CN105082689A - 一种阻燃布料生产工艺 - Google Patents

一种阻燃布料生产工艺 Download PDF

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CN105082689A
CN105082689A CN201510472986.7A CN201510472986A CN105082689A CN 105082689 A CN105082689 A CN 105082689A CN 201510472986 A CN201510472986 A CN 201510472986A CN 105082689 A CN105082689 A CN 105082689A
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layer
fabric
deck
production technology
nylon fabric
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庄千川
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ANHUI ENTER ROSE FASHION Co Ltd
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ANHUI ENTER ROSE FASHION Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres

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Abstract

本发明公开了一种阻燃布料生产工艺，具体步骤如下：使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；在上下两层锦纶面料上各涂覆一层油墨分散染料；在烘干房内对整体进行烘干，烘干的温度为40-50℃，烘干时间为50s-60s；在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；在烘干房内对整体进行烘干；人工进行检验，检验合格后，打包入库即可。本发明具有产品防火性能好等优点。

Description

一种阻燃布料生产工艺
技术领域
本发明涉及一种阻燃布料生产工艺，应用于布料的生产加工领域。
背景技术
布料是人们日常生活中常见的物品，其中，在一些特殊行业，例如消费员，所穿的布料就要求具有防火功能，目前，市场上的所采用的生产工艺仍然是一些传统的生产工艺，不仅生产成本比较高，而且生产出来的布料的防火性能比较差。
发明内容
为解决现有技术方案的缺陷，本发明公开了一种成本低、防火性能好的阻燃布料生产工艺。
本发明公开了一种阻燃布料生产工艺，具体步骤如下:
步骤一：铺设一层锦纶面料，然后在锦纶层的上表面上铺设一块大小相同的玄武岩纤维布，再在玄武岩纤维布的上表面上铺设一层大小相同的锦纶面料，然后使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；
步骤二:在上下两层锦纶面料上各涂覆一层分子量为230-240、颗粒直径为0.3-0.4微米的油墨分散染料；
步骤三：在烘干房内对整体进行烘干，烘干的温度为40-50℃，烘干时间为50s-60s；
步骤四：在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；
步骤五：在烘干房内对整体进行烘干，烘干的温度为65-85℃，烘干时间为1min-2min；
步骤六：人工进行检验，检验合格后，打包入库即可。
本发明所述的阻燃布料生产工艺中加入了具有高阻燃性的玄武岩纤维布，因此本发明所生产出的布料具有很好的阻燃性，防火性能比较优异，而且本发明的生产工艺简单，利于操作，生产成本低，适宜于广泛推广使用。
具体实施方式
本发明公开了一种阻燃布料生产工艺，具体步骤如下:
步骤一：铺设一层锦纶面料，然后在锦纶层的上表面上铺设一块大小相同的玄武岩纤维布，再在玄武岩纤维布的上表面上铺设一层大小相同的锦纶面料，然后使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；
步骤二:在上下两层锦纶面料上各涂覆一层分子量为230-240、颗粒直径为0.3-0.4微米的油墨分散染料；
步骤三：在烘干房内对整体进行烘干，烘干的温度为40-50℃，烘干时间为50s-60s；
步骤四：在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；
步骤五：在烘干房内对整体进行烘干，烘干的温度为65-85℃，烘干时间为1min-2min；
步骤六：人工进行检验，检验合格后，打包入库即可。
实施例1
步骤一：铺设一层锦纶面料，然后在锦纶层的上表面上铺设一块大小相同的玄武岩纤维布，再在玄武岩纤维布的上表面上铺设一层大小相同的锦纶面料，然后使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；
步骤二:在上下两层锦纶面料上各涂覆一层分子量为235、颗粒直径为0.3微米的油墨分散染料；
步骤三：在烘干房内对整体进行烘干，烘干的温度为45℃，烘干时间为55s；
步骤四：在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；
步骤五：在烘干房内对整体进行烘干，烘干的温度为70℃，烘干时间为2min；
步骤六：人工进行检验，检验合格后，打包入库即可。
实施例2
步骤一：铺设一层锦纶面料，然后在锦纶层的上表面上铺设一块大小相同的玄武岩纤维布，再在玄武岩纤维布的上表面上铺设一层大小相同的锦纶面料，然后使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；
步骤二:在上下两层锦纶面料上各涂覆一层分子量为230、颗粒直径为0.3微米的油墨分散染料；
步骤三：在烘干房内对整体进行烘干，烘干的温度为40℃，烘干时间为60s；
步骤四：在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；
步骤五：在烘干房内对整体进行烘干，烘干的温度为85℃，烘干时间为1min；
步骤六：人工进行检验，检验合格后，打包入库即可。
最后应说明的是：以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案；因此，尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明，但是，本领域的普通技术人员应当理解，仍然可以对本发明进行修改或等同替换；而一切不脱离本发明的精神和范围的技术方案及其改进，其均应涵盖在本发明的权利要求范围中。

Claims (1)

1.一种阻燃布料生产工艺，其特征在于：具体步骤如下:
步骤一：铺设一层锦纶面料，然后在锦纶层的上表面上铺设一块大小相同的玄武岩纤维布，再在玄武岩纤维布的上表面上铺设一层大小相同的锦纶面料，然后使用缝纫机将上下两层锦纶面料以及中间层的玄武岩纤维布缝制在一起；
步骤二:在上下两层锦纶面料上各涂覆一层分子量为230-240、颗粒直径为0.3-0.4微米的油墨分散染料；
步骤三：在烘干房内对整体进行烘干，烘干的温度为40-50℃，烘干时间为50s-60s；
步骤四：在上下两层油墨分散染料层的表面上各涂覆一层PU聚氨酯；
步骤五：在烘干房内对整体进行烘干，烘干的温度为65-85℃，烘干时间为1min-2min；
步骤六：人工进行检验，检验合格后，打包入库即可。
CN201510472986.7A 2015-08-05 2015-08-05 一种阻燃布料生产工艺 Pending CN105082689A (zh)

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EP2457724A1 (en) * 2009-07-21 2012-05-30 The Japan Wool Textile Co., Ltd. Waterproof moisture-permeable sheet with fire protection performance and fire-protecting clothing using same
CN103061471A (zh) * 2012-12-24 2013-04-24 绍兴县舒丽乐纺织品有限公司 一种永久性阻燃防火炫武岩无纺布底无缝墙布
CN202965373U (zh) * 2012-12-21 2013-06-05 中国航天科工集团八五一一研究所 防化服面料
CN103372270A (zh) * 2012-04-23 2013-10-30 山东科技职业学院 一种用玄武岩纤维面料制造的消防阻燃防护服
CN103770392A (zh) * 2014-01-02 2014-05-07 芜湖华烨工业用布有限公司 一种用于工业传输带的复合工业用布
CN104068493A (zh) * 2014-06-09 2014-10-01 四川航天五源复合材料有限公司 一种含有玄武岩纤维的防护服
CN104191737A (zh) * 2014-09-18 2014-12-10 江苏红豆实业股份有限公司 基于阻燃玄武岩纤维的特种复合面料的制备方法
CN104762818A (zh) * 2015-04-02 2015-07-08 杭州和顺纺织品有限公司 一种单面涂层阻燃透湿防雨布及其制备工艺

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2457724A1 (en) * 2009-07-21 2012-05-30 The Japan Wool Textile Co., Ltd. Waterproof moisture-permeable sheet with fire protection performance and fire-protecting clothing using same
CN103372270A (zh) * 2012-04-23 2013-10-30 山东科技职业学院 一种用玄武岩纤维面料制造的消防阻燃防护服
CN202965373U (zh) * 2012-12-21 2013-06-05 中国航天科工集团八五一一研究所 防化服面料
CN103061471A (zh) * 2012-12-24 2013-04-24 绍兴县舒丽乐纺织品有限公司 一种永久性阻燃防火炫武岩无纺布底无缝墙布
CN103770392A (zh) * 2014-01-02 2014-05-07 芜湖华烨工业用布有限公司 一种用于工业传输带的复合工业用布
CN104068493A (zh) * 2014-06-09 2014-10-01 四川航天五源复合材料有限公司 一种含有玄武岩纤维的防护服
CN104191737A (zh) * 2014-09-18 2014-12-10 江苏红豆实业股份有限公司 基于阻燃玄武岩纤维的特种复合面料的制备方法
CN104762818A (zh) * 2015-04-02 2015-07-08 杭州和顺纺织品有限公司 一种单面涂层阻燃透湿防雨布及其制备工艺

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