CN106720558A - Moulding process is steamed in a kind of tea base steamer and mould - Google Patents
Moulding process is steamed in a kind of tea base steamer and mould Download PDFInfo
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- CN106720558A CN106720558A CN201611258058.1A CN201611258058A CN106720558A CN 106720558 A CN106720558 A CN 106720558A CN 201611258058 A CN201611258058 A CN 201611258058A CN 106720558 A CN106720558 A CN 106720558A
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- tea base
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000000465 moulding Methods 0.000 title claims abstract description 8
- 241001122767 Theaceae Species 0.000 title claims abstract 22
- 238000010025 steaming Methods 0.000 claims abstract description 15
- 239000011449 brick Substances 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims description 39
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 26
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 4
- 244000269722 Thea sinensis Species 0.000 description 24
- 235000013616 tea Nutrition 0.000 description 24
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 241000209507 Camellia Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Steam moulding process in a kind of tea base steamer and mould, device therein includes compacting tool set and steams component, it is therein to steam that moulding process includes installing tea base steamer, tea base is steamed, tea base is suppressed；Load weighted tea base raw material is poured into die cavity during work is directly steamed, suppressed, steaming time is adjustable and control accurate, and steam pressure range-controllable, the process of steaming realizes automation, improves and steams efficiency, has saved labour；And degree uniformity is steamed, and the brick tea dwell time is reduced, improve finished bricks quality.
Description
Technical field
The present invention relates to a kind of steamer, more specifically to steaming shaping work in a kind of tea base steamer and mould
Skill, belongs to tealeaves manufacture technology field.
Background technology
Blue bricks Camellia black tea species, it is formed through autoclave at high temperature, mainly originates in E Nan and South-West Hubei, and large-scale production is existing
The history of centuries.Green brick tea profile is generally square brick shape long, and color and luster green grass or young crops is brown, aroma of pure, and flavour alcohol is with soup look is orange red, leaf bottom
It is dun；Tealeaves taste is dense good to eat, distinctive aroma, return it is sweet meaningful, enjoyed a good market both at home and abroad centuries so far, long contain do not wane.
But, traditional green brick tea steams using weighing → steam->Drawing method, will load weighted tea base raw material head
First pour into steaming caddy, then pass to steam and steamed, wait to steam completion tea base raw material is poured into it is compressing in mould.This kind
Green brick tea compacting, steaming method consume substantial amounts of human and material resources；And operating environment is unfriendly, while increased secondary pollution
Chance；It is simultaneously existing to steam difficulty and cost that caddy structure increases automated production.
The content of the invention
The present invention is steamed for existing green brick tea and there is labor intensive material resources are big, operating environment is unfriendly etc. in suppressing
Problem, there is provided steam moulding process in a kind of tea base steamer and mould.
To achieve the above object, technical solution of the invention is：A kind of tea base steamer, it coordinates with hydraulic press
Use, including compacting tool set and steam component, the described component that steams includes riser, connecting plate one and connecting plate two, institute
The riser bottom stated is provided with lift motor by motor bearing I, and described riser top is provided with arm-tie I, described arm-tie I
It is upper that belt wheel I is provided with by band wheel seat I, it is connected by synchronous belt I between described lift motor and belt wheel I, it is described
Connecting plate two is connected with synchronous belt I, and described riser upper end is provided with cant board, and the described lower section of connecting plate one is provided with
Towing plate, is provided with two guide pillars one on described cant board, two described guide pillars one pass through cant board and towing plate one end
It is fixed on connecting plate one, two other ends of guide pillar one are fixed on connecting plate two, and two ends set respectively on described connecting plate one
Bearing is equipped with, transverse plate is provided with described connecting plate one between the bearing of two ends, described transverse plate one end is provided with arm-tie
II, belt wheel II is provided with by band wheel seat II on described arm-tie II, the transverse plate other end is provided with flat by motor bearing II
Motor is moved, is connected by synchronous belt II between described translation motor and belt wheel II, guide pillar is provided with described bearing
Two, described guide pillar two is fixed on the seat board of bearing side through bearing one end, and it is another that the other end of guide pillar two is fixed on bearing
Side is bi-directionally connected on plate, and translation motor and seat board are located at the same side of bearing, and described seat board is connected with synchronous belt II
Connect, the described plate side that is bi-directionally connected is provided with clamping plate one, be bi-directionally connected plate opposite side and be provided with vapour hood, and bearing and clamping plate
One positioned at plate homonymy is bi-directionally connected, and described vapour hood is arranged on planker, and the correspondence vapour hood outlet of planker bottom is set to lead to
Hole, described planker termination is provided with clamping plate two, and the described two ends of clamping plate two are respectively arranged with guide pillar three, and described guide pillar three is worn
Cross and be bi-directionally connected plate one end and be fixed on clamping plate one, the other end of guide pillar three is fixed on clamping plate two.
Described compacting tool set includes infrabasal plate, upper substrate, base upper plate, framed upper plate, framed intermediate plate, framed lower plate
And adjustment column, described upper substrate is arranged on framed upper plate top, and described framed upper plate is arranged on framed intermediate plate top, institute
The framed intermediate plate stated is arranged on framed lower plate top, and described upper substrate bottom is provided with several upper die plates, and described is upper
Template top is provided with template pedestal I, and the described top of template pedestal I is fixed on upper substrate bottom, in described template pedestal
Compact heap I is provided with, described compact heap I is mutually fixed upper die plate with upper substrate by pretension bolt, upper substrate bottom corner
Guide pillar is respectively arranged with, correspondence upper die plate is provided with several hollow die cavities on described framed upper plate, right on framed upper plate
Answer guide pillar to be respectively arranged with guide pin bushing, correspondence upper die plate is provided with several lower templates on described framed intermediate plate, it is described under
Template top is its forming surface, and described lower template bottom is provided with template pedestal II, and the described bottom of template pedestal II is fixed
On framed intermediate plate, compact heap II is provided with template pedestal II, described compact heap II passes through pretension bolt by lower template
Mutually fixed with framed intermediate plate, spring column is provided with described framed intermediate plate, spring II is provided with described spring column, it is described
Framed intermediate plate on displacement transducer is installed, described framed lower plate bottom is arranged on base upper plate, described adjustment
Post inside is hollow structure, and adjustment column passes through framed lower plate and base upper plate, and framed intermediate plate bottom correspondence adjustment column is provided with
Fore-set, described fore-set is nested with adjustment column, and correspondence adjustment column is provided with hollow hole, described base on the infrabasal plate
Framed lower plate both sides are symmetrically arranged with supporting substrate on upper plate, and described supporting substrate outside is provided with supporting vertical plate, described
Supporting vertical plate two ends are respectively arranged with lead column, and described two lead columns pass through supporting vertical plate, and two lead columns one
End is connected by connecting plate, and two lead column other ends are fixed in transition substrate, and described transition substrate is fixed on branch
On bracer, described support block and framed intermediate plate, support block and framed lower plate are not connected with, and are opened up in described support block
There is through hole, being floated in described through hole is provided with intermediate, and guide post, described guide post one are provided with described intermediate
End is fixed on support block bottom, and the guide post other end is fixed on support block top, spring I, institute are provided with described intermediate
The one end of spring I stated is fixed on intermediate, and the other end of spring I is fixed on support block top, passes through in described supporting vertical plate
Installing plate is provided with cylinder, and described cylinder is nested with the inner chamber of intermediate through transition substrate, right on described connecting plate
Cylinder is answered to be provided with piston, described piston one end is fixed on connecting plate, and the piston other end is nested with the cylinder.
Column is provided between described framed upper plate and framed lower plate, described column one end is fixed on framed upper plate
On, the column other end is fixed in framed lower plate, and column passes through framed intermediate plate.
Only loose nut is provided between described column and framed upper plate, linear axes are provided between column and framed intermediate plate
Set.
Described spring column passes through framed intermediate plate, described framed intermediate plate bottom correspondence spring II to set elastic adjustment
Bolt, described spring II is connected with elastic force adjustment bolt.
Base vertical plate is provided between described base upper plate and infrabasal plate.
Axle sleeve one is provided between described lead column and supporting vertical plate.
Described adjustment column upper end is provided with locknut.
The described seat board bottom steamed in component is provided with guide wheel one, by drawing between described guide wheel one and clamping plate one
Line two is connected, and described bracing wire two bypasses the one end of guide wheel one and is fixed on clamping plate one, and the other end of bracing wire two is fixed on arm-tie II
On, the described plate two ends that are bi-directionally connected are respectively arranged with guide wheel two, and the phase of bracing wire one is passed through between described guide wheel two and clamping plate one
Connection, described bracing wire one bypasses the one end of guide wheel two and is fixed on clamping plate one, and the other end of bracing wire one is fixed on towing plate.
Moulding process is steamed in a kind of mould of tea base steamer, is comprised the following steps：
Step one, installation tea base steamer：Displacement transducer is connected by holding wire with PLC programmable control systems
Connect, then will steam component installed in hydraulic press left side；
Step 2, tea base are steamed：Hydraulic press is opened, the auxiliary oil cylinder of hydraulic press drives and moved on framed intermediate plate, to lower template
Forming surface and die cavity bottom distance stop between 15mm-5mm, and tea base then is loaded into die cavity, and then translation motor starts, and steam
Vapour cover is driven to die cavity, is started followed by lift motor, and vapour hood is moved down fits with die cavity upper surface, opens steam
Start to steam, start timing, reach predetermined steaming time steam and close, lift motor starts, and pre-determined bit is moved on vapour hood
Put, translation motor starts, vapour hood is retracted to precalculated position；
Step 3, tea base compacting：After the completion of steaming, auxiliary oil cylinder starts, and is moved in framed intermediate plate continuation, is molded lower template
Face moves into 10mm-30mm in die cavity, and support block is moved into immediately below framed intermediate plate under cylinder drive, and auxiliary oil cylinder is retracted, main oil
Cylinder starts, and drives upper die plate descending, until pressure brick is completed, master cylinder stops, and pressurize starts, and timing starts, and reaches predetermined guarantor
Pressure time, master cylinder starts, and drives the up 50mm-80mmm of upper die plate to precalculated position, auxiliary oil cylinder start on move, make it is framed in
Between 10mm-20mm is moved on plate, support block return under cylinder drive, auxiliary oil cylinder moves down return, starts master cylinder, drives upper die plate
Move down up to tea base is extruded completely from die cavity, position is moved back on master cylinder, a cycle is completed；
Step 4, repeat step two to step 3, complete multiple production cycles.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, load weighted tea base raw material is poured into die cavity in the present invention and is directly steamed, suppressed, steaming time is adjustable
And control is accurate, steam pressure range-controllable, the process of steaming realizes automation, improves and steams efficiency, has saved labour；
And degree uniformity is steamed, and the brick tea dwell time is reduced, improve finished bricks quality.
2nd, during steam operates in the environment of relative closure in the present invention, secondary pollution chance is reduced, while improve steaming
Vapour utilization rate.
Brief description of the drawings
Fig. 1 is to steam modular construction schematic diagram in the present invention.
Fig. 2 is to steam component left view in the present invention.
Fig. 3 is to steam component front view in the present invention.
Fig. 4 is to steam component partial cutaway view in the present invention.
Fig. 5 is to steam assembly plan view in the present invention.
Fig. 6 is vapour hood sectional view in the present invention.
Fig. 7 is compacting tool set structural representation in the present invention.
Fig. 8 is compacting tool set side view in the present invention.
Fig. 9 is compacting tool set sectional view one in the present invention.
Figure 10 is compacting tool set sectional view two in the present invention.
Figure 11 is compacting tool set sectional view three in the present invention.
Figure 12 is the present invention and hydraulic press cooperation figure.
In figure, template pedestal I 1, compact heap I 2, spring column 3, technique leg 4, elastic force adjustment bolt 5, cylinder 6, pretension bolt
7, only loose nut 8, spring I 9, guide pillar 10, infrabasal plate 11, base vertical plate 12, support block 13, supporting vertical plate 14, intermediate 15 is led
To bar 16, supporting substrate 17, installing plate 18, axle sleeve 1, transition substrate 20, upper substrate 21, spring II 22, connecting plate 23 is led
To post 24, column 25, lower template 26, base upper plate 27, upper die plate 28, guide pin bushing 29, fore-set 30, adjustment column 31, locknut 32 is framed
Upper plate 33, framed intermediate plate 34, framed lower plate 35, template pedestal II 36, compact heap II 37, piston 38, through hole 39, linear axle sleeve
40, riser 41, motor bearing I 42, lift motor 43, arm-tie I 44, band wheel seat I 45, belt wheel I 46, synchronous belt I 47, cant board
48, guide pillar 1, connecting plate 1, connecting plate 2 51, motor bearing II 52, bearing 53, transverse plate 54, arm-tie II 55, belt wheel
Seat II 56, belt wheel II 57, translation motor 58, synchronous belt II 59, guide pillar 2 60 is bi-directionally connected plate 61, clamping plate 1, seat board
63, vapour hood 64, planker 65, clamping plate 2 66, guide pillar 3 67, guide wheel 1, bracing wire 2 69, guide wheel 2 70, bracing wire 1, guide pin bushing
2 72, guide pin bushing 1, towing plate 74.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail.
Referring to Fig. 1 to Figure 12, a kind of steamer, it is used cooperatively with hydraulic press, including compacting tool set and steams component.
Referring to Fig. 1 to Fig. 5, the described component that steams includes riser 41, connecting plate 1 and connecting plate 2 51.It is described
The bottom of riser 41 lift motor 43 is provided with by motor bearing I 42, the described top of riser 41 is provided with arm-tie I 44；Institute
Belt wheel I 46 is provided with by band wheel seat I 45 on the arm-tie I 44 stated, by synchronous between described lift motor 43 and belt wheel I 46
Belt I 47 is connected, and described connecting plate 2 51 is connected with synchronous belt I 47.
Referring to Fig. 1 to Fig. 5, the described upper end of riser 41 is provided with cant board 48, and the described lower section of connecting plate 1 is set
There is towing plate 74.Two guide pillars 1 are provided with described cant board 48, two described guide pillars 1 pass through cant board 48
It is fixed on connecting plate 1 with the one end of towing plate 74, two other ends of guide pillar 1 are fixed on connecting plate 2 51.And it is described
Guide pillar 1 and towing plate 74 between be provided with guide pin bushing 2 72, guide pin bushing 1 is provided between guide pillar 1 and cant board 48.
Referring to Fig. 1 to Fig. 5, two ends are respectively arranged with bearing 53, described connecting plate 1 on described connecting plate 1
Transverse plate 54 is provided between upper two ends bearing 53.Described one end of transverse plate 54 is provided with arm-tie II 55, described arm-tie II
Belt wheel II 57 is provided with by band wheel seat II 56 on 55；The other end of transverse plate 54 is provided with translation motor by motor bearing II 52
58, it is connected by synchronous belt II 59 between described translation motor 58 and belt wheel II 57.
Referring to Fig. 1 to Fig. 6, guide pillar 2 60 is provided with described bearing 53, described guide pillar 2 60 passes through bearing 53 1
End is fixed on the seat board 63 of the side of bearing 53, and what the other end of guide pillar 2 60 was fixed on the opposite side of bearing 53 is bi-directionally connected plate 61
On, and translation motor 58 and seat board 23 are located at the same side of bearing 53；Described seat board 63 is connected with synchronous belt II 59.Institute
The side of plate 61 that is bi-directionally connected stated is provided with clamping plate 1, is bi-directionally connected the opposite side of plate 61 and is provided with vapour hood 64, and bearing 53
It is located at clamping plate 1 and is bi-directionally connected the homonymy of plate 61.Described vapour hood 64 is arranged on planker 65, and the bottom of planker 65 correspondence is steamed
The outlet of vapour cover 64 is set to through hole；Described being bi-directionally connected in the middle part of the correspondence vapour hood 64 of plate 61 and planker 65 is set to sky.Institute
The termination of planker 65 stated is provided with clamping plate 2 66, and the described two ends of clamping plate 2 66 are respectively arranged with guide pillar 3 67.Described guide pillar
3 67 are fixed on clamping plate 1 through being bi-directionally connected the one end of plate 61, and the other end of guide pillar 3 67 is fixed on clamping plate 2 66.
Referring to Fig. 1 to Fig. 5, further, the described bottom of seat board 63 is provided with guide wheel 1, described guide wheel 1 with
It is connected by bracing wire 2 69 between clamping plate 1；Described bracing wire 2 69 bypasses the one end of guide wheel 1 and is fixed on clamping plate 1
On, the other end of bracing wire 2 69 is fixed on arm-tie II 55.The described two ends of plate 61 that are bi-directionally connected are respectively arranged with guide wheel 2 70, institute
It is connected by bracing wire 1 between the guide wheel 2 70 stated and clamping plate 1；Described bracing wire 1 bypasses the one end of guide wheel 2 70 and consolidates
It is scheduled on clamping plate 1, the other end of bracing wire 1 is fixed on towing plate 52.
Referring to Fig. 7 to Figure 11, described compacting tool set includes infrabasal plate 11, upper substrate 21, base upper plate 27, framed upper plate
33rd, framed intermediate plate 34, framed lower plate 35 and adjustment column 31；Described upper substrate 21 is arranged on the top of framed upper plate 33, described
Framed upper plate 33 be arranged on the top of framed intermediate plate 34, described framed intermediate plate 34 is arranged on the top of framed lower plate 35.
Referring to Fig. 7 to Figure 10, the described bottom of upper substrate 21 is provided with several upper die plates 28, on described upper die plate 28
Portion is provided with template pedestal I 1, and the described top of template pedestal I 1 is fixed on the bottom of upper substrate 21, is set in described template pedestal 1
Compact heap I 2 is equipped with, described compact heap I 2 is mutually fixed upper die plate 28 with upper substrate 21 by pretension bolt 7.Described compression
Block I 2 is 15 ° of skewbacks, and it passes through template pedestal I 1 and upper die plate 28, hypotenuse to be slided along the side hollow bevel of template pedestal I 1,
Pretension bolt 7 pulls lower compact heap I 2 to be moved to upper substrate 21, drives upper die plate 28 to be moved to upper substrate 21 until by upper die plate
28 are pressed on upper substrate 21.Correspondence upper die plate 28 is provided with several hollow die cavities on described framed upper plate 33, described
Framed intermediate plate 34 on correspondence upper die plate 28 be provided with several lower templates 26, the described top of lower template 26 is its shaping
Face；The described bottom of lower template 26 is provided with template pedestal II 36, and the described bottom of template pedestal II 36 is fixed on framed centre
On plate 34, compact heap II 37 is provided with template pedestal II 36, described compact heap II 37 passes through pretension bolt 7 by lower template 26
Mutually fixed with framed intermediate plate 34.Described compact heap II 37 is 15 ° of skewbacks, and it passes through template pedestal II 36 and lower template 26,
Hypotenuse is slided along the side hollow bevel of template pedestal II 36, and compact heap II 37 is to framed intermediate plate 34 under the pulling of pretension bolt 7
It is mobile, drive lower template 26 to be moved to framed intermediate plate 34 until lower template 26 is pressed on framed intermediate plate 34.Herein
Several are one or more.
Referring to Fig. 7 to Figure 10, the described bottom corner of upper substrate 21 is respectively arranged with guide pillar 10, correspondence on framed upper plate 33
Guide pillar 10 is respectively arranged with guide pin bushing 29.Spring column 3 is provided with described framed intermediate plate 34, bullet is provided with described spring column 3
Spring II 22.
Referring to Fig. 7 to Figure 10, the described bottom of framed lower plate 35 is arranged on base upper plate 27, in described adjustment column 31
Portion is hollow structure, and adjustment column 31 passes through framed lower plate 35 and base upper plate 27.The bottom of framed intermediate plate 34 correspondence adjustment column 31
Fore-set 30 is provided with, described fore-set 30 is nested with adjustment column 31；During correspondence adjustment column 31 is provided with the infrabasal plate 11
Empty hole.
Referring to Fig. 7 to Figure 11, the both sides of framed lower plate 35 are symmetrically arranged with supporting substrate 17, institute on described base upper plate 27
The outside of supporting substrate 17 stated is provided with supporting vertical plate 14.The described two ends of supporting vertical plate 14 are respectively arranged with lead column 24, institute
Two lead columns 24 stated pass through supporting vertical plate 14, and two one end of lead column 24 to be connected by connecting plate 23；This two
The other end of individual lead column 24 is fixed in transition substrate 20.Described transition substrate 20 is fixed in support block 13, described branch
Bracer 13 and framed intermediate plate 34, support block 13 and framed lower plate 35 are not connected with.Offered in described support block 13 logical
Hole 39, floats in described through hole 39 and is provided with intermediate 15, i.e., intermediate 15 floats and is arranged in through hole 39.Described centre
Body 15 is internally provided with penetrating inner chamber., guide post 16 is provided with described intermediate 15, described one end of guide post 16 is consolidated
The bottom of support block 13 is scheduled on, the other end of guide post 16 is fixed on the top of support block 13, spring I is provided with described intermediate 15
9, described one end of spring I 9 is fixed on intermediate 15, and the other end of spring I 9 is fixed on the top of support block 13；Generally it is being oriented to
The both sides of bar 16 set spring I 9.Cylinder 6 is provided with by installing plate 18 in described supporting vertical plate 14, described cylinder 6 is passed through
Transition substrate 20 is nested with the inner chamber of intermediate 15；Correspondence cylinder 6 is provided with piston 38 on described connecting plate 23, described
The one end of piston 38 is fixed on connecting plate 23, and the other end of piston 38 is nested with cylinder 6.Branch is driven by cylinder 6 and piston 38
The horizontal movement of bracer 13, while intermediate 15 can move up and down in through hole 39.
Referring to Fig. 7 to Figure 10, column 25, described column are provided between described framed upper plate 33 and framed lower plate 35
25 one end are fixed on framed upper plate 33, and the other end of column 25 is fixed in framed lower plate 35, and column 25 passes through framed centre
Plate 34.Further, described column 25 and framed upper plate 33 and between be provided with only loose nut 8, column 25 and framed centre
Linear axle sleeve 40 is provided between plate 34.Framed upper plate 33 can move up and down along column 25.
Referring to Fig. 8, described spring column 3 passes through framed intermediate plate 34, the described bottom of framed intermediate plate 34 correspondence spring II
22 set elastic adjustment bolt 5, and described spring II 22 is connected with elastic force adjustment bolt 5.Elastic force adjustment bolt 5 can be adjusted
The elastic force of whole spring II 22.
Referring to Fig. 7 to Figure 10, it is provided with base vertical plate 12, i.e. base between described base upper plate 27 and infrabasal plate 11
It is connected to a fixed by base vertical plate 12 between plate 27 and infrabasal plate 11.
Referring to Fig. 7 to Fig. 8, Figure 10, the described upper end of adjustment column 31 is provided with locknut 32.
Referring to Fig. 7 to Figure 11, axle sleeve 1 is provided between described lead column 24 and supporting vertical plate 14.
Referring to Fig. 1 to Figure 12, moulding process is steamed in a kind of mould of tea base steamer, comprised the following steps：
Step one, installation tea base steamer：Displacement transducer is connected by holding wire with PLC programmable control systems
Connect, then will steam component installed in hydraulic press left side.
Step 2, tea base are steamed：Hydraulic press is opened, the auxiliary oil cylinder of hydraulic press drives and moved on framed intermediate plate 34, to lower mould
The forming surface of plate 26 and die cavity bottom distance stop between 15mm-5mm, stop when generally apart from die cavity bottom 2mm；Then by tea
Base loads die cavity, and then translation motor 58 starts, and vapour hood 64 is driven to die cavity；Opened followed by lift motor 43
Dynamic, vapour hood 64 is moved down fits with die cavity upper surface, opens steam and starts to steam, and steam pressure scope is arranged on 0.06MPa-
Between 0.08MPa.Start timing, reach predetermined steaming time steam and close, lift motor 43 starts, moved on vapour hood 64
Precalculated position, translation motor 58 starts, and vapour hood 64 is retracted to precalculated position.
Step 3, tea base compacting：After the completion of steaming, auxiliary oil cylinder starts, and is moved in the continuation of framed intermediate plate 34, makes lower template 26
Forming surface moves into 10mm-30mm in die cavity and is advisable, usually 15mm；Support block 13 moves into framed intermediate plate 34 under cylinder drive
Underface, auxiliary oil cylinder is retracted, and master cylinder starts, and drives upper die plate 28 descending, until pressure brick is completed.Master cylinder stops, and pressurize is opened
Begin, timing starts, reach the predetermined dwell time, master cylinder starts, and drives the up 50mm-80mmm of upper die plate 28 to pre-determined bit
Put, usually 50mm；Auxiliary oil cylinder is moved on starting, and makes to move 10mm-20mm on framed intermediate plate 34, usually 15mm；Support block 13
The return under cylinder drive, auxiliary oil cylinder moves down return；Start master cylinder, drive upper die plate 28 to move down until tea base is complete from die cavity
Extrude, position is moved back on master cylinder, a cycle is completed.
Step 4, repeat step two to step 3, complete multiple production cycles.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert
Specific implementation of the invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, said structure should all be considered as belonging to
Protection scope of the present invention.
Claims (10)
1. a kind of tea base steamer, it is used cooperatively with hydraulic press, it is characterised in that：Including compacting tool set and steaming component,
The described component that steams includes riser (41), connecting plate one (50) and connecting plate two (51), described riser (41) bottom
Lift motor (43) is provided with by motor bearing I (42), described riser (41) top is provided with arm-tie I (44), described
Belt wheel I (46) is provided with by band wheel seat I (45) on arm-tie I (44), is led between described lift motor (43) and belt wheel I (46)
Cross synchronous belt I (47) to be connected, described connecting plate two (51) is connected with synchronous belt I (47), described riser (41)
Upper end is provided with cant board (48), and the described lower section of connecting plate one (50) is provided with towing plate (74), described cant board (48)
On be provided with two guide pillars one (49), described two guide pillars one (49) are fixed through cant board (48) and towing plate (74) one end
On connecting plate one (50), two other ends of guide pillar one (49) are fixed on connecting plate two (51), described connecting plate one (50)
Upper two ends are respectively arranged with bearing (53), and transverse plate is provided between two ends bearing (53) on described connecting plate one (50)
(54), described transverse plate (54) one end is provided with arm-tie II (55), by band wheel seat II (56) on described arm-tie II (55)
Belt wheel II (57) is provided with, transverse plate (54) other end is provided with translation motor (58) by motor bearing II (52), described
It is connected by synchronous belt II (59) between translation motor (58) and belt wheel II (57), is provided with described bearing (53) and led
Post two (60), described guide pillar two (60) is fixed on the seat board (63) of bearing (53) side through bearing (53) one end, guide pillar
Two (60) other ends are fixed on being bi-directionally connected on plate (61) of bearing (53) opposite side, and translation motor (58) and seat board (23) position
In the same side of bearing (53), described seat board (63) is connected with synchronous belt II (59), and described is bi-directionally connected plate (61)
Side is provided with clamping plate one (62), is bi-directionally connected plate (61) opposite side and is provided with vapour hood (64), and bearing (53) and clamping plate one
(62) positioned at plate (61) homonymy is bi-directionally connected, described vapour hood (64) is arranged on planker (65), planker (65) bottom correspondence
Vapour hood (64) outlet is set to through hole, and described planker (65) termination is provided with clamping plate two (66), described clamping plate two (66)
Two ends are respectively arranged with guide pillar three (67), and described guide pillar three (67) is fixed on clamping plate one through plate (61) one end is bi-directionally connected
(62) on, the other end of guide pillar three (67) is fixed on clamping plate two (66).
2. a kind of tea base steamer according to claim 1, it is characterised in that：Described compacting tool set includes infrabasal plate
(11), upper substrate (21), base upper plate (27), framed upper plate (33), framed intermediate plate (34), framed lower plate (35) and adjustment column
(31), described upper substrate (21) is arranged on framed upper plate (33) top, and described framed upper plate (33) is arranged on framed centre
Plate (34) top, described framed intermediate plate (34) is arranged on framed lower plate (35) top, and described upper substrate (21) bottom sets
Several upper die plates (28) are equipped with, described upper die plate (28) top is provided with template pedestal I (1), described template pedestal I
(1) top is fixed on upper substrate (21) bottom, and compact heap I (2), described compact heap I are provided with described template pedestal (1)
(2) upper die plate (28) is mutually fixed with upper substrate (21) by pretension bolt (7), upper substrate (21) bottom corner is respectively arranged with
Guide pillar (10), correspondence upper die plate (28) is provided with several hollow die cavities, framed upper plate on described framed upper plate (33)
(33) correspondence guide pillar (10) is respectively arranged with guide pin bushing (29) on, and correspondence upper die plate (28) is set on described framed intermediate plate (34)
There are several lower templates (26), described lower template (26) top is its forming surface, and described lower template (26) bottom is provided with
Template pedestal II (36), the described bottom of template pedestal II (36) is fixed on framed intermediate plate (34), template pedestal II (36)
In be provided with compact heap II (37), described compact heap II (37) is by pretension bolt (7) by lower template (26) and framed centre
Plate (34) is mutually fixed, and spring column (3) is provided with described framed intermediate plate (34), and spring II is provided with described spring column (3)
(22) displacement transducer is installed, described framed lower plate (35) bottom is arranged on base on, described framed intermediate plate (34)
It is hollow structure on upper plate (27), inside described adjustment column (31), adjustment column (31) is through in framed lower plate (35) and base
Plate (27), framed intermediate plate (34) bottom correspondence adjustment column (31) is provided with fore-set (30), and described fore-set (30) is nested with to be adjusted
In whole post (31), correspondence adjustment column (31) is provided with hollow hole on the infrabasal plate (11), on described base upper plate (27)
Framed lower plate (35) both sides are symmetrically arranged with supporting substrate (17), and described supporting substrate (17) outside is provided with supporting vertical plate
(14), described supporting vertical plate (14) two ends are respectively arranged with lead column (24), and described two lead columns (24) are through branch
Riser (14) is supportted, and two lead column (24) one end are connected by connecting plate (23), two lead column (24) other ends
Be fixed in transition substrate (20), described transition substrate (20) is fixed in support block (13), described support block (13) and
Framed intermediate plate (34), support block (13) and framed lower plate (35) are not connected with, and are offered in described support block (13) logical
Hole (39), is floated in described through hole (39) and is provided with intermediate (15), and guide post is provided with described intermediate (15)
(16), described guide post (16) one end is fixed on support block (13) bottom, and guide post (16) other end is fixed on support block
(13) top, is provided with spring I (9) on described intermediate (15), and described one end of spring I (9) is fixed on intermediate (15)
On, the other end of spring I (9) is fixed on support block (13) top, is installed by installing plate (18) in described supporting vertical plate (14)
There is cylinder (6), described cylinder (6) is nested with the inner chamber of intermediate (15) through transition substrate (20), described connecting plate
(23) correspondence cylinder (6) is provided with piston (38) on, and described piston (38) one end is fixed on connecting plate (23), piston (38)
The other end is nested with cylinder (6).
3. a kind of tea base steamer according to claim 2, it is characterised in that：Described framed upper plate (33) and framed
Column (25) is provided between lower plate (35), described column (25) one end is fixed on framed upper plate (33), column (25) is another
One end is fixed in framed lower plate (35), and column (25) is through framed intermediate plate (34).
4. a kind of tea base steamer according to claim 3, it is characterised in that：Described column (25) and framed upper plate
(33) only loose nut (8) is provided between, linear axle sleeve (40) is provided between column (25) and framed intermediate plate (34).
5. a kind of tea base steamer according to claim 2, it is characterised in that：Described spring column (3) is through in framed
Between plate (34), described framed intermediate plate (34) bottom correspondence spring II (22) sets elastic adjustment bolt (5), described bullet
Spring II (22) is connected with elastic force adjustment bolt (5).
6. a kind of tea base steamer according to claim 2, it is characterised in that：Described base upper plate (27) and lower base
Base vertical plate (12) is provided between plate (11).
7. a kind of tea base steamer according to claim 2, it is characterised in that：Described lead column (24) is vertical with support
Axle sleeve one (19) is provided between plate (14).
8. a kind of tea base steamer according to claim 1, it is characterised in that：Described adjustment column (31) upper end is set
There is locknut (32).
9. a kind of tea base steamer according to claim 1, it is characterised in that：The described seat board steamed in component
(63) bottom is provided with guide wheel one (68), is connected by bracing wire two (69) between described guide wheel one (68) and clamping plate one (62)
Connect, described bracing wire two (69) bypasses the one end of guide wheel one (68) and is fixed on clamping plate one (62), the other end of bracing wire two (69) is fixed
On arm-tie II (55), described plate (61) two ends that are bi-directionally connected are respectively arranged with guide wheel two (70), described guide wheel two (70)
It is connected by bracing wire one (71) between clamping plate one (62), described bracing wire one (71) bypasses the one end of guide wheel two (70) and is fixed on
On clamping plate one (62), the other end of bracing wire one (71) is fixed on towing plate (52).
10. moulding process is steamed in a kind of mould of tea base steamer according to claim 2, it is characterised in that including
Following steps：
Step one, installation tea base steamer：Displacement transducer is connected by holding wire with PLC programmable control systems,
Then component will be steamed installed in hydraulic press left side；
Step 2, tea base are steamed：Hydraulic press is opened, the auxiliary oil cylinder of hydraulic press drives and moved on framed intermediate plate (34), to lower template
(26) forming surface and die cavity bottom distance stop between 15mm-5mm, tea base then are loaded into die cavity, then translation motor
(58) start, vapour hood (64) is driven to directly over die cavity, is started followed by lift motor (43), vapour hood (64) move down with
Die cavity upper surface is fitted, and is opened steam and is started to steam, and starts timing, is reached predetermined steaming time steam and is closed, lift motor
(43) start, precalculated position is moved on vapour hood (64), translation motor (58) starts, and vapour hood (64) is retracted to precalculated position；
Step 3, tea base compacting：After the completion of steaming, auxiliary oil cylinder starts, and is moved in the continuation of framed intermediate plate (34), makes lower template (26)
Forming surface moves into 10mm-30mm in die cavity, and support block (13) is moved into immediately below framed intermediate plate (34) under cylinder drive, secondary oil
Cylinder is retracted, and master cylinder starts, and drives upper die plate (28) descending, until pressure brick is completed, master cylinder stops, and pressurize starts, and timing is opened
Begin, reach the predetermined dwell time, master cylinder starts, drive upper die plate (28) up 50mm-80mmm to precalculated position, secondary oil
Cylinder is moved on starting, and makes to move 10mm-20mm on framed intermediate plate (34), support block (13) return under cylinder drive, under auxiliary oil cylinder
Position is moved back to, starts master cylinder, drive upper die plate (28) to move down up to tea base is extruded completely from die cavity, position, one are moved back on master cylinder
The individual cycle completes；
Step 4, repeat step two to step 3, complete multiple production cycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611258058.1A CN106720558B (en) | 2016-12-30 | 2016-12-30 | Tea blank steaming device and in-mold steaming process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611258058.1A CN106720558B (en) | 2016-12-30 | 2016-12-30 | Tea blank steaming device and in-mold steaming process |
Publications (2)
| Publication Number | Publication Date |
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| CN106720558A true CN106720558A (en) | 2017-05-31 |
| CN106720558B CN106720558B (en) | 2024-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611258058.1A Active CN106720558B (en) | 2016-12-30 | 2016-12-30 | Tea blank steaming device and in-mold steaming process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108713608A (en) * | 2018-04-02 | 2018-10-30 | 湖北省农业科学院果树茶叶研究所 | A kind of controllable temperature brick tea mold |
| CN108719505A (en) * | 2018-04-02 | 2018-11-02 | 湖北省农业科学院果树茶叶研究所 | A kind of brick tea production method |
| CN108812941A (en) * | 2018-04-02 | 2018-11-16 | 湖北省农业科学院果树茶叶研究所 | A kind of full-automatic brick tea making apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103381666A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Automatic press forming equipment for small tea cake and press forming technological process thereof |
| CN103380831A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Small cake tea press forming mold |
| CN105010603A (en) * | 2015-07-31 | 2015-11-04 | 湖北省农业科学院果树茶叶研究所 | Compression forming device and technology for craft brick tea |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103381666A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Automatic press forming equipment for small tea cake and press forming technological process thereof |
| CN103380831A (en) * | 2013-07-19 | 2013-11-06 | 湖北省农业科学院果树茶叶研究所 | Small cake tea press forming mold |
| CN105010603A (en) * | 2015-07-31 | 2015-11-04 | 湖北省农业科学院果树茶叶研究所 | Compression forming device and technology for craft brick tea |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108713608A (en) * | 2018-04-02 | 2018-10-30 | 湖北省农业科学院果树茶叶研究所 | A kind of controllable temperature brick tea mold |
| CN108719505A (en) * | 2018-04-02 | 2018-11-02 | 湖北省农业科学院果树茶叶研究所 | A kind of brick tea production method |
| CN108812941A (en) * | 2018-04-02 | 2018-11-16 | 湖北省农业科学院果树茶叶研究所 | A kind of full-automatic brick tea making apparatus |
| CN108719505B (en) * | 2018-04-02 | 2021-11-30 | 湖北省农业科学院果树茶叶研究所 | Brick tea making method |
| CN108812941B (en) * | 2018-04-02 | 2021-12-07 | 湖北省农业科学院果树茶叶研究所 | Full-automatic brick tea preparation equipment |
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|---|---|
| CN106720558B (en) | 2024-03-01 |
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