CN206498851U - A kind of tealeaves pressure setting - Google Patents

A kind of tealeaves pressure setting Download PDF

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Publication number
CN206498851U
CN206498851U CN201621478573.6U CN201621478573U CN206498851U CN 206498851 U CN206498851 U CN 206498851U CN 201621478573 U CN201621478573 U CN 201621478573U CN 206498851 U CN206498851 U CN 206498851U
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China
Prior art keywords
plate
framed
column
fixed
substrate
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Expired - Fee Related
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CN201621478573.6U
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Chinese (zh)
Inventor
滕靖
龚自明
郑鹏程
高士伟
王胜鹏
王雪萍
叶飞
刘盼盼
郑琳
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Institute of Fruit and Tea of Hubei Academy of Agricultural Sciences
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Institute of Fruit and Tea of Hubei Academy of Agricultural Sciences
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Priority to CN201621478573.6U priority Critical patent/CN206498851U/en
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Publication of CN206498851U publication Critical patent/CN206498851U/en
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Abstract

A kind of tealeaves pressure setting, upper substrate (21) bottom therein is provided with several cope plates (28), correspondence cope plate (28) is provided with several hollow die cavities on framed upper plate (33), correspondence cope plate (28) is provided with several lower templates (26) on framed intermediate plate (34), supporting vertical plate (14) two ends are respectively arranged with lead (24), transition substrate (20) is fixed in support block (13), cylinder (6) is nested with the inner chamber of intermediate (15) through transition substrate (20), piston (38) one end is fixed on connecting plate (23), piston (38) other end is nested with cylinder (6).Pressing process Automated condtrol, reduces human input, has saved labour, improved brick tea quality.

Description

A kind of tealeaves pressure setting
Technical field
The utility model is related to a kind of pressure setting, more specifically to a kind of tealeaves pressure setting, belongs to tealeaves system Make technical field.
Background technology
Blue bricks Camellia black tea species, it is formed through autoclave at high temperature, mainly originates in E Nan and South-West Hubei, and large-scale production is existing The history of centuries.Green brick tea profile is generally long square brick shape, and color and luster green grass or young crops is brown, aroma of pure, flavour alcohol and, soup look is orange red, tea residue It is dun;Tealeaves taste is dense tasty, distinctive aroma, return it is sweet meaningful, enjoyed a good market both at home and abroad centuries so far, long contain do not wane.
But, traditional green brick tea steams using weighing → steam->Drawing method, i.e., it is load weighted tea base raw material is first First pour into steaming caddy, then pass to steam and steamed, wait to steam completion tea base raw material is poured into it is compressing in mould.It is existing Brick tea compacting tool set be divided into mould, pattern, three parts of template, often plus a piece of template, then pour into a part by steaming Tea base;Plus template and pour into tea base and be finished artificially, consume substantial amounts of human and material resources;Template is in press-in, the side of template Frame guide effect, tea base is slightly uneven, and just thin and thick differs as serious wear between defect ware, and frame and pattern, institute brick tea Compacting brick tea is secondarily contaminated in various degree, have impact on brick tea quality.
The content of the invention
The utility model consumes a large amount of people's material resources, easily have impact on brick tea product for what existing brick tea compacting tool set was present The problems such as matter, there is provided a kind of tealeaves pressure setting.
To achieve the above object, technical solution of the present utility model is:A kind of tealeaves pressure setting, itself and hydraulic press Use cooperatively, including infrabasal plate, upper substrate, base upper plate, framed upper plate, framed intermediate plate, framed lower plate and adjustment column, it is described Upper substrate be arranged on above framed upper plate, described framed upper plate is arranged on above framed intermediate plate, described framed centre Plate is arranged on above framed lower plate, and described upper substrate bottom is provided with several cope plates, and described cope plate top is set There is template pedestal I, the described top of template pedestal I, which is fixed in upper substrate bottom, described template pedestal, is provided with compact heap I, described compact heap I is mutually fixed cope plate with upper substrate by pretension bolt, and upper substrate bottom corner, which is respectively arranged with, leads Correspondence cope plate is provided with correspondence guide pillar on several hollow die cavities, framed upper plate and set respectively on post, described framed upper plate It is equipped with correspondence cope plate on guide pin bushing, described framed intermediate plate and is provided with several lower templates, described lower template top is it Forming surface, described lower template bottom is provided with template pedestal II, and the described bottom of template pedestal II is fixed on framed intermediate plate On, it is provided with compact heap II in template pedestal II, described compact heap II is by pretension bolt by lower template and framed intermediate plate It is mutually fixed, it is provided with described framed intermediate plate in spring column, described spring column and is provided with spring II, described framed intermediate plate On displacement transducer is installed, described framed lower plate bottom is arranged on base upper plate, to be hollow inside described adjustment column Structure, adjustment column passes through framed lower plate and base upper plate, and framed intermediate plate bottom correspondence adjustment column is provided with fore-set, described top Column sleeve is put in adjustment column, on the infrabasal plate correspondence adjustment column be provided with it is framed on hollow hole, described base upper plate under Plate both sides are symmetrically arranged with the outside of supporting substrate, described supporting substrate and are provided with supporting vertical plate, described supporting vertical plate two ends Lead is respectively arranged with, described two leads pass through supporting vertical plate, and two lead one end pass through connecting plate It is connected, two lead other ends are fixed in transition substrate, and described transition substrate is fixed in support block, described Support block and framed intermediate plate, support block and framed lower plate are not connected with, and through hole is offered in described support block, described Float to be provided with intermediate, described intermediate in through hole and be provided with guide rod, described guide rod one end is fixed on support Block bottom, the guide rod other end is fixed at the top of support block, and spring I, described one end of spring I are provided with described intermediate It is fixed on intermediate, the other end of spring I is fixed at the top of support block, gas is provided with by installing plate in described supporting vertical plate Cylinder, described cylinder is nested with the inner chamber of intermediate through transition substrate, and correspondence cylinder is provided with work on described connecting plate Plug, described piston one end is fixed on connecting plate, and the piston other end is nested with the cylinder.
Column is provided between described framed upper plate and framed lower plate, described column one end is fixed on framed upper plate On, the column other end is fixed in framed lower plate, and column passes through framed intermediate plate.
Only loose nut is provided between described column and framed upper plate, linear axes are provided between column and framed intermediate plate Set.
Described spring column passes through framed intermediate plate, and described framed intermediate plate bottom correspondence spring II sets elastic adjustment Bolt, described spring II is connected with elastic force adjustment bolt.
Base vertical plate is provided between described base upper plate and infrabasal plate.
Axle sleeve one is provided between described lead and supporting vertical plate.
Described adjustment column upper end is provided with locknut.
Compared with prior art, the beneficial effects of the utility model are:
1st, die cavity can be multiple according to forcing press nominal pressure and crossbeam size arrangement in the utility model, give full play to equipment Efficiency.
2nd, the utility model and hydraulic press are used cooperatively, and load weighted tea base raw material is directly poured into die cavity and directly carried out Compacting, pressing process Automated condtrol reduces human input, has saved labour;Template moves up and down matches somebody with somebody by guide pillar guide pin bushing Close and realize, in brick tea pressing process, bolster keeping parallelism relation, even if tea base delivers inequality, finished bricks are not in thin Thickness differs, and improves brick tea quality.And the material of contact tea base can be food-grade stainless steel, it is to avoid secondary in pressing process Pollution.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model side view.
Fig. 3 is the utility model sectional view one.
Fig. 4 is the utility model sectional view two.
Fig. 5 is the utility model sectional view three.
Fig. 6 be in the utility model with hydraulic press cooperation figure.
In figure, template pedestal I 1, compact heap I 2, spring column 3, technique leg 4, elastic force adjustment bolt 5, cylinder 6, pretension bolt 7, stop loose nut 8, spring I 9, guide pillar 10, infrabasal plate 11, base vertical plate 12, support block 13, supporting vertical plate 14, intermediate 15 is led To bar 16, supporting substrate 17, installing plate 18, axle sleeve 1, transition substrate 20, upper substrate 21, spring II 22, connecting plate 23 is led To post 24, column 25, lower template 26, base upper plate 27, cope plate 28, guide pin bushing 29, fore-set 30, adjustment column 31, locknut 32 is framed Upper plate 33, framed intermediate plate 34, framed lower plate 35, template pedestal II 36, compact heap II 37, piston 38, through hole 39, linear axle sleeve 40。
Embodiment
The utility model is described in further detail below in conjunction with embodiment.
Referring to Fig. 1 to Fig. 4, a kind of tealeaves pressure setting, it is made up of upper die and lower die two parts, specifically includes infrabasal plate 11st, upper substrate 21, base upper plate 27, framed upper plate 33, framed intermediate plate 34, framed lower plate 35 and adjustment column 31;Described is upper Substrate 21 is arranged on the framed top of upper plate 33, and described framed upper plate 33 is arranged on the framed top of intermediate plate 34, and described is framed Intermediate plate 34 is arranged on the framed top of lower plate 35.
Referring to Fig. 1 to Fig. 4, the described bottom of upper substrate 21 is provided with several cope plates 28, described cope plate 28 Portion is provided with template pedestal I 1, and the described top of template pedestal I 1 is fixed in the bottom of upper substrate 21, described template pedestal 1 and set Compact heap I 2 is equipped with, described compact heap I 2 is mutually fixed cope plate 28 with upper substrate 21 by pretension bolt 7.Described compression Block I 2 is 15 ° of skewbacks, and it passes through template pedestal I 1 and cope plate 28, and hypotenuse is slided along the side hollow bevel of template pedestal I 1, Pretension bolt 7 pulls lower compact heap I 2 to be moved to upper substrate 21, drives cope plate 28 to be moved to upper substrate 21 until by cope plate 28 are pressed on upper substrate 21.Correspondence cope plate 28 is provided with several hollow die cavities on described framed upper plate 33, described Framed intermediate plate 34 on correspondence cope plate 28 be provided with several lower templates 26, the described top of lower template 26 is its shaping Face;The described bottom of lower template 26 is provided with template pedestal II 36, and the described bottom of template pedestal II 36 is fixed on framed centre On plate 34, compact heap II 37 is provided with template pedestal II 36, described compact heap II 37 is by pretension bolt 7 by lower template 26 Mutually fixed with framed intermediate plate 34.Described compact heap II 37 is 15 ° of skewbacks, and it passes through template pedestal II 36 and lower template 26, Hypotenuse is slided along the side hollow bevel of template pedestal II 36, and compact heap II 37 is to framed intermediate plate 34 under the pulling of pretension bolt 7 It is mobile, drive lower template 26 to be moved to framed intermediate plate 34 until lower template 26 is pressed on framed intermediate plate 34.Herein Several are one or more.
Referring to Fig. 1 to Fig. 4, the described bottom corner of upper substrate 21 is respectively arranged with correspondence on guide pillar 10, framed upper plate 33 Guide pillar 10 is respectively arranged with guide pin bushing 29.It is provided with described framed intermediate plate 34 in spring column 3, described spring column 3 and is provided with bullet Spring II 22.
Referring to Fig. 1 to Fig. 4, the described bottom of framed lower plate 35 is arranged on base upper plate 27, in described adjustment column 31 Portion is hollow structure, and adjustment column 31 passes through framed lower plate 35 and base upper plate 27.The framed bottom of intermediate plate 34 correspondence adjustment column 31 Fore-set 30 is provided with, described fore-set 30 is nested with adjustment column 31;During correspondence adjustment column 31 is provided with the infrabasal plate 11 Empty hole.
Referring to Fig. 1 to Fig. 5, the framed both sides of lower plate 35 are symmetrically arranged with supporting substrate 17, institute on described base upper plate 27 The outside of supporting substrate 17 stated is provided with supporting vertical plate 14.The described two ends of supporting vertical plate 14 are respectively arranged with lead 24, institute Two leads 24 stated pass through supporting vertical plate 14, and two one end of lead 24 are connected by connecting plate 23;This two The individual other end of lead 24 is fixed in transition substrate 20.Described transition substrate 20 is fixed in support block 13, described branch Bracer 13 and framed intermediate plate 34, support block 13 and framed lower plate 35 are not connected with.Offered in described support block 13 logical Floated in hole 39, described through hole 39 and be provided with intermediate 15, i.e., intermediate 15 floats and is arranged in through hole 39.Described centre Body 15 is internally provided with penetrating inner chamber.Guide rod 16 is provided with described intermediate 15, described one end of guide rod 16 is consolidated The bottom of support block 13 is scheduled on, the other end of guide rod 16 is fixed on the top of support block 13, described intermediate 15 and is provided with spring I 9, described one end of spring I 9 is fixed on intermediate 15, and the other end of spring I 9 is fixed on the top of support block 13;Generally it is being oriented to The both sides of bar 16 set spring I 9.Cylinder 6 is provided with by installing plate 18 in described supporting vertical plate 14, described cylinder 6 is passed through Transition substrate 20 is nested with the inner chamber of intermediate 15;Correspondence cylinder 6 is provided with piston 38 on described connecting plate 23, described The one end of piston 38 is fixed on connecting plate 23, and the other end of piston 38 is nested with cylinder 6.Branch is driven by cylinder 6 and piston 38 The horizontal movement of bracer 13, while intermediate 15 can move up and down in through hole 39.
Referring to Fig. 1 to Fig. 4, column 25, described column are provided between described framed upper plate 33 and framed lower plate 35 25 one end are fixed on framed upper plate 33, and the other end of column 25 is fixed in framed lower plate 35, and column 25 passes through framed centre Plate 34.Further, described column 25 and framed upper plate 33 and between be provided with only loose nut 8, column 25 and framed centre Linear axle sleeve 40 is provided between plate 34.Framed upper plate 33 can move up and down along column 25.
Referring to Fig. 2, described spring column 3 passes through framed intermediate plate 34, the described bottom of framed intermediate plate 34 correspondence spring II 22 set elastic adjustment bolt 5, and described spring II 22 is connected with elastic force adjustment bolt 5.Elastic force adjustment bolt 5 can be adjusted The whole elastic force of spring II 22.
Referring to Fig. 1 to Fig. 4, it is provided between described base upper plate 27 and infrabasal plate 11 on base vertical plate 12, i.e. base It is connected to a fixed between plate 27 and infrabasal plate 11 by base vertical plate 12.
Referring to Fig. 1 to Fig. 2, Fig. 4, the described upper end of adjustment column 31 is provided with locknut 32.
Referring to Fig. 1 to Fig. 5, axle sleeve 1 is provided between described lead 24 and supporting vertical plate 14.
Referring to Fig. 1 to Fig. 6, using the compressing technique of the tealeaves pressure setting, comprise the following steps:
Step 1: installing pressure setting:Displacement transducer is connected by signal wire with PLC programmable control systems.
Step 2: adding tea base:Hydraulic press is opened, auxiliary oil cylinder starts, and framed intermediate plate 34 is moved up, and is molded lower template 26 Face accessive type intracavitary 10mm-30mm is advisable, usually 15mm;Under support block 13 moves into framed intermediate plate 34 just under cylinder drive Side, auxiliary oil cylinder is retracted, and the tea base raw material steamed is inserted in each die cavity.
Step 3: tea base is suppressed:Master cylinder starts, and drives cope plate 28 descending, until pressure brick is completed.Master cylinder stops, Timing starts, and reaches the predetermined dwell time, and master cylinder starts, and drives the up 50mm-80mmm of cope plate 28 to precalculated position, Usually 50mm;Auxiliary oil cylinder, which starts, to be moved up, and framed intermediate plate 34 is moved up 10mm-20mm, usually 15mm;Support block 13 exists Cylinder drives lower return, and auxiliary oil cylinder moves down return, starts master cylinder, drives cope plate 28 to move down until tea base is pressed completely from die cavity Go out, master cylinder moves up return, a cycle is completed.
Step 4: repeat step step 2 is to step 3, multiple production cycles are completed.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art For personnel, without departing from the concept of the premise utility, some simple deduction or replace, said structure can also be made Protection domain of the present utility model should be all considered as belonging to.

Claims (7)

1. a kind of tealeaves pressure setting, it is used cooperatively with hydraulic press, it is characterised in that:Including infrabasal plate (11), upper substrate (21), base upper plate (27), framed upper plate (33), framed intermediate plate (34), framed lower plate (35) and adjustment column (31), described Upper substrate (21) is arranged on above framed upper plate (33), and described framed upper plate (33) is arranged on above framed intermediate plate (34), Described framed intermediate plate (34) is arranged on above framed lower plate (35), and described upper substrate (21) bottom is provided with several Template (28), described cope plate (28) top is provided with template pedestal I (1), and described template pedestal I (1) top is fixed on Compact heap I (2) is provided with upper substrate (21) bottom, described template pedestal I (1), described compact heap I (2) passes through pretension Bolt (7) mutually fixes cope plate (28) with upper substrate (21), and upper substrate (21) bottom corner is respectively arranged with guide pillar (10), institute Correspondence cope plate (28) is provided with correspondence guide pillar on several hollow die cavities, framed upper plate (33) on the framed upper plate (33) stated (10) it is respectively arranged with correspondence cope plate (28) on guide pin bushing (29), described framed intermediate plate (34) and is provided with several lower templates (26), described lower template (26) top is its forming surface, and described lower template (26) bottom is provided with template pedestal II (36), Described template pedestal II (36) bottom is fixed on framed intermediate plate (34), and compact heap II is provided with template pedestal II (36) (37), described compact heap II (37) is mutually fixed lower template (26) with framed intermediate plate (34) by pretension bolt (7), described Framed intermediate plate (34) on be provided with spring column (3), described spring column (3) and be provided with spring II (22), it is described it is framed in Between displacement transducer is installed on plate (34), described framed lower plate (35) bottom is arranged on base upper plate (27), described It is hollow structure inside adjustment column (31), adjustment column (31) passes through framed lower plate (35) and base upper plate (27), framed intermediate plate (34) bottom correspondence adjustment column (31) is provided with fore-set (30), and described fore-set (30) is nested with adjustment column (31), it is described under Correspondence adjustment column (31) is provided with framed lower plate (35) both sides pair on hollow hole, described base upper plate (27) on substrate (11) Title is provided with the outside of supporting substrate (17), described supporting substrate (17) and is provided with supporting vertical plate (14), described supporting vertical plate (14) two ends are respectively arranged with lead (24), and described two leads (24) pass through supporting vertical plate (14), and this two Lead (24) one end is connected by connecting plate (23), and two lead (24) other ends are fixed on transition substrate (20) In, described transition substrate (20) is fixed in support block (13), described support block (13) and framed intermediate plate (34), support Block (13) and framed lower plate (35) are not connected with, and through hole (39), described through hole are offered in described support block (13) (39) float to be provided with intermediate (15), described intermediate (15) in and be provided with guide rod (16), described guide rod (16) one end is fixed on support block (13) bottom, and guide rod (16) other end is fixed at the top of support block (13), described centre Spring I (9) is provided with body (15), described spring I (9) one end is fixed on intermediate (15), and spring I (9) other end is solid It is scheduled at the top of support block (13), cylinder (6), described cylinder is provided with by installing plate (18) in described supporting vertical plate (14) (6) it is nested with through transition substrate (20) in the inner chamber of intermediate (15), correspondence cylinder (6) is set on described connecting plate (23) There is piston (38), described piston (38) one end is fixed on connecting plate (23), and piston (38) other end is nested with cylinder (6) In.
2. a kind of tealeaves pressure setting according to claim 1, it is characterised in that:Described framed upper plate (33) and framed Column (25) is provided between lower plate (35), described column (25) one end is fixed on framed upper plate (33), column (25) is another One end is fixed in framed lower plate (35), and column (25) passes through framed intermediate plate (34).
3. a kind of tealeaves pressure setting according to claim 2, it is characterised in that:Described column (25) and framed upper plate (33) only loose nut (8) is provided between, linear axle sleeve (40) is provided between column (25) and framed intermediate plate (34).
4. a kind of tealeaves pressure setting according to claim 1, it is characterised in that:Described spring column (3) is through in framed Between plate (34), described framed intermediate plate (34) bottom correspondence spring II (22) sets elastic adjustment bolt (5), described bullet Spring II (22) is connected with elastic force adjustment bolt (5).
5. a kind of tealeaves pressure setting according to claim 1, it is characterised in that:Described base upper plate (27) and lower base Base vertical plate (12) is provided between plate (11).
6. a kind of tealeaves pressure setting according to claim 1, it is characterised in that:Described lead (24) is vertical with support Plate is provided with axle sleeve one (19) between (14).
7. a kind of tealeaves pressure setting according to claim 1, it is characterised in that:Described adjustment column (31) upper end is set There is locknut (32).
CN201621478573.6U 2016-12-30 2016-12-30 A kind of tealeaves pressure setting Expired - Fee Related CN206498851U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042650A (en) * 2016-12-30 2017-08-15 湖北省农业科学院果树茶叶研究所 A kind of tealeaves pressure setting and compressing technique
CN108713608A (en) * 2018-04-02 2018-10-30 湖北省农业科学院果树茶叶研究所 A kind of controllable temperature brick tea mold
CN113826716A (en) * 2021-09-07 2021-12-24 湖北省农业科学院果树茶叶研究所 Multi-piece brick tea mold

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042650A (en) * 2016-12-30 2017-08-15 湖北省农业科学院果树茶叶研究所 A kind of tealeaves pressure setting and compressing technique
CN107042650B (en) * 2016-12-30 2019-09-17 湖北省农业科学院果树茶叶研究所 A kind of tealeaves pressure setting and compression moulding technique
CN108713608A (en) * 2018-04-02 2018-10-30 湖北省农业科学院果树茶叶研究所 A kind of controllable temperature brick tea mold
CN113826716A (en) * 2021-09-07 2021-12-24 湖北省农业科学院果树茶叶研究所 Multi-piece brick tea mold
CN113826716B (en) * 2021-09-07 2023-12-01 湖北省农业科学院果树茶叶研究所 Multi-piece brick tea mold

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