CN105007704B - Composite radiating inhales ripple film - Google Patents

Composite radiating inhales ripple film Download PDF

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Publication number
CN105007704B
CN105007704B CN201410167526.9A CN201410167526A CN105007704B CN 105007704 B CN105007704 B CN 105007704B CN 201410167526 A CN201410167526 A CN 201410167526A CN 105007704 B CN105007704 B CN 105007704B
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film layer
radiating
ripple film
hole
suction ripple
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CN201410167526.9A
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CN105007704A (en
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周作成
刘付胜聪
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SUZHOU YUQI MATERIALS TECHNOLOGY Co Ltd
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SUZHOU YUQI MATERIALS TECHNOLOGY Co Ltd
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Abstract

The invention provides a kind of composite radiating to inhale ripple film, ripple film layer is inhaled including the first compound successively suction ripple film layer, radiating film layer and second, wherein, through hole is provided with the radiating film layer, the first suction ripple film layer is linked together with the second suction ripple film layer by the through hole.The present invention can play the effect of the suppression of electromagnetic shielding and electromagnetic noise, solve the problems, such as the heat conduction of electronic equipment and electromagnetic wave shielding.

Description

Composite radiating inhales ripple film
Technical field
The present invention relates to a kind of composite radiating to inhale ripple film.
Background technology
With the rapid development of electronic technology, possess becoming increasingly popular for the electronic product of various personalized entertainment functions, Electronic product is set to develop to the direction such as intelligent, integrated, lightening, multifunction rapidly.
But the increase of the speed and frequency and circuit board integrated level due to data transfer, to improving electromagnetic interference Environment proposes higher and higher requirement to reduce the interference of adjacent component.Other smart machine at work, can constantly outward Launch electromagnetic wave, peak power can reach 2w, and this influence to surrounding environment is very big.Therefore, to avoid it from working When each other and the interference to surrounding environment, it is necessary to some unnecessary radiation are limited.Therefore, use can absorb simultaneously Absorbing material the problem of can avoiding this respect of loss magnetic energy, such as proposed in patent document EP0667643B1 by magnetic Material is formed with blend rubber inhales ripple film layer.
The principle of absorbing material shielding electromagnetic wave is that the electromagnetic wave of absorption is converted into heat energy, and this can cause electronic device temperature The rise of degree, the wave-absorbing effect for inhaling ripple film can be not only reduced, can also reduce the power consumption and stability of electronic device.Therefore, develop Absorbing material with heat sinking function is in intelligent electronic device with urgent demand.
And compound stone ink film(Referring to patent document JP1985181129A)Due to the thermal conductivity of its superelevation(800-2000 W/ m·k)And the characteristics of frivolous(10-50um), the focus that is increasingly becoming in Heat Conduction Material.In patent document CN202799566U, Graphite guide hotting mask is directly fit together by adhesive tape with inhaling ripple film.Although by using graphite heat conducting material, overall heat conduction Performance is improved, but cause due to the thermal resistance of adhesive tape heat that absorbing material changes into electromagnetic wave can not be timely It is transmitted on graphite film.Further, since the material of graphite film is the single-element of carbon, surface energy is than relatively low, it is not easy to and its He bonds material.Also, compound stone ink film is made up of thousands of layers of graphitic molecules layer, between layers by Van der Waals force knot Close, be very easy to be layered in the case where there is external force, it is compound with other materials so as to destroy it.Therefore, it is necessary to which a kind of will close The method that is combined together stable into graphite film and absorbing material, can effectively solve absorbing material heating problem and increase it The reliability of processing.
The content of the invention
It is an object of the invention to provide a kind of composite radiating to inhale ripple film, can solve the problem that heat conduction and the electromagnetic wave of electronic equipment The problem of shielding.
To solve the above problems, the present invention, which provides a kind of composite radiating, inhales ripple film, including the first compound successively suction ripple film Layer, radiating film layer and second inhale ripple film layer, wherein, it is provided with through hole in the radiating film layer, described first inhales ripple film layer and the Two suction ripple film layers are linked together by the through hole.
Further, in above-mentioned composite radiating inhales ripple film, the material of the radiating film layer is compound stone ink film, heat dissipation film The thickness of layer is 10um-50um, thermal conductivity 800-2000W/mk.
Further, in above-mentioned composite radiating inhales ripple film, the aperture of the through hole in the radiating film layer is 0.1-10mm, Density is 1-10000/cm2
Further, in above-mentioned composite radiating inhales ripple film, the aperture of the through hole in the radiating film layer is 0.2-5mm, Density is 10-1000/cm2
Further, in above-mentioned composite radiating inhales ripple film, the aperture of the through hole in the radiating film layer is 0.5-2mm, Density is 50-100/cm2
Further, in above-mentioned composite radiating inhales ripple film, being shaped as the through hole in film layer that radiates is circular, square Shape, rectangle, ellipse, triangle, polygon or other irregular shapes.
Further, in above-mentioned composite radiating inhales ripple film, the described first and second compositions for inhaling ripple film layer are 60-90% Wave absorbing agent and 10-40% organic binder bond, first and second inhale ripple film layers thickness be respectively 20um-1mm, 1MHz frequency The magnetic conductivity of rate is 80-200, and average magnetic conductivity is more than 50 in the range of 1Hz-1GHz.
Further, in above-mentioned composite radiating inhales ripple film, the material of described wave absorbing agent is soft magnetic alloy powder, bag Nickel zinc ferroalloy, ambrose alloy ferroalloy, zinc chrome ferroalloy, MnZn ferroalloy, niobium zinc-iron alloy, sendust, nickel chromium iron is included to close Gold, niobium zinc-iron alloy, iron-nickel alloy, ferroaluminium, ferrocobalt, ferrochrome, iron silicon nickel alloy, iron, silicon, aluminum and nickel alloy, magnesium Any of manganeisen, cobalt-nickel alloy, lithium manganese alloy and lithium cadmium ferroalloy or any combination.
Further, in above-mentioned composite radiating inhales ripple film, the organic binder bond is high polymer material, including phenolic aldehyde tree Fat, Lauxite, epoxy resin, acrylic resin, polyvinyl butyral resin, vinyl acetate and its copolymer, organosilicon Any of glue resinoid, polyurethane and rubber resin, or phenolic resin, Lauxite, epoxy resin, acrylic acid tree In fat, polyvinyl butyral resin, vinyl acetate and its copolymer, organic silica gel resinoid, polyurethane and rubber resin Appoint several polymer.
Further, in above-mentioned composite radiating inhales ripple film, described second inhales in ripple film layer away from the radiating film layer Simultaneously with the double faced adhesive tape to be fitted with electronic device.
The present invention also provides a kind of method for manufacturing above-mentioned composite radiating and inhaling ripple film, including:
First suction ripple film layer is coated in mould release membrance surface;
The radiating film layer for being provided with through hole is compounded in the surface of the first suction ripple film layer;
Second suction ripple film layer is coated in the surface for the radiating film layer for being provided with through hole;
First suction ripple film layer, radiating film layer and the second suction ripple film layer are solidified in the presence of high temperature or catalyst.
Compared with prior art, the present invention includes the first compound successively suction ripple film layer, radiating film layer and second inhales ripple film Layer, wherein, through hole is provided with the radiating film layer, the first suction ripple film layer is connected with the second suction ripple film layer by the through hole It is connected together, the effect of the suppression of electromagnetic shielding and electromagnetic noise can be played, solve the heat conduction of electronic equipment and electromagnetism wave screen The problem of covering.
Brief description of the drawings
Fig. 1 is that the composite radiating of the embodiment of the present invention 1 inhales the structure chart of ripple film;
Fig. 2 is that the composite radiating of the embodiment of the present invention 2 inhales the structure chart of ripple film;
Fig. 3 is that the composite radiating of the embodiment of the present invention 3 inhales the structure chart of ripple film;
Fig. 4 is the structure chart of the suction ripple film of the comparative example 1 of the present invention;
Fig. 5 is the schematic diagram of the disbonded test of embodiments of the invention 1;
Fig. 6 is that the composite radiating of embodiments of the invention 4 inhales the manufacturing process flow diagram of ripple film.
Embodiment
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real Applying mode, the present invention is further detailed explanation.
The present invention provides a kind of composite radiating and inhales ripple film, including compound first inhales ripple film layer, radiating film layer and the successively Two inhale ripple film layer,
Wherein, through hole is provided with the radiating film layer, the first suction ripple film layer passes through described with the second suction ripple film layer Through hole links together.Specifically, the first suction ripple film layer is connected with the second suction ripple film layer by the through hole in film layer that radiates, can So that the first suction ripple film layer is combined together with radiating film layer securely with the second suction ripple film layer, also, the film layer and first that radiates Ripple film layer, the second combination for inhaling ripple film layer are inhaled not by any adhesive tape, inhale ripple so as to effectively reduce radiating film layer and first Thermal resistance between film layer, the second suction ripple film layer.
Preferably, the material of the radiating film layer is compound stone ink film, and the thickness of the film layer that radiates is 10um-50um, heat conduction Rate is 800-2000W/mk.Specifically, inhale ripple film layer by first by the through hole on compound stone ink film inhales ripple film layer with second It is connected, the first suction ripple film layer can be made to inhale ripple film layer securely together with synthetic graphite film combination, also, graphite film with second And first inhales ripple film layer, second inhales the combination of ripple film layer not by any adhesive tape, so as to effectively reduce compound stone ink film and First inhales the thermal resistance between ripple film layer, the second suction ripple film layer.
Preferably, the aperture of the through hole in the radiating film layer is 0.1-10mm, and density is 1-10000/cm2.It is more excellent , the aperture of the through hole in the radiating film layer is 0.2-5mm, and density is 10-1000/cm2.More excellent, the heat dissipation film The aperture of through hole on layer is 0.5-2mm, and density is 50-100/cm2.Specifically, the through-hole aperture on described heat dissipation film In 0.1-10mm, preferably 0.2-5mm, preferably 0.5-2mm;Its density is 1-10000/cm2, preferably 10-1000 Individual/cm2, preferably 50-100/cm2.
Preferably, it is described radiating film layer on through hole be shaped as circle, square, rectangle, ellipse, triangle, Polygon or other irregular shapes.
Preferably, the described first and second compositions for inhaling ripple film layer are 60-90% wave absorbing agent and 10-40% organic adhesive Agent, the first and second thickness for inhaling ripple film layer are respectively 20um-1mm, are 80-200 in the magnetic conductivity of 1MHz frequencies, in 1Hz- Average magnetic conductivity is more than 50 in the range of 1GHz.
Preferably, the material of described wave absorbing agent is soft magnetic alloy powder, including nickel zinc ferroalloy, ambrose alloy ferroalloy, Zinc chrome ferroalloy, MnZn ferroalloy, niobium zinc-iron alloy, sendust, nichrome, niobium zinc-iron alloy, iron-nickel alloy, iron Aluminium alloy, ferrocobalt, ferrochrome, iron silicon nickel alloy, iron, silicon, aluminum and nickel alloy, magnesium manganeisen, cobalt-nickel alloy, lithium manganese alloy With any of lithium cadmium ferroalloy or any combination.
Preferably, the organic binder bond is high polymer material, including phenolic resin, Lauxite, epoxy resin, propylene Acid resin, polyvinyl butyral resin, vinyl acetate and its copolymer, organic silica gel resinoid, polyurethane and rubber-like tree Any of fat, or phenolic resin, Lauxite, epoxy resin, acrylic resin, polyvinyl butyral resin, acetic acid Appoint several polymer in ethene and its copolymer, organic silica gel resinoid, polyurethane and rubber resin.
Preferably, the one side away from the radiating film layer in the second suction ripple film layer has what is fitted with electronic device Double faced adhesive tape.
The present invention also provides a kind of method for manufacturing above-mentioned composite radiating and inhaling ripple film, including:
First suction ripple film layer is coated in mould release membrance surface;Such as the organic binder bond for being mixed with soft magnetic material powder is coated On mould release membrance surface;
The radiating film layer for being provided with through hole is compounded in the surface of the first suction ripple film layer;
Second suction ripple film layer is coated in the surface for the radiating film layer for being provided with through hole;As soft magnetic material powder will be mixed with Organic binder bond be coated in be provided with through hole radiating film layer surface;
First suction ripple film layer, radiating film layer and the second suction ripple film layer are solidified in the presence of high temperature or catalyst.
Embodiment 1
As shown in figure 1, the structure that a kind of composite radiating inhales ripple film includes the first compound successively suction ripple film layer 11, heat dissipation film Layer 12 and second inhales ripple film layer 13, wherein, it is provided with through hole 1 in the radiating film layer 12, described first inhales ripple film layer 11 and the Two suction ripple film layers 13 are linked together by the through hole 1.The material for the film layer 12 that radiates is compound stone ink film, and its thickness is 0.01mm, thermal conductivity 1900W/mk.First suction ripple film layer 11 and the material of the second suction ripple film layer 13 are to contain 80% weight ratio The epoxy resin adhesive of Fe-Ni Alloy Powder and 20% weight ratio, thickness 0.05mm, magnetic conductivity 80.On compound stone ink film It is provided with the manhole 1 of die-cutting machine manufacture, its a diameter of 0.5 mm, 100/m of its density2
Embodiment 2
As shown in Fig. 2 a kind of composite radiating inhales the structure of ripple film compound first inhales ripple film layer 11, radiating film layer 12 successively Ripple film layer 13 is inhaled with second, wherein, through hole 1 is provided with the radiating film layer 12, described first, which inhales ripple film layer 11 and second, inhales Ripple film layer 13 is linked together by the through hole 1.The material for the film layer 12 that radiates is compound stone ink film, and its thickness is 0.01mm, Thermal conductivity is 1900W/mk.First material for inhaling the suction ripple film layer 13 of ripple film layer 11 and second is the iron nickel containing 80% weight ratio The epoxy resin adhesive of alloy powder and 20% weight ratio, thickness 0.05mm, magnetic conductivity 80.Set on compound stone ink film There is the square through-hole 1 manufactured by die-cutting machine, its length of side is 0.5 mm, 100/m of its density2
Embodiment 3
As shown in figure 3, a kind of composite radiating inhales the structure of ripple film compound first inhales ripple film layer 11, radiating film layer 12 successively Ripple film layer 13 is inhaled with second, wherein, through hole 1 is provided with the radiating film layer 12, described first, which inhales ripple film layer 11 and second, inhales Ripple film layer 13 is linked together by the through hole 1, is covered with one-faced tapes 14 in the second suction ripple film layer 13, first inhales ripple film layer 11 are compounded on mould release membrance 16 by layers of two-sided 15.In a particular application, embodiment 3, composite radiating as shown in Figure 3 is inhaled The mould release membrance of ripple film side is peeled off, and composite radiating suction ripple film is attached to the parts surface for needing to be electromagnetically shielded and radiate, can be with Electromagnetic wave absorption and the temperature that can effectively reduce electronic unit.
Comparative example 1
As shown in figure 4, a kind of existing its structure of suction ripple film includes first and inhales ripple film layer 11, layers of two-sided 15 from top to bottom With radiating film layer 12, wherein, the material of layers of two-sided 15 be acrylic acid adhesive, and radiating film layer 12 is compound stone ink film, its thickness Spend for 0.01mm, thermal conductivity 1900W/mk.First inhale ripple film layer 11 be containing 80% weight than Fe-Ni Alloy Powder and 20% weight than epoxy resin adhesive, thickness 0.025mm.
The suction ripple film of embodiment 1 and comparative example 1 is subjected to disbonded test respectively, disbonded test is surveyed in accordance with ASTM-D3330 Test-object is accurate to be tested using 180 degree peel test force method.As shown in figure 5, in test, it will first implement the side of suction ripple membrane sample The smooth surface of copper coin 17, opposite side and the list that peeling force is 10N/25mm are bonded in by peeling force 10N/25mm double faced adhesive tape 15 Face glue 14 is bonded together, and the length of one side glue 14 is more than sample.In test, one side glue 14 is held with 30mm/min speed 180OAngle carry out peel test.Test sample is the suction ripple membrane sample of embodiment 1 and comparative example 1, and test result is:Compare The sample of example 1 because graphite film interior laminate layer causes compound stone ink film and inhales ripple UF membrane, this prove graphite film and inhale ripple film it Between peeling force<10N/25mm;And the suction ripple membrane sample of embodiment 1 then together with the double faced adhesive tape 15 contacted with copper coin 17 from The surface of copper coin 17 is stripped, it was demonstrated that the peeling force between compound stone ink film and suction ripple film in embodiment 1>10N/25mm. Above-mentioned result of the test explanation, composite radiating can effectively be increased using the scheme that through hole is provided with radiating film layer 12 and inhale ripple film Combined strength bination, reduce the proportion of goods damageds in use, improve its processing characteristics.
Embodiment 4
As shown in fig. 6, the manufacture method that the composite radiating of one embodiment of the invention inhales ripple film includes:
Step 1, by be mixed with 80% weight than Anhyster powder and 20% weight than epoxy resin adhesive First, which inhales ripple film layer 11, mixes in agitator tank and using coater on mould release membrance 16;
Step 2, the radiating film layer 12 of the compound stone ink film of the 0.01mm with through hole attached in using compounding machine One inhales in ripple film layer 11;
Step 3, it is the second suction ripple film layer 13 of the organic binder bond for being mixed with soft magnetic material powder is logical coated in being provided with Behind the surface of the radiating film layer 12 in hole
Step 4,90oThe first suction ripple film layer 11, radiating film layer 12 and second are inhaled into ripple film layer 13 in the presence of C high temperature to enter Row solidification.
In summary, the present invention includes the first compound successively suction ripple film layer, radiating film layer and second inhales ripple film layer, its In, through hole is provided with the radiating film layer, the first suction ripple film layer is connected to the second suction ripple film layer by the through hole Together, the effect of the suppression of electromagnetic shielding and electromagnetic noise can be played, solves the heat conduction of electronic equipment and electromagnetic wave shielding Problem.
Obviously, those skilled in the art can carry out the spirit of various changes and modification without departing from the present invention to invention And scope.So, if these modifications and variations of the present invention belong to the claims in the present invention and its equivalent technologies scope it Interior, then the present invention is also intended to including these changes and modification.

Claims (1)

1. manufacture the method that composite radiating inhales ripple film, it is characterised in that:
The composite radiating inhales ripple film, including the first compound successively suction ripple film layer, radiating film layer and second inhale ripple film layer, its In, through hole is provided with the radiating film layer, the first suction ripple film layer is connected to the second suction ripple film layer by the through hole Together;
The material of the radiating film layer is compound stone ink film, and the thickness for the film layer that radiates is 10um-50um, thermal conductivity 800- 2000W/m·k;
The aperture of through hole in the radiating film layer is 0.5-2mm, and density is 50-100/cm2
Through hole in the radiating film layer is shaped as circle, square, rectangle, ellipse or triangle;
Described first and second compositions for inhaling ripple film layer are 60-90% wave absorbing agent and 10-40% organic binder bond, first and the Two thickness for inhaling ripple film layer are respectively 20um-1mm, are 80-200 in the magnetic conductivity of 1MHz frequencies, in the range of 1Hz-1GHz Average magnetic conductivity is more than 50;
The material of described wave absorbing agent is soft magnetic alloy powder, including nickel zinc ferroalloy, ambrose alloy ferroalloy, zinc chrome ferroalloy, MnZn ferroalloy, niobium zinc-iron alloy, sendust, nichrome, niobium zinc-iron alloy, iron-nickel alloy, ferroaluminium, iron cobalt Alloy, ferrochrome, iron silicon nickel alloy, iron, silicon, aluminum and nickel alloy, magnesium manganeisen, cobalt-nickel alloy, lithium manganese alloy and lithium cadmium iron close Any of gold or any combination;
The organic binder bond is high polymer material, including phenolic resin, Lauxite, epoxy resin, acrylic resin, poly- second Any in enol butyral resin, vinyl acetate and its copolymer, organic silica gel resinoid, polyurethane and rubber resin Kind, or phenolic resin, Lauxite, epoxy resin, acrylic resin, polyvinyl butyral resin, vinyl acetate and its altogether Appoint several polymer in polymers, organic silica gel resinoid, polyurethane and rubber resin;
One side away from the radiating film layer in the second suction ripple film layer has the double faced adhesive tape to be fitted with electronic device;
The manufacture method comprises the following steps:
First suction ripple film layer is coated in mould release membrance surface;
The radiating film layer for being provided with through hole is compounded in the surface of the first suction ripple film layer;
Second suction ripple film layer is coated in the surface for the radiating film layer for being provided with through hole;
First suction ripple film layer, radiating film layer and the second suction ripple film layer are solidified in the presence of high temperature or catalyst.
CN201410167526.9A 2014-04-24 2014-04-24 Composite radiating inhales ripple film Expired - Fee Related CN105007704B (en)

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