is driven by detection cylinder and is provided with and detects lighting source 409;
Detect grabbing device 407 comprise be arranged on the detection detected in frame capture slideway 410, be arranged on detect capture the sliding stand 411 on slideway 410, the crawl slide unit 412 be arranged on sliding stand 411, capture slide unit 412 is arranged slidably capture block 413, capture block 413 lower end with detection product capture platform 406 with the use of crawl fixture;
Capture slideway 410 two ends and be respectively arranged with limiting stand 416, limiting stand 416 be provided with stopping means 417 and promote cylinder 418, sliding stand 411 being respectively arranged with the crawl slide block corresponding with capturing limiting stand 416 that slideway 410 two ends arrange respectively and stopping platform 419;
The detection that detection product send the crawl checkout gear 407 of track 404 end captures on slideway 410 and is provided with defective work marking device 414, the testing stand of defective work marking device 418 lower end is provided with defective work lodging bench 415, by defective work injection block 420, the defective work chute 421 corresponding with injection block 420 releasing cylinder and drive;
Defective work marking device 414 comprises the mark module 423 being fixedly installed on detection that detection product send the crawl checkout gear 407 of track 404 end and capturing mark fixed head 422 on slideway 410, be arranged on the mark cylinder on mark fixed head 422 and be arranged on the cylinder axis of mark cylinder, and mark module 423 comprises the 425 mark posts 426 arranged between the second mark fixed head that the second mark fixed head 425, first mark fixed head 424 upper and lower side that the first mark fixed head 424, first mark fixed head 424 upper and lower side arranges respectively arranges respectively;
Be provided with release link 427 between the second mark fixed head 425 that the first mark fixed head 424 upper and lower side is arranged respectively, release link 427 be provided with reseting pressuring spring 428;
Riveting track 901 end is also provided with grabbing device 407, detection product capture platform 406, defective work marking device 418, the riveting track of defective work marking device 418 lower end is provided with defective work lodging bench 419, by defective work injection block 420, the defective work chute 421 corresponding with injection block 420 of releasing cylinder drive;
Marking device 5 comprises product sliding rail 501, be arranged on the mark platform 502 of on product sliding rail 501, the labelling apparatus 503 be arranged on mark platform 502, with marking device 503 with the use of the mark clamping platform 504 driven by mark cylinder and product outlet slide unit 505;
Turning device 10 is provided with between 5 between riveting device 3 and detection fill 4 and between checkout gear 4 and marking device;
The roll-over table 1002 that turning device 10 comprises fixed mount 1001, is arranged on the upset cylinder on fixed mount 1001 and is fixedly connected with upset cylinder, roll-over table about 1002 end is respectively arranged with centrosymmetric two snap close fixed stations 1003; Fixed mount 1001 is provided with the turnover position limiting apparatus 1004 corresponding with two snap close fixed stations;
Described base member feed arrangement and described build-up member feed arrangement are provided with protective cover, and protective cover is provided with sound arrester; Catch bar pedestal 1 also being arranged servomotor and be connected with servomotor for promoting.
Wherein:
Base member and build-up member are transmitted frid 206 by the first linear transmission frid 202 and the 3rd and are sent to base member feeding-distribution device 204 and build-up member feeding-distribution device 210 by base member vibrating disk 201 and build-up member vibrating disk 205, and base member feeding-distribution device 204 and build-up member feeding-distribution device 210 are respectively arranged with the non-non-product of selecting materials of detecting sensor removal of selecting materials of detection;
Build-up member is through frequency heating device 6, and build-up member at the uniform velocity moves on assembly line, and finely tuned the height distance of heater 603 and product end by micromatic setting 602, the fixture 656 in clamping device 605 is corresponding with heater coil 633 position; When product flow to heating region, because the carrying micarex on streamline is not wear-resisting, in order to prevent clamp product time and its rub, now, the second cylinder 671 in jacking apparatus 607 drives support bar 675 to move upward, and product is ejected micarex; The first cylinder 652 in clamping device 605 drives, and former and later two directions drive fixture 656 to clamp product; After product temperature is up to standard, shifting apparatus 606 drives clamping device 605 to move right, and product up to standard for temperature is shifted out heater coil 633; After product being shifted out heater coil 633, clamping device 605 drives fixture 656 to unclamp product, and product drops on streamline and continues flow forward; Shifting apparatus 606 drives clamping device 605 to be moved to the left, and then shifts out heater coil 633 by after clamping product up to standard for next temperature.
Base member and build-up member enter contrast groups assembling device 7, base member frid 703 upper end arrange base member hole diameter detection apparatus 705 and build-up member frid 704 above arrange build-up member external diameter detection device 707 detect base member pilot hole internal diameter and build-up member outer end diameter respectively, rear base parts capture seat 708 and manipulator 709, crawl base member is coordinated to assemble, after assembling, detect build-up member end region temperature by temperature sensor 211;
Assemble the product introduction rivet hot pressure device of base member and build-up member, baffle plate 8423 in guider 842 is pushed ahead under the effect of the second cylinder 8424, define a chute with spacing compressing tablet 8422, fixing fixture block 8411 upper surface, fixed block 8421 upper surface, now product slips in the first groove 84113 along chute; First cylinder 8413 promotes movable clip block 8412 and moves forward, and coordinates clamp product bottom with fixing fixture block 8411; Second cylinder 8424 drives baffle plate 8423 to release backward, and according to the shape of riveting product, if baffle plate 8423 is not released backward, then can be formed product riveting and interfere, therefore after product fixes, baffle plate 8423 is return; Mold 805 declines matched moulds, and stop the movement of briquetting 861 restraint fixture block 8412, briquetting 856 pre-pressing product, riveting head 8552 is riveting product under the effect of riveter; After riveting completes, mold 805 rises, and the first cylinder 8413 and the second cylinder 8424 move simultaneously, and drive movable clip block 8412 outwards to return, baffle plate 8423 stretches out forward, and product skids off rivet hot pressure device along slide rail and enters riveting height detecting device 9;
Product introduction is by pneumatic riveting height detecting device 9, through Pneumatic rivet present a theatrical performance as the last item on a programme 902 position correction and supplement heat rejecter after product arrive height detecting device 904, certified products after testing enter turning device (defective work is grabbed from assembly line by defective work removal device);
The snap close fixed station 1003 of the roll-over table 1002 of product introduction turning device 10, drive roll-over table 1002 to carry out 180 upsets by upset cylinder, now the build-up member of automobile snap close is upward, and enters checkout gear 4;
The detection that product arrives detection product injection 403 end by detection product injection 403 captures platform 406, detect grabbing device 407 to capture to detect and capture platform 406 and capture product and arrive monitor station 405, the detection camera 408 that after on the lighting source 409 that monitor station 405 is arranged and monitor station 405, left and right four direction is arranged respectively starts carries out contrast detection; Arrive by the detection product detected the detection that Product checking sends track end 404 and capture platform 406, detect and qualified send track 404 by detection product and enter turning device 10; Detect detection grabbing device 407 that substandard product sends track end by product to grab defective work lodging bench 419 and carry out defective mark;
By the product detected, again carry out 180 degree of upsets by turning device 10, what then enter marking device 5 carries out mark, and rear by height-adjustable finished product chute arrival finished product lay down location, this is the flow process of single automobile snap close assembling product.
Compared with prior art, a kind of automobile snap close assembling automatic production line beneficial effect with contrast groups assembling device of the present invention is: by arranging contrast groups assembling device, before making product carry out assembling, assembling raw material is all detected, the qualification rate of product and quality are improved all greatly; Before the build-up member of automobile snap close and base member are assembled, build-up member end is heated, riveting is carried out after having assembled, product is riveted according to the mode of fluid curve, riveting power is less, after riveted joint, interiors of products streamline does not rupture, and it is more tight that the gap of removing product binding site makes it combine, improve product strength and quality.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. there is an automobile snap close assembling automatic production line for contrast groups assembling device, comprise pedestal, described pedestal is from left to right disposed with: feed arrangement, riveting device, checkout gear and marking device; It is characterized in that:
Described feed arrangement comprises base member feed arrangement and build-up member feed arrangement; Described build-up member feed arrangement comprises the contrast groups assembling device that frequency heating device, temperature-detecting device and described base member feed arrangement end are arranged; The temperature sensor of the build-up member end region temperature after for base member and build-up member assembling is also provided with above described contrast groups assembling device;
The base member hole diameter detection apparatus that described contrast groups assembling device comprises the build-up member frid that the base member frid that the assembling frame be arranged on described pedestal, described assembling frame are arranged, described assembling frame are arranged, described base member frid upper end is arranged, with described base member hole diameter detection apparatus with the use of the light source being arranged at described base member frid lower end and described build-up member frid above the build-up member external diameter detection device that arranges.
2. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 1, is characterized in that: described contrast groups assembling device also comprise the base member being arranged on described base member frid end capture seat and with described base member capture seat with the use of manipulator.
3. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 2, it is characterized in that: described base member capture seat comprise capture seat pedestal, fixed head that the crawl seat cylinder that described crawl seat pedestal upper and lower side is arranged respectively, described crawl seat pedestal lower end are arranged and the crawl hole coordinated with described manipulator that described crawl seat pedestal upper end is arranged, described fixed head is arranged mobilizable and with described crawl seat cylinder with the use of promptly block.
4. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 1, it is characterized in that: described checkout gear comprises the detection frame be arranged on described pedestal, the detection product injection that described detection frame is arranged, the detection product corresponding with the injection of described detection product send track, be arranged on the injection of described detection product and described detection product send interorbital monitor station, be separately positioned on two detection product that the injection of described detection product and described detection product send track and capture platforms, with described detection product capture platform with the use of detection grabbing device and described monitor station on after the detection camera that arranges respectively of left and right four direction, described monitor station drives by detecting cylinder and is provided with detection lighting source.
5. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 4, is characterized in that: described detection grabbing device comprise the detection be arranged in described detection frame capture slideway, be arranged on described detect capture the sliding stand on slideway, the crawl slide unit be arranged on described sliding stand, described crawl slide unit are arranged slidably capture block, described crawl block lower end with described detection product capture platform with the use of crawl fixture.
6. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 5, it is characterized in that: described crawl slideway two ends are respectively arranged with limiting stand, described limiting stand be provided with stopping means and promote cylinder, described sliding stand being respectively arranged with the crawl slide block corresponding with the limiting stand that described crawl slideway two ends are arranged respectively and stopping platform.
7. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 6, it is characterized in that: the detection that described detection product send the crawl checkout gear of track end captures on slideway and is provided with defective work marking device, the testing stand of described defective work marking device lower end is provided with defective work lodging bench, by defective work injection block, the defective work chute corresponding with described injection block releasing cylinder and drive.
8. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 7, it is characterized in that: described defective work marking device comprises and is fixedly installed on the detection that described detection product send the crawl checkout gear of track end and captures mark fixed head on slideway, the mark module being arranged on the mark cylinder on described mark fixed head and being arranged on the cylinder axis of described mark cylinder, described mark module comprises the first mark fixed head, the second mark fixed head that described first mark fixed head upper and lower side is arranged respectively, the mark post arranged between the second mark fixed head that described first mark fixed head upper and lower side is arranged respectively.
9. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 8, it is characterized in that: be provided with release link between the second mark fixed head that described first mark fixed head upper and lower side is arranged respectively, described release link is provided with reseting pressuring spring.
10. a kind of automobile snap close assembling automatic production line with contrast groups assembling device according to claim 1-9 any one, it is characterized in that: described base member feed arrangement and described build-up member feed arrangement are provided with protective cover, and described protective cover is provided with sound arrester; Described pedestal also arranged servomotor and be connected the catch bar for promoting with described servomotor.
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| CN201510444965.4A CN105107995B (en) | 2015-07-27 | 2015-07-27 | A kind of automobile lock with contrast assembling device assembles automatic production line |
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| CN201510444965.4A CN105107995B (en) | 2015-07-27 | 2015-07-27 | A kind of automobile lock with contrast assembling device assembles automatic production line |
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| CN105107995B CN105107995B (en) | 2017-09-05 |
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| CN105728532A (en) * | 2016-04-20 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Stamping mechanism for automobile door lock catch production line |
| CN107855423A (en) * | 2017-12-07 | 2018-03-30 | 深圳市英诺维信自动化设备有限公司 | A kind of end cap riveting machine |
| CN108098359A (en) * | 2018-01-26 | 2018-06-01 | 东莞市鼎力自动化科技有限公司 | A kind of automatic press mounting equipment and processing method |
| CN108746377A (en) * | 2018-05-08 | 2018-11-06 | 天津市孜睿科技有限公司 | A kind of automobile lock assembling automatic production line |
| CN109334027A (en) * | 2018-09-30 | 2019-02-15 | 中山市澳多电子科技有限公司 | A kind of wireless key assembly line |
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| CN108746377A (en) * | 2018-05-08 | 2018-11-06 | 天津市孜睿科技有限公司 | A kind of automobile lock assembling automatic production line |
| CN109334027A (en) * | 2018-09-30 | 2019-02-15 | 中山市澳多电子科技有限公司 | A kind of wireless key assembly line |
| CN109334027B (en) * | 2018-09-30 | 2024-01-09 | 中山市澳多电子科技有限公司 | Wireless key assembly production line |
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| CN105107995B (en) | 2017-09-05 |
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Address after: Suzhou City, Jiangsu province 215000 Kunshan City Shipai Town Xin Road No. 198 room 9 Applicant after: Kunshan Yitian automation Polytron Technologies Inc Applicant after: Magna Automotive Systems (Suzhou) Co., Ltd. Address before: Suzhou City, Jiangsu province 215000 Kunshan City Shipai Town Xin Road No. 198 room 9 Applicant before: Kunshan Yitian Automation Co., Ltd. Applicant before: Magna Automotive Systems (Suzhou) Co., Ltd. |
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Address after: Suzhou City, Jiangsu province 215000 Kunshan City Shipai Town Xin Road No. 198 room 9 Co-patentee after: MAGNA AUTOMOTIVE PARTS (SUZHOU) Co.,Ltd. Patentee after: Kunshan Yitian Intelligent Technology Co., Ltd Address before: Suzhou City, Jiangsu province 215000 Kunshan City Shipai Town Xin Road No. 198 room 9 Co-patentee before: MAGNA AUTOMOTIVE PARTS (SUZHOU) Co.,Ltd. Patentee before: KUNSHAN YITIAN AUTOMATION TECHNOLOGIES Co.,Ltd. |