CN105002620A - 一种维涤白通丝线的生产工艺及其产品 - Google Patents

一种维涤白通丝线的生产工艺及其产品 Download PDF

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CN105002620A
CN105002620A CN201510467968.XA CN201510467968A CN105002620A CN 105002620 A CN105002620 A CN 105002620A CN 201510467968 A CN201510467968 A CN 201510467968A CN 105002620 A CN105002620 A CN 105002620A
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white
twist
production technology
harness cord
vinylon
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刘克祥
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Anhui Chuangxing Industrial Co Ltd
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Anhui Chuangxing Industrial Co Ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C3/00—Jacquards
    • D03C3/24—Features common to jacquards of different types
    • D03C3/40—Constructions of lifting-cords
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J3/00—Modifying the surface
    • D02J3/18—Treating with particulate, semi-solid, or solid substances, e.g. wax
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/507—Polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Ropes Or Cables (AREA)

Abstract

本发明提供一种维涤白通丝线的生产工艺及其产品。该生产工艺，包括以下步骤：1)倂线；2)初捻；3)复捻；4)以复捻好的捻度为180-270的股线，由摇纱机卷绕成绞线；5)浆池调浆；6)绞线放入已调好的浆液里；7)上浆好的涤/维绞线，由脱水机脱去60-70％浆液；8)上浆好的绞线上蜡线机牵伸定形15-25分钟。当涤/维通丝线干度达到70％-80％，进行手工上蜡2-3分钟，下蜡线机后进行风干，湿度低于3％，制作成维纶涤纶白通丝线。本发明所提供的维涤白通丝线，断裂强度显著增强。伸缩率下降。摩擦系数提高30％-60％。

Description

一种维涤白通丝线的生产工艺及其产品
技术领域
本发明属于纺织技术领域，具体的涉及一种维涤白通丝线的生产工艺及其产品。
背景技术
目前，提花织机的织造幅宽增大，对通丝提出了更高的要求，为此研制高强度、低伸缩率的的通丝线已经是保证提花织机开口时梭口清晰、顺利织造的亟不可待的需求。同时高强度、低伸缩率的的通丝能够有效的减少织物经向瑕疵点。
目前，常用方法制得的维纶涤纶白通丝线，拉伸断裂强度低。小负荷下通丝的伸缩量较大。产品在织造厂，由于通丝的伸缩变化量大，影响正常生产。尤其在空气湿度较大的季节，此通丝的伸缩量变得较大，严重降低织机织造的效率，比较容易造成织物的经向疵点，甚至发生该通丝的断裂现象。
发明内容
针对现有技术的缺陷，本发明提出了一种维纶涤纶白通丝线的生产工艺，从加工工艺上来克服上述缺陷。
本发明解决技术问题的方案如下：
一种维纶涤纶白通丝线的生产工艺，包括以下步骤：
1)倂线，以2根涤纶长丝与2根维纶牵切纱进行合併为1股；
2)初捻，捻向Z，股线数捻度为捻/100㎝，以合併好的1股进行加捻；
3)复捻，捻向S，股线数捻度为捻/100㎝，以初捻好的合成3股，再进行加捻；
4)以复捻好的捻度为180-270的股线，由摇纱机卷绕成绞线；
5)浆池调浆，浆液浓度为15-25％；
6)绞线放入已调好的浆液里；
7)上浆好的涤/维绞线，由脱水机脱去60-70％浆液；
8)上浆好的绞线上蜡线机牵伸定形15-25分钟。当涤/维通丝线干度达到70％-80％，进行手工上蜡2-3分钟，下蜡线机后进行风干，湿度低于3％，制作成维纶涤纶白通丝线。
优选，所述涤纶长丝为333dtex-420dtex高强度低伸长率。
优选，所述步骤2)中捻度为360-466，捻速为466-610/m。
优选，所述步骤3)中捻度180-270，捻速为240-320/m。
优选，所述浆液由以下重量份的原料组成：PVA179930-70份，PVA178810-30份，聚酯10-30份。
本发明的另一个目的是提供一种由以上生产工艺制备得到的涤纶维纶白通丝线。
与现有技术相比，本发明具有如下优点:
本发明所提供的维涤白通丝线，断裂强度显著增强。伸缩率下降。摩擦系数提高30％-60％。
具体实施方式
下面结合具体实施例对本发明做出进一步说明。
实施例1
一种维纶涤纶白通丝线的生产工艺，包括以下步骤：
1)倂线，以2根涤纶长丝与2根维纶牵切纱进行合併为1股；
2)初捻，捻向Z，股线数捻度为捻/100㎝，以合併好的1股进行加捻；
3)复捻，捻向S，股线数捻度为捻/100㎝，以初捻好的合成3股，再进行加捻；
4)以复捻好的捻度为180-270的股线，由摇纱机卷绕成绞线；
5)浆池调浆，浆液浓度为25％；
6)绞线放入已调好的浆液里；
7)上浆好的涤/维绞线，由脱水机脱去70％浆液；
8)上浆好的绞线上蜡线机牵伸定形20分钟。当涤/维通丝线干度达到80％，进行手工上蜡3分钟，下蜡线机后进行风干，湿度低于3％，制作成维纶涤纶白通丝线。
本实施例中，涤纶长丝为333dtex-420dtex高强度低伸长率。
本实施例中，步骤2)中捻度为360-466，捻速为466-610/m。
本实施例中，步骤3)中捻度180-270，捻速为240-320/m。
本实施例中，浆液由以下重量份的原料组成：PVA179940份，PVA178820份，聚酯20份。

Claims (6)

1.一种维纶涤纶白通丝线的生产工艺，其特征在于，包括以下步骤：
1）倂线，以2根涤纶长丝与2根维纶牵切纱进行合併为1股；
2）初捻，捻向Z，股线数捻度为捻/100㎝，以合併好的1股进行加捻；
3)复捻，捻向S，股线数捻度为捻/100㎝，以初捻好的合成3股，再进行加捻；
4）以复捻好的捻度为180-270的股线，由摇纱机卷绕成绞线；
5)浆池调浆，浆液浓度为15-25%；
6）绞线放入已调好的浆液里；
7）上浆好的涤/维绞线，由脱水机脱去60-70%浆液；
8）上浆好的绞线上蜡线机牵伸定形15-25分钟。当涤/维通丝线干度达到70%-80%，进行手工上蜡2-3分钟，下蜡线机后进行风干，湿度低于3%，制作成维纶涤纶白通丝线。
2.根据权利要求1所述的维纶涤纶白通丝线的生产工艺，其特征在于，所述涤纶长丝为333dtex-420dtex高强度低伸长率。
3.根据权利要求1所述的维纶涤纶白通丝线的生产工艺，其特征在于，所述步骤2）中捻度为360-466，捻速为466-610/m。
4.根据权利要求1所述的维纶涤纶白通丝线的生产工艺，其特征在于，所述步骤3）中捻度180-270，捻速为240-320/m。
5.根据以上任一权利要求所述的维纶涤纶白通丝线的生产工艺，其特征在于，所述浆液由以下重量份的原料组成：PVA179930-70份，PVA178810-30份，聚酯10-30份。
6.一种由以上任一权利要求所述的生产工艺制备得到的涤纶维纶白通丝线。
CN201510467968.XA 2015-07-29 2015-07-29 一种维涤白通丝线的生产工艺及其产品 Pending CN105002620A (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0441737A (ja) * 1990-06-07 1992-02-12 Iwao Yamaji 通糸の耐摩耗性向上の方法
JPH04108124A (ja) * 1990-08-21 1992-04-09 Iwao Yamaji 超高分子量ポリエチレン繊維糸使用又は、混入通糸の樹脂加工を容易にする通糸の構成方法
JPH04174735A (ja) * 1990-08-08 1992-06-22 Iwao Yamaji 撚通糸
CN1434159A (zh) * 2003-03-12 2003-08-06 上海工程技术大学 提花织机涤纶通丝的制造方法
CN1657674A (zh) * 2005-03-25 2005-08-24 倪轮官 提花织机维/涤油通丝线及其制造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0441737A (ja) * 1990-06-07 1992-02-12 Iwao Yamaji 通糸の耐摩耗性向上の方法
JPH04174735A (ja) * 1990-08-08 1992-06-22 Iwao Yamaji 撚通糸
JPH04108124A (ja) * 1990-08-21 1992-04-09 Iwao Yamaji 超高分子量ポリエチレン繊維糸使用又は、混入通糸の樹脂加工を容易にする通糸の構成方法
CN1434159A (zh) * 2003-03-12 2003-08-06 上海工程技术大学 提花织机涤纶通丝的制造方法
CN1657674A (zh) * 2005-03-25 2005-08-24 倪轮官 提花织机维/涤油通丝线及其制造方法

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
何文元等: "涤/维通丝的制作工艺探讨", 《上海工程技术大学学报》 *
吴祖兴: "维纶通丝的研制及应用", 《江苏丝绸》 *

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Application publication date: 20151028