CN109334027A - A kind of wireless key assembly line - Google Patents
A kind of wireless key assembly line Download PDFInfo
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- CN109334027A CN109334027A CN201811160479.XA CN201811160479A CN109334027A CN 109334027 A CN109334027 A CN 109334027A CN 201811160479 A CN201811160479 A CN 201811160479A CN 109334027 A CN109334027 A CN 109334027A
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- feeding device
- wireless key
- rear cover
- die cavity
- pcb board
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- 238000004023 plastic welding Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 34
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 20
- 230000003028 elevating effect Effects 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 239000000284 extract Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000047 product Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000002950 deficient Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of wireless key assembly lines, including including for placing front cover, pcb board, center, each feeding device of rear cover cabinet joint and end cap, a front cover is extracted respectively using the first conveying device, pcb board and center and being successively delivered in Ultrasonic Plastic Welding device is welded and fixed, so that pcb board is firmly mounted between front cover and center, wireless key after ultrasonic bonding is delivered to the assembling that rear cover cabinet joint is completed in rear cover cabinet joint assembling mechanism using the second conveying device, then the wireless key for completing rear cover cabinet joint assembling is delivered in end cap assembling mechanism and completes end cap assembling, to realize the full-automatic mechanical package of wireless key, it avoids exerting a force improper when man-made assembly and damaging components, guarantee the stability of wireless key quality, improve production efficiency.
Description
Technical field
The present invention relates to automobile technical field, in particular to a kind of wireless key assembly line.
Background technique
In modern vehicle, electron controls technology using more and more extensive, as contemporary electronic product technology is rapidly created
Newly, various electronic products are widely applied on vehicle, realize comprehensive change of Car Electronic Control technology.In recent years
Come, no key starts/enters technology as a new technology and initially enters domestic passenger car market, has obtained the happiness of consumer
Love.
Referring to Fig.1, general automobile-used wireless key includes front cover 11, center 13, rear cover cabinet joint 14, end cap 15 and PCB
Plate 12,12 location and installation of pcb board between lid 11 and center 13, have on front cover 11 for pressing on pcb board 12 in front
The key switch of contact, the button cell that accommodating is electrically connected with pcb board 12 on center 13, front cover 11 and rear cover cabinet joint 14 fasten
Form the inner space for accommodating center 13 and pcb board 12.
The assembling production of current automobile-used wireless key is completely dependent on manually, during the installation process, is first put front cover 11
On the palm of the hand and make its cavity opening upwards, is sequentially placed into pcb board 12 and center 13 in lid 11 in front, is put into center 13
Then rear cover cabinet joint 14 is fastened on front cover 11 by button cell, finally the side of lid 11 and rear cover cabinet joint 14 is set with end in front
Lid 15, to complete the assembling of the shell of wireless key.
It is movably placed in due to center 13 and pcb board 12 in the inner space that front cover 11 and rear cover cabinet joint 14 are formed, all
Do not have fixed structure, therefore, when front cover 11 and rear cover cabinet joint 14 have dimensional discrepancy, center 13 and pcb board 12 are in inside
It is easy to happen play in space, causes key switch the case where pressing the contact less than pcb board 12 occur, influences wireless key
Using and quality stability.Secondly, wireless key carries out test verification to its performance after the completion of man-made assembly, when pcb board 12
When there is defective products, wireless key integrally becomes defective products, not only wastes raw materials for production, but also reduce production efficiency.And people
It is easy to exert a force improper and damage components when work assembles, the mode of man-made assembly both expends physical strength, and production efficiency is low, and influences
The quality stability of product.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of assemblings of the wireless key of automated production to produce
Line, the assembly line are conducive to the structural stability of wireless key.
The present invention be solve its technical problem and the technical solution adopted is that:
A kind of wireless key assembly line, comprising: the first feeding device, the second feeding device, third feeding device,
Four feeding devices and the 5th feeding device are respectively used to place front cover, pcb board, center, rear cover cabinet joint and end cap；
Ultrasonic Plastic Welding device, for being welded as a whole front cover and center pcb board is fixedly mounted；
First conveying device can be extracted from the first feeding device, the second feeding device and third feeding device respectively
One front cover, pcb board and center, and the front cover, pcb board and center are successively delivered to Ultrasonic Plastic Welding device
In；
Rear cover cabinet joint assembling mechanism, for assembling the wireless key after ultrasonic bonding with rear cover cabinet joint；
End cap assembling mechanism, wireless key and end cap for that will complete rear cover cabinet joint assembling assemble；
Second conveying device is used for positioned at the side of rear cover cabinet joint assembling mechanism and end cap assembling mechanism by ultrasonic bonding
The rear cover cabinet joint on wireless key and the 4th feeding device afterwards is delivered in rear cover cabinet joint assembling mechanism, and will complete rear cover cabinet joint group
End cap on the wireless key of dress and the 5th feeding device is delivered in end cap assembling mechanism.
The Ultrasonic Plastic Welding device includes first base, and the first lower die, the first lower die are provided in first base
Die cavity match with front cover, the plumb joint for capableing of elevating movement is movably set in first base, is arranged on the plumb joint
There is the first upper mold, die cavity and the center of the first upper mold match.
The rear cover cabinet joint assembling mechanism includes second base, and the second lower die, second lower die are provided in second base
The shape of the second die cavity with opening upwards, second die cavity matches with front cover, and activity is set in the second base
It is equipped with the second upper mold for matching with the second lower die and merging and capableing of opposite second lower die elevating movement, the die cavity and rear cover cabinet joint of the second upper mold
Match.
The end cap assembling mechanism includes third pedestal, and third pedestal is equipped with cover half, and cover half has upper opening and side
The cover half die cavity of face opening, the cover half die cavity are used to accommodate the wireless key after completing rear cover cabinet joint assembling, live on third pedestal
Dynamic to be provided with the third upper mold matched with cover half, the connection of third upper mold can be with respect to cover half elevating movement, the mould of third upper mold
Chamber matches with rear cover cabinet joint, and sliding is provided with a dynamic model on third pedestal, and dynamic model, which is connected with, drives it close to or far from described fixed
The side of the driving device of mould, the dynamic model die cavity that there is the dynamic model upper opening and side to be open, dynamic model die cavity is open and determines
The side opening of mould die cavity is opposite, and the dynamic model die cavity is for accommodating end cap.
First conveying device includes the first manipulator, first feeding device, the second feeding device, third feed
Device and Ultrasonic Plastic Welding device are all located at around the first manipulator, and second conveying device includes second mechanical
Hand, the 4th feeding device, the 5th feeding device are all located at around the second manipulator, the first manipulator and the second manipulator
Between be provided with transfer station, transfer station is equipped with the frock clamp for accommodating the wireless key after ultrasonic bonding.
The free end of first manipulator and the second manipulator is all provided with a rotating disc, and the rotating disc is around its axial circular
Week distribution is all provided with a Pneumatic suction cup on each extension bar there are three extension bar.
The wireless key assembly line further includes the detection device near the second feeding device, for detecting PCB
Pcb board can be delivered in detection device by the electrical characteristic of plate, first conveying device from the second feeding device.
The detection device includes a detection pedestal, is provided with the cavity to match with pcb board on the detection pedestal, described
Be provided with above detection pedestal can the opposite sliding seat of its elevating movement, there are two what is extended downwardly to lead to for configuration in the sliding seat
Acusector, the lower end of two energization needles are respectively correspondingly connected on two electrical terminals of pcb board, the upper ends of two energization needles it
Between be electrically connected with power supply circuit, be provided in the sliding seat it is more than one can move up and down with respect to it by compression leg,
It is described to be matched one by one by the position and quantity of compression leg with each function button on pcb board.
The wireless key assembly line further includes the button cell assembling mechanism positioned at rear cover cabinet joint assembling mechanism side, institute
Stating button cell assembling mechanism includes the 4th lower die, and the 4th lower die has for accommodating the wireless key after ultrasonic bonding
Four die cavitys are provided with the pressing piece positioned at the top of the 4th die cavity in the 4th lower die, which can be with respect to the 4th mould
Chamber downward motion is additionally provided with the 6th feeding device for placing button cell near the button cell assembling mechanism,
Button cell on 6th feeding device can be delivered on the workpiece on the 4th die cavity by second conveying device.
First feeding device, the second feeding device, third feeding device, the 4th feeding device, the 5th feeding device
All include a material frame with the 6th feeding device, feed lifter plate is movably set on the material frame, is fed on lifter plate and is stacked with
Multiple material frames, four corners of the material frame are all provided with the positioning column and a positioning sleeve extended downwardly that one upwardly extends
Cylinder, the abutment sleeve of the material frame can be sleeved on the positioning column for another material frame being disposed below, and be divided in the material frame
It is furnished with several for storing the workpiece cavity of workpiece.
It is provided with infrared inductor on the material frame, the probe height of the infrared inductor is slightly above located at feed and rises
The upper surface for dropping the material frame of the top of plate, for incuding the workpiece in material frame.
The beneficial effects of the present invention are: the wireless key assembly line of the above structure includes for placing front cover, PCB
Plate, center, rear cover cabinet joint and end cap each feeding device, it is using the first conveying device that front cover, pcb board and center is successively defeated
It send into Ultrasonic Plastic Welding device and is welded and fixed, so that pcb board is firmly mounted between front cover and center, benefit
The wireless key after ultrasonic bonding is delivered in rear cover cabinet joint assembling mechanism with the second conveying device and completes rear cover cabinet joint assembling, so
The wireless key for completing rear cover cabinet joint assembling is delivered in end cap assembling mechanism afterwards and completes end cap assembling, to realize wireless key
Full-automatic mechanical package, avoid exerting a force improper when man-made assembly and damaging components, guarantee wireless key quality stabilization
Property, improve production efficiency.
Detailed description of the invention
Present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the structural schematic diagram of wireless car key；
Fig. 2 is the structural schematic diagram of the wireless key assembly line of invention；
Fig. 3 is the structural schematic diagram of detection device；
Fig. 4 is the structural schematic diagram of Ultrasonic Plastic Welding device；
Fig. 5 is the structural schematic diagram of rear cover cabinet joint assembling mechanism；
Fig. 6 is the structural schematic diagram of end cap assembling mechanism；
Fig. 7 is the structural schematic diagram of the first conveying device or the second conveying device；
Fig. 8 is the structural schematic diagram of button cell assembling mechanism；
Fig. 9 is the first feeding device or the second feeding device or third feeding device or the 4th feeding device or the 5th feed
The structural schematic diagram of device or the 6th feeding device.
Specific embodiment
Referring to figs. 1 to Fig. 9, a kind of wireless key assembly line of the invention, comprising: the first feeding device 20, second
Feeding device 30, third feeding device 40, the 4th feeding device 50 and the 5th feeding device 60, first feeding device 20,
Second feeding device 30, third feeding device 40, the 4th feeding device 50 and the 5th feeding device 60 are respectively used to place front
Lid 11, pcb board 12, center 13, rear cover cabinet joint 14 and end cap 15；Ultrasonic Plastic Welding device 70 is used for front cover 11 in
Frame 13 is welded as a whole so that pcb board 12 is fixedly mounted；First conveying device 80, can be respectively from the first feeding device 20,
Extract a front cover 11, pcb board 12 and center 13 on two feeding devices 30 and third feeding device 40, and by the front cover
11, pcb board 12 and center 13 are successively delivered in Ultrasonic Plastic Welding device 70；Rear cover cabinet joint assembling mechanism 110, for that will surpass
Wireless key and rear cover cabinet joint 14 after sound wave welding assemble；End cap assembling mechanism 120, the nothing assembled for rear cover cabinet joint 14 will to be completed
Line key and end cap 15 assemble；Second conveying device 90, positioned at the one of rear cover cabinet joint assembling mechanism 110 and end cap assembling mechanism 120
Side, for the rear cover cabinet joint 14 on the wireless key and the 4th feeding device 50 after ultrasonic bonding to be delivered to rear cover cabinet joint kludge
In structure 110, and the end cap 15 completed on rear cover cabinet joint 14 wireless key and the 5th feeding device 60 that assemble is delivered to end cap
In assembling mechanism 120.
The wireless key assembly line of the above structure includes for placing front cover 11, pcb board 12, center 13, back
Each feeding device of lid 14 and end cap 15, it is using the first conveying device 80 that front cover 11, pcb board 12 and center 13 is successively defeated
It send into Ultrasonic Plastic Welding device 70 and is welded and fixed, pcb board 12 is fixed on by front cover 11 after welding with center 13
Between the two, the automatic assembling of pcb board 12 had not only been realized, but also pcb board 12 is firmly mounted in wireless key,
It ensure that the structural stability of wireless key.
The production line also uses the second conveying device 90 and the wireless key after ultrasonic bonding is delivered to rear cover cabinet joint group
The assembling of rear cover cabinet joint is completed in mounting mechanism 110, then will be completed the wireless key that rear cover cabinet joint 14 assembles and is delivered to the end cap group
End cap 15 is completed in mounting mechanism 120 to assemble, to realize the full-automatic mechanical package of wireless key, avoids applying when man-made assembly
Power is improper and damages components, guarantees the stability of wireless key quality, improves production efficiency.
The Ultrasonic Plastic Welding device 70 includes first base 71, is provided with the first lower die 72 in first base 71,
The die cavity of first lower die 72 matches with front cover 11, and the plumb joint for capableing of elevating movement is movably set in first base 71
73, herein, driving 73 elevating movement of plumb joint driver be a cylinder, in other embodiments, can also be replaced by by
Straight-line mechanism of the motor-driven gear positive and negative rotation to drive rackwork to move up and down, is provided on first on the plumb joint 73
Mould, die cavity and the center 13 of the first upper mold match.
The rear cover cabinet joint assembling mechanism 110 includes second base 111, is provided with the second lower die 112 in second base 111,
Second lower die 112 has the second die cavity of opening upwards, and shape and the front cover 11 of second die cavity match, described
It is movably set with to match to merge with the second lower die 112 in second base 111 and be capable of on the second of opposite second lower die, 112 elevating movement
Mould 113, the second upper mold be connected with drive its elevating movement second straight line driver 114, the die cavity of the second upper mold 113 with below
Lid 14 matches.Herein, second straight line driver 114 is a cylinder or piston cylinder, and in other embodiments mode, second is straight
Line drive 114 can also be replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion.
Preferably, the end cap assembling mechanism 120 includes third pedestal 121, and third pedestal 121 is equipped with cover half 122, fixed
The cover half die cavity that there is mould 122 upper opening and side to be open, after the cover half die cavity is for accommodating completion rear cover cabinet joint assembling
Wireless key, the third upper mold 123 matched with cover half 122 is movably set on third pedestal 121, and third upper mold 123 connects
The third linear actuator 126 for driving its elevating movement can be connected with respect to 122 elevating movement of cover half, third upper mold, at this
In, third linear actuator 126 is a cylinder or piston cylinder, and in other embodiments mode, third linear actuator 126 may be used also
To be replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion, die cavity and 14 phase of rear cover cabinet joint of third upper mold 123
It matches, sliding is provided with a dynamic model 124 on third pedestal 121, and dynamic model 124, which is connected with, drives it close to or far from the cover half
122 driving device 125, the dynamic model die cavity that there is the dynamic model 124 upper opening and side to be open, the side of dynamic model die cavity is opened
Mouth is opposite with the side opening of cover half die cavity, and the dynamic model die cavity is for accommodating end cap 15.
More consolidated in order to enable end cap 15 is sleeved on the shell of wireless key, usually can end cap 15 side with
Buckle structure is set between the side of front cover 11 or rear cover cabinet joint 14, herein, the side of end cap 15 is equipped with card slot, front cover 11
Or the side of rear cover cabinet joint 14 is equipped with fixture block, and in order to correspond to the installation of the buckle structure, in one embodiment of the invention,
The side of the cover half die cavity is open between the opening of the side of dynamic model die cavity with the offset perpendicular to 124 glide direction of dynamic model
Amount, the driving device 125 include the 5th linear actuator 1251 and the 6th linear actuator being arranged on third pedestal 121
1252, the 5th linear actuator 1251 is connected to drive dynamic model 124 close to or far from the cover half 122 with dynamic model 124, works as assembling
When end cap 15, the 5th linear actuator 1251 drives the end cap 15 on the dynamic model 124 close to wireless key, then, the
Six linear actuators 1252 move along a straight line towards the direction for eliminating offset, and then the side for the end cap 15 being resisted against on dynamic model 124
Face with the fixture block of wireless key side can match the card slot of 15 side of end cap, so that the offset is eliminated, by end
Lid 15 is fastened on wireless key completely.
Herein, the 5th linear actuator 1251 and the 6th linear actuator 1252 are all a cylinder or piston cylinder, at it
In his way of example, the 5th linear actuator 1251 and the 6th linear actuator 1252 can also be replaced by stepper motor driving
The straight-line mechanism of screw body oscilaltion.
The end cap assembling mechanism 120 of the above structure avoids pushing end cap 15 to be assembled in wirelessly using single linear actuator
Inconsistent phenomenon is easy to happen when on the key and leads to the generation of defective products, and the structure serious forgiveness is higher, to ensure that end cap assembles
The normal work of mechanism.
Preferably, first conveying device 80 includes the first manipulator, the feed of the first feeding device 20, second dress
It sets 30, third feeding device 40 and Ultrasonic Plastic Welding device 70 to be all located at around the first manipulator, and the first feed
Device 20, the second feeding device 30, third feeding device 40 and Ultrasonic Plastic Welding device 70 are sequentially arranged, and help to reduce
The active strokes of first manipulator improve production efficiency.Further preferably,
Preferably, second conveying device 90 includes the second manipulator, the feed of the 4th feeding device the 50, the 5th dress
60 are set all around the second manipulator and relative ranks are arranged, facilitates the active strokes for reducing by the second manipulator, mentions
High efficiency.
Transfer station 300 is provided between first manipulator and the second manipulator, transfer station 300 is equipped with and is used for
The frock clamp 301 of wireless key after accommodating ultrasonic bonding.
The structure of above-mentioned first manipulator and the second manipulator is consistent, the freedom of first manipulator and the second manipulator
End is all provided with a rotating disc 81, which is distributed with three extension bars 82 around its axial circumference, on each extension bar 82
All it is provided with a Pneumatic suction cup 83.The mode that Pneumatic suction cup 83 draws workpiece more can protect workpiece not with respect to the mode of clamping workpiece
It is damaged.In the present embodiment, first manipulator and the second manipulator are six axis robot, as shown in figure 8, the six axis machine
Tool hand is respectively provided with cursor 1, cursor 2 85, cursor 3 86, cursor 4 87, cursor 5 88 and cursor six
89, wherein rotating disc 81 is arranged on cursor 6 89.
The wireless key assembly line further includes the detection device 130 near the second feeding device 30, for examining
The electrical characteristic of pcb board 12 is surveyed, pcb board 12 can be delivered to detection from the second feeding device 30 by first conveying device 80
In device 130.Front cover 11, pcb board 12 and center 13 are assembled it is integral before, detection device 130 can be according to inspection
The defective products that result excludes pcb board 12 is tested, prevents 12 defective products of pcb board from flowing into subsequent processing, has saved production cost, is improved
Yields and production efficiency.
In the present embodiment, the detection device 130 includes a detection pedestal 131, be provided on the detection pedestal 131 with
The cavity that pcb board 12 matches, being provided with above the detection pedestal 131 can be with respect to the sliding seat 132 of its elevating movement, should
It configures in sliding seat 132 there are two the energization needle 133 extended downwardly, the lower end of two energization needles 133 is respectively correspondingly connected to
On two electrical terminals of pcb board 12, power supply circuit, the sliding seat are electrically connected between the upper end of two energization needles 133
Be provided on 132 it is more than one can move up and down with respect to it by compression leg 134, be connected with its lifting of driving by compression leg 134
The cylinder (not being painted in figure) of movement, each function button by the position of compression leg 134 and quantity and pcb board 12 is one by one
Matching.Two energization needles 133 and power supply circuit are that pcb board 12 provides operating current, then is examined one by one by each by compression leg 134
The each function button integrated on pcb board 12, to detect whether pcb board 12 can work normally, if pcb board 12 is bad
Product can be rejected before ultrasonic bonding process, avoid the waste of other raw material, and wireless key defective products is avoided to flow into
Subsequent processing improves production yields.
Preferably, a defective products for preventing pcb board is additionally provided in the scope of activities of the first manipulator not
Non-defective unit rest area economizes on resources to be recycled to pcb board defective products.
The wireless key assembly line further includes the button cell assembling mechanism positioned at 110 side of rear cover cabinet joint assembling mechanism
140, the button cell assembling mechanism 140 includes the 4th lower die 141, and the 4th lower die 141 has for accommodating ultrasonic bonding
4th die cavity 142 of wireless key afterwards is provided with the pressing piece positioned at the top of the 4th die cavity 142 in the 4th lower die
143, which can be a rods, the lower end of the rods with respect to 142 downward motion of the 4th die cavity, the pressing piece 143
Face matches with button cell, which is connected with the 4th linear actuator 144 for driving its downward motion, herein,
4th linear actuator 144 is a cylinder or piston cylinder, and in other embodiments mode, the 4th linear actuator 144 can be with
It is replaced by the straight-line mechanism of stepper motor driving screw body oscilaltion, is gone back near the button cell assembling mechanism 140
It is provided with the 6th feeding device 150 for placing button cell, second conveying device can be by the 6th feeding device 150
On button cell be delivered on the workpiece on the 4th die cavity 142.Preferably, the 6th feeding device 150 is located at button cell group
The lower section of mounting mechanism 140 facilitates the second conveying device to extract the button cell on the 6th feeding device 150.
First feeding device 20, the second feeding device 30, third feeding device 40, the 4th feeding device the 50, the 5th
Feeding device 60 and the 6th feeding device 150 all include a material frame 200, are movably set with feed lifter plate on the material frame 200
21, expect frame 200 on be provided with driving feed lifter plate 21 move up and down linear device 22, herein, the linear device 22 by
One servo motor and screw body are constituted, and servo motor drives screw rod rotation, are fed the spiral shell offered on lifter plate 21 with screw rod
The tapped through hole that line matches is fed on lifter plate 21 and is stacked with multiple material frames 23, and four corners of the material frame 23 are all arranged
There are the positioning column upwardly extended 231 and an abutment sleeve 232 extended downwardly, the abutment sleeve 232 of the material frame 23
It can be sleeved on the positioning column 231 for another material frame 23 being disposed below, be distributed in the material frame 23 several for depositing
Put the workpiece cavity 233 of workpiece.The shape of workpiece cavity 233 is different according to different workpiece, first feeding device 20, the
On two feeding devices 30, third feeding device 40, the 4th feeding device 50, the 5th feeding device 60 and the 6th feeding device 150
The workpiece cavity chamfered shape phase with front cover 11, pcb board 12, center 13, rear cover cabinet joint 14, end cap 15 and button cell respectively
Matching.
Preferably, it is provided with infrared inductor 24 on the material frame 200, the probe height of the infrared inductor 24 is omited
Higher than the upper surface of the material frame 23 of the top for being located at feed lifter plate 21.The workpiece being placed on workpiece cavity 233 is all prominent
In the upper surface of material frame 23, therefore, after the workpiece extraction in a material frame 23 finishes, infrared inductor 24 will the letter
The industrial personal computer of the assembling equipment number is fed back to, industrial personal computer controls manipulator again and removes empty material frame 23, is then fed lifter plate 21
Rise the height distance of a material frame 23, to realize automation continuous production.
As the preferred embodiments of the invention, second die cavity, cover half die cavity and dynamic model die cavity are each configured with one
Infrared reflection type sensor 100.The infrared reflection type sensor 100 and industrial personal computer are electrically connected, for detecting the second mould
Then corresponding workpiece on chamber, cover half die cavity and dynamic model die cavity will with examining whether the components on the station are completed
Information feeds back to industrial personal computer, and then controls whether the process re-starts operation.
A kind of assembling production procedure of wireless key assembly line of the invention is as follows:
Firstly, the first manipulator is moved to 20 top of the first feeding device, the gas of an extension bar 82 on rotating disc 81
Dynamic sucker 83 extracts a front cover 11, and the first manipulator is moved to 30 top of the second feeding device, and rotating disc 81 rotates centainly
Angle extracts a pcb board 12 using the Pneumatic suction cup 83 on second extension bar 82, and then the first manipulator is moved to third
The top of feeding device 40, rotating disc 81 turn an angle again, are mentioned using the Pneumatic suction cup 83 on third extension bar 82
A center 13 is taken, then the first manipulator is moved to the top of the first lower die 72 of Ultrasonic Plastic Welding device 70, by three
Front cover 11, pcb board 12 and center 13 on a extension bar 82 are sequentially placed into the die cavity of the first lower die 72, and plumb joint 73 is downward
Movement drives the first upper mold to be pressed on center 13, thus using ultrasonic wave by the edge link position of front cover 11 and center 13
It is welded and fixed, and pcb board 12 is then pressed abd fixed between front cover 11 and center 13, the first manipulator will complete ultrasonic wave modeling
Wireless key semi-finished product after material welding sequence are delivered in transfer station 300, and are placed in frock clamp 301, and then the
The wireless key semi-finished product are delivered to the 4th die cavity 142 of the 4th lower die 141 of button cell assembling mechanism 140 by two manipulators
In, then the second manipulator is moved to the top of the 6th feeding device 150, a button cell is extracted using Pneumatic suction cup 83,
The battery containing that button cell is then delivered to the center 13 of the wireless key semi-finished product on the 4th die cavity 142 is intracavitary, and the 4th
The battery containing that button cell is mounted on center 13 by the pushing of linear actuator 144 is intracavitary, and then the second manipulator will complete knob
The wireless key semi-finished product of button battery installation are transferred in the second lower die 112 of rear cover cabinet joint assembling mechanism 110, second straight line driving
Device 114 drives the second upper mold 113 to push and molds with the second lower die 112, to complete the assembling of rear cover cabinet joint 14, then second is mechanical
The wireless key for completing rear cover cabinet joint assembling is transferred to the assembling that end cap 15 is completed in end cap assembling mechanism 120 by hand.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention
It explains in relative positional relationship, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, if the spy
When determining posture and changing, then directionality instruction also correspondingly changes correspondingly.In addition, be related in the present invention " preferably ", it is " secondary
It is preferred that " etc. description be used for description purposes only, be not understood to indicate or imply its relative importance or implicitly indicate institute
The quantity of the technical characteristic of instruction.Define as a result, " preferably ", the feature of " less preferred " can explicitly or implicitly include to
Few this feature.It in addition, the technical solution between each embodiment can be combined with each other, but must be common with this field
Based on technical staff can be realized, this skill will be understood that when the combination of technical solution appearance is conflicting or cannot achieve
The combination of art scheme is not present, also not the present invention claims protection scope within.
Claims (11)
1. a kind of wireless key assembly line characterized by comprising
First feeding device, the second feeding device, third feeding device, the 4th feeding device and the 5th feeding device, are used respectively
In placement front cover, pcb board, center, rear cover cabinet joint and end cap；
Ultrasonic Plastic Welding device, for being welded as a whole front cover and center pcb board is fixedly mounted；
First conveying device can extract one from the first feeding device, the second feeding device and third feeding device respectively
Front cover, pcb board and center, and the front cover, pcb board and center are successively delivered in Ultrasonic Plastic Welding device；
Rear cover cabinet joint assembling mechanism, for assembling the wireless key after ultrasonic bonding with rear cover cabinet joint；
End cap assembling mechanism, wireless key and end cap for that will complete rear cover cabinet joint assembling assemble；
Second conveying device, positioned at the side of rear cover cabinet joint assembling mechanism and end cap assembling mechanism, for will be after ultrasonic bonding
Rear cover cabinet joint on wireless key and the 4th feeding device is delivered in rear cover cabinet joint assembling mechanism, and will complete rear cover cabinet joint assembling
End cap on wireless key and the 5th feeding device is delivered in end cap assembling mechanism.
2. a kind of wireless key assembly line according to claim 1, it is characterised in that:
The Ultrasonic Plastic Welding device includes first base, and the first lower die, the mould of the first lower die are provided in first base
Chamber matches with front cover, and the plumb joint for capableing of elevating movement is movably set in first base, and is provided on the plumb joint
One upper mold, die cavity and the center of the first upper mold match.
3. a kind of wireless key assembly line according to claim 1, it is characterised in that:
The rear cover cabinet joint assembling mechanism includes second base, and the second lower die is provided in second base, and second lower die has
The shape of second die cavity of opening upwards, second die cavity matches with front cover, is movably set in the second base
Match the second upper mold for merging and capableing of opposite second lower die elevating movement, die cavity and the rear cover cabinet joint phase of the second upper mold with the second lower die
Match.
4. a kind of wireless key assembly line according to claim 1, it is characterised in that:
The end cap assembling mechanism includes third pedestal, and third pedestal is equipped with cover half, and there is cover half upper opening and side to open
The cover half die cavity of mouth, the cover half die cavity are used to accommodate the wireless key after completing rear cover cabinet joint assembling, and activity is set on third pedestal
Be equipped with the third upper mold matched with cover half, the connection of third upper mold can opposite cover half elevating movement, the die cavity of third upper mold and
Rear cover cabinet joint matches, and sliding is provided with a dynamic model on third pedestal, and dynamic model, which is connected with, drives it close to or far from the cover half
Driving device, the dynamic model die cavity that there is the dynamic model upper opening and side to be open, side opening and the cover half mould of dynamic model die cavity
The side opening of chamber is opposite, and the dynamic model die cavity is for accommodating end cap.
5. a kind of wireless key assembly line according to claim 1, it is characterised in that: the first conveying device packet
The first manipulator is included, first feeding device, the second feeding device, third feeding device and Ultrasonic Plastic Welding device are all
Around the first manipulator, second conveying device includes the second manipulator, the 4th feeding device, the 5th feed
Device is all located at around the second manipulator, and transfer station, transfer station are provided between the first manipulator and the second manipulator
It is equipped with the frock clamp for accommodating the wireless key after ultrasonic bonding.
6. a kind of wireless key assembly line according to claim 5, it is characterised in that:
The free end of first manipulator and the second manipulator is all provided with a rotating disc, and the rotating disc is around its axial circumference point
Cloth is all provided with a Pneumatic suction cup on each extension bar there are three extension bar.
7. a kind of wireless key assembly line according to claim 1, it is characterised in that:
It further include the detection device near the second feeding device, for detecting the electrical characteristic of pcb board, first conveying
Pcb board can be delivered in detection device by device from the second feeding device.
8. a kind of wireless key assembly line according to claim 7, it is characterised in that:
The detection device includes a detection pedestal, is provided with the cavity to match with pcb board, the detection on the detection pedestal
Be provided with above pedestal can the opposite sliding seat of its elevating movement, the energization extended downwardly there are two configurations in the sliding seat
Needle, the lower end of two energization needles is respectively correspondingly connected on two electrical terminals of pcb board, between the upper end of two energization needles
Be electrically connected with power supply circuit, be provided in the sliding seat it is more than one can with respect to its move up and down by compression leg, institute
It states and is matched one by one by the position and quantity of compression leg with each function button on pcb board.
9. a kind of wireless key assembly line according to claim 1, it is characterised in that:
It further include the button cell assembling mechanism positioned at rear cover cabinet joint assembling mechanism side, the button cell assembling mechanism includes the
Four lower dies, the 4th lower die have the 4th die cavity for accommodating the wireless key after ultrasonic bonding, set in the 4th lower die
It is equipped with the pressing piece positioned at the top of the 4th die cavity, which can be with respect to the 4th die cavity downward motion, the button cell
The 6th feeding device for placing button cell is additionally provided near assembling mechanism, second conveying device can be by
Button cell on six feeding devices is delivered on the workpiece on the 4th die cavity.
10. a kind of wireless key assembly line according to claim 9, it is characterised in that:
First feeding device, the second feeding device, third feeding device, the 4th feeding device, the 5th feeding device and
Six feeding devices all include a material frame, and feed lifter plate is movably set on the material frame, is stacked on feed lifter plate multiple
Material frame, four corners of the material frame are all provided with the positioning column and an abutment sleeve extended downwardly that one upwardly extends,
The abutment sleeve of the material frame can be sleeved on the positioning column for another material frame being disposed below, and be distributed in the material frame
Several workpiece cavities for being used to store workpiece.
11. a kind of wireless key assembly line according to claim 10, it is characterised in that:
It is provided with infrared inductor on the material frame, the probe height of the infrared inductor is slightly above located at feed lifter plate
The top material frame upper surface, for incuding the workpiece in material frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811160479.XA CN109334027B (en) | 2018-09-30 | 2018-09-30 | Wireless key assembly production line |
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|---|---|---|---|
| CN201811160479.XA CN109334027B (en) | 2018-09-30 | 2018-09-30 | Wireless key assembly production line |
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| CN109334027B CN109334027B (en) | 2024-01-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110014551A (en) * | 2019-05-24 | 2019-07-16 | 扬州柯尼克机械科技有限公司 | A kind of mold throws glue machine automatically |
| CN113085193A (en) * | 2021-03-16 | 2021-07-09 | 宁波新松机器人科技有限公司 | Automatic ultrasonic welding device for gas meter diaphragm assembly |
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| CN113085193A (en) * | 2021-03-16 | 2021-07-09 | 宁波新松机器人科技有限公司 | Automatic ultrasonic welding device for gas meter diaphragm assembly |
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| CN109334027B (en) | 2024-01-09 |
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