CN204930215U - A kind of Pu'er tea cake tea process equipment - Google Patents

Abstract

The utility model discloses Pu'er tea cake tea processing equipment. The main machine is provided with a main machine operating table, a down-pressing mold is installed on the main machine operating table, a shaft sleeve is connected under the down-pressing mold, the shaft sleeve is installed on the lower hydraulic mechanism, and the upper hydraulic mechanism The support rod is connected with the main machine operating table, and the lower end of the upper hydraulic mechanism is equipped with an upper pressing mold. The advantage is that there is a Pu’er tea processing equipment for pressing Pu’er tea cakes into cakes, so that when making Pu’er tea cakes, the entire cake Special processing molds are used in the tea processing process, so that the tea processing process is more convenient, and the professional processing process will greatly improve production efficiency, realize the transformation from traditional manual work to mechanization, reduce the number of laborers, improve production efficiency, and reduce It eliminates the quality error caused by manual weighing, improves the product quality of Pu'er cake tea, reduces the labor intensity of workers, and is conducive to the continuous reproduction of workers.

Description

A Pu-erh tea cake tea processing equipment

technical field

The invention belongs to the field of food processing, and in particular relates to a Pu'er cake tea processing equipment.

Background technique

As we all know, in the process of forming Pu'er cake tea, manual operation is adopted, and the machine only plays an auxiliary role in the process of forming Pu'er tea. The existing Pu-erh tea cake molding processing methods are to manually weigh the tea leaves, and then manually place the tea leaves, steam the tea, shape them, and finally press them to complete the Pu-erh tea cake molding processing. During the entire production process, workers occupy an absolute However, there are several defects in the production process of traditional puer cake tea: 1. The qualified rate of production is as low as about 50%. 2. Standards for the shape of Pu-erh cake tea: uniform in thickness and almost round; unqualified products are uneven in thickness and oval in shape. 3. The rework of unqualified products will cause 10% loss of raw materials and increase labor costs by 15%. 4. The main problem is that the operation method is unreasonable and there is no special mold in the production process.

Utility model content

Aiming at the above-mentioned problems in the prior art, the utility model provides a Pu-erh cake tea processing equipment capable of pressing Pu-erh tea into cakes.

detailed description:

A Pu-erh tea cake processing equipment, including a machine base, a lower hydraulic mechanism, a shaft sleeve, a support rod, a lower pressing mold, a setting ring, an upper pressing mold, an upper hydraulic mechanism, an operating table of a main machine, and a main machine, and the main machine is installed on the machine base , the main machine is provided with a main machine operation table, the lower pressure mold is installed on the main machine operation table, the shaft sleeve is connected under the lower pressure die, the shaft sleeve is installed on the lower hydraulic mechanism, the upper hydraulic mechanism is connected with the main machine operation table through a support rod, and the upper hydraulic mechanism The lower end is equipped with an upper pressing die.

Furthermore, the bottom of the tea cylinder is an inwardly protruding arc surface structure, and holes are arranged on the arc surface.

Further, the outer diameter of the sizing ring is 22 to 25 cm, the inner diameter of the sizing ring is 18 to 24 cm, the thickness of the sizing ring is 1 to 2 cm, the height of the sizing ring is 0.5 to 2 cm, and the sizing plate is placed inside the sizing ring, The sizing plate and the sizing ring are in clearance fit, or the sizing ring is placed on the sizing plate.

Further, there is a protrusion in the middle of the lower pressing die, the diameter of the protrusion is 1/4 to 1/5 of the diameter of the upper pressing die, and the thickness of the protrusion is 0.5 to 2 cm, and the lower pressing die is concave, and the depth of the recess is 1 to 3 cm, and the thickness of the concave side is 1 to 2 cm.

Since there is Puer tea processing equipment for pressing Puer tea cake tea into cakes, when making Puer tea cake tea, special processing molds are used in the entire cake tea processing process, so that the processing process of tea leaves is more convenient and the processing process is more convenient. The specialization will greatly improve production efficiency, realize the transformation from traditional manual work to mechanization, reduce the number of laborers, improve production efficiency, reduce the quality error caused by manual weighing, improve the product quality of Pu'er cake tea, and reduce the burden on workers. The labor intensity of labor is conducive to the continuous reproduction of workers.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is a structural schematic diagram of an upper pressing die;

Fig. 3 is a schematic diagram of the structure of the shaping ring;

Fig. 4 is a structural schematic diagram of the pressing die;

Fig. 5 is a structural schematic diagram of the lower shaping plate;

Figure 6 is a schematic diagram of the structure of the tea canister; among them, 1-machine base, 2-lower hydraulic mechanism, 3-shaft sleeve, 4-support rod, 5-down pressing mold, 6-setting ring, 7-up pressing mold, 8- Upper hydraulic mechanism, 9-main machine operation table, 10-main machine, 11-lower shaping plate, 12-tea leaf cylinder.

detailed description

As shown in the figure, a Pu-erh tea cake tea processing equipment is characterized in that it includes a machine base (1), a lower hydraulic mechanism 2, a shaft sleeve 3, a support rod 4, a lower pressing mold 5, a setting ring 6, and an upper pressing mold 7, the upper hydraulic mechanism 8, the host operating table 9, the host 10, the shaping plate 11 and the tea tube 12, the host 10 is installed on the machine base 1, the host 10 is provided with the host operating table 9, and the host operating table 9 is installed with The lower pressure mold 5 is connected with the bushing 3 under the lower pressure mold 5, the bushing 3 is installed on the lower hydraulic mechanism 2, the upper hydraulic mechanism 8 is connected with the main machine operating table 9 through the support rod 4, and the lower end of the upper hydraulic mechanism 8 is installed with the upper pressure mold 7. The bottom of the tea tube 12 is an inwardly protruding arc surface structure, and there are holes on the arc surface. The shaping plate 11 is placed inside the shaping ring 6, and the shaping plate 11 is in clearance with the shaping ring 6, or the shaping ring 6 is placed in the shaping ring 6. On the plate 11, there is a protrusion in the middle of the lower pressing die 5, and the diameter of the protrusion is 1/4 to 1/5 of the diameter of the upper pressing die 7, and the thickness of the protrusion is 0.5 to 2 cm, and the lower pressing die 5 is concave.

Utilize the equipment of the present utility model to make Pu'er tea according to the following steps:

A. Tea weighing: According to the weight of cake tea, weigh out the required gram weight of 10-1000 grams of tea;

B. Tea steaming to soften: take a round tea canister 12, one end of the round tea canister 12 is open, the other end is sealed, and the bottom has a curved surface inward, and holes are punched at the sealed end to facilitate steam circulation. Put the weighed tea leaves into the tea tube 12, and let the steam into the bottom for 3-60 seconds, so that the tea leaves are heated and softened by water, and the water content is controlled at 17-26%;

C. Tea bagging: After the tea is steamed and softened, put it into the tea tube 12, put the tea cloth bag on the tea tube 12, and turn it over 90° so that all the tea leaves fall into the tea bag;

D. Making tea leaves: remove the tea cloth bag from the tea tube 12, and rotate and tighten the mouth of the tea cloth bag in one direction, and twist the mouth of the cloth bag into a spherical shape. Shaping circle 6, carry out pre-pressing shaping;

E. Tea leaves are pressed into cakes: after pre-pressing and shaping, the whole body is moved to the top of the lower pressing mold 5 and the lower mold 5 is placed in the turntable 9 of the main machine, the lower shaping plate 11 and the shaping ring 6 are pulled out, and the pre-pressing and shaping tea leaves enter the lower pressing mold 5 Inside; the upper pressing mold 7 installed on the upper hydraulic mechanism 8 and the lower mold 5 installed on the lower hydraulic mechanism move relative to the highest point, and the residence time is 5-60 seconds after the cake is pressed;

F. Tea drying: remove the tea cloth bag, put the tea cake on a special shelf to dry naturally for 6-10 hours, and obtain the finished tea cake.

Claims (4)

1. A Pu-erh tea cake tea processing equipment, characterized in that it includes a machine base (1), a lower hydraulic mechanism (2), a shaft sleeve (3), a support rod (4), a lower pressing mold (5), and a setting ring (6), upper pressing mold (7), upper hydraulic mechanism (8), main machine operating table (9), main machine (10), shaping plate (11) and tea tube (12), main machine (10) is installed on the base (1), the main machine (10) is provided with a main machine operating table (9), the main machine operating table (9) is installed with a lower pressing die (5), and the lower pressing die (5) is connected to the bushing (3), the shaft The sleeve (3) is installed on the lower hydraulic mechanism (2), the upper hydraulic mechanism (8) is connected with the main machine operation table (9) through the support rod (4), and the upper pressing die (7) is installed at the lower end of the upper hydraulic mechanism (8). 2. The Pu-erh tea cake processing equipment according to claim 1, characterized in that the bottom of the tea tube (12) is an inwardly protruding arc surface, and holes are arranged on the arc surface. 3. A Pu-erh tea cake processing equipment according to claim 1, characterized in that the shaping plate (11) is placed inside the shaping ring (6), and the shaping plate (11) is in clearance fit with the shaping ring (6), Or setting ring (6) is placed on the setting plate (11). 4. A Pu-erh tea cake processing equipment according to claim 1, characterized in that there is a protrusion in the middle of the lower pressing die (5), and the diameter of the protrusion is 1/4 to 1/4 of the diameter of the upper pressing die (7). 1/5, the thickness of the protrusion is 0.5 to 2 cm, and the pressing mold (5) is concave.