CN203378507U - Tea press forming equipment - Google Patents
Tea press forming equipment Download PDFInfo
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- CN203378507U CN203378507U CN201320431728.0U CN201320431728U CN203378507U CN 203378507 U CN203378507 U CN 203378507U CN 201320431728 U CN201320431728 U CN 201320431728U CN 203378507 U CN203378507 U CN 203378507U
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Abstract
The utility model discloses tea press forming equipment, which is matched with an oil press (16). The tea press forming equipment comprises a bracket (1), an upper bearing plate (2), an upper die (3), guide posts (4), a retainer plate (5) and a die (6), wherein the upper die (3) comprises a connecting plate (7) and a die cover pressing plate (8), the upper bearing plate (2) is fixed on a movable beam (27) of the oil press (16), the die cover pressing plate (8) is matched with the inner cavity of the die (6) in size and can be arranged into the inner cavity of the die (6) in a sleeved manner, a bottom plate (19) of the bracket (1) is fixed on a lower beam (28) of the oil press (16), and the die (6) is provided with a template (11) matched with the die and two lining plate opening and closing assemblies. The tea press forming equipment has the advantages that the factory occupation area is small, the cost is low, the production efficiency is high, the installation and maintenance are convenient, and continuous production can be realized by a set of die.
Description
Technical field
The utility model relates to a kind of compression molding device, relates in particular a kind of tealeaves compression molding device, belongs to the Tea Processing technical field.
Background technology
Compressed tea, be that to take the tealeaves that Dark Green Tea, old blue or green tea, be banker by turn tea and other be applicable to gross tea processed be raw material, and the typical process processes such as wet heap, steaming, pressure of passing through process.Traditional compacting tealeaves is generally that the tea base raw material after steaming the tea operation is poured in mould, Board position on fixed mould, and forcing press is exerted pressure to the mould upper plate, after carrying out the certain hour pressurize, the tea base is pressed into to definite shape, opens upper plate, takes out the tea base.Such mode of production amount of labour is large, labour intensity is high, efficiency is low, the mould demand is large, and production line needs tens to overlap even the hundreds of cover and do mould and could realize that serialization production, cost are high, is seriously restricting volume production and the popularization of compressed tea; Simultaneously, single sleeve forming mould structure is simple and easy, and the product of compacting is prone to the situation that the two ends thin and thick differs, and suppresses second-rate.
Chinese patent Granted publication number: CN 102356783 B, Granted publication day: on January 9th, 2013, name is called in the patent of invention of " Semiautomatic tea cake maker and tealeaves cake of press technical process ", a kind of Semiautomatic tea cake maker is disclosed, comprise body, four root posts, lower main force supporting slab, supporting plate, jack on supporting plate, motor and driving cam, pedal, the lifting sliding panel, fuel path switch, extension spring, the lifting traveller, the fixed mould supporting plate, the lifting mould support plate, the mold-slide bar, at the mold-slide bar, spring and spring housing are housed, at the fixed mould supporting plate, different two fixed bars of height and inductor are housed, mould and spacer pin are arranged on the mold-slide bar, upper main force supporting slab and die cap pressing plate etc., with Semiautomatic tea cake maker, by the technical process of tealeaves pressed tea cake, be: the dress mould, then pour tealeaves into mould, the pressed tea cake, take out the tea cake, and mould is resetted.Semiautomatic tea cake maker of the present invention is easy to operate, and pressure is even, presses tea effective, and shaping rate is high, can stablize and suppress the high grade tea cake.But the Semiautomatic tea cake maker structure is more complicated, suppress a tablet tea base at every turn, the dwell time is 1-10 minute, production efficiency is lower, and needs operating personnel to use both hands and feet, complex operation, labour intensity is large.
Summary of the invention
The purpose of this utility model is to overcome production line of existing tealeaves press-moulding die needs tens to overlap even hundreds of cover and do the problems such as mould could be realized serialization production or existing Semiautomatic tea cake maker structure is more complicated, production efficiency is lower, labour intensity is large, and a kind of tealeaves compression molding device is provided.
For achieving the above object, technical solution of the present utility model is: a kind of tealeaves compression molding device, itself and hydraulic press are used in conjunction with, comprise support, top deck, patrix, guide pillar, supporting plate and mould, described mould is hollow cavity, described patrix comprises connecting plate and die cap pressing plate, the lower surface of described connecting plate is fixedly connected with the die cap pressing plate, the connecting plate upper surface is fixedly connected on the lower surface of top deck, described top deck is fixed on the walking beam of hydraulic press, described die cap pressing plate and dies cavity size match also can be inserted in the inner chamber of mould, described guide pillar upper end is fixed on four jiaos of connecting plate, four jiaos of corresponding guide pillars of supporting plate are provided with the guide pin bushing coordinated with guide pillar, have the centre bore that matches with the mould size and can be inserted in mould in the middle of described supporting plate, described mould is through the centre bore of supporting plate, convex edge, the top end face of described brace edge and mould is connected to a fixed, the convex edge, top of bottom surface, convex edge, described mould top and support is connected to a fixed, the corresponding dies cavity of the supporting seat of described support and base plate position is provided with the hole that is not less than dies cavity, described base plate is fixed on the underbeam of hydraulic press, described mould is provided with the template that is mated use, described template and dies cavity size match also can be inserted in the inner chamber of mould, described mould is provided with the two cover backing plate shutter devices that are mated use, described two cover backing plate shutter device structures are identical, the corresponding setting, it comprises respectively backing plate, contiguous block, straight connecting rod, curved bar and oil hydraulic cylinder, described backing plate is arranged on mold bottom, the outer end of backing plate is fixedly connected with an end of contiguous block, the other end of described contiguous block is connected to an end of straight connecting rod by bearing pin, the other end of described straight connecting rod is connected to an end of curved bar by bearing pin, the other end of described curved bar is connected to the piston rod top of oil hydraulic cylinder by bearing pin, described oil hydraulic cylinder links on the pedestal of beam sides under hydraulic press.
Described dies cavity cross section can be square, circular, triangle or rhombus, and described die cap pressing plate cross section is consistent with the dies cavity cross section.
Described mould is square hollow cavity, and the square cavity outer surface evenly is provided with tightens ring.
Described square cavity outer surface and tighten between ring and be provided with and hold down assembly, described holding down assembly comprises compression bar, contract piece and adjusts backing plate, described adjustment backing plate is fixed on mold outer surface, described contract piece is placed in to be adjusted backing plate and tightens between ring, and the lower surface of compression bar is closely pressed and touched on contract piece top, described compression bar is connected with the adjustment backing plate by bolt.
Described top deck, connecting plate and guide pillar are fixed by bolt-through.
Described template adopts aluminium alloy or corrosion resistant plate to be made, and the template lower surface is provided with depiction, and pattern is Chinese character, numeral or other patterns or symbol.
Described top deck two ends are provided with the locked mode hole.
Be provided with the locked mode hole on described base plate.
Compared with prior art, the beneficial effects of the utility model are:
1, novel in design, simple in structure, save equipment cost.Can realize serialization production by a mold in the utility model, take plant area little, save cost; Single can the operation, saved manpower simultaneously.
2, production efficiency is high, convenient for installation and maintenance, has saved the more mold exchange time.In the utility model, by hydraulic press, control, easy to operate, easy care, pressure evenly, press tea effective, both reduced operation easier, alleviated again operating personnel's labour intensity, also solved the unmanageable problem in traditional pressure tea mode health aspect.
3, structure highly versatile, be easy to the series products of development product, only needs change mould and template just can make new product.
The accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model stereogram.
Fig. 3 is the utility model axonometric drawing.
Fig. 4 is the utility model and hydraulic press assembling stereogram.
Fig. 5 is the utility model and hydraulic press assembling schematic diagram.
Fig. 6 is the partial enlarged drawing of Fig. 1.
Fig. 7 is the structural representation held down assembly.
In figure, support 1, top deck 2, patrix 3, guide pillar 4, supporting plate 5, mould 6, connecting plate 7, die cap pressing plate 8, guide pin bushing 9, backing plate 10, template 11, tighten ring 12, compression bar 13, locked mode hole 14, tea base 15, hydraulic press 16, mode locker 17, supporting seat 18, base plate 19, contiguous block 20, straight connecting rod 21, curved bar 22, oil hydraulic cylinder 23, bearing pin 24, contract piece 25, adjust backing plate 26, walking beam 27, underbeam 28.
The specific embodiment
Below in conjunction with accompanying drawing explanation and the specific embodiment, the utility model is described in further detail.
Referring to Fig. 1-Fig. 7, a kind of tealeaves compression molding device, itself and hydraulic press 16 are used in conjunction with, and comprise support 1, top deck 2, patrix 3, guide pillar 4, supporting plate 5 and mould 6.Described mould 6 is hollow cavity, and described patrix 3 comprises connecting plate 7 and die cap pressing plate 8, and the lower surface of described connecting plate 7 is fixedly connected with die cap pressing plate 8, general normal employing welding manner fixed connecting plate 7 and die cap pressing plate 8, connecting plate 7 upper surfaces are fixedly connected on the lower surface of top deck 2, and described top deck 2 is fixed on the walking beam 27 of hydraulic press 16, and described die cap pressing plate 8 matches and also can be inserted in the inner chamber of mould 6 with mould 6 inner chamber sizes, described guide pillar 4 upper ends are fixed on four jiaos of connecting plate 7, and 5 four jiaos of corresponding guide pillars 4 of supporting plate are provided with the guide pin bushing 9 coordinated with guide pillar 4, have the centre bore that matches with mould 6 sizes and can be inserted in mould 6 in the middle of described supporting plate 5, described mould 6 is through the centre bore of supporting plate 5, and in the present embodiment, mould 6 is square hollow cavity, and the centre bore of supporting plate 5 is square opening, convex edge, the top end face of described supporting plate 5 edges and mould 6 is connected to a fixed, and the convex edge, top of described mould 6 bottom surfaces, convex edge, top and support 1 is connected to a fixed, the corresponding mould of the supporting seat 18 of described support 1 and base plate 19 6 inner chamber positions are provided with the hole that is not less than mould 6 inner chambers, and described base plate 19 is fixed on the underbeam 28 of hydraulic press 16, described mould 6 is provided with the template 11 that is mated use, and described template 11 matches and also can be inserted in the inner chamber of mould 6 with mould 6 inner chamber sizes, described mould 6 is provided with the two cover backing plate shutter devices that are mated use, described two cover backing plate shutter device structures are identical, the corresponding setting, it comprises respectively backing plate 10, contiguous block 20, straight connecting rod 21, curved bar 22 and oil hydraulic cylinder 23, described backing plate 10 is arranged on mould 6 bottoms, the outer end of backing plate 10 is fixedly connected with an end of contiguous block 20, the other end of described contiguous block 20 is connected to an end of straight connecting rod 21 by bearing pin 24, the other end of described straight connecting rod 21 is connected to an end of curved bar 22 by bearing pin 24, the other end of described curved bar 22 is connected to the piston rod top of oil hydraulic cylinder 23 by bearing pin 24, described oil hydraulic cylinder 23 links on the pedestal of 16 times beam sides of hydraulic press.
Referring to Fig. 1-Fig. 7, described mould 6 intracavity sections can be square, circular, triangle or rhombus, and described die cap pressing plate 8 cross sections are consistent with mould 6 intracavity sections, thereby can suppress the brick tea of the various shapes that need.Described mould 6 is square hollow cavity, and the square cavity outer surface evenly is provided with tightens ring 12.Middle square cavity outer surface and tighten ring and be provided with between 12 and hold down assembly preferred embodiment, described holding down assembly comprises compression bar 13, contract piece 25 and adjusts backing plate 26, described adjustment backing plate 26 is fixed on mould 6 outer surfaces, described contract piece 25 is placed in to be adjusted backing plate 26 and tightens between ring 12, and the lower surface of compression bar 13 is closely pressed and touched on contract piece 25 tops, described compression bar 13 is connected with adjustment backing plate 26 by bolt; The shape that makes mould 6 cavitys that holds down assembly is fixed and can be born larger expansive force.Described top deck 2, connecting plate 7 and guide pillar 4 are fixed by bolt-through.Described template 11 adopts aluminium alloy or corrosion resistant plate to be made, because need compressing brick tea often with information such as pattern, font, trade marks, so template 11 lower surfaces are provided with to depiction, pattern can be Chinese character, numeral or other patterns or symbol, the convex-concave shape of this depiction is just contrary with product, after having suppressed like this, brick tea is just fashioned into various information.Described top deck 2 two ends are provided with locked mode hole 14, thereby make top deck 2 fixing by mode locker 17 with the walking beam 27 of hydraulic press 16; Also be provided with locked mode hole 14 on base plate 19, thereby make base plate 19 and the underbeam 28 of hydraulic press 16 be fixed by mode locker 17, facilitated installation and removal.
Referring to Fig. 1-Fig. 7, during the work of this tealeaves compression molding device, the walking beam 27 of hydraulic press 16 is in the F.F. start bit; Touch and to stretch out the backing plate button on hydraulic press 16 guidance panels, oil hydraulic cylinder 23 piston rods of two cover backing plate shutter devices eject respectively, and two backing plates 10 are stretched out relatively along plane on base plate 19; The tea base 15 that steamed is poured into to mould 6 inner chambers and moved flat wholely from mould 6 upper port, and then place a template 11 in mould 6 inner chambers; Start the push button on hydraulic press 16 guidance panels, the walking beam 27 drive patrixes 3 of hydraulic press 16 come downwards to fast work and advance start bit, die cap pressing plate 8 contact templates 11, hydraulic press 16 oil cylinder speed transfer to slowly descending, die cap pressing plate 8 transmission of pressures are to template 11 pressed tea bases 15, and hydraulic press 16 walks to work and advances position of rest and stop; Press on hydraulic press 16 guidance panels on open button, hydraulic press 16 oil cylinder quick returns, be returned to the F.F. start bit; Can suppress 15～25 tea bases 15 in ordinary circumstance bed die 6 inner chambers simultaneously, specifically can determine according to design by 15 numbers of filling tea base.Touch the retraction backing plate button on hydraulic press 16 guidance panels, oil hydraulic cylinder 23 piston rods of two cover backing plate shutter devices are retracted respectively, and two backing plates 10 are retracted to both sides relatively along plane on base plate 19; Repeat to pack into tea base 15 raw materials, pressed tea cake, the tea base 15 that has suppressed mould 6 lower ends follows template 11 automatically to fall, and takes out the tea cake suppressed, thereby realizes serialization biochemistry, until suppressed all tea bases 15.After tea base 15 has completed, repeat to place template 11 also compacting in mould 6 inner chambers, until tea base all in mould 6 inner chambers 15 is extruded.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, said structure all should be considered as belonging to protection domain of the present utility model.
Claims (8)
1. a tealeaves compression molding device, itself and hydraulic press (16) are used in conjunction with, it is characterized in that: comprise support (1), top deck (2), patrix (3), guide pillar (4), supporting plate (5) and mould (6), described mould (6) is hollow cavity, described patrix (3) comprises connecting plate (7) and die cap pressing plate (8), the lower surface of described connecting plate (7) is fixedly connected with die cap pressing plate (8), connecting plate (7) upper surface is fixedly connected on the lower surface of top deck (2), described top deck (2) is fixed on the walking beam (27) of hydraulic press (16), described die cap pressing plate (8) matches with mould (6) inner chamber size and can be inserted in the inner chamber of mould (6), described guide pillar (4) upper end is fixed on four jiaos of connecting plate (7), (5) four jiaos of corresponding guide pillars of supporting plate (4) are provided with the guide pin bushing (9) coordinated with guide pillar (4), have and match with mould (6) size and can be inserted in the centre bore of mould (6) in the middle of described supporting plate (5), described mould (6) is through the centre bore of supporting plate (5), convex edge, the top end face of described supporting plate (5) edge and mould (6) is connected to a fixed, the convex edge, top of described mould (6) bottom surface, convex edge, top and support (1) is connected to a fixed, the supporting seat (18) of described support (1) and the corresponding mould of base plate (19) (6) inner chamber position are provided with the hole that is not less than mould (6) inner chamber, described base plate (19) is fixed on the underbeam (28) of hydraulic press (16), described mould (6) is provided with the template (11) that is mated use, described template (11) matches with mould (6) inner chamber size and can be inserted in the inner chamber of mould (6), described mould (6) is provided with the two cover backing plate shutter devices that are mated use, described two cover backing plate shutter device structures are identical, the corresponding setting, it comprises respectively backing plate (10), contiguous block (20), straight connecting rod (21), curved bar (22) and oil hydraulic cylinder (23), described backing plate (10) is arranged on mould (6) bottom, the outer end of backing plate (10) is fixedly connected with an end of contiguous block (20), the other end of described contiguous block (20) is connected to an end of straight connecting rod (21) by bearing pin (24), the other end of described straight connecting rod (21) is connected to an end of curved bar (22) by bearing pin (24), the other end of described curved bar (22) is connected to the piston rod top of oil hydraulic cylinder (23) by bearing pin (24), described oil hydraulic cylinder (23) links on the pedestal of the lower beam sides of hydraulic press (16).
2. a kind of tealeaves compression molding device according to claim 1 is characterized in that: described mould (6) intracavity section can be square, circular, triangle or rhombus, and described die cap pressing plate (8) cross section is consistent with mould (6) intracavity section.
3. a kind of tealeaves compression molding device according to claim 1 and 2, it is characterized in that: described mould (6) is square hollow cavity, and the square cavity outer surface evenly is provided with tightens ring (12).
4. a kind of tealeaves compression molding device according to claim 3, it is characterized in that: described square cavity outer surface and tighten between ring (12) and be provided with and hold down assembly, described holding down assembly comprises compression bar (13), contract piece (25) and adjustment backing plate (26), described adjustment backing plate (26) is fixed on mould (6) outer surface, described contract piece (25) is placed in to be adjusted backing plate (26) and tightens between ring (12), and the lower surface of compression bar (13) is closely pressed and is touched on contract piece (25) top, described compression bar (13) is connected with adjustment backing plate (26) by bolt.
5. a kind of tealeaves compression molding device according to claim 1, it is characterized in that: described top deck (2), connecting plate (7) and guide pillar (4) are fixed by bolt-through.
6. a kind of tealeaves compression molding device according to claim 1, it is characterized in that: described template (11) adopts aluminium alloy or corrosion resistant plate to be made, template (11) lower surface is provided with depiction, and pattern is Chinese character, numeral or other patterns or symbol.
7. a kind of tealeaves compression molding device according to claim 1, it is characterized in that: described top deck (2) two ends are provided with locked mode hole (14).
8. a kind of tealeaves compression molding device according to claim 1, is characterized in that: be provided with locked mode hole (14) on described base plate (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320431728.0U CN203378507U (en) | 2013-07-19 | 2013-07-19 | Tea press forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320431728.0U CN203378507U (en) | 2013-07-19 | 2013-07-19 | Tea press forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203378507U true CN203378507U (en) | 2014-01-08 |
Family
ID=49867052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320431728.0U Withdrawn - After Issue CN203378507U (en) | 2013-07-19 | 2013-07-19 | Tea press forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203378507U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103392843A (en) * | 2013-07-19 | 2013-11-20 | 湖北省农业科学院果树茶叶研究所 | Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process |
| CN104543062A (en) * | 2015-01-27 | 2015-04-29 | 云南下关沱茶（集团）股份有限公司 | Cylindrical tea forming mould |
| CN106804773A (en) * | 2016-12-30 | 2017-06-09 | 湖北省农业科学院果树茶叶研究所 | A kind of compressed tea formwork structure |
-
2013
- 2013-07-19 CN CN201320431728.0U patent/CN203378507U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103392843A (en) * | 2013-07-19 | 2013-11-20 | 湖北省农业科学院果树茶叶研究所 | Tea leaf pressing-forming equipment and tea leaf pressing-forming technical process |
| CN104543062A (en) * | 2015-01-27 | 2015-04-29 | 云南下关沱茶（集团）股份有限公司 | Cylindrical tea forming mould |
| CN106804773A (en) * | 2016-12-30 | 2017-06-09 | 湖北省农业科学院果树茶叶研究所 | A kind of compressed tea formwork structure |
| CN106804773B (en) * | 2016-12-30 | 2023-08-18 | 湖北省农业科学院果树茶叶研究所 | Compressed tea template structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140108 Effective date of abandoning: 20141015 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140108 Effective date of abandoning: 20141015 |
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| RGAV | Abandon patent right to avoid regrant |