CN110712280A

CN110712280A - Ceramic tile material distribution system with abundant texture patterns

Info

Publication number: CN110712280A
Application number: CN201811279169.XA
Authority: CN
Inventors: 梁海果; 严苏景; 严文记
Original assignee: Guangdong Bo Bo Electrical Machinery Co Ltd
Current assignee: Guangdong Bo Bo Electrical Machinery Co Ltd
Priority date: 2018-10-30
Filing date: 2018-10-30
Publication date: 2020-01-21

Abstract

The invention discloses a ceramic tile distributing system with abundant texture patterns, which comprises a first-stage conveying belt and a second-stage conveying belt which are sequentially arranged along the conveying direction of micro powder, and is characterized in that: the fine powder conveying device also comprises a shading module and a surface pattern module which are arranged on the primary conveying belt, and a coarse grain modeling module and a fine grain modeling module which are arranged on the secondary conveying belt, wherein the shading module, the surface pattern module, the coarse grain modeling module and the fine grain modeling module are sequentially arranged along the conveying direction of the fine powder; the shading module is including bottom cloth module, once carve the pattern module and with the shading cloth belt that one-level conveyer belt links up mutually, the face line module is including surface course cloth module and secondary carving the pattern module, the coarse grain molding module is including the coarse line material module of inhaling and coarse line cloth module, the fine line molding module is including the fine line material module of inhaling and fine line cloth module.

Description

Ceramic tile material distribution system with abundant texture patterns

Technical Field

The invention relates to the technical field of ceramic production and distribution equipment, in particular to a ceramic tile distribution system with abundant texture patterns.

Background

Because of the rich and noble decoration effect, the material is always popular with users as a high-grade decoration material. However, marble is expensive and radioactive, and thus it is difficult to widely spread marble. Therefore, the surface texture marble-imitated ceramic tiles appear in the market and are popular with consumers, but the surface texture of the marble-imitated ceramic tiles has little change, and the texture effect of the surface layer of the product is inconsistent with the internal texture effect of the product; with the continuous development of the ceramic industry, the traditional marble-imitated ceramic tiles are gradually commonly called as 'fake full-body ceramic tiles', and people do not only need to ask for aesthetic feeling brought by the texture effect on the surface of the product when choosing full-body ceramic tiles, but also put forward a new requirement on the consistency of the texture effect inside the product and the surface of the product, and gradually become the consumption direction pursued by consumers.

In addition, the prepared fabric has the effect of antenna cracks of natural marble, the texture and the pattern are very single, and the layering feeling similar to the natural texture is lacked by the conventional fabric distribution equipment; therefore, a material distribution system with high production efficiency and rich texture effect is needed to meet the market demand of current consumers.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a ceramic tile material distribution system which can prepare a marble-imitated full-solid ceramic tile and has abundant texture patterns.

In order to achieve the purpose, the ceramic tile distributing system with abundant texture patterns comprises a first-stage conveying belt and a second-stage conveying belt which are sequentially arranged along the conveying direction of micro powder, and further comprises a shading module and a surface pattern module which are arranged on the first-stage conveying belt, and a coarse texture modeling module and a fine texture modeling module which are arranged on the second-stage conveying belt, wherein the shading module, the surface pattern module, the coarse texture modeling module and the fine texture modeling module are sequentially arranged along the conveying direction of the micro powder; the ground pattern module comprises a ground pattern cloth module, a primary carving module and a ground pattern cloth belt connected with the primary conveying belt, wherein the ground pattern cloth module and the primary carving module sequentially act on the ground pattern cloth belt in sequence and gradually transfer to the primary conveying belt to form a ground pattern layer; the surface pattern module comprises a surface layer cloth module and a secondary carving module, the surface layer cloth module and the secondary carving module sequentially act on the upper side of the bottom texture layer conveyed by the first-level conveying belt, the formed surface layer texture layer and the bottom texture layer serve as blank layers, and the blank layers are gradually transferred to the second-level conveying belt by the first-level conveying belt; the coarse grain modeling module comprises a coarse grain suction module and a coarse grain distribution module, wherein the coarse grain suction module and the coarse grain distribution module sequentially act on a blank layer conveyed by the primary conveying belt according to the existing sequence; the fine grain modeling module comprises a fine line suction module and a fine line cloth module, wherein the fine line suction module and the fine line cloth module sequentially act on the blank layer processed by the coarse grain modeling module according to the existing sequence.

Further, the shading module is also provided with a micro powder supplementing module arranged on the first-level conveyer belt and used for supplementing materials to the bottom texture layer.

Further, the bottom cloth module comprises a plurality of bottom hoppers, extrusion double rollers arranged at discharge ports of the bottom hoppers, mixing hoppers arranged at discharge ports of the extrusion double rollers and a bottom molding device arranged on a bottom pattern cloth belt, wherein the extrusion double rollers are used for extruding and granulating bottom powder sent by the bottom hoppers.

Further, the surface layer distributing module comprises a plurality of surface layer hoppers, a mixing belt arranged below the surface layer hoppers, a material collecting hopper arranged at the tail end of the mixing belt, a discharging belt arranged below the material collecting hopper, a surface layer molding device arranged on the discharging belt and a powder leveling roller.

Furthermore, a compression roller is arranged on the secondary conveyor belt between the coarse grain modeling module and the fine grain modeling module and is used for compacting the blank layer processed by the coarse grain modeling module.

The invention adopts the scheme, and has the beneficial effects that: the texture effect can be respectively formed on the bottom layer and the surface layer through the shading module and the surface pattern module according to the requirement of production texture, and the layering effect is achieved; and the suction and supplement functions of the coarse grain modeling module and the fine grain modeling module are utilized to realize the preparation of the full body grain, and the prepared grain effect is accurate and rich and variable through the repeated material distribution mode.

Drawings

Fig. 1 is a schematic structural diagram of a material distribution system of the present invention.

FIG. 2 is a schematic structural diagram of a shading module according to the present invention.

FIG. 3 is a schematic structural diagram of a surface texture module according to the present invention.

Fig. 4 is a schematic structural diagram of the coarse grain molding module of the present invention.

FIG. 5 is a schematic structural diagram of a sipe molding module of the present invention.

Wherein, 1-a first-level conveyer belt, 2-a second-level conveyer belt, 3-a bottom pattern module, 31-a bottom cloth module, 311-a bottom hopper, 312-an extrusion double roller, 313-a mixing hopper, 314-a bottom layer modeling device, 32-a primary carving module, 321-a first carving cloth hopper, 322-a first vibrating screen, 323-a first blanking hopper, 33-a bottom pattern cloth belt, 34-a micro powder supplementing module, 4-a surface pattern module, 41-a surface layer cloth module, 411-a surface layer hopper, 412-a mixing belt, 413-a collecting hopper, 414-a blanking belt, 415-a surface layer modeling device, 416-a flat powder roller, 42-a secondary carving module, 421-a secondary carving cloth hopper, 422-a carving blanking belt and 5-a coarse pattern modeling module, 51-thick line suction module, 52-thick line distribution module, 521-thick line distribution hopper, 522-thick line vibrating screen, 523-guide plate, 53-press roller, 6-fine line modeling module, 61-fine line suction module and 62-fine line distribution module.

Detailed Description

The present invention will be further described with reference to the following examples.

Referring to fig. 1, in this embodiment, a ceramic tile distributing system with abundant texture patterns includes a first-stage conveying belt 1 and a second-stage conveying belt 2 sequentially arranged along a micro powder conveying direction, a shading module 3 and a surface pattern module 4 disposed on the first-stage conveying belt 1, and a coarse grain modeling module 5 and a fine grain modeling module 6 disposed on the second-stage conveying belt 2, wherein a downward slope section is disposed at a tail end of the first-stage conveying belt 1, so that when micro powder runs to the tail end of the first-stage conveying belt 1, the micro powder falls onto the second-stage conveying belt 2 along the downward slope section component. In addition, the shading module 3, the surface pattern module 4, the coarse pattern modeling module 5 and the fine pattern modeling module 6 are sequentially arranged along the micro powder conveying direction.

Referring to fig. 2, in the present embodiment, the ground pattern module 3 includes a bottom fabric module 31, a primary engraved module 32, and a ground pattern fabric belt 33 (arranged in a downward inclination) disposed above the primary conveyor belt 1, wherein the bottom fabric module 31 and the primary engraved module 32 sequentially act on the ground pattern fabric belt 33 and gradually transfer to the primary conveyor belt 1. The bottom cloth module 31 of the present embodiment includes three bottom hoppers 311, a pair of squeeze rollers 312 disposed at the discharge ports of the bottom hoppers 311, a mixing hopper 313 disposed at the discharge ports of the pair of squeeze rollers 312, and a bottom layer molding device 314 disposed on the bottom pattern cloth belt 33, wherein the bottom layer molding device 314 is disposed between the discharge port of the mixing hopper 313 and the primary engraving module 32. The three bottom hoppers 311 are respectively pre-stored with different types of micro-powder, and the micro-powder falling between the rollers (from the three bottom hoppers 311) is extruded into granules by an extrusion double roller 312 (the two extrusion rollers 53 rotate oppositely) and falls into a mixing hopper 313 below, and then the mixing hopper 313 is used for distributing the bottom pattern distributing belt 33 (the discharge port of the mixing hopper 313 is provided with a distributing roller so as to facilitate the distributing operation of the mixing hopper 313), so that a bottom material layer is formed on the bottom pattern distributing belt 33 in advance; next, the base layer passes through the base layer molder 314 by the conveying action of the base fabric belt 33, and a base texture is formed on the base layer by the base layer molder 314. The primary engraving module 32 of this embodiment includes a first engraving cloth hopper 321 storing engraving powder, a first vibrating screen 322, and a first lower hopper 323 with a wide top and a narrow bottom, so that the first engraving cloth hopper 321 feeds the engraving micropowder into the first vibrating screen 322, the engraving micropowder crushed by the first engraving cloth hopper 321 into fine powder is spread on the base material layer pre-conveyed by the ground pattern cloth belt 33, and then is superimposed to form a bottom texture layer with a pre-set engraving texture effect, and is transferred to the primary conveyor belt 1 by the ground pattern cloth belt 33 assembly; in addition, the first carved cloth hopper 321 of the embodiment is provided with a carved roller with a preset texture groove, so that the one-time carved module 32 can perform a cloth operation according to a preset carved texture effect. In addition, when micro powder is discharged onto the ground pattern cloth belt 33 from the bottom layer cloth module 31 and the primary carving module 32, the micro powder is cheap and scaled in a small range, and a gap phenomenon between the bottom layer and the carving texture occurs, so that the ground pattern module 3 further comprises a micro powder supplementing module 34 arranged on the first-level conveyer belt 1 and used for supplementing a gap on the bottom layer texture layer forming the texture effect, and finally the complete bottom layer pattern is arranged.

Referring to fig. 3, in the present embodiment, the surface pattern module 4 includes a surface layer cloth module 41 and a secondary engraved module 42, wherein the surface layer cloth module 41 and the secondary engraved module 42 sequentially act on the bottom texture layer conveyed by the primary conveyor 1. The surface material distributing module 41 of the present embodiment comprises three surface material hoppers 411, a material mixing belt 412 disposed below a plurality of surface material hoppers 411, a material collecting hopper 413 disposed at the end of the material mixing belt 412, a material discharging belt 414 disposed below the material collecting hopper 413, a surface material shaping device 415 disposed on the material discharging belt 414, and a powder leveling roller 416, wherein different types of fine powders are respectively stored in the three surface material hoppers 411, the fine powders are respectively distributed on the material mixing belt 412 sequentially through the three surface material hoppers 411, and are gradually conveyed into the material collecting hopper 413 by the material mixing belt 412, and are then discharged from the lower outlet of the material collecting hopper 413 and distributed on the material discharging belt 414, and the mixed powders are driven by the material discharging belt 414 to sequentially pass through the shaping effect of the surface material shaping device 415 and the pressing effect of the powder leveling roller 416, so that the end of the material discharging belt 414 is gradually distributed above the bottom texture layer conveyed by the first-stage conveying belt 1 (at this time, the surface material layer is distributed above, and continues with the primary conveyor 1 to the secondary engraving module 42). The secondary engraving module 42 of this embodiment includes a secondary engraving cloth hopper 421 and an engraving discharging belt 422414, wherein the secondary engraving cloth hopper 421 stores engraving micropowder in advance, so that the required engraving texture is gradually arranged on the engraving discharging belt 422414 through the texture groove preset on the surface of the engraving roller of the secondary engraving cloth hopper 421, and then the engraving texture is gradually transferred to the primary conveyor belt 1 by the engraving discharging belt 422414, wherein the engraving texture arranged on the secondary engraving module 42 at this time is arranged on the fabric layer conveyed by the primary conveyor belt 1, so as to form a surface layer texture layer with the fabric, the surface layer texture layer and the bottom layer texture layer at this time are overlapped to form a blank layer, and are gradually transferred to the secondary conveyor belt 2 from the inclined slope section of the primary conveyor belt 1.

Referring to fig. 4, in the present embodiment, the coarse grain molding module 5 includes a coarse grain suction module 51 and a coarse grain distribution module 52, wherein the coarse grain suction module 51 and the coarse grain distribution module 52 sequentially act on the blank layer conveyed by the primary conveyor 1 in the existing order. The thick line suction module 51 of the present embodiment is a suction head, and is conveyed to the thick line suction module 51 along with the secondary conveyor 2 through the blank layer, and the suction head of the thick line suction module 51 at this time moves according to a preset texture path to suck the blank layer to separate the blank layer to form a rough texture through groove (the depth of the rough texture through groove is the same as the thickness of the blank layer). The thick wire distribution module 52 of this embodiment includes two thick wire distribution hoppers 521 for respectively storing different types of fine powder, a thick wire vibrating screen 522 and a material guiding plate 523 disposed below one of the thick wire distribution hoppers 521, wherein the discharged material of one of the thick wire distribution hoppers 521 is vibrated and crushed by the thick wire vibrating screen 522 to form finer powder, and the discharged material of the other thick wire distribution hopper 521 is first converged and distributed by the material guiding plate 523 and filled in the thick-line through-groove processed by the thick wire suction module 51, so that the blank layer forms thick through-line lines.

And a compression roller 53 is arranged on the secondary conveyer belt 2 between the coarse grain molding module 5 and the fine grain molding module 6, and the blank layer processed by the coarse grain molding module 5 is compacted by the compression roller 53, so that the blank layer is processed by the downstream fine grain molding module 6.

Referring to fig. 5, in the present embodiment, the fine grain molding module 6 includes a fine line suction module 61 and a fine line cloth module 62, wherein the fine line suction module 61 and the fine line cloth module 62 sequentially act on the blank layer processed by the coarse grain molding module 5 in the existing order. The thin line material suction module 61 of this embodiment is a material suction head, and the material suction port of the thin line material suction module 61 is smaller than the material suction port of the thick line material suction module 51, so that the diameter and width of the powder material sucked by the thin line material suction module 61 are smaller. Utilize the fine rule to inhale the stub bar of expecting module 61 and remove according to preset texture route and absorb the blank layer and separate and form fine line entire body groove (the degree of depth in fine line entire body groove is the same with blank layer thickness), in actual production, inhale material module 61 through setting up the multiunit fine rule and absorb the operation respectively, form a plurality of fine line entire body grooves and have complicated texture effect, for easy understanding, inhale the material module 61 through two sets of fine rules that arrange in proper order and inhale the blank layer in proper order and separate and form two sets of fine line entire body grooves in this embodiment. The fine line cloth module 62 of this embodiment is the cloth fill that has the fine line powder in advance, lays the fine line powder through fine line cloth module 62 and is full of in the fine line entire body groove along with the blank layer that second grade conveying unit carried to make the blank layer form and have thinner entire body line.

For convenience of understanding, the working method of the cloth system with abundant texture patterns of the embodiment is as follows.

A working method of a cloth system with abundant texture patterns comprises the following steps:

s1, the bottom layer cloth module 31 and the primary carving module 32 sequentially carry out cloth on the shading cloth belt 33, and the shading cloth belt 33 gradually transfers the cloth to the first-stage conveying belt 1, so that a bottom layer texture layer with a preset texture effect is formed, wherein the bottom layer texture layer is subjected to cloth processing through the micro powder supplementing module 34, and the formed complete bottom layer texture layer is ensured.

S2, the bottom texture layer is conveyed to the surface layer cloth module 41 along with the first-stage conveying belt 1 to perform cloth operation, so that a fabric layer is arranged on the bottom texture layer, and is gradually conveyed to the secondary carving module 42 along with the conveying belts in sequence to perform carving texture cloth operation, so that the surface layer texture layer with preset texture effect is formed on the bottom texture layer.

S3, superposing the surface texture layer and the bottom texture layer to form a blank layer, and transferring the blank layer to a secondary conveyer belt 2 through a primary conveyer belt 1, wherein the blank layer sequentially passes through a thick line material sucking module 51 and a thick line material distributing module 52 of a thick line modeling module 5 along with the secondary conveyer belt 2, so that the blank layer with thick through texture is formed;

and S4, the blank layer processed by the coarse grain modeling module 5 sequentially passes through the coarse grain suction module 51 and the coarse grain distribution module 52 of the coarse grain modeling module 5 along with the secondary conveyer belt 2, so that the blank layer with fine through grains is formed.

The whole body of the whole body ceramic tile produced by the method has richer and more diversified texture effects, has complete whole body textures, has double-layer carved texture effects, and is more attractive.

The above-described embodiments are merely preferred embodiments of the present invention, which is not intended to limit the present invention in any way. Those skilled in the art can make many changes, modifications, and equivalents to the embodiments of the invention without departing from the scope of the invention as set forth in the claims below. Therefore, equivalent variations made according to the idea of the present invention should be covered within the protection scope of the present invention without departing from the contents of the technical solution of the present invention.

Claims

1. The utility model provides a pottery brick cloth system with richen texture pattern, is including one-level conveyer belt (1) and second grade conveyer belt (2) that arrange in proper order along miropowder material direction of delivery, its characterized in that: the micro-powder grinding machine further comprises a shading module (3) and a surface pattern module (4) which are arranged on the primary conveyer belt (1), and a coarse grain modeling module (5) and a fine grain modeling module (6) which are arranged on the secondary conveyer belt (2), wherein the shading module (3), the surface pattern module (4), the coarse grain modeling module (5) and the fine grain modeling module (6) are sequentially arranged along the micro-powder conveying direction;

the shading module (3) comprises a bottom layer cloth module (31), a primary carving module (32) and a shading cloth belt (33) connected with the primary conveying belt (1), wherein the bottom layer cloth module (31) and the primary carving module (32) sequentially act on the shading cloth belt (33) in sequence and are gradually transferred to the primary conveying belt (1) to form a bottom layer texture layer;

the surface texture module (4) comprises a surface layer cloth module (41) and a secondary carving module (42), the surface layer cloth module (41) and the secondary carving module (42) sequentially act on the upper side of a bottom texture layer conveyed by the primary conveyor belt (1), the formed surface layer texture layer and the bottom texture layer serve as blank layers, and the blank layers are gradually transferred to the secondary conveyor belt (2) by the primary conveyor belt (1);

the coarse grain modeling module (5) comprises a coarse grain suction module (51) and a coarse grain distribution module (52), wherein the coarse grain suction module (51) and the coarse grain distribution module (52) sequentially act on a blank layer conveyed by the primary conveyor belt (1) according to the existing sequence;

the fine grain modeling module (6) comprises a fine line suction module (61) and a fine line cloth module (62), wherein the fine line suction module (61) and the fine line cloth module (62) sequentially act on the blank layer processed by the coarse grain modeling module (5) according to the existing sequence.

2. A system for distributing ceramic tiles with rich texture patterns as defined in claim 1, wherein: the shading module (3) is characterized by further comprising a micro powder feeding module (34) arranged on the first-level conveying belt (1) and used for feeding a bottom texture layer.

3. A system for distributing ceramic tiles with rich texture patterns as defined in claim 1, wherein: the bottom cloth module (31) comprises a plurality of bottom hoppers (311), extrusion rollers (312) arranged at the discharge outlets of the bottom hoppers (311), mixing hoppers (313) arranged at the discharge outlets of the extrusion rollers (312) and a bottom molding device (314) arranged on a bottom pattern cloth belt (33), wherein the extrusion rollers (312) are used for extruding and granulating bottom powder sent out by the bottom hoppers (311).

4. A system for distributing ceramic tiles with rich texture patterns as defined in claim 1, wherein: the surface layer distributing module (41) comprises a plurality of surface layer hoppers (411), a mixing belt (412) arranged below the surface layer hoppers (411), a material collecting hopper (413) arranged at the tail end of the mixing belt (412), a discharging belt (414) arranged below the material collecting hopper (413), a surface layer molding device (415) arranged on the discharging belt (414) and a powder leveling roller (416).

5. A system for distributing ceramic tiles with rich texture patterns as defined in claim 1, wherein: and a press roller (53) is also arranged on the secondary conveyer belt (2) between the coarse grain modeling module (5) and the fine grain modeling module (6) and is used for compacting the blank layer processed by the coarse grain modeling module (5).