CN105082340B - It is a kind of that there is the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect - Google Patents
It is a kind of that there is the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect Download PDFInfo
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- CN105082340B CN105082340B CN201410209020.XA CN201410209020A CN105082340B CN 105082340 B CN105082340 B CN 105082340B CN 201410209020 A CN201410209020 A CN 201410209020A CN 105082340 B CN105082340 B CN 105082340B
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Abstract
The present invention relates to a kind of ceramic tile powder cloth transferring technique for having and prolonging continuous fine sand grain effect, the technique is segmented blanking by controlling texture to control roller to combine in blanking device in the roller of patterned roller strip line, formed undulated, other powders with continuous phase to expect under vertical bar and straight line on lines powder feeding belt and powder collect hopper in, produce wave texture, when production is with the ceramic tile for prolonging continuous fine sand grain effect, the innervation for prolonging continuous fine sand texture and change can be built.Compared with prior art, present invention process causes product texture to prolong continuous fluctuating, it is natural and tripping to be laminated transition, color and the sandy exquisiteness of powder are soft, each texture is adjusted by technical parameter and colour match, different colour system products can be produced, effect leads over like product market, controllability is strong, product design scope is wide.
Description
Technical field
The present invention relates to a kind of preparation technology of ceramic tile, more particularly, to a kind of ceramic tile for having and prolonging continuous fine sand grain effect
Powder cloth transferring technique.
Background technology
The tile product for prolonging continuous texture is imitated at present, mainly there are two kinds in its technology:Colored technology is oozed in vitrified tile printing
With powder secondary material distributing technology.
For colored technology is oozed in vitrified tile printing, the change of its texture color is less, and position is fixed, no layer variability,
Technology content is low.
For vitrified tile secondary material distributing technology, cloth grain direction is in same oblique substantially in the market
To change, and texture level is not abundant enough, and prolongs that continuous texture is more stiff, and tone is more single, makes decoration entirety paving effect inadequate
Variation.
The content of the invention
Prolong silk floss it is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind production has
The transfer printing process of the ceramic tile of fine sand grain effect.
The purpose of the present invention can be achieved through the following technical solutions;
It is a kind of that there is the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, comprise the following steps:
1) rotary unloading roller and fixation of the powder of 3 different colours from coloured powder roller combination blanking device are controlled
Fallen under swash plate in the tooth rolling of rotation, each color powder boundary member is mixed to form transition, tooth rolling rotates again to be expected under point tooth
On the texture and major ingredient powder feeding belt for rotating feeding forward, the now texture on texture and major ingredient powder feeding belt (42)
Be directly to wide line and strain line, and be interval and continuously;
2) fallen under controlling the mass-tone material under mass-tone powder in feed roller continuous on texture and major ingredient powder feeding belt, portion
Divide among covered with toner body roller combination blanking device and divide tooth material, part individually occurs with main background color, texture and major ingredient powder
Powder is sent into powder and collects hopper by body feeding belt:Period texture and major ingredient powder feeding belt perform according to level signals to be turned
With the program stopped;
3) lines are fallen under each texture powder gap that control line texture powder control roller combination blanking device is fallen
On powder feeding belt, lines powder feeding belt back rotation, powder adds powder and collects hopper, with texture and major ingredient powder
The material that feeding belt is sent into powder collection hopper, perform superposition mixing by program or individually enter;
4) powder collects hopper and completely expects and transfer arrival lower discharge position in position after belt returns, powder collection hopper backgauge flashboard
Open, the oblique belt of powder collection tank is rotated down, and transfer belt rotates forward, and the texture material of powder collection hopper is discharged to and turned
Print on belt;When program is arranged on unloading casing material, expecting occur in the low level signals on casing, above feeding device run to
Material is completely expected to high signal, it is ensured that transfer belt materials are abundant;
5) after controlling the base-material under base-material in feed roller to be added in mobile hopper, mobile hopper is moved forward and backward to positioned at powder
The grid at car platform rear portion adds base-material;
6) powder car starts, and reaches anteposition when returning to die cavity stamping die position, and base-material is inserted die cavity by first time stamping die, powder car to
After treat that grid leaves die cavity, carry out second of stamping die, transfer belt starts to rotate forward when powder car is back to up to die cavity front portion
Texture powder material is transferred, when reaching mould rear portion, the material transferred on belt all inserts die cavity, after the arrival of powder car behind position,
Compacting starts, behind cloth again as described in control program performs each portion content until adding honest material to transfer belt.
The above-mentioned ceramic tile powder cloth transferring technique for having and prolonging continuous fine sand grain effect is carried out, uses following device:
Coloured powder roller combines blanking device:Including the 3 fixation storage bin hoppers for being assembled with different colours powder, and each fixation
The rotary unloading roller and fixed swash plate set gradually below storage bin hopper;
Feed roller under mass-tone powder:Including mass-tone powder storage bin hopper, mass-tone powder roller, outlet flashboard, described mass-tone
Connection mass-tone powder storage bin hopper above powder roller, the outlet flashboard of outlet installation control doses;
Feed roller under base-material:Including base stock bucket, base-material roller, swash plate, connection base-material above described base-material roller
Storage bin hopper, outlet installation swash plate;
Lines texture powder control roller combination blanking device;Including 3 lower feed rollers for being arranged to different texture shape;
Feeding belt combines:Sent including the lines powder below lines texture powder control roller combination blanking device
Expect belt, combine the texture and major ingredient powder feeding skin under blanking device mass-tone powder below feed roller positioned at coloured powder roller
Band, positioned at powder collect the oblique belt of hopper powder collection tank;
Tooth rolls:Below each fixed swash plate of coloured powder roller combination blanking device, texture and major ingredient powder feeding
Above belt, the powder to get off along fixed swash plate is collected, then divide tooth to texture and major ingredient powder feeding belt:
Powder collects hopper:For semi-enclosed glass box body, its powder entrance is located at lines powder feeding belt and texture
With discharge position under major ingredient powder feeding belt, 10 degree of oblique angles are fixedly mounted on above transfer belt back bottom star forward, below
Outlet installation striker plate and control discharging flashboard, and stay 1mm gaps to be connected with transfer belt;
Transfer belt:It is the belt for transferring texture powder, installed in the front portion of powder car, rear portion stays 1mm gaps to connect powder
Collect hopper outlet;
Base-material grid:Installed in powder car platform rear portion, for die cavity twice filler when fill up base-material first and strike off.
Described powder is collected along powder detection electric eye signal is provided with hopper, and control powder collects the hopper in hopper
Material position.
The outlet flashboard of feed roller has the left and right cylinder baffle plate of its outlet size of control under described mass-tone powder, if texture
Right bank, left side cylinder is turned down, otherwise turn down the right cylinder, form the pattern that left and right texture alternately changes.
Described preparation facilities linker controller, cyclelog control line texture control roller combination blanking dress
In the roller segmentation blanking of patterned roller strip line in putting, formation is undulated, and other powders are with continuous phase under vertical bar and straight line
Expect on lines powder feeding belt and powder is collected in hopper, produce wave texture.
Outlet flashboard of feed roller or so height, outlet flashboard low level side go out under described controller control mass-tone powder
Material is few, and texture tilts down, and shape texture is waved in generation.
Described coloured powder roller combination blanking device:Including the 3 fixation storage bin hoppers for being assembled with different colours powder, and
The rotary unloading roller and fixed swash plate set gradually below each fixed storage bin hopper, positioned at powder car rear upper, 3 fixed storings
Bucket sets the wide line of star, shallow strain line, the wide line of transition respectively.
Feed roller is arranged on before coloured powder roller combination blanking device under described mass-tone powder:Under described base-material
Feed roller is arranged on behind coloured powder roller combination blanking device, is funnel and base material and grid positioned at the top of powder car most back segment
Base-material is provided.
Described lines texture powder control roller combination blanking device includes three lower feed rollers, in powder Chinese herbaceous peony portion
Side, these three lower feed rollers are arranged respectively to patterned roller strip line, strain line, wide line.
Described transfer belt is horizontal by 3~5 degree of inclination angles.
All mesh of powder fineness grading 45 are less than 40%, and shaping used 16 eye mesh screens.
Continuous texture is prolonged in present invention casing programme-control, is filled with the distributing technique of cylinder flashboard programme-control grain angle
Put, by belt transfer technique, this characteristic can be properly arrived at.On this product, it is made up of two layers of powder, one
Dividing has back of the body line, is the base-material for being covered in texture lines, another part, is a variety of face with sandy sense to form 4~5 kinds of textures
The spray drying fine powder of color processing compound, this two layers of powder is consistent in technical characteristic, belongs to secondary material distributing Product Process, completely
Reach vitreous brick product indices.
Compared with prior art, the present invention has advantages below:
(1) domestic original creation distributing technique, is produced the texture waved and rolling fine sand texture, is transferred using belt
Distributing technique, it is compressing into shaping mold cavity.The product form of expression has the face of a stone three:Burnishing surface, glazing Asia face, glazing rise
Underlying surface.
(2) process modification method:Grain direction change technique, powder grading fineness technology controlling and process, the face effect of a stone three
It is molded, burns till and processed with finished product.
(3) the imitative stone of product texture stacking effect is true to nature, and natural and tripping, color and the sandy transition of powder are soft, and each texture leads to
Technical parameter adjustment and colour match are crossed, different colour system products can be produced, effect leads over like product market.
(4) controllability is strong:In order to reach overall grain effect, the situation of its 5 kinds of fabrics is controlled by computer program, blanking ratio
Example is by electronic scale dynamic control, although every texture stripe shape position changes, its background color is consistent.
(5) product design scope is wide:Applied to all kinds of building decoration spaces, inner-outer wall, ground is cladding and paving, passes through sand
Each planar and color of rock product, dimension combination collocation, the light and graceful place of structure.
Brief description of the drawings
Fig. 1 is the device structure schematic diagram that present invention process uses.
Label in figure:1 is that coloured powder roller combines blanking device, and 21 be feed roller under main toner body, and 22 be under base-material
Feed roller, 3 be that lines texture powder controls roller to combine blanking device, and 41 be lines powder feeding belt, and 42 be texture and master
Feed powder body feeding belt, 43 be the oblique belt of powder collection tank, and 5 be that tooth rolls, and 6 be that powder collects hopper, and 7 be transfer belt, and 8 are
Base-material grid.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
With the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, the work is carried out using the device shown in Fig. 1
Skill.
As shown in figure 1, including,
Coloured powder roller combines blanking device 1:Fixation storage bin hopper including being assembled with different colours material more, and it is each solid
Determine rotary unloading roller and the fixed swash plate that storage bin hopper lower section is set gradually:Coloured powder roller combination blanking in the present embodiment
Device 1 is arranged on powder car rear upper, includes the blanking combination of three sets of fixed storage bin hoppers, rotary unloading roller and fixed swash plate,
Set respectively in wide line, shallow lines, wide line.
Feed roller 21 under major ingredient:Including major ingredient storage bin hopper, major ingredient roller, outlet flashboard, major ingredient is connected above major ingredient roller
Storage bin hopper, the outlet flashboard of outlet installation control doses;Feed roller 21 is arranged on coloured powder roller combination blanking dress under major ingredient
Put before 1;
Feed roller 22 under base-material:Including base stock bucket, base-material roller, swash plate, major ingredient storing is connected above base-material roller
Bucket, outlet installation swash plate;Feed roller 22 is arranged on behind coloured powder roller combination blanking device 1 under base-material, positioned at powder car most
The top of back segment, base-material is provided for funnel and base material and grid.
Texture control roller combination blanking device 3:Including multiple lower feed rollers for being arranged to different texture shape;The present embodiment
Middle texture control roller combination blanking device 3 include three lower feed rollers (i.e. label 31 in Fig. 1,32,
33), positioned at powder car front upper, patterned roller strip line, strain line, wide line are arranged respectively to.
Feeding belt combination 4:Including the lines powder feeding belt positioned at the lower section of texture control roller combination blanking device 3
41st, the texture and major ingredient powder feeding belt of the lower section of feed roller 21 under blanking device 1 and major ingredient are combined positioned at coloured powder roller
42nd, the oblique belt 43 of powder collection tank of the lower section of hopper 6 is collected positioned at powder;
Tooth rolling 5:Below each fixed swash plate of coloured powder roller combination blanking device 1, texture and major ingredient powder are sent
Expect the top of belt 42, collect the powder to get off along fixed swash plate, dividing tooth to texture and major ingredient powder feeding belt 42;
Powder collects hopper 6:For semi-enclosed glass box body, its powder entrance is located at lines powder feeding belt 41 and line
Reason and major ingredient powder 42 times discharge positions of feeding belt, and the transfer rear upper of belt 7 is fixedly mounted in 10 degree of oblique angles forward, under
The rebound of face outlet installation backgauge flashboard and connection transfer belt 7;
Transfer belt 7:It is transfer pattern belt, installed in the front portion of powder car, rear portion is close to powder collection hopper 6 and exported;
Belt 7 is transferred horizontal by 3~5 degree of small inclinations.
Grid 8:Installed in powder car platform rear portion, strike off die cavity filler for cloth twice and carry out compacting completion.
With the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, comprise the following steps:
1) material of multiple different colours combines the rotary unloading roller of blanking device 1 from coloured powder roller and fixed oblique
Fallen under plate in the tooth rolling 5 of rotation, each color powder boundary member is mixed to form transition, tooth rolling 5 rotates again to be expected under point tooth
On the texture and major ingredient powder feeding belt 42 for rotating feeding forward, the now texture on texture and major ingredient powder feeding belt 42
Be directly to wide line and lines, and be interval;
2) fallen under the major ingredient under major ingredient in feed roller 21 on texture and major ingredient powder feeding belt 42, be partially covered with color
Divide tooth material among powder roller combination blanking device 1, part individually occurs with main background color, texture and major ingredient powder feeding belt
Powder is sent into powder by 42 collects hopper 6;
3) lines powder feeding belt is fallen under each texture powder gap that texture control roller combination blanking device 3 is fallen
On 41, the back rotation of lines powder feeding belt 41, powder adds powder and collects hopper 6, with texture and major ingredient powder feeding skin
Mixing is superimposed with 42 material being sent into powder collection hopper 6;Powder is collected on hopper 6 along powder detection electric eye is provided with, and is controlled
Powder collects the bin full in hopper 6;
4) powder detection electric eye detects that powder collects the completely material of hopper 6 and transfers position after belt 7 returns and reaches lower discharge position,
Powder is collected the backgauge flashboard of hopper 6 and opened, and the oblique belt 43 of powder collection tank rotates down, and transfer belt 7 rotates forward, by powder
The texture material that body collects hopper 6 is discharged on transfer belt 7;Powder detection electric eye occurs without after material signal, and each roller of the above combines
Belt constantly feeds by programmed instruction to glass hopper, until electric eye completely expects signal in place;
The left and right cylinder of its outlet size of the outlet flashboard connection control of feed roller 21, if texture right bank, is closed under major ingredient
Small left side cylinder, on the contrary the right cylinder is turned down, form the pattern that left and right texture alternately changes;
5) base-material under base-material in feed roller 22 is added in mobile hopper, and mobile hopper moves forward and backward puts down to positioned at powder car
The grid 8 at platform rear portion adds base-material;
6) powder car starts, and after reaching die cavity, base-material is inserted die cavity by first time stamping die, and powder car treats that grid 8 leaves mould backward
Chamber, second of stamping die being carried out, transfer belt 7 starts to rotate transfer texture material forward when powder car is back to up to die cavity front portion,
Reach mould rear portion when, transfer the feeding of belt 7 all insert die cavity, powder car arrival after position when, compacting starts, behind cloth again
Fed by feed program to transfer belt 7.
All mesh of powder fineness grading 45 are less than 40%, and shaping used 16 eye mesh screens.
Form fluctuating texture and control the principle of left and right inclination angle texture variations:Preparation facilities connects controller, controller control
In the roller segmentation blanking of patterned roller strip line in texture control rolling letter combination blanking device 3 processed, undulated, other powder are formed
Material with continuous phase to expect under vertical bar and straight line on lines powder feeding belt 41 and powder collect hopper 6 in, produce ripple glaze
Reason.
And in order to embody texture variations effect, setting texture to tilt can alternately change.Under controller control major ingredient
Outlet flashboard of feed roller 21 or so height, the discharging of outlet flashboard low level side is few, and texture tilts down, and shape line is waved in generation
Reason.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel do not depart from improvement that scope made and modification all should be the present invention's according to the announcement of the present invention
Within protection domain.
Claims (9)
1. a kind of have the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is characterised in that comprises the following steps:
1) rotary unloading roller and fixation of the powder of 3 different colours from coloured powder roller combination blanking device (1) are controlled
Fallen under swash plate in the tooth rolling (5) of rotation, each color powder boundary member is mixed to form transition, tooth rolling (5) rotates a point tooth again
Under expect on the texture and major ingredient powder feeding belt (42) that rotate feeding forward, now texture and major ingredient powder feeding belt
(42) texture on be directly to wide line and strain line, and be interval and continuously;
2) texture and major ingredient powder feeding belt (42) are fallen under controlling the mass-tone material under mass-tone powder in feed roller (21) continuous
On, it is partially covered among toner body roller combination blanking device (1) and divides tooth material, part individually occurs with main background color, texture
Powder is sent into powder with major ingredient powder feeding belt (42) and collects hopper (6);Period texture and major ingredient powder feeding belt
(42) program turned with stopping is performed according to level signals;
3) lines powder is fallen under each texture powder gap that control line texture powder control roller combination blanking device (3) is fallen
On body feeding belt (41), lines powder feeding belt (41) back rotation, powder adds powder and collects hopper (6), with texture
The material being sent into major ingredient powder feeding belt (42) in powder collection hopper (6), perform superposition mixing by program or individually enter;
4) position reaches lower discharge position after powder collects hopper (6) completely material and transfer belt (7) return, and powder collects hopper (6) gear
Expect that flashboard is opened, the oblique belt of powder collection tank (43) is rotated down, and transfer belt (7) is rotated forward, and powder is collected into hopper
(6) texture material is discharged on transfer belt (7);When program is arranged on unloading casing material, the low level signals on casing are wanted
Material, feeding device operation feed into high signal and completely expected, it is ensured that transfer belt materials are abundant;
5) after controlling the base-material under base-material in feed roller (22) to be added in mobile hopper, mobile hopper is moved forward and backward to positioned at powder
The grid (8) at car platform rear portion adds base-material;
6) powder car starts, and when arrival anteposition returns to die cavity stamping die position, base-material is inserted die cavity by first time stamping die, and powder car is treated backward
Grid (8) leaves die cavity, carries out second of stamping die, and transfer belt (7) starts to forward when powder car is back to up to die cavity front portion
Turn plating manages powder material, and when reaching mould rear portion, the material transferred on belt (7) all inserts die cavity, after the arrival of powder car
Position after, compacting starts, behind cloth again by feed program to transfer belt (7) feed;
All mesh of powder fineness grading 45 are less than 40%, and shaping used 16 eye mesh screens.
2. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that described powder is collected along powder detection electric eye signal is provided with hopper (6), and control powder is collected in hopper (6)
Bin full.
3. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that the outlet flashboard of feed roller (21) has the left and right cylinder baffle plate of its outlet size of control under described mass-tone powder, if
Texture right bank, left side cylinder is turned down, otherwise turn down the right cylinder, form the pattern that left and right texture alternately changes.
4. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is, carries out the device linker controller of ceramic tile powder cloth transferring technique, cyclelog control line texture control
In the roller segmentation blanking of patterned roller strip line in roller combination blanking device (3) processed, formation is undulated, and other powders are with even
Expect under continuous relative vertical bar and straight line on lines powder feeding belt (41) and powder collection hopper (6) is inner, produce wave texture.
5. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that outlet flashboard of feed roller (21) or so height, exports flashboard low level one under described controller control mass-tone powder
Side discharging is few, and texture tilts down, and shape texture is waved in generation.
6. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that described coloured powder roller combines blanking device (1):Including the 3 fixation storage bin hoppers for being assembled with different colours powder,
And the rotary unloading roller set gradually below each fixed storage bin hopper and fixed swash plate, positioned at powder car rear upper, 3 fixed storages
Hopper is set in wide line, shallow strain line, the wide line of transition respectively.
7. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that feed roller (21) is arranged on before coloured powder roller combination blanking device (1) under described mass-tone powder;Described
Feed roller (22) is arranged on behind coloured powder roller combination blanking device (1) under base-material, positioned at the top of powder car most back segment, is
Funnel and base material and grid provide base-material.
8. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that described lines texture powder control roller combination blanking device (3) includes three lower feed rollers, positioned at powder Chinese herbaceous peony portion
Top, these three lower feed rollers are arranged respectively to patterned roller strip line, strain line, wide line.
9. according to claim 1 a kind of with the ceramic tile powder cloth transferring technique for prolonging continuous fine sand grain effect, it is special
Sign is that described transfer belt (7) is horizontal by 3~5 degree of inclination angles.
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IT1303927B1 (en) * | 1998-03-10 | 2001-03-01 | Lb Officine Meccaniche Spa | METHOD OF MANUFACTURE OF DECORATED TILE, RELATIVE DEVICE FOR LOADING THE PRESS MOLDS AND TILE SO MANUFACTURED. |
CN100546789C (en) * | 2008-04-23 | 2009-10-07 | 广东东鹏陶瓷股份有限公司 | A kind of ceramic tile micro mist cloth technique method and equipment |
CN101954668B (en) * | 2009-07-16 | 2012-05-16 | 上海斯米克建筑陶瓷股份有限公司 | Process for partitioning and three-dimensional material distribution of ceramic tiles |
CN203592560U (en) * | 2013-09-13 | 2014-05-14 | 广东嘉俊陶瓷有限公司 | Material distribution system for production of ceramic tile |
CN104690818B (en) * | 2013-12-05 | 2017-02-15 | 江西斯米克陶瓷有限公司 | Device and process for preparing ceramic tile simulating Austrian sandstone textures |
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