CN104999555A - Casting equipment for V-shaped inner and outer mold concrete flue - Google Patents
Casting equipment for V-shaped inner and outer mold concrete flue Download PDFInfo
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- CN104999555A CN104999555A CN201510320199.0A CN201510320199A CN104999555A CN 104999555 A CN104999555 A CN 104999555A CN 201510320199 A CN201510320199 A CN 201510320199A CN 104999555 A CN104999555 A CN 104999555A
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- slide plate
- inner formword
- casting equipment
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- 238000005266 casting Methods 0.000 title claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses casting equipment for a V-shaped inner and outer mold concrete flue. The casting equipment comprises a concrete conveyor, a casting machine and a mold vehicle, wherein the concrete conveyor conveys concrete into the casting machine; the casting machine is sequentially provided with a lower V-shaped sliding plate and an upper V-shaped sliding plate from bottom to top, the opening of the upper V-shaped sliding plate is formed downwards, and concrete pipelines for pouring are arranged on the lower V-shaped sliding plate and the upper V-shaped sliding plate respectively; the mold vehicle is sequentially provided with a lower V-shaped outer mold plate and an upper V-shaped inner mold plate from bottom to top, wherein one side of the lower V-shaped outer mold plate is movable, the opening of the upper V-shaped inner mold plate is formed downwards, and two sides of the upper V-shaped inner mold plate are respectively movable; the mold vehicle moves back and forth in the direction of a bracket of the casting machine, and a flue model cavity is formed by the lower V-shaped sliding plate, the upper V-shaped sliding plate, the lower V-shaped outer mold plate and the upper V-shaped inner mold plate. The casting equipment disclosed by the invention saves preparation materials and is convenient to operate, and plenty of time can be saved during construction cooperating with the casting equipment disclosed by the invention.
Description
Technical field
The present invention relates to flue preparation field, be specifically related to external mold concrete flue Casting Equipment in a kind of V-shaped.
Background technology
Machine internal mold produced by current domestic square and rectangular flue is substantially all adopt U-shaped to combine between the higher and lower levels or the shape of four splits; and external mold to be all a slice base plate, the two panels side plate adopted form the shape that three faces are surrounded; this type of machine is just in extensive use; but the shortcoming of this type of machine is exactly machines cumbersome; internal mold shrinks complicated; investment is large, and efficiency is low.
Summary of the invention
The object of the invention is to the above problem overcoming prior art existence, provide external mold concrete flue Casting Equipment in a kind of V-shaped, preparation material economy of the present invention, and easy to operate, coordinate this Casting Equipment matching operation to save the plenty of time.
For realizing above-mentioned technical purpose, reach above-mentioned technique effect, the present invention is achieved through the following technical solutions:
External mold concrete flue Casting Equipment in a kind of V-shaped, comprises concrete conveyer, casting machine and mould vehicle;
Described concrete conveyer by concrete conveyance in casting machine;
Described casting machine comprises framework, one end of described framework is provided with support, described support is connected with lower lever one end and upper lever one end from bottom to up successively, the described lower lever other end is provided with lower V-shaped slide plate, the described upper lever other end is provided with V-shaped slide plate, the opening down setting of described upper V-shaped slide plate, described lower V-shaped slide plate and upper V-shaped slide plate are provided with the concrete duct for pouring into a mould, described concrete duct is connected with concrete conveyer;
Described mould vehicle comprises a platform, described platform surface is provided with lower V-shaped exterior sheathing, the dual-side of described lower V-shaped exterior sheathing is that basic point launches with interface point, V-shaped inner formword is provided with above described lower V-shaped exterior sheathing, the opening down setting of described upper V-shaped inner formword, and the whole row that two cheek boards of described upper V-shaped inner formword are all arranged along top crosses, fulcrum hinge rotates, the two ends of the described fulcrum hinge that crosses are connected by connecting framed that iron plate and upper V-shaped inner formword two ends arrange, described framed bottom is connected with lower V-shaped exterior sheathing two ends, described lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword pass through the framed formation one flue model cavity at two ends, described mould vehicle is connected with actuating unit, described mould vehicle is moved back and forth by the holder orientation of actuating unit along casting machine.
Further, described concrete conveyer comprises concrete batch plant and concrete spray machine, and described concrete spray machine is connected with the concrete duct that lower V-shaped slide plate and upper V-shaped slide plate are arranged respectively by two control valves.
Further, the opening of described lower V-shaped slide plate outer surface that is interior and upper V-shaped slide plate is provided with bobbing machine.
Further, described actuating unit is arranged on other one end that framework is positioned at support, described actuating unit comprises motor, the first chain, power transmission shaft, two the second chains, two gears and two tooth bars, described motor is connected with drive axis by the first chain, described power transmission shaft is connected with two pinion rotation respectively by two the second chains, two described gears are connected with a joggle with corresponding gear bar respectively, and two described gear bars are separately positioned on the platform base of mould vehicle.
Further, described framework comprises two symmetrically arranged U-shaped girder steels.
Further, be provided with some wheels bottom described mould vehicle, described wheel and concave tracks fit into casting machine.
Further, the fulcrum two ends that cross of described upper V-shaped inner formword are arranged on two suspension rod tops, be connected with inner formword retractor device between two described boom foot, described inner formword retractor device connects the both sides of the upper V-shaped inner formword of both sides and provides rotational power, T line carrier is also fixedly installed between two described suspension rods, described T line carrier is erected on two interior levers, and two described interior levers are arranged on the support of dismounting internal mould device.
Further, exterior sheathing retractor device is provided with between the dual-side of described lower V-shaped exterior sheathing and the platform of mould vehicle.
Further, described inner formword retractor device and exterior sheathing retractor device connect to form by some positive and negative tooth screw mandrels, some positive and negative tooth nuts, some joint sleeves and some movable brace rods.
Further, the opening angle of described lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword is 90 degree.
The invention has the beneficial effects as follows:
The present invention has done bold innovation on the basis of these general principles, in order to reduce cost, use V-shaped structural principle instead, concrete flue is longitudinally tiltedly vertical, form two V-shaped to combine between the higher and lower levels, its structural principle joins into 90 degree of v-shaped openings upward with two panels end template exactly, 90 degree of v-shaped openings are joined into down again with two panels inner formword, because V-shaped structure is different to concrete support gravity face from square structure, so V-shaped structure just in time supports two square faces, four square faces just can be supported by two V-shaped structures, so just can save the steel of half.And more convenient to operate, coordinate casting machine matching operation of the present invention more to save time.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is mould vehicle side-looking structural representation of the present invention;
Fig. 3 is global sections structural representation of the present invention;
Fig. 4 is the cross section structure schematic diagram of mould vehicle part of the present invention;
Fig. 5 is the cross section structure schematic diagram of casting machine part of the present invention;
Fig. 6 is the structural representation after mould vehicle of the present invention preparation terminates.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Shown in Fig. 6, in a kind of V-shaped, external mold concrete flue Casting Equipment, comprises concrete conveyer 1, casting machine 2 and mould vehicle 3;
Concrete conveyer by concrete conveyance in casting machine;
Casting machine comprises framework 21, side, framework surface is vertically installed with support 22, support is connected with lower lever 23 one end and upper lever 24 one end from bottom to up successively, the lower lever other end is provided with lower V-shaped slide plate 25, the upper lever other end is provided with V-shaped slide plate 26, the opening down setting of upper V-shaped slide plate, lower V-shaped slide plate and upper V-shaped slide plate are provided with the concrete duct 4 for pouring into a mould, concrete duct is connected with concrete conveyer.
Mould vehicle comprises a platform 31, platform surface is provided with lower V-shaped exterior sheathing 32, lower V-shaped exterior sheathing dual-side with interface point 37 for basic point launch, realize movable, V-shaped inner formword 33 is provided with above lower V-shaped exterior sheathing, the opening down setting of upper V-shaped inner formword, and the whole row that both sides all can be arranged along top crosses, fulcrum hinge 34 rotates, cross fulcrum hinge two ends by connect iron plate 36 be connected with end framed 35, two framed shapes in end are flue cross sectional shape, for upper V-shaped inner formword is erected at lower V-shaped exterior sheathing, and and between adjacent upper V-shaped slide plate, form the gap of flue thickness, be convenient to the flue forming uniform thickness, improve the quality of production, mould vehicle is connected with actuating unit 5, mould vehicle moves back and forth along the holder orientation of casting machine, lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing, upper V-shaped inner formword and end framed formation one flue model cavity 6.
Wherein, concrete conveyer comprises concrete batch plant 11 and concrete spray machine 12, concrete spray machine is connected with the concrete duct that lower V-shaped slide plate and upper V-shaped slide plate are arranged respectively by two control valves 13, control valve can free adjustment quantity for spray, and concrete batch plant and concrete spray machine then provide the concrete slurry being applicable to making endlessly.
The opening of lower V-shaped slide plate outer surface that is interior and upper V-shaped slide plate is provided with bobbing machine 7, for the concrete in ram-jolt flue model cavity.
As shown in Figure 5, actuating unit is arranged on other one end that framework is positioned at support, described actuating unit comprises motor 51, first chain 511, power transmission shaft 512, two the second chains 513, two gears 53 and two tooth bars 54, motor is connected with drive axis by the first chain, power transmission shaft is connected with two pinion rotation respectively by two the second chains, two gears are connected with a joggle with corresponding gear bar respectively, two gear bars are separately positioned on the platform base of mould vehicle, namely the other end of framework is provided with power set, power set pass through the first chain-driving power transmission shaft by motor, the pinion rotation in the second chain-driving framework both sides crossbeam is passed through again by power transmission shaft, actuating unit adopts split-type structural to arrange, rack and pinion transmission, floor space is little, be convenient to hide and arrange, and when many mould vehicle are used alternatingly, also only need to arrange tooth bar under mould vehicle, low cost of manufacture, operation stability is high.
Framework comprises two symmetrically arranged U-shaped girder steels, also for the platform of mould vehicle provides orbit, further improves mould vehicle operating path accurately.
Some wheels 35 are provided with bottom mould vehicle, wheel is arranged in concave tracks 36, when it moves, concave tracks has guide effect, make mould vehicle enter in casting machine, ensure that lower V-shaped slide plate, upper V-shaped slide plate, relative position between lower V-shaped exterior sheathing and upper V-shaped inner formword are constant.
The fulcrum two ends that cross of upper V-shaped inner formword are arranged on two suspension rod 331 tops, be connected with inner formword retractor device 332 between two boom foot, inner formword retractor device connects the both sides of the upper V-shaped inner formword of both sides and provides rotational power, T line carrier 333 is also fixedly installed between two suspension rods, T line carrier is erected on two interior levers 334, two interior levers are arranged on the support of dismounting internal mould device 335, after making, dismounting internal mould device stretches into T line carrier bottom with interior lever, T line carrier is erected on interior lever, whole lower V-shaped exterior sheathing can be taken away by the movement of interior lever, so only need to leave platform, lower V-shaped exterior sheathing, be placed on air-set on one side and form flue, lower V-shaped exterior sheathing can be reused, save use cost, and can continual manufacture produce.
Be provided with exterior sheathing retractor device 321 between the dual-side of lower V-shaped exterior sheathing and the platform of mould vehicle, ensure two side energy turning unfolding, finally finished product flue 9 horizontal positioned is got off, be convenient to carrying.
Inner formword retractor device and exterior sheathing retractor device include some positive and negative tooth screw mandrels 81, some positive and negative tooth nuts 82, some joint sleeves 83 and some movable brace rods 84, and these parts are general stretch mode mechanism, do not do too much detailed description at this.
The opening angle of lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword is 90 degree, to meet existing flue structure.
The operation principle of the present embodiment is as follows:
During use, first mould vehicle is placed in orbit, then rack and pinion is made to mesh together, by the rotation of motor, make lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword coordinate formation flue model cavity, then concrete is sent in flue model cavity by concrete duct by concrete conveyer, and by bobbing machine by concrete compacting, now Motor Control mould vehicle is at the uniform velocity advanced, by the continuous pan feeding of concrete, when mould vehicle moves ahead, V-shaped slide plate and upper V-shaped slide plate strike off the concrete after pan feeding and are trapped on lower V-shaped exterior sheathing and upper V-shaped inner formword, until whole template all lays concrete, then motor reversion, control mould vehicle and exit casting machine, until tooth bar departs from gear, transmission that mould vehicle is unpowered and out of service.
Then operate inner formword retractor device, V-shaped inner formword two edge is crossed fulcrum, and inner formword retractor device surface departs from the flue inner wall of just having laid, and as shown in Figure 4, so both can extract V-shaped inner formword out, and can not damage flue.Then pulled down by interior lever, such flue is inner just to be existed without any parts, and now under exterior sheathing retractor device, the movable side of V-shaped exterior sheathing overturns, and as shown in Figure 6, air flue horizontal is placed, can obtain finished product flue after parching completely.
This device is convenient to use, and prepares material economy, is easy to dismantle end template, accelerates manufacturing time, improves enterprises' production capacity.
In the present embodiment, the opening angle of lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword is 90 degree and limits to coordinate existing flue structure, when needing to prepare diamond structure or other cross sections are the polymorphic structure of quadrangle, can be adjusted by opening angle and length, preparation scope is wide.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. an external mold concrete flue Casting Equipment in V-shaped, is characterized in that: comprise concrete conveyer, casting machine and mould vehicle;
Described concrete conveyer by concrete conveyance in casting machine;
Described casting machine comprises framework, one end of described framework is provided with support, described support is connected with lower lever one end and upper lever one end from bottom to up successively, the described lower lever other end is provided with lower V-shaped slide plate, the described upper lever other end is provided with V-shaped slide plate, the opening down setting of described upper V-shaped slide plate, described lower V-shaped slide plate and upper V-shaped slide plate are provided with the concrete duct for pouring into a mould, described concrete duct is connected with concrete conveyer;
Described mould vehicle comprises a platform, described platform surface is provided with lower V-shaped exterior sheathing, the dual-side of described lower V-shaped exterior sheathing is that basic point launches with interface point, V-shaped inner formword is provided with above described lower V-shaped exterior sheathing, the opening down setting of described upper V-shaped inner formword, and the whole row that two cheek boards of described upper V-shaped inner formword are all arranged along top crosses, fulcrum hinge rotates, the two ends of the described fulcrum hinge that crosses are connected by connecting framed that iron plate and upper V-shaped inner formword two ends arrange, described framed bottom is connected with lower V-shaped exterior sheathing two ends, described lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword pass through the framed formation one flue model cavity at two ends, described mould vehicle is connected with actuating unit, described mould vehicle is moved back and forth by the holder orientation of actuating unit along casting machine.
2. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, it is characterized in that: described concrete conveyer comprises concrete batch plant and concrete spray machine, described concrete spray machine is connected with the concrete duct that lower V-shaped slide plate and upper V-shaped slide plate are arranged respectively by two control valves.
3. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, is characterized in that: the opening of described lower V-shaped slide plate outer surface that is interior and upper V-shaped slide plate is provided with bobbing machine.
4. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, it is characterized in that: described actuating unit is arranged on other one end that framework is positioned at support, described actuating unit comprises motor, first chain, power transmission shaft, two the second chains, two gears and two tooth bars, described motor is connected with drive axis by the first chain, described power transmission shaft is connected with two pinion rotation respectively by two the second chains, two described gears are connected with a joggle with corresponding gear bar respectively, two described gear bars are separately positioned on the bottom surface on platform both sides of mould vehicle.
5. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, is characterized in that: described framework comprises two symmetrically arranged U-shaped girder steels.
6. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, it is characterized in that: be provided with some wheels bottom described mould vehicle, described wheel and concave tracks fit into casting machine.
7. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, it is characterized in that: the fulcrum two ends that cross of described upper V-shaped inner formword are arranged on two suspension rod tops, be connected with inner formword retractor device between two described boom foot, described inner formword retractor device connects the both sides of the upper V-shaped inner formword of both sides and provides rotational power, T line carrier is also fixedly installed between two described suspension rods, described T line carrier is erected on two interior levers, and two described interior levers are arranged on the support of dismounting internal mould device.
8. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 1, is characterized in that: be provided with exterior sheathing retractor device between the dual-side of described lower V-shaped exterior sheathing and the platform of mould vehicle.
9. external mold concrete flue Casting Equipment in a kind of V-shaped according to claim 7,8, is characterized in that: described inner formword retractor device and exterior sheathing retractor device connect to form by some positive and negative tooth screw mandrels, some positive and negative tooth nuts, some joint sleeves and some movable brace rods.
10. external mold concrete flue Casting Equipment in a kind of V-shaped according to any one of claim 1 to 8, is characterized in that: the opening angle of described lower V-shaped slide plate, upper V-shaped slide plate, lower V-shaped exterior sheathing and upper V-shaped inner formword is 90 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320199.0A CN104999555B (en) | 2015-06-12 | 2015-06-12 | External mold concrete flue Casting Equipment in a kind of V-shaped |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320199.0A CN104999555B (en) | 2015-06-12 | 2015-06-12 | External mold concrete flue Casting Equipment in a kind of V-shaped |
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| CN104999555A true CN104999555A (en) | 2015-10-28 |
| CN104999555B CN104999555B (en) | 2019-05-07 |
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| CN202491296U (en) * | 2012-01-11 | 2012-10-17 | 张向东 | One-step square thin-walled tube forming machine |
| CN203266911U (en) * | 2013-05-13 | 2013-11-06 | 沈伟军 | Light and reliable cement flue machine |
| CN103847023A (en) * | 2014-03-19 | 2014-06-11 | 朱德红 | Improved fume channel vibration casting machine |
| CN203919292U (en) * | 2014-07-10 | 2014-11-05 | 徐州共进机械有限公司 | Internal-suction type is collapsible flue forming machine |
| CN104441230A (en) * | 2013-09-13 | 2015-03-25 | 苏州亿都建材科技有限公司 | Internal mold device for producing exhaust passage and concrete rectangular pipeline product |
| CN205033372U (en) * | 2015-06-12 | 2016-02-17 | 苏州千瑞机电科技有限公司 | External mold concrete flue casting equipment in V font |
-
2015
- 2015-06-12 CN CN201510320199.0A patent/CN104999555B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202491296U (en) * | 2012-01-11 | 2012-10-17 | 张向东 | One-step square thin-walled tube forming machine |
| CN203266911U (en) * | 2013-05-13 | 2013-11-06 | 沈伟军 | Light and reliable cement flue machine |
| CN104441230A (en) * | 2013-09-13 | 2015-03-25 | 苏州亿都建材科技有限公司 | Internal mold device for producing exhaust passage and concrete rectangular pipeline product |
| CN103847023A (en) * | 2014-03-19 | 2014-06-11 | 朱德红 | Improved fume channel vibration casting machine |
| CN203919292U (en) * | 2014-07-10 | 2014-11-05 | 徐州共进机械有限公司 | Internal-suction type is collapsible flue forming machine |
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| CN104999555B (en) | 2019-05-07 |
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