CN105107790B - The automatic inserted sheet method of swing arm and controller - Google Patents
The automatic inserted sheet method of swing arm and controller Download PDFInfo
- Publication number
- CN105107790B CN105107790B CN201510517785.4A CN201510517785A CN105107790B CN 105107790 B CN105107790 B CN 105107790B CN 201510517785 A CN201510517785 A CN 201510517785A CN 105107790 B CN105107790 B CN 105107790B
- Authority
- CN
- China
- Prior art keywords
- cylinder
- washing basket
- inserted sheet
- quartz plate
- swing arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Abstract
The present invention relates to technical field of automation more particularly to a kind of automatic inserted sheet method of swing arm and controller, this method includes that equipment prepares, resets inspection, feeding, auto plate separation, automatic sheet-fetching inserted sheet, washing basket walk step.The controller includes programmable controller, the limit switch being electrically connected with programmable controller, solenoid valve, relay, step actuator.The present invention is using separating mechanism, swing arm insert mechanism interoperation, and the right setting of a first from left is there are two square groove in separating mechanism push plate, another side suction when the square groove on one side feeds, and Liang Tao mechanisms interlock load, burst, inserted sheet, improve production efficiency；Mechanism is simple and practical, and versatility is good；The automatic degree of whole device is high, can save cost of labor.
Description
Technical field
The present invention relates to technical field of automation equipment more particularly to a kind of automatic inserted sheet method of swing arm and controllers.
Background technology
Sapphire glass and crystal glass are widely used in the digital products such as mobile phone, camera screen or camera lens, process work
Skill process includes sorting, section, grinding, polishing, chamfered edge, cleaning.In process, a breakage is collapsed in order to reduce, uses fluid
As lubrication, therefore, the cleaning of sapphire glass and crystal glass finished product must effectively thoroughly.Most quartz plates process work
Factory uses ultrasonic cleaning technology, radiates ultrasonic wave towards cleaning solution, immense pressure can be destroyed not caused by ultrasonic cavitation
Insoluble soils and make they break up in solution, the absorption of dirt and cleaning parts surface can be destroyed and cause crud layer
Fatigue rupture and refuted from after this technology, the dosage of chemical solvent can be reduced, reduce environmental pollution.It is clear in order to improve
Effect and efficiency are washed, it is necessary to which the glassware lamination slices point after chamfered edge are inserted into washing basket, washing basket is then put into ultrasound
In ripple rinse bath.Existing inserted sheet process, by manually having been manually done, labor intensity is big, and efficiency is low, of high cost.
The content of the invention
In view of the above-mentioned problems, the goal of the invention of the present invention is to provide a kind of automatic degree height, efficient swing arm certainly
Dynamic inserted sheet method and control perform the controller of this method.
In order to achieve the above object, the scheme that uses of the present invention for：A kind of automatic inserted sheet method of swing arm, includes following step
Suddenly：（a）Equipment prepares：The equipment is by separating mechanism, swing arm insert mechanism, the washing basket translation machine on installment work table top
Structure and the standard washing basket composition mounted on washing basket parallel moving mechanism, separating mechanism include the material frame of stacked placement quartz plate, installation material
Compress above frame quartz plate pressure head, on open up square groove for quartz plate burst push plate, push and pull the burst cylinder of push plate；Swing arm
Formula insert mechanism includes cranking arm, drives to crank arm and the oscillating cylinder rotated, driving vacuum suction gun fitting are done in inserted sheet position and suction piece position
It quartz plate and leaves the telescopic cylinder of square groove and being connected to end of cranking arm and inhales the vacuum suction gun of the chip that discharges water.（b）It resets and checks：
Before starting device, whether in the original location push plate is confirmed, i.e., for square groove whether in material frame bottom, confirmation is cranked arm is in origin with washing basket
Position is cranked arm in the surface of washing basket first upper piece grid, not in the original location then manual reset to original position, and check and crank arm,
Interfere in washing basket run trace without other component.（c）Feeding：It manually breaks pressure head into two with one's hands, the quartz plate of chamfering process will be completed
It stacks to material frame, the piece number of quartz plate puts down pressure head according to the height of material frame.（d）Auto plate separation：Starting device, pressure head will
Into square groove, burst cylinder promotes push plate for a piece of press-in of least significant end in one folded quartz plate, and push plate takes a piece of quartz plate out of to suction
Fetch bit is drawn for vacuum suction gun.（e）Automatic sheet-fetching, inserted sheet：Oscillating cylinder drives rotation of cranking arm, the vacuum suction gun for end of cranking arm
The quartz plate of gettering site is directed at, the elongation driving of telescopic cylinder cylinder rod cranks arm connection vacuum suction gun close to quartz plate, gas nozzle and crystal
Piece surface is bonded, and connects the source of the gas air-breathing of suction nozzle, gas nozzle and quartz plate bonding it is firm after, telescopic cylinder cylinder rod shrinks driving vacuum
Suction gun leaves square groove, and oscillating cylinder driving, which is cranked arm, rotates back to original position, and suction nozzle inflation, vacuum breaking, quartz plate falls into washing basket grid
It is interior.（f）Washing basket walks：Judge whether one row grid inserted sheet of washing basket is completed, the driving washing basket of no then washing basket translation mechanism is longitudinally flat
The distance of a grid is moved, the distance of one grid of longitudinal translation if completing.（g）Step is repeated if material frame has material（c）~ step
Suddenly（f）, step is repeated if material frame is without material（b）~ step（f）, until machining.
The step（a）Middle one the first from left of push plate is right to set two square grooves；Also the first from left right side is right for the swing arm insert mechanism
Two sets should be set.
The step is done by left side mechanism（d）, step（e）While, step is done by the right mechanism（e）, step（d）, entirely set
Standby interleaved operation.
A kind of automatic inserted sheet controller of swing arm, it is characterised in that：Including programmable controller, with programmable controller electricity
Limit switch, solenoid valve, relay, the step actuator of connection, programmable controller are preset with control program, limit switch point
Not Jian Ce the limit on the left position of push plate and limit on the right-right-hand limit position, detect the inserted sheet position cranked arm and gettering site, detect the preceding limit of telescopic cylinder
Position and rear limit position, limit switch are electrically connected with the input port of programmable controller；The output port of programmable controller with
The control terminal electrical connection of solenoid valve, solenoid valve are pneumatically connected respectively with burst cylinder, oscillating cylinder, telescopic cylinder；Programmable control
The output port of device processed is electrically connected with the stepper motor driver of washing basket parallel moving mechanism, controls the steering and stepping of motor.
The present invention is using separating mechanism, swing arm insert mechanism interoperation, the right setting of a first from left in separating mechanism push plate
There are two square groove, another side suction when the square groove on one side feeds, Liang Tao mechanisms interlock load, burst, inserted sheet, improve production effect
Rate；Mechanism is simple and practical, and versatility is good；The automatic degree of whole device is high, can save cost of labor.
Description of the drawings
Fig. 1 is the automatic film threading equipment axonometric schematic diagram of swing arm in the embodiment of the present invention；
Fig. 2 is washing basket parallel moving mechanism top view in the embodiment of the present invention；
Fig. 3 is the automatic inserted sheet controller principle figure of swing arm in the embodiment of the present invention；
Description of symbols in figure：1-work top, the washing basket of 2-standard, 3-oscillating cylinder, 4-vacuum air gun, 5-push away
Plate, 6-material frame, 7-pedestal, 8-burst cylinder, 9-briquetting, 10-compression spring, 11-telescopic cylinder.
Specific embodiment
To more fully understand the present invention, the embodiment of the present invention is done with reference to the accompanying drawings and detailed description further
Illustrate, referring to Fig. 1 to Fig. 3：
By step of the present invention（a）The automatic film threading equipment of swing arm of implementation, main action have burst, take piece, inserted sheet, institute
To be provided with separating mechanism and swing arm insert mechanism, quartz plate is folded middle separation by separating mechanism similar to a drawer principle from one
Out.Swing arm insert mechanism takes piece by the way of aspiration, and swing arm, which is swung, completes inserted sheet action.In order to simplify insert mechanism
Structure, reduces the joint of swing arm, and entire separating mechanism vertical is protected when washing basket installation, the state and the insertion that so ensure quartz plate
It holds unanimously, can only be completed with translation without overturning.Due to having liquid on quartz plate, there is larger adsorption capacity with square groove, so
In push plate motion process, quartz plate will not overturn.Also the angle that separating mechanism can be made to tilt backwards 5 ° or so, makes quartz plate
It is more firm to be bonded with square groove.
Specifically structure is：Separating mechanism is made of pedestal, material frame, pressure head, push plate, burst cylinder, and pedestal is fixedly mounted
On the work top above standard washing basket, floor installation has material frame, and material frame places the quartz plate of a folded fragmented rear inserted sheet, institute
The frame structure of intermediate hollow out is used with material frame, two supporting legs of material frame are fixedly connected with pedestal.It is equipped between material frame and pedestal
The gap of push plate, push plate and material frame is less than sheet of water wafer thickness.Square groove is offered in push plate, square groove depth is more than a piece of crystal
Piece thickness is less than two panels quartz plate thickness, and square groove periphery prevents damage quartz plate by plastic material package.Push plate and burst cylinder
Cylinder rod connects, when burst cylinder bounce back, the quartz plate of material frame fall into it is a piece of into square groove, burst cylinder extend by push plate together with
Quartz plate is released to be drawn for manipulator.Due to square groove depth and push plate and the limitation in material frame gap, it is ensured that only release every time a piece of.
In order to which push plate moves back and forth steady, sliding slot is equipped in push plate bottom, pedestal is equipped with slide, and sliding slot slide is opposite to be slided.Push plate
One the first from left is right to set two square grooves, and when push plate is moved to left end, the left side has piece wait to take piece, the right square groove feeding, push plate movement
During to right end, the right has piece wait to take piece, left side square groove feeding.It so staggeredly carries out, improves work efficiency.Pressure head provides crystal
Piece folds the thrust compressed to push plate, includes briquetting and compression spring, compression spring is arranged between briquetting and the pedestal of separating mechanism.
Swing arm insert mechanism includes stent, oscillating cylinder, telescopic cylinder, cranks arm, vacuum suction gun, and stent is fixed on platform
On, oscillating cylinder is rack-mount, and oscillating cylinder cylinder rod is connected with telescopic cylinder cylinder body, telescopic cylinder cylinder rod and end of cranking arm
Connection.Oscillating cylinder is different from direct acting cylinder, will be rotated under the action of source of the gas.Head end of cranking arm connects vacuum suction gun, and suction nozzle is can
Flexible elastic suction nozzle reduces the impact that suction gun presses to quartz plate, prevents its damage.Oscillating cylinder drives rotation of cranking arm, vacuum
Quartz plate in the suction nozzle alignment square groove of suction gun, telescopic cylinder elongation, suction nozzle are close to quartz plate surface, and vacuum suction gun pumping is held
Quartz plate, telescopic cylinder are shunk, oscillating cylinder backswing, and vacuum suction gun is returned to above i.e. standard washing basket in situ, and crystal is put down in inflation
Piece.Two are set by the square groove of push plate in this present embodiment, also right two sets, two sets of the setting of corresponding the first from left of swing arm insert mechanism
Mechanism crisscross motion.
Standard washing basket is bar shaped boss array structure, and two adjacent bar shaped boss are equipped with slot, and the width and thickness of slot are equal
Slightly larger than quartz plate, the groove width between two adjacent bar shaped boss is more than vacuum suction gun width, prevents suction gun from being interfered with washing basket.It washes
Basket parallel moving mechanism is the electronic XY displacement platforms for adding screw by stepper motor, can drive washing basket in X/Y plane motions.
The automatic inserted sheet method of swing arm according to embodiments of the present invention, includes following steps：（a）Equipment prepares：Automatic inserted sheet
Device by installment work table top separating mechanism, swing arm insert mechanism, washing basket parallel moving mechanism and mounted on washing basket be translatable machine
The standard washing basket composition of structure, separating mechanism includes the material frame of stacked placement quartz plate, installation material frame top compresses the pressure of quartz plate
Head, on open up square groove for quartz plate burst push plate, push and pull push plate burst cylinder；Swing arm insert mechanism include crank arm,
Driving, which is cranked arm, to be done the oscillating cylinder rotated, driving vacuum suction gun bonded crystal piece in inserted sheet position and suction piece position and leaves stretching for square groove
Inhale the vacuum suction gun of the chip that discharges water in contracting cylinder and being connected to end of cranking arm.（b）It resets and checks：Before starting device, confirm that push plate is
No that is, whether square groove is in material frame bottom in the original location, and confirmation is cranked arm is in origin position with washing basket, that is, cranks arm in washing basket first
The surface of upper piece grid, not in the original location then manual reset to original position, and check and crank arm, in washing basket run trace without other component
Interference.（c）Feeding：It manually breaks pressure head into two with one's hands, the quartz plate for completing chamfering process is stacked to material frame, the piece number of quartz plate
According to the height of material frame, pressure head is put down.（d）Auto plate separation：Starting device, a piece of pressure that pressure head folds least significant end in quartz plate by one
Enter into square groove, burst cylinder promotes push plate, and push plate is taken a piece of quartz plate out of to gettering site, drawn for vacuum suction gun.（e）Automatically
Take piece, inserted sheet：Oscillating cylinder drives rotation of cranking arm, the quartz plate of the vacuum suction gun alignment gettering site for end of cranking arm, telescopic cylinder
Cylinder rod elongation driving cranks arm connection vacuum suction gun close to quartz plate, and gas nozzle is bonded with quartz plate surface, and the source of the gas for connecting suction nozzle is inhaled
Gas, gas nozzle and quartz plate bonding it is firm after, telescopic cylinder cylinder rod shrinks driving vacuum suction gun and leaves square groove, and oscillating cylinder driving is bent
Arm rotates back to original position, suction nozzle inflation, and vacuum breaking, quartz plate is fallen into washing basket grid.（f）Washing basket walks：Judge that washing basket one arranges
Whether grid inserted sheet is completed, and without the distance of then washing basket translation mechanism driving washing basket one grid of longitudinal translation, is indulged if completing
To the distance of one grid of translation.（g）Step is repeated if material frame has material（c）~ step（f）, step is repeated if material frame is without material
（b）~ step（f）, until machining.
The step（a）Middle one the first from left of push plate is right to set two square grooves；Also the first from left right side is right for the swing arm insert mechanism
Two sets should be set.The step is done by left side mechanism（d）, step（e）While, step is done by the right mechanism（e）, step（d）, entirely
Equipment interleaved operation.
The automatic inserted sheet controller of swing arm, including programmable controller, the limit switch being electrically connected with programmable controller,
Solenoid valve, relay, step actuator, programmable controller are preset with control program, and limit switch detects a left side for push plate respectively
The inserted sheet position cranked arm and gettering site are detected in limit position and limit on the right-right-hand limit position, detect the preceding limit position of telescopic cylinder and rear limit position, limit
Bit switch is electrically connected with the input port of programmable controller；The output port of programmable controller and the control terminal electricity of solenoid valve
Connection, solenoid valve are pneumatically connected respectively with burst cylinder, oscillating cylinder, telescopic cylinder；The output port of programmable controller with
The stepper motor driver electrical connection of washing basket parallel moving mechanism, controls the steering and stepping of motor.
Claims (5)
- A kind of 1. automatic inserted sheet method of swing arm, it is characterised in that：Include following steps：（a）Equipment prepares：The equipment is by separating mechanism, swing arm insert mechanism, the washing basket translation machine on installment work table top Structure and the standard washing basket composition mounted on washing basket parallel moving mechanism, separating mechanism include the material frame of stacked placement quartz plate, installation material Compress above frame quartz plate pressure head, on open up square groove for quartz plate burst push plate, push and pull the burst cylinder of push plate；Swing arm Formula insert mechanism includes cranking arm, drives to crank arm and the oscillating cylinder rotated, driving vacuum suction gun fitting are done in inserted sheet position and suction piece position It quartz plate and leaves the telescopic cylinder of square groove and being connected to end of cranking arm and inhales the vacuum suction gun of the chip that discharges water；Separating mechanism vertical 5 ° of installations are tilted backwards in the direction of standard washing basket；（b）It resets and checks：Before starting device, whether in the original location push plate is confirmed, i.e., square groove whether in material frame bottom, crank arm by confirmation Be in origin position with washing basket, that is, crank arm in the surface of washing basket first upper piece grid, not in the original location then manual reset to original Position, and check and crank arm, interfere in washing basket run trace without other component；（c）Feeding：It manually breaks pressure head into two with one's hands, the quartz plate for completing chamfering process is stacked to material frame, the piece number of quartz plate According to the height of material frame, pressure head is put down；（d）Auto plate separation：Starting device, pressure head by a piece of press-in of least significant end in a folded quartz plate into square groove, burst cylinder Push plate is promoted, push plate is taken a piece of quartz plate out of to gettering site, drawn for vacuum suction gun；（e）Automatic sheet-fetching, inserted sheet：Oscillating cylinder drives rotation of cranking arm, the crystal of the vacuum suction gun alignment gettering site for end of cranking arm Piece, the elongation driving of telescopic cylinder cylinder rod crank arm connection vacuum suction gun close to quartz plate, and gas nozzle is bonded with quartz plate surface, and connection is inhaled The source of the gas air-breathing of mouth, gas nozzle and quartz plate bonding it is firm after, telescopic cylinder cylinder rod shrink driving vacuum suction gun leave square groove, swing Cylinder driving, which is cranked arm, rotates back to original position, and suction nozzle inflation, vacuum breaking, quartz plate is fallen into washing basket grid；（f）Washing basket walks：Judge whether one row grid inserted sheet of washing basket is completed, the driving washing basket of no then washing basket translation mechanism is longitudinally flat The distance of a grid is moved, the distance of one grid of longitudinal translation if completing；（g）Step is repeated if material frame has material（d）~ step（f）, step is repeated if material frame is without material（c）~ step（f）, until plus Until work is completed.
- 2. the automatic inserted sheet method of swing arm according to claim 1, it is characterised in that：The step（a）Middle push plate one is left One two square grooves of right setting；Also the first from left right side is correspondingly arranged two sets to the swing arm insert mechanism.
- 3. the automatic inserted sheet method of swing arm according to claim 2, it is characterised in that：The step is done by left side mechanism（d）、 Step（e）While, step is done by the right mechanism（e）, step（d）, whole equipment interleaved operation.
- 4. a kind of controller for the automatic inserted sheet method of swing arm described in claim 1, it is characterised in that：Including programmable control Device processed, the limit switch being electrically connected with programmable controller, solenoid valve, relay, step actuator, programmable controller are preset There is control program, limit switch detects the limit on the left position of push plate and limit on the right-right-hand limit position respectively, detects the inserted sheet position cranked arm and gettering site, The preceding limit position and rear limit position, limit switch for detecting telescopic cylinder are electrically connected with the input port of programmable controller；It can compile The output port of range controller is electrically connected with the control terminal of solenoid valve, solenoid valve respectively with burst cylinder, oscillating cylinder, flexible gas Cylinder is pneumatically connected；The output port of programmable controller is electrically connected with the stepper motor driver of washing basket parallel moving mechanism, control electricity The steering and stepping of machine.
- 5. controller according to claim 4, it is characterised in that：The limit switch is magnetic switch, is separately mounted to Burst cylinder, oscillating cylinder, telescopic cylinder cylinder body on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510517785.4A CN105107790B (en) | 2015-08-23 | 2015-08-23 | The automatic inserted sheet method of swing arm and controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510517785.4A CN105107790B (en) | 2015-08-23 | 2015-08-23 | The automatic inserted sheet method of swing arm and controller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105107790A CN105107790A (en) | 2015-12-02 |
| CN105107790B true CN105107790B (en) | 2018-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510517785.4A Expired - Fee Related CN105107790B (en) | 2015-08-23 | 2015-08-23 | The automatic inserted sheet method of swing arm and controller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105107790B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104112788A (en) * | 2013-04-16 | 2014-10-22 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Wafer inserting device |
| CN204355714U (en) * | 2014-11-30 | 2015-05-27 | 浙江台佳电子信息科技有限公司 | A kind of optical element chamfered edge automation film feeding apparatus |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07240454A (en) * | 1994-03-01 | 1995-09-12 | Kiyoshi Takahashi | Wafer transfer apparatus |
| CN202076305U (en) * | 2011-05-16 | 2011-12-14 | 东莞市启天自动化设备有限公司 | Laminating mechanism of double-chip inserting slice machine |
| CN103762269A (en) * | 2011-12-31 | 2014-04-30 | 苏州索力旺光伏设备有限公司 | Photovoltaic module crystal cell sheet automatic inserting mechanism |
| CN104085678B (en) * | 2014-05-13 | 2016-06-22 | 江苏世泰实验器材有限公司 | A kind of microscope slide plug-in sheet machine |
| CN104299931B (en) * | 2014-08-18 | 2017-02-15 | 佛山市蓝箭电子股份有限公司 | Full-automatic piece distributing device |
-
2015
- 2015-08-23 CN CN201510517785.4A patent/CN105107790B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104112788A (en) * | 2013-04-16 | 2014-10-22 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Wafer inserting device |
| CN204355714U (en) * | 2014-11-30 | 2015-05-27 | 浙江台佳电子信息科技有限公司 | A kind of optical element chamfered edge automation film feeding apparatus |
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| Publication number | Publication date |
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| CN105107790A (en) | 2015-12-02 |
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Inventor after: Zhan Baishao Inventor after: Zhong Wenwu Inventor after: Xia Ruting Inventor after: Fan Jian Inventor after: Liu Xuemei Inventor after: Yu Weiping Inventor after: Ni Junhui Inventor after: Pan Fan Inventor before: Zhan Baishao Inventor before: Zhong Wenwu Inventor before: Fan Jian Inventor before: Liu Xuemei Inventor before: Yu Weiping Inventor before: Ni Junhui Inventor before: Pan Fan |
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