CN105104585A - Pu'er tea cake processing equipment and Pu'er tea cake production method - Google Patents
Pu'er tea cake processing equipment and Pu'er tea cake production method Download PDFInfo
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- CN105104585A CN105104585A CN201510380613.7A CN201510380613A CN105104585A CN 105104585 A CN105104585 A CN 105104585A CN 201510380613 A CN201510380613 A CN 201510380613A CN 105104585 A CN105104585 A CN 105104585A
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Abstract
The present invention discloses Pu'er tea cake processing equipment, which comprises a base 1, a lower hydraulic mechanism 2, a shaft sleeve 3, a support rod 4, a downward pressing mold 5, a shaping ring 6, an upward pressing mold 7, an upper hydraulic mechanism 8, a host machine operation table top 9, a host machine 10, a shaping plate 11 and a tea leaf cylinder 12. The Pu'er tea cake production method comprises: 1, weighing tea leaves; 2, steaming the tea leaves to achieve a soft state; 3, pressing the tea leaves into cakes; and 4, drying. According to the present invention, through the operation of the method, with the use of the special mold, the qualification rate of the Pu'er tea pressing tea cake is increased to more than or equal to 98% from 50%, the product qualification rate is improved, and the production cost is reduced.
Description
Technical field
The invention belongs to food processing field, be specifically related to a kind of Pu ' er tea cake process equipment and preparation method.
Background technology
Several defect is there is: the qualification rate of 1, producing is low about 50% in tradition Pu ' er tea cake production process.2, the standard of Pu ' er tea cake shape: thickness is even, similar round; Underproof product became uneven is even, oval.3, to substandard product again do over again cause 10% material loss, increase by 15% cost of labor.4, subject matter is that method of operating is unreasonable, does not have particular manufacturing craft in production process.
The soft working-procedure problem of tea steaming: when making tea steaming cylinder to steam cylinder diameter, highly, the steam hole diameter steamed bottom cylinder selects not find suitable parameter, tea leaf container bottom surface is flat.
Tealeaves is cooked type problem: do not have retainer plate to shape.Tealeaves is pressed into cake operation and does not grasp suitable pressure, shaping time.
Tea-drying working-procedure problem: because above reason causes drying time long, need placement demoulding after 30 minutes, and in cake tea thickness difficulty volatilization pressed tea, remain in the moisture of tea cake deep layer, air-dry time needs 5 to 10 days time, due to when suppressing, the dynamics of punching press cannot accurately control, and during storage, alcoholization is not thorough, when brewing, go out the shortcomings such as millet paste is slow.
Summary of the invention
For the defect in above conventional production methods and production engineering, the present invention overcomes the above problems from production method and production equipment, mould, and production qualification rate rises to more than 95% from about 50%.
A kind of Pu'er tea cake tea process equipment, it is characterized in that, comprise support, lower hydraulic mechanism, axle sleeve (3), support bar, press down mould, shaping loop, top die tool, upper hydraulic mechanism, host service function table top, main frame, stereotype plate and tea leaf container, main frame, be arranged on support, main frame is provided with host service function table top, host service function table top is provided with and presses down mould, press down connecting bushing below mould, axle sleeve is arranged on lower hydraulic mechanism, upper hydraulic mechanism is connected with host service function table top by support bar, upper hydraulic mechanism lower end is provided with top die tool, be to projecting inward globoidal structure bottom tea leaf container, cambered surface is arranged porose, press down in the middle of mould and have projection, protruding diameter is 1/4 to 1/5 of top die tool diameter, protruding thickness is 0.5 to 2 centimetre, press down mould indent.
A kind of Pu ' er tea cake preparation method, is characterized in that, carry out according to the following steps:
A, tea-leaf weighing: weigh up required grammes per square metre tealeaves 10-1000 gram according to cake tea weight;
B, tea steaming are soft: get a circular tea leaf container; circular tea leaf container open at one end, one end seal and bottom inwardly has individual cambered surface protruding and holds punching to facilitate steam to circulate sealing; load weighted tealeaves to be dropped in tea leaf container and bottom passes into steam; steam passes into time 3-60 second; tealeaves to be heated deliquescing by water, to control water content at 17-26%;
C, tealeaves bagging: fly in dropping in tea leaf container after tea steaming is soft, tealeaves cloth bag is enclosed within tea leaf container, overturns 90 ° and tealeaves is all fallen in tea-bag;
D, tealeaves make type: tealeaves cloth bag is taken off from tea leaf container, and the mouth of tealeaves cloth bag is rotated to a direction to tighten and cloth sack twists into near-spherical, and tealeaves cloth bag is placed on lower stereotype plate, puts shaping loop outside tealeaves cloth bag, carries out precompressed sizing;
E, tealeaves are pressed into cake: after precompressed sizing, entirety moves to and to press down above mould and bed die is placed in main frame turntable, and extract lower stereotype plate and shaping loop out, the tealeaves of precompressed sizing enters and presses down in mould; After the bed die relative motion that the top die tool that upper hydraulic mechanism is installed and lower hydraulic mechanism are installed to peak, the time of staying is that 5-60 cake of press in second terminates;
F, tea-drying: tealeaves cloth bag of dismantling, tea cake to be placed in Special carrier nature flash-off time be 6-10 hour, obtains finished product cake tea.
Inwardly there is cambered surface the bottom of tea leaf container in stepb, and cambered surface is drilled with hole.
Further, the cooperation be placed in shaping loop in step D stereotype plate is that matched in clearance or shaping loop are placed on stereotype plate.
Further, press down in step e in the middle of mould and have a projection, protruding diameter is 1/4 to 1/5 of top die tool diameter, and protruding thickness is 0.5 to 2 centimetre.
Further, in step e, press down mould inside is spill, the degree of depth fallen at 1 to 3 centimetre, the thickness on spill limit 1 to 2 centimetre.
Owing to all adopting special processing mold in whole cake tea process, the process of such tealeaves is more convenient, the specialty of process incites somebody to action improving production efficiency greatly, achieve the transformation of traditional-handwork operation to mechanization, decrease recruitment quantity, improve production efficiency, reduce the manual quality error weighing generation, improve the product quality of Pu ' er tea cake, alleviate the labor intensity of workman's work, the constant regeneration being conducive to workman produces.
Operate the Pu ' er tea cake produced by foregoing invention mode, have quality error few, the Mass accuracy of cake tea is high, improves the product quality of Pu ' er tea cake, saves the workman of weighing tealeaves, reduces recruitment quantity, improves production efficiency per capita.The Pu ' er tea cake quality that this inline process flow process is produced has controllability more, is the further improvement raising condition of Pu ' er tea cake technique.
Accompanying drawing explanation
Fig. 1 main frame schematic diagram;
Fig. 2 top die tool schematic diagram;
Fig. 3 shaping loop schematic diagram;
Fig. 4 presses down mould schematic diagram;
Stereotype plate schematic diagram under Fig. 5;
Fig. 6 is tea leaf container structural representation; Wherein, hydraulic mechanism under 1-support, 2-, 3-axle sleeve, 4-anatomical connectivity axle, 5-press down stereotype plate, 12-tea leaf container under mould, 6-shaping loop, 7-top die tool, the upper hydraulic mechanism of 8-, 9-host service function table top, 10-main frame, 11-.
Detailed description of the invention
A kind of Pu'er tea cake tea process equipment, is characterized in that, comprise support (1), lower hydraulic mechanism (2), axle sleeve (3), support bar (4), press down mould (5), shaping loop (6), top die tool (7), upper hydraulic mechanism (8), host service function table top (9), main frame (10), stereotype plate (11) and tea leaf container (12), main frame (10), be arranged on support (1), main frame (10) is provided with host service function table top (9), host service function table top (9) is provided with and presses down mould (5), press down mould (5) below connecting bushing (3), axle sleeve (3) is arranged on lower hydraulic mechanism (2), upper hydraulic mechanism (8) is connected with host service function table top (9) by support bar (4), upper hydraulic mechanism (8) lower end is provided with top die tool (7), tea leaf container (12) bottom is to projecting inward globoidal structure, cambered surface is arranged porose, press down in the middle of mould (5) and have projection, protruding diameter is 1/4 to 1/5 of top die tool (7) diameter, protruding thickness is 0.5 to 2 centimetre, presses down mould (5) indent.
A kind of Pu ' er tea cake preparation method, is characterized in that, carry out according to the following steps:
A, tea-leaf weighing: weigh up required grammes per square metre tealeaves 10-1000 gram according to cake tea weight;
B, tea steaming are soft: get a circular tea leaf container (12); circular tea leaf container (12) open at one end, one end seal and bottom inwardly has individual cambered surface protruding and holds punching to facilitate steam to circulate sealing; load weighted tealeaves to be dropped in tea leaf container (12) and bottom passes into steam; steam passes into time 3-60 second; tealeaves to be heated deliquescing by water; control water content at 17-26%, inwardly there is cambered surface the bottom of tea leaf container, and cambered surface is drilled with hole;
C, tealeaves bagging: fly in dropping in tea leaf container (12) after tea steaming is soft, tealeaves cloth bag is enclosed within tea leaf container (12), overturns 90 ° and tealeaves is all fallen in tea-bag;
D, tealeaves make type: tealeaves cloth bag is taken off from tea leaf container (12); and the mouth of tealeaves cloth bag is rotated to a direction to tighten and cloth sack twists into near-spherical; tealeaves cloth bag is placed on lower stereotype plate (11); shaping loop (6) is put outside tealeaves cloth bag; carry out precompressed sizing, the stereotype plate cooperation be placed in shaping loop is that matched in clearance or shaping loop are placed on stereotype plate;
E, tealeaves are pressed into cake: after precompressed sizing, entirety moves to and presses down mould (5) top and bed die (5) is placed in main frame turntable (9), and extract lower stereotype plate (11) and shaping loop (6) out, the tealeaves that precompressed is shaped enters and presses down in mould (5); After bed die (5) relative motion to peak that the top die tool (7) installed of upper hydraulic mechanism (8) and lower hydraulic mechanism are installed, the time of staying is that 5-60 cake of press in second terminates, a projection is had in the middle of mould, protruding diameter is 1/4 to 1/5 of top die tool diameter, protruding thickness is 0.5 to 2 centimetre, compression mould inside is spill, the degree of depth fallen at 1 to 3 centimetre, the thickness on spill limit 1 to 2 centimetre;
F, tea-drying: tealeaves cloth bag of dismantling, tea cake to be placed in Special carrier nature flash-off time be 6-10 hour, obtains finished product cake tea.
With reference to a kind of Pu ' er tea cake preparation method of Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and particular manufacturing craft.
Existing production method and patent of invention parameter comparison under the same conditions
Claims (6)
1. a Pu'er tea cake tea process equipment, is characterized in that, comprises support (1), lower hydraulic mechanism (2), axle sleeve (3), support bar (4), press down mould (5), shaping loop (6), top die tool (7), upper hydraulic mechanism (8), host service function table top (9), main frame (10), stereotype plate (11) and tea leaf container (12), main frame (10), be arranged on support (1), main frame (10) is provided with host service function table top (9), host service function table top (9) is provided with and presses down mould (5), press down mould (5) below connecting bushing (3), axle sleeve (3) is arranged on lower hydraulic mechanism (2), upper hydraulic mechanism (8) is connected with host service function table top (9) by support bar (4), upper hydraulic mechanism (8) lower end is provided with top die tool (7), tea leaf container (12) bottom is to projecting inward globoidal structure, cambered surface is arranged porose, press down in the middle of mould (5) and have projection, protruding diameter is 1/4 to 1/5 of top die tool (7) diameter, protruding thickness is 0.5 to 2 centimetre, presses down mould (5) indent.
2. a Pu ' er tea cake preparation method, is characterized in that, carries out according to the following steps:
A, tea-leaf weighing: weigh up required grammes per square metre tealeaves 10-1000 gram according to cake tea weight;
B, tea steaming are soft: get a circular tea leaf container (12); circular tea leaf container (12) open at one end, one end seal and bottom inwardly has individual cambered surface protruding and holds punching to facilitate steam to circulate sealing; load weighted tealeaves to be dropped in tea leaf container (12) and bottom passes into steam; steam passes into time 3-60 second; tealeaves to be heated deliquescing by water, to control water content at 17-26%;
C, tealeaves bagging: fly in dropping in tea leaf container (12) after tea steaming is soft, tealeaves cloth bag is enclosed within tea leaf container (12), overturns 90 ° and tealeaves is all fallen in tea-bag;
D, tealeaves make type: tealeaves cloth bag is taken off from tea leaf container (12), and the mouth of tealeaves cloth bag is rotated to a direction to tighten and cloth sack twists into near-spherical, tealeaves cloth bag is placed on lower stereotype plate (11), puts shaping loop (6), carry out precompressed sizing outside tealeaves cloth bag;
E, tealeaves are pressed into cake: after precompressed sizing, entirety moves to and presses down mould (5) top and bed die (5) is placed in main frame turntable (9), and extract lower stereotype plate (11) and shaping loop (6) out, the tealeaves that precompressed is shaped enters and presses down in mould (5); After bed die (5) relative motion to peak that the top die tool (7) installed of upper hydraulic mechanism (8) and lower hydraulic mechanism are installed, the time of staying is that 5-60 cake of press in second terminates;
F, tea-drying: tealeaves cloth bag of dismantling, tea cake to be placed in Special carrier nature flash-off time be 6-10 hour, obtains finished product cake tea.
3. a kind of Pu ' er tea cake preparation method according to claim 2, is characterized in that: inwardly there is cambered surface the bottom of tea leaf container in stepb, and cambered surface is drilled with hole.
4. a kind of Pu ' er tea cake preparation method according to claim 2 and special equipment, mould, is characterized in that: the cooperation be placed in shaping loop in step D stereotype plate is that matched in clearance or shaping loop are placed on stereotype plate.
5. a kind of Pu ' er tea cake preparation method according to claim 2, is characterized in that: press down in step e in the middle of mould and have a projection, protruding diameter is 1/4 to 1/5 of top die tool diameter, and protruding thickness is 0.5 to 2 centimetre.
6. a kind of Pu ' er tea cake preparation method according to claim 2, is characterized in that: in step e, press down mould inside is spill, the degree of depth fallen at 1 to 3 centimetre, the thickness on spill limit 1 to 2 centimetre.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106172940A (en) * | 2016-08-30 | 2016-12-07 | 陈海标 | A kind of tea cake pressing process |
| CN107927216A (en) * | 2017-12-11 | 2018-04-20 | 湖南桑仁行农业科技股份有限公司 | A kind of tea processing tea cake molding machine |
| CN108812966A (en) * | 2018-07-11 | 2018-11-16 | 杨绍巍 | A kind of Pu'er dissipates the processing technology of pressure tea |
| CN108967581A (en) * | 2018-09-30 | 2018-12-11 | 祥源茶业股份有限公司 | A kind of preparation method of white tea brick |
| CN112602794A (en) * | 2021-01-08 | 2021-04-06 | 张建珍 | Tea biscuit processingequipment based on compression molding |
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| CN1352882A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Small bowl-shaped tea mass processing machine |
| CN202603524U (en) * | 2012-05-02 | 2012-12-19 | 邓雅然 | Compression arm tea mould |
| CN203040592U (en) * | 2013-02-06 | 2013-07-10 | 西双版纳同庆号茶业有限公司 | Double-cavity compressed tea mould |
| CN103583714A (en) * | 2013-10-18 | 2014-02-19 | 广州巅茶茶业有限公司 | Production method for Puer tea and special equipment of production method |
| CN203762189U (en) * | 2014-04-03 | 2014-08-13 | 湖南农业大学 | Tea compressing device |
| CN104738220A (en) * | 2013-12-27 | 2015-07-01 | 勐海茶业有限责任公司 | Instant spraying wetting compacting method for compression type Pu'er cooked tea |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1352882A (en) * | 2000-11-08 | 2002-06-12 | 云南省下关茶厂 | Small bowl-shaped tea mass processing machine |
| CN202603524U (en) * | 2012-05-02 | 2012-12-19 | 邓雅然 | Compression arm tea mould |
| CN203040592U (en) * | 2013-02-06 | 2013-07-10 | 西双版纳同庆号茶业有限公司 | Double-cavity compressed tea mould |
| CN103583714A (en) * | 2013-10-18 | 2014-02-19 | 广州巅茶茶业有限公司 | Production method for Puer tea and special equipment of production method |
| CN104738220A (en) * | 2013-12-27 | 2015-07-01 | 勐海茶业有限责任公司 | Instant spraying wetting compacting method for compression type Pu'er cooked tea |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106172940A (en) * | 2016-08-30 | 2016-12-07 | 陈海标 | A kind of tea cake pressing process |
| CN107927216A (en) * | 2017-12-11 | 2018-04-20 | 湖南桑仁行农业科技股份有限公司 | A kind of tea processing tea cake molding machine |
| CN108812966A (en) * | 2018-07-11 | 2018-11-16 | 杨绍巍 | A kind of Pu'er dissipates the processing technology of pressure tea |
| CN108967581A (en) * | 2018-09-30 | 2018-12-11 | 祥源茶业股份有限公司 | A kind of preparation method of white tea brick |
| CN112602794A (en) * | 2021-01-08 | 2021-04-06 | 张建珍 | Tea biscuit processingequipment based on compression molding |
| CN112602794B (en) * | 2021-01-08 | 2023-12-29 | 平利县一茗茶业有限责任公司 | Tea cake processingequipment based on compression molding |
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Application publication date: 20151202 |