CN112602794B - Tea cake processingequipment based on compression molding - Google Patents
Tea cake processingequipment based on compression molding Download PDFInfo
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- CN112602794B CN112602794B CN202110024515.5A CN202110024515A CN112602794B CN 112602794 B CN112602794 B CN 112602794B CN 202110024515 A CN202110024515 A CN 202110024515A CN 112602794 B CN112602794 B CN 112602794B
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- 238000000748 compression moulding Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000007605 air drying Methods 0.000 claims abstract description 12
- 241001122767 Theaceae Species 0.000 claims abstract 20
- 238000003825 pressing Methods 0.000 claims description 59
- 238000004080 punching Methods 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims 2
- 235000015895 biscuits Nutrition 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract description 2
- 244000269722 Thea sinensis Species 0.000 description 94
- 235000013616 tea Nutrition 0.000 description 94
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 12
- 238000005381 potential energy Methods 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention relates to a processing device, in particular to a tea cake processing device based on compression molding. The technical problems to be solved are as follows: a tea cake processing device based on compression molding with steam softening function and automatic drying molding is provided. The technical proposal is as follows: a tea cake processing device based on compression molding comprises bracket legs, a connecting plate, a U-shaped plate and the like; a connecting plate is fixedly arranged between the support legs at the two sides, a workbench is fixedly connected to the support legs at the two sides, and a plurality of rows of vent holes are formed in the workbench. In the compression molding tea cake processing device, water in the heating box can be heated to form water vapor to soften tea leaves through the steam softening mechanism arranged below the workbench, so that the tea leaves can be softened by being heated by water; an air drying mechanism arranged in the compression molding tea biscuit processing device drives a fan to rotate through a servo motor to generate wind so as to dry and mold the tea biscuit in the collecting box.
Description
Technical Field
The invention relates to a processing device, in particular to a tea cake processing device based on compression molding.
Background
Ouyang Xiu, guitian Lung: the tea is a compressed tea, which is a brick-shaped or other shape tea processed by steaming, pressing and other typical technological processes mainly by using black raw tea, old green tea, bang tea and other proper and compressed tea as raw materials.
The tea is easy to crush in the transportation process due to the difficulty in transportation, so that the cost of the tea is increased, in order to reduce the transportation difficulty of the tea, the loose tea is generally pressed into tea cakes so as to be convenient for transportation and sales, when the tea cakes are made conventionally, the tea needs to be manually poured into a cloth bag, the cloth bag is twisted and kneaded to be cake-shaped, and the tea cakes have the characteristics of good moisture resistance, convenience in transportation and storage, mellow tea taste, suitability for weight reduction and the like.
Chinese patent publication No. CN204930215U discloses a puer tea cake tea processing equipment, including frame (1), lower hydraulic mechanism (2), axle sleeve (3), bracing piece (4), lower die (5), design circle (6), go up die (7), go up hydraulic mechanism (8), host computer operation mesa (9), host computer (10), design board (11) and tea caddy (12), host computer (10) are installed on frame (1), are provided with host computer operation mesa (9) on host computer (10). The puer tea cake tea processing equipment has no steam softening function in the process of pressing tea, so that the tea cake is poor in quality, and the tea cake is taken out manually and is dried and molded in a cool and ventilated place.
Aiming at the defects of the prior art, a tea cake processing device based on compression molding, which has the functions of steam softening and automatic drying molding, is developed.
Disclosure of Invention
The invention aims to solve the technical problems and provides a tea cake processing device with a steam softening function and automatic drying and forming based on compression forming, aiming at the technical defects.
In order to solve the technical problems, the invention adopts the following technical scheme: a tea cake processing device based on compression molding comprises bracket legs, a connecting plate, a U-shaped plate, an upper bracket I, an upper bracket II, a workbench, a first connecting block, a short plate, a stamping mechanism, a trigger switch, a moving assembly, an automatic feeding mechanism and a lifting mechanism, wherein the bracket legs on two sides are fixedly provided with the connecting plate, the workbench is fixedly connected with the bracket legs on two sides, a plurality of rows of vent holes are formed in the workbench, a round groove is formed in one side of the workbench, guide grooves are formed in two sides of the workbench, the upper bracket I is fixedly connected with one side of the workbench, the upper bracket II is fixedly connected with the other side of the workbench, the short plate is arranged on one side of the workbench, on which the round groove is formed, the short plate is fixedly connected with the workbench through the first connecting block, the U-shaped plate is fixedly connected with one side of the workbench, a part component of the stamping mechanism is fixedly connected with the upper bracket I, a part of the trigger switch is fixedly connected with a part component of the stamping mechanism, a part of the moving assembly is fixedly connected with the upper bracket II, a part of the automatic feeding mechanism is fixedly connected with a part component of the part of the trigger mechanism and a part of the trigger mechanism is in the moving assembly, and the part of the trigger mechanism is contacted with the part of the trigger mechanism.
Further, the stamping mechanism is provided with a first fixing frame, a telescopic cylinder, a telescopic rod, a tea cake pressing upper die and a tea cake pressing lower die, the telescopic cylinder is fixed on the upper support, the telescopic rod is fixedly connected with the telescopic cylinder through a coupler, the first fixing frame is fixedly connected to the telescopic rod, the tea cake pressing upper die is fixedly connected to one end of the telescopic rod, the tea cake pressing lower die is embedded into one side of a workbench, which is provided with a circular groove, the tea cake pressing lower die is fixedly connected with the U-shaped plate, and the first fixing frame is fixedly connected with part parts in the moving assembly and part parts of the trigger switch.
Further, the trigger switch is provided with a long plate and a first inclined block, the upper side of the long plate is fixedly connected under the first fixing frame, the lower side of the long plate is an inclined plane, the first inclined block is slidably connected under the U-shaped plate, one side of the first inclined block is contacted with the lower side of the long plate, and the other side of the first inclined block is contacted with part of components of the lifting mechanism.
Further, the movable assembly is provided with an L-shaped support arm, a rotating shaft, rollers, a second fixing frame, a third fixing frame and traction ropes, wherein the L-shaped support arm is fixedly connected to two sides of the first upper support frame, the second fixing frame is fixedly connected to the second upper support frame at a position far away from the workbench, the third fixing frame is fixedly connected to the second upper support frame at a position close to the workbench, the two sides of the L-shaped support arm, the second fixing frame and the third fixing frame on two sides are all rotationally connected with the rotating shaft, the rollers are fixedly connected to the rotating shaft, the rollers are connected through the traction ropes, the input ends of the traction ropes on two sides are fixedly connected to two sides of the first fixing frame, and the output ends of the traction ropes on two sides are fixedly connected to part of the components of the automatic feeding mechanism.
Further, the automatic feeding mechanism has a holding section of thick bamboo, a bottom plate, the filter screen, the stopper, the second connecting block, the guide rail, the fixed block, the extension spring, the third sloping block, the fourth mount, fourth sloping block, slide bar one and third spring, fixedly connected with holds the section of thick bamboo on the bottom plate, the bottom plate is opened there is the circular slot that matches with holding the section of thick bamboo, hold a section of thick bamboo and tea cake suppression lower mould contact, the filter screen can slide in the bottom plate, stopper fixed connection is opened on one side that has the circular slot at the workstation, the stopper contacts with the filter screen, fixedly connected with guide rail under the second connecting block of both sides, the second connecting block of both sides passes through guide rail and workstation sliding connection, the second connecting block of both sides and the output fixed connection of haulage rope, the one end and the third mount fixed connection of slide bar one end and the second connecting block sliding connection of both sides of slide bar one side, the third spring housing is on slide bar one of both sides, all evenly fixedly connected with two fixed blocks on one side of being close to the second connecting block and one side of filter screen on the bottom plate, fixedly mounted tension spring between the adjacent fixed blocks, third sloping block is fixed on one side of the bottom plate, fourth sloping block is fixed on the side of the side, fourth sloping block is connected with the fourth sloping block, the fourth sloping block is contacted with the fourth sloping block, the lifting part of the fourth sloping block is fixed part.
Further, the lifting mechanism is provided with a pressing table, a round rod, a first L-shaped contact arm, a first spring, a second inclined block and a second spring, wherein one end of the round rod is fixedly connected with the pressing table, the pressing table is in sliding connection with the tea cake pressing lower die, the other end of the round rod is in sliding connection with the U-shaped plate, one end of the round rod is further provided with a groove, the first L-shaped contact arm is fixedly connected to two sides of the tea cake pressing lower die, one end of the second spring is fixedly connected to the groove of the round rod, the other end of the second spring is fixedly connected to the second inclined block, the second inclined block is in sliding connection with the groove of the round rod, the first L-shaped contact arm is in contact with the fourth inclined block, and the second inclined block is in contact with the first inclined block and the U-shaped plate.
Further, the device also comprises a steam softening mechanism, wherein the steam softening mechanism is provided with a heating box, a water filling port, a gas pipeline and a plate cover, the heating box is fixedly connected to the connecting plate, the water filling port is fixedly installed on one side of the heating box, three paths of gas pipelines are arranged at the three paths of output ports of the heating box and finally converged into the plate cover, and the plate cover is arranged below the workbench.
Further, the tea cake pressing machine further comprises a collecting mechanism, the collecting mechanism comprises a U-shaped frame, a second slide rod, a square block, a supporting plate, a fifth inclined block, an arc push plate, a fourth spring, a third slide rod, a clamping piece, a fifth spring, a third connecting block, a sixth spring, a sixth inclined block and a second L-shaped contact arm, wherein the U-shaped frame is fixedly connected to one side, close to a tea cake pressing lower die, of the workbench, the square block is fixedly connected to one side, far away from the workbench, of the U-shaped frame, the second slide rod is in sliding connection with the square block, one end of the second slide rod is fixedly connected with the fifth inclined block, the fifth inclined block is in contact with the third inclined block, the other end of the second slide rod is fixedly connected with the arc push plate, the fourth spring is sleeved on the second slide rod between the square block and the arc push plate, the supporting plate is fixedly connected to the U-shaped frame, the second L-shaped contact arm is fixedly connected to the supporting plate, one end of the third slide rod is in inclined plane, one end of the third slide rod is in contact with the arc push plate, the clamping piece is fixedly connected to one end, close to the inclined plane, the fifth spring is sleeved on one end of the third slide rod, one end of the third end is fixedly connected to the third inclined block is in the inclined block, the third connecting block is in contact with the third connecting block, and the third inclined block is fixedly connected with the third inclined block is in the cavity, and is fixedly connected with the sixth inclined block.
Further, the air drying machine further comprises an air drying mechanism, the air drying mechanism comprises a collecting box, side supports, a net cover, a servo motor and a fan, the collecting box is fixedly connected to one side of each support leg, the side supports are fixedly connected to two sides of the collecting box, the net cover is fixedly installed between the side supports on the two sides, the servo motor is fixedly connected to the net cover, an output shaft of the servo motor is fixedly connected with the fan, and the fan rotates in the net cover.
The beneficial effects of the invention are as follows:
1. in the compression molding tea cake processing device, through the steam softening mechanism arranged under the workbench, water in the heating box can be heated to form steam to soften tea, so that the tea is heated and softened by water, the tea can not be crushed when being compressed, and the quality of tea cakes is improved.
2. The collecting mechanism arranged in the compression molding tea cake processing device can automatically send the tea cake compressed by the stamping mechanism into the collecting box through the arc-shaped push plate, so that manual taking out is avoided.
3. An air drying mechanism arranged in the compression molding tea biscuit processing device drives a fan to rotate through a servo motor to generate wind so as to dry and mold the tea biscuit in the collecting box.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the stamping mechanism, the moving assembly and the trigger switch of the present invention.
Fig. 3 is a schematic cross-sectional view of a lifting mechanism of the present invention.
Fig. 4 is an enlarged schematic view of a three-dimensional structure at a of the present invention.
Fig. 5 is a schematic perspective view of an automatic feeding mechanism according to the present invention.
Fig. 6 is a schematic perspective view of a collecting mechanism according to the present invention.
Fig. 7 is a schematic perspective view of a collecting mechanism according to the present invention.
Fig. 8 is an enlarged partial schematic view of a three-dimensional structure of the collecting mechanism of the present invention.
Fig. 9 is a schematic perspective view of a steam softening mechanism according to the present invention.
Fig. 10 is a schematic perspective view of an air drying mechanism according to the present invention.
Reference numerals illustrate: 101-bracket legs, 102-connecting plates, 103-U-shaped plates, 104-first upper brackets, 105-second upper brackets, 106-working tables, 1061-first connecting blocks, 1062-short plates, 201-first fixing frames, 202-telescopic cylinders, 203-telescopic rods, 204-tea cake pressing upper dies, 205-long plates, 2051-first inclined blocks, 206-tea cake pressing lower dies, 207-pressing processing tables, 208-round rods, 209-L-shaped contact arms, 210-first springs, 211-second inclined blocks, 212-second springs, 301-L-shaped supporting arms, 302-rotating shafts, 303-rollers, 304-second fixing frames, 305-third fixing frames, 306-traction ropes, 401-holding drums, 402-bottom plates, 403-filter screens, 4031-stopper, 404-second connecting block, 4041-guide rail, 405-fixed block, 406-tension spring, 407-third inclined block, 408-fourth fixed frame, 409-fourth inclined block, 410-slide bar one, 411-third spring, 501-U-shaped frame, 5011-square, 5012-support plate, 502-slide bar two, 503-fifth inclined block, 504-arc push plate, 505-fourth spring, 506-slide bar three, 507-card, 508-fifth spring, 509-third connecting block, 510-sixth spring, 511-sixth inclined block, 512-L-shaped contact arm two, 601-heating box, 602-water filling port, 603-gas delivery pipe, 604-plate cover, 701-collecting box, 702-side bracket, 703-mesh enclosure, 704-servo motor, 705-fan.
Detailed Description
It should be noted that in this document, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. In this context, "front", "rear", "left", "right", "upper" and "lower" are referred to with respect to the placement state shown in the drawings.
Example 1
1-10, the device comprises a support leg 101, a connecting plate 102, a U-shaped plate 103, an upper support 104, an upper support 105, a workbench 106, a first connecting block 1061, a short plate 1062, a punching mechanism, a trigger switch, a moving assembly, an automatic feeding mechanism and a lifting mechanism, wherein the connecting plate 102 is fixedly installed between the support leg 101 on the front side and the rear side, the workbench 106 is fixedly connected to the upper parts of the support leg 101 on the front side and the rear side, a plurality of rows of vent holes are formed in the workbench 106, a circular groove is formed in the right side of the workbench 106, a guide groove is formed in the front side and the rear side of the workbench 106, the upper support 104 is fixedly connected to the right side of the workbench 106, the upper support 105 is fixedly connected to the left side of the workbench 106, the short plate 1062 is arranged on the right side of the workbench 106, the short plate 1062 is fixedly connected to the workbench 106 through the first connecting block 1061, the U-shaped plate 103 is fixedly connected to the right lower part of the workbench 106, a part assembly of the punching mechanism is fixedly connected to the trigger switch assembly, a part of the automatic feeding mechanism is fixedly connected to the part of the trigger assembly, and the part of the automatic feeding mechanism is fixedly connected to the part of the trigger assembly.
Firstly, preparing the processed tea leaves which need to be made into tea cakes, putting the tea leaves into an automatic feeding mechanism on a workbench 106, starting a compression molding-based tea cake processing device, starting the punching mechanism, driving the automatic feeding mechanism to send the tea leaves into the punching mechanism through a moving assembly, driving a trigger switch to start a lifting mechanism when the punching mechanism works, driving the tea leaves sent into the punching mechanism to rise by the lifting mechanism, and making the tea leaves into the tea cakes by matching with the punching mechanism after rising.
Example 2
When the tea cake pressing device is used, as shown in fig. 1-3, the pressing mechanism is provided with a first fixing frame 201, a telescopic cylinder 202, a telescopic rod 203, an upper tea cake pressing die 204 and a lower tea cake pressing die 206, the telescopic cylinder 202 is fixed at the lower part of the first upper bracket 104, the telescopic rod 203 is fixedly connected with the telescopic cylinder 202 through a coupler, the first fixing frame 201 is fixedly connected with the outer wall of the telescopic rod 203, the upper tea cake pressing die 204 is fixedly connected with the lower end of the telescopic rod 203, the lower tea cake pressing die 206 is embedded into the right side of the circular groove formed in the workbench 106, the lower tea cake pressing die 206 is fixedly connected with the U-shaped plate 103, and the first fixing frame 201 is fixedly connected with part of the movable assembly and part of the trigger switch.
The initial position of the telescopic cylinder 202 in the stamping mechanism is at the lower part, when the telescopic cylinder 202 is started, the telescopic rod 203 drives the tea cake pressing upper die 204 to ascend and also provides power for the moving assembly, and the moving assembly can send the prepared tea leaves in the automatic feeding device into the tea cake pressing lower die 206; when the telescopic rod 203 drives the upper tea cake pressing die 204 to descend and compress the tea leaves placed in the lower tea cake pressing die 206, the trigger switch is driven to release the limit of the lifting mechanism, and the lifting mechanism pushes up the tea leaves in the lower tea cake pressing die 206, so that compression molding of the tea cakes is completed.
Example 3
In use, as shown in fig. 1-2, the trigger switch has a long plate 205 and a first inclined block 2051, wherein the upper side of the long plate 205 is fixedly connected to the lower portion of the first fixing frame 201, the lower side of the long plate 205 is an inclined plane, the first inclined block 2051 is slidably connected to the lower portion of the U-shaped plate 103, the right side of the first inclined block 2051 contacts with the lower side of the long plate 205, and the left side of the first inclined block 2051 contacts with part of the components of the lifting mechanism.
In the process of descending the telescopic rod 203, the long plate 205 is driven to descend, the long plate 205 presses the first inclined block 2051, and the first inclined block 2051 moves leftwards to press part of components in the lifting mechanism, so that the limitation on the lifting mechanism is relieved.
When in use, as shown in fig. 1-2, the moving assembly is provided with an L-shaped support arm 301, a rotating shaft 302, a roller 303, a second fixing frame 304, a third fixing frame 305 and a traction rope 306, wherein the L-shaped support arm 301 is fixedly connected to the front side and the rear side of the first upper support frame 104, the second fixing frame 304 is fixedly connected to the left side outer wall position of the second upper support frame 105, which is far away from the workbench 106, the third fixing frame 305 is fixedly connected to the left side outer wall position of the second upper support frame 105, which is close to the workbench 106, the rotating shaft 302 is rotatably connected to the front side and the rear side of the L-shaped support arm 301, the second fixing frame 304 and the third fixing frame 305, the roller 303 is fixedly connected to the roller 303, the roller 303 is connected through the traction rope 306, the input ends of the traction ropes 306 on the front side and the rear side are fixedly connected to the two sides of the first fixing frame 201, and the output ends of the traction ropes 306 on the two sides are fixedly connected to part of the components of the automatic feeding mechanism.
The telescopic cylinder 202 can also provide power in the process of driving the telescopic rod 203 to descend or ascend, and the traction rope 306 can drive the automatic feeding mechanism to realize the purpose of reciprocating motion by conveying the descending and ascending power of the telescopic rod 203 to the automatic feeding mechanism.
In use, as shown in fig. 5-6, the automatic feeding mechanism has a holding cylinder 401, a bottom plate 402, a filter screen 403, a limiting block 4031, a second connecting block 404, a guide rail 4041, a fixed block 405, a tension spring 406, a third inclined block 407, a fourth fixed frame 408, a fourth inclined block 409, a slide bar 410 and a third spring 411, wherein the upper part of the bottom plate 402 is fixedly connected with the holding cylinder 401, the bottom plate 402 is provided with a round groove matched with the holding cylinder 401, the holding cylinder 401 is contacted with a tea cake pressing lower die 206, the filter screen 403 can slide in the bottom plate 402, the limiting block 4031 is fixedly connected on the right side of the workbench 106 where the round groove is provided, the limiting block 4031 is contacted with the filter screen 403, the lower part of the second connecting block 404 on the front side and the rear side is fixedly connected with the guide rail 4041, the second connecting block 404 on the front side and the rear side is fixedly connected with the workbench 106 through the guide rail 4041, the left end of the first connecting block 410 on the front side and the rear side is fixedly connected with the output end of the slide bar 306, the left end of the first connecting block 410 on the front side and the rear side is fixedly connected with the third fixed frame 305, the right end of the slide bar 410 on the front side and the rear side is fixedly connected with the second connecting block 410 on the front side of the slide bar 408 and the second inclined block 408 on the front side of the front side and the second connecting block 408 is fixedly connected with the fourth inclined block 408 on the front side of the front connecting block 408 and the front side and the lower connecting block 408 is fixedly connected with the front connecting block 408 on the front side 408 is fixedly connected with the front part 408 on the front side and the lower part and the front connecting piece 408 is uniformly contacts with the lower part, the lower connecting piece 408 is mounted on the front and lower part is fixed, the lower part is fixed on the lower part is.
The initial position of the automatic feeding mechanism is at the leftmost side of the workbench 106, when the stamping mechanism ascends, and when power is transmitted to the second connecting block 404 through the moving component, the second connecting block 404 drives the accommodating cylinder 401 on the bottom plate 402, which is ready for compressing tea leaves, to move rightwards, the third spring 411 is extruded in the process of moving rightwards, when the accommodating cylinder 401 moves to the tea cake pressing lower die 206, the filter screen 403 contacts the limiting block 4031, the filter screen 403 cannot finish advancing due to the limitation of the limiting block 4031, gradually breaks away from the accommodating cylinder 401 on the bottom plate 402, the tension spring 406 is stretched in the process of breaking away, and the tea leaves in the accommodating cylinder 401 drop into the tea cake pressing lower die 206 due to the tension of the tension spring 406; when the stamping mechanism descends to compress the tea cake, the tension spring 406 resets the filter screen 403 by releasing the elastic potential energy of the spring, the filter screen 403 returns to the bottom plate 402 of the accommodating cylinder 401, the third spring 411 resets the second connecting block 404 by releasing the elastic potential energy of the spring, the next time the automatic feeding mechanism is waited to put the tea leaves in the accommodating cylinder 401 into the tea cake pressing lower die 206, the fourth inclined block 409 is contacted with part of components in the lifting mechanism, and the lifting mechanism pushes the tea leaves in the tea cake pressing lower die 206 upwards.
In use, as shown in fig. 3-4, the lifting mechanism is provided with a pressing table 207, a round rod 208, an L-shaped contact arm 209, a first spring 210, a second inclined block 211 and a second spring 212, the upper end of the round rod 208 is fixedly connected with the pressing table 207, the pressing table 207 is in sliding connection with the tea cake pressing lower die 206, the lower end of the round rod 208 is in sliding connection with the U-shaped plate 103, the lower end of the round rod 208 is also provided with a groove, the L-shaped contact arm 209 is fixedly connected with the front side and the rear side of the tea cake pressing lower die 206, the right end of the second spring 212 is fixedly connected in the groove of the round rod 208, the left end of the second spring 212 is fixedly connected with the second inclined block 211, the second inclined block 211 is in sliding connection in the groove of the round rod 208, the L-shaped contact arm 209 is in contact with the fourth inclined block 409, and the second inclined block 211 is in contact with the first inclined block 2051 and the U-shaped plate 103.
When the L-shaped contact arms 209 on the front side and the rear side of the lifting mechanism are in contact with the fourth inclined blocks 409 on the front side and the rear side of the automatic feeding mechanism, the pressing table 207 descends, at the moment, the automatic feeding mechanism puts tea leaves into the tea cake pressing lower die 206, the first spring 210 is stretched in the descending process of the pressing table 207, the first spring 210 is pulled downwards, the second inclined block 211 is extruded and retracted into the groove of the round bar 208 through contact with the U-shaped plate 103, and meanwhile the second spring 212 is extruded; when the L-shaped contact arms 209 at the front side and the rear side in the lifting mechanism are in contact with the fourth inclined blocks 409 at the front side and the rear side in the automatic feeding mechanism, the second inclined blocks 211 just pass through the U-shaped plate 103, and the second springs 212 release elastic potential energy to reset the second inclined blocks 211; the first inclined block 2051 in the trigger switch moves leftwards to squeeze the second inclined block 211 in the lifting mechanism, the second inclined block 211 is forced to retract to move into the groove of the round rod 208, the second spring 212 is squeezed, the round rod 208 is reset after receiving the elastic potential energy released by the first spring 210, the pressing table 207 is lifted to be restored to the original position, in the process, the second inclined block 211 just passes through the U-shaped plate 103, the second spring 212 releases the elastic potential energy to reset the second inclined block 211, the round rod 208 is clamped on the U-shaped plate 103, and tea leaves on the pressing table 207 are compressed into tea cakes by the punching mechanism.
When in use, as shown in fig. 9, the device further comprises a steam softening mechanism, the steam softening mechanism comprises a heating box 601, a water injection port 602, a gas pipeline 603 and a plate cover 604, the heating box 601 is fixedly connected to the upper portion of the connecting plate 102, the water injection port 602 is fixedly installed on the front side of the heating box 601, three paths of outlets are arranged on the heating box 601, the gas pipeline 603 is fixedly connected to the three paths of outlets of the heating box 601 and finally is converged into the plate cover 604, and the plate cover 604 is arranged below the workbench 106.
The heating box 601 heats water injected from the water injection port 602 to form water vapor, and the water vapor is converged into the plate cover 604 below the workbench 106 through the gas pipeline 603, and the water vapor softens tea leaves in the automatic feeding mechanism through the vent holes on the workbench 106.
When the device is used, as shown in fig. 6-8, the device further comprises a collecting mechanism, wherein the collecting mechanism comprises a U-shaped frame 501, a second slide rod 502, a square 5011, a supporting plate 5012, a fifth inclined block 503, an arc push plate 504, a fourth spring 505, a third slide rod 506, a clamping plate 507, a fifth spring 508, a third connecting block 509, a sixth spring 510, a sixth inclined block 511 and a second L-shaped contact arm 512, the U-shaped frame 501 is fixedly connected to the rear side of the workbench 106, which is close to a tea cake pressing lower die 206, the square 5011 is fixedly connected to the upper side of the U-shaped frame 501, the second slide rod 502 is in sliding connection with the square 5011, the rear end of the second slide rod 502 is fixedly connected with a fifth inclined block 503, the fifth inclined block 503 is in contact with the third inclined block 407, the front end of the second slide rod 502 is fixedly connected with the arc push plate 504, the fourth spring 505 is sleeved on the second slide rod 502 between the square 5011 and the arc push plate 504, the supporting plate 501 is fixedly connected to the upper part of the U-shaped frame 501, the second L-shaped contact arm 512 is fixedly connected to the upper part of the U-shaped frame 501, the third slide rod 506 is fixedly connected to the sliding block 506 in the lower end of the sliding block 506 is in sliding connection with the third slide rod 506, the lower end of the third slide rod 506 is in sliding connection with the third inclined block 511, which is fixedly connected to the third inclined block 506 is in the third inclined block 511, which is in sliding connection with the third inclined block 511 is fixedly connected to the lower end of the third slide rod 506, which is in the third inclined block 506 is in contact with the third slide rod is in the cavity 509, which is in contact with the lower end of the sliding block 506 is in the sliding block is in contact with the sliding block is, which is in the lower end of the sliding block is, which is in contact with the lower slide rod is connected with the lower slide rod is, which is in the lower slide rod is, which is.
When the automatic feeding mechanism feeds, the third inclined block 407 presses the fifth inclined block 503, the arc-shaped push plate 504 retreats, and the fourth spring 505 is under tension; when the automatic feeding mechanism is reset, the fourth spring 505 releases elastic potential energy, and the third slide bar 506 at the moment can be driven to rise by the rising of the tea cake pressing upper die 204 in the stamping mechanism, the fifth spring 508 is pulled up, the restriction on the arc-shaped push plate 504 is released after the third slide bar 506 rises, and the arc-shaped push plate 504 can push the compressed tea cake to enter the air drying mechanism; when the tea cake pressing upper die 204 drives the sixth inclined block 511 on the third slide bar 506 to contact with the second L-shaped contact arm 512, the sixth inclined block 511 is pressed to move into the third connecting block 509, the sixth spring 510 is pressed, the tea cake pressing upper die 204 is separated from the third slide bar 506, the sixth spring 510 releases pressure to reset the sixth inclined block 511, and the third slide bar 506 is reset by the elastic potential energy released by the fourth spring 505, so that the arc-shaped push plate 504 is limited again.
When in use, as shown in fig. 10, the air drying device further comprises an air drying mechanism, wherein the air drying mechanism comprises a collecting box 701, side brackets 702, a net cover 703, a servo motor 704 and a fan 705, the collecting box 701 is fixedly connected to the front side of the bracket legs 101, the side brackets 702 are fixedly connected to the left side and the right side of the collecting box 701, the net cover 703 is fixedly arranged between the side brackets 702 on the left side and the right side, the servo motor 704 is fixedly connected to the upper part of the net cover 703, an output shaft of the servo motor 704 is fixedly connected with the fan 705, and the fan 705 rotates in the net cover 703.
The tea cake pressed and contracted by the arc-shaped pushing plate 504 enters the collecting tank 701, the servo motor 704 is started, and the servo motor 704 starts to work to drive the fan 705 to rotate to generate wind for drying and shaping the tea cake.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (4)
1. The utility model provides a tea cake processingequipment based on compression molding, including the support leg, the connecting plate, U-shaped plate, upper bracket I, upper bracket II, the workstation, first linkage piece and short board, fixedly mounted has the connecting plate between the support leg of both sides, workstation fixed connection is on the support leg of both sides, open the multiseriate air vent on the workstation, still open the circular slot on one side of workstation, open the both sides of workstation and have the guide way, upper bracket I fixed connection is in the one side that the workstation was opened the circular slot, upper bracket II fixed connection is in the opposite side of workstation, the short board sets up in one side that the workstation was opened the circular slot, the short board passes through first linkage piece and workstation fixed connection, U-shaped plate fixed connection is under one side that the workstation was opened the circular slot, a serial communication is in addition, trigger switch, moving assembly, automatic feeding mechanism and elevating mechanism, the part subassembly and the part subassembly of punching mechanism are fixed connection, trigger switch part and the part subassembly of moving assembly are fixed connection, part subassembly and upper bracket II in the part of automatic feeding mechanism are fixed connection, part subassembly and the part of the contact of triggering mechanism part of part in the elevating mechanism is fixed connection;
the stamping mechanism is provided with a first fixing frame, a telescopic cylinder, a telescopic rod, a tea cake pressing upper die and a tea cake pressing lower die, wherein the telescopic cylinder is fixed on the upper bracket, the telescopic rod is fixedly connected with the telescopic cylinder through a coupler, the first fixing frame is fixedly connected to the telescopic rod, the tea cake pressing upper die is fixedly connected to one end of the telescopic rod, the tea cake pressing lower die is embedded into one side of the workbench, which is provided with a circular groove, the tea cake pressing lower die is fixedly connected with the U-shaped plate, and the first fixing frame is fixedly connected with part of the part in the moving assembly and part of the trigger switch;
the trigger switch is provided with a long plate and a first inclined block, the upper side of the long plate is fixedly connected under the first fixing frame, the lower side of the long plate is an inclined plane, the first inclined block is connected under the U-shaped plate in a sliding manner, one side of the first inclined block is contacted with the lower side of the long plate, and the other side of the first inclined block is contacted with part of components of the lifting mechanism;
the movable assembly is provided with L-shaped support arms, rotating shafts, rollers, second fixing frames, third fixing frames and traction ropes, wherein the L-shaped support arms are fixedly connected to the two sides of the first upper support frame, the second fixing frames are fixedly connected to the position, far away from the workbench, of the second upper support frame, the third fixing frames are fixedly connected to the position, close to the workbench, of the second upper support frame, the rotating shafts are respectively and rotatably connected to the two sides of the L-shaped support arms, the second fixing frames and the third fixing frames, the rollers are respectively and fixedly connected to the rollers, the rollers are connected through the traction ropes, the input ends of the traction ropes on the two sides are fixedly connected to the two sides of the first fixing frames, and the output ends of the traction ropes on the two sides are fixedly connected to part of the components of the automatic feeding mechanism;
the automatic feeding mechanism is provided with a containing cylinder, a bottom plate, a filter screen, a limiting block, a second connecting block, a guide rail, fixed blocks, tension springs, a third inclined block, a fourth fixed frame, a fourth inclined block, a first slide rod and a third spring, wherein the bottom plate is fixedly connected with the containing cylinder;
the lifting mechanism is provided with a pressing table, a round rod, first L-shaped contact arms, a first spring, second inclined blocks and second springs, wherein one end of the round rod is fixedly connected with the pressing table, the pressing table is in sliding connection with a tea cake pressing lower die, the other end of the round rod is in sliding connection with a U-shaped plate, one end of the round rod is also provided with a groove, the first L-shaped contact arms are fixedly connected to two sides of the tea cake pressing lower die, one end of the second springs are fixedly connected in the grooves of the round rod, the other ends of the second springs are fixedly connected to the second inclined blocks, the second inclined blocks are in sliding connection in the grooves of the round rod, the first L-shaped contact arms are in contact with the fourth inclined blocks, and the second inclined blocks are in contact with the first inclined blocks and the U-shaped plates.
2. The compression molding-based tea cake processing device according to claim 1, further comprising a steam softening mechanism, wherein the steam softening mechanism comprises a heating box, a water filling port, a gas pipeline and a plate cover, the heating box is fixedly connected to the connecting plate, the water filling port is fixedly installed on one side of the heating box, three paths of gas pipelines are arranged at the three paths of output ports of the heating box and finally converged into the plate cover, and the plate cover is arranged below the workbench.
3. The tea cake processing device based on compression molding as claimed in claim 1, further comprising a collecting mechanism, wherein the collecting mechanism comprises a U-shaped frame, a second slide bar, a square block, a supporting plate, a fifth inclined block, an arc push plate, a fourth spring, a third slide bar, a clamping piece, a fifth spring, a third connecting block, a sixth spring, a sixth inclined block and a second L-shaped contact arm, the U-shaped frame is fixedly connected to one side of the workbench, which is close to the tea cake pressing lower die, the square block is fixedly connected to one side of the U-shaped frame, which is far away from the workbench, the second slide bar is in sliding connection with the square block, one end of the second slide bar is fixedly connected with a fifth inclined block, the fifth inclined block is in contact with the third inclined block, the other end of the second slide bar is fixedly connected with the arc push plate, the fourth spring is sleeved on the second slide bar between the square block and the arc push plate, the supporting plate is fixedly connected to the third U-shaped frame, the second L-shaped contact arm is fixedly connected to the third slide bar, one end of the third slide bar is an inclined surface, one end of the third inclined block is in contact with the arc push plate, one end of the third clamp is close to the inclined block, the third clamp is fixedly connected to the third inclined block is in sliding connection with the third inclined block, the third inclined block is fixedly connected to the third inclined block is in the cavity, the third inclined block is fixedly connected to the other end of the third inclined block is in contact with the third inclined block.
4. The compression molding-based tea cake processing device of claim 1, further comprising an air drying mechanism, wherein the air drying mechanism comprises a collecting box, side brackets, a net cover, a servo motor and a fan, the collecting box is fixedly connected to one side of each bracket leg, the side brackets are fixedly connected to two sides of the collecting box, the net cover is fixedly installed between the side brackets on the two sides, the servo motor is fixedly connected to the net cover, an output shaft of the servo motor is fixedly connected with the fan, and the fan rotates in the net cover.
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| CN202110024515.5A CN112602794B (en) | 2021-01-08 | 2021-01-08 | Tea cake processingequipment based on compression molding |
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| CN113243431B (en) * | 2021-06-02 | 2023-12-05 | 湖南白沙冲茶业有限公司 | Tea cake stamping device with matched feeding and pressing functions |
| CN115568515A (en) * | 2022-10-09 | 2023-01-06 | 丁彩花 | Extruder for tea processing |
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| CN105104585A (en) * | 2015-07-02 | 2015-12-02 | 云南龙润茶业集团有限公司 | Pu'er tea cake processing equipment and Pu'er tea cake production method |
| CN208609821U (en) * | 2018-03-13 | 2019-03-19 | 云南吴觉农茶业有限公司 | A kind of continuous cake of press device of Pu'er tea cake |
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| CN212212564U (en) * | 2020-09-03 | 2020-12-25 | 安溪县毅铭茶叶机械有限公司 | Compressed tea production equipment |
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| CN105104585A (en) * | 2015-07-02 | 2015-12-02 | 云南龙润茶业集团有限公司 | Pu'er tea cake processing equipment and Pu'er tea cake production method |
| CN208609821U (en) * | 2018-03-13 | 2019-03-19 | 云南吴觉农茶业有限公司 | A kind of continuous cake of press device of Pu'er tea cake |
| CN211458741U (en) * | 2019-11-15 | 2020-09-11 | 诸暨市云傲机械配件厂 | Tea pressing machine capable of processing tea cakes of different specifications |
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Effective date of registration: 20231130 Address after: 725000 Gaoyuan Village, Chang'an Town, Pingli County, Ankang City, Shaanxi Province Applicant after: PINGLI YIMING TEA INDUSTRY CO.,LTD. Address before: Room 11603, unit 2, building 4, shijixinyuan, Beierhuan, Weiyang District, Xi'an City, Shaanxi Province, 710016 Applicant before: Zhang Jianzhen |
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