CN103991126A

CN103991126A - Wall brick forming equipment

Info

Publication number: CN103991126A
Application number: CN201410175728.8A
Authority: CN
Inventors: 段玮玮; 黄柱
Original assignee: Zhejiang Ocean University ZJOU
Current assignee: Zhejiang Ocean University ZJOU
Priority date: 2014-04-29
Filing date: 2014-04-29
Publication date: 2014-08-20

Abstract

Wall brick forming equipment comprises a rack, a feeding pipe, main hydraulic cylinders, limiting rods, a control box, a rolling shaft, a storage rack, a bearing seat, a conveying table, a demold rod, gears, a motor, a chain, a hydraulic pump, an upper mold, stand columns, a supporting plate, a lower mold and a vibration device. The rack is of a gantry steel structure, the feeding pipe is arranged in the middle of the upper portion of the gantry steel structure, the main hydraulic cylinders are fixed on the front side and the rear side of the upper portion of the rack, the tail ends of the main hydraulic cylinders are connected with mold plate of the upper mold, the limiting rods are arranged on the left side and the right side of the upper face of the rack, the stand columns are fixed on the left side and the right side of the inner side of the rack, the bottom face of the lower mold is supported on the conveying table through the supporting plate, the lower mold, the demold rod and the rolling shaft form a conveying device, the vibration device is arranged on the bottom face of the supporting plate, the corresponding gears are mounted at the two ends of the rolling shaft, the power input ends the gears are the motor, and the independent control box is arranged on the side edge of the rack. The wall brick forming equipment solves the problems that bricks produced by existing domestic brick production equipment are all uneven in density of the bricks, insufficient in intensity, poor in load-bearing capacity, prone to breaking and the like.

Description

Wall brick former

Technical field

The present invention relates to wall brick former, belong to building machinery technical field.

Background technology

Along with the raising of economic rapid growth resident living level has promoted the fast development of building industry, that city the commercial house or the villa in suburb, rural area or development zone factory building are all a large amount of newly-built, building construction is very big to the demand of building block, appearance because of country's forbidding solid clay brick file, save the energy, the various hollow bricks that minimizing pollution meets again national building standard arise at the historic moment, through being not difficult to find that the fragment of brick that existing fragment of brick production equipment goes out all exists fragment of brick Density inhomogeneity in the long-term use in building site and hollow brick produced on-site manufacture process, insufficient strength, load-bearing property is poor, the phenomenons such as easy fragmentation, a lot of home-made machine mechanization degrees are very low manually to be expended greatly, external import machine price is extremely expensive.The problem existing in order to solve current concrete fragment of brick production equipment, need to provide a kind of mechanization degree simple in structure high, can produce even density, intensity is high, load-bearing property is good Novel wall brick former.

Summary of the invention

The object of this invention is to provide wall brick former.

The problem to be solved in the present invention is that fragment of brick that existing domestic fragment of brick production equipment goes out all exists the problems such as fragment of brick Density inhomogeneity, insufficient strength, load-bearing property are poor, easy fragmentation.

For realizing object of the present invention, the technical solution used in the present invention is:

Wall brick former, comprises frame, feed pipe, main hydraulic cylinder, gag lever post, control cabinet, roller bearing, put shelf, bearing block, transfer station, knockout pin, gear, motor, chain, hydraulic pump, patrix, column, supporting plate, counterdie and shaking device, described frame is gantry shape steel construction, frame directly fixes on the ground, middle, frame top is provided with feed pipe, feed pipe outlet is the die orifice of patrix, before and after frame top, both sides are fixed with main hydraulic cylinder, main hydraulic cylinder end be connected with patrix template promote that patrix presses down or on pull out, above frame, the left and right sides is provided with gag lever post and controls patrix displacement and hydraulic pressure time, gag lever post is by nut adjustable-height, inside frame, the left and right sides is fixed with column and makes patrix or counterdie slide up and down and to guarantee that die orifice is concordant along column, counterdie underrun supporting plate is supported in transfer station, counterdie template is provided with knockout pin, and to promote counterdie up or glide, knockout pin and main hydraulic cylinder output are all hydraulic pump, hydraulic pump is fixed on frame bottom, the bottom surface of supporting plate is provided with shaking device makes concrete density more even, transfer station both sides are provided with bearing block, roller bearing is housed between diaxon bearing skids off supporting plate smoothly, corresponding gear is all equipped with at roller bearing two ends, all gears are serially connected and are advanced and retreated together by chain, gear transmission input is motor, machine shaft rotates by the gear of chain-driving end, motor is fixed on transfer station end below, transfer station end is furnished with and independently puts stacking of shelf conveniently assemble and disassemble goods and fragment of brick, putting shelf upper surface is equipped with roller bearing and greatly reduces the required labour of carrying, the mechanical action that frame side is furnished with independent control cabinet control whole system completes brickmaking process.

Described frame is Q235 Steel material; Upper die and lower die are all detachably changed.

Advantage of the present invention is: install the mechanical fitting assembling that all accessories all adopt standard, and without special workpiece, low cost of manufacture maintenance cost simple in structure is lower, the action of all demouldings of upper die and lower die and matched moulds all adopt hydraulic cylinder power stable output and power powerful, coordinate shaking device to make the fragment of brick even density producing, intensity is high and load-bearing property is good, upper die and lower die all can directly be changed for manufacturing different materials, the fragment of brick of different size and the shape of not suiting all can make device versatility more extensive, transfer station adopts chain drive and roller bearing rolling meets support strength and stability in roll is avoided skidding, the relatively high production cost that greatly reduces of automaticity.

Accompanying drawing explanation

Fig. 1 is wall brick former overall structure figure of the present invention;

Fig. 2 is the horizontal front view of wall brick former of the present invention;

Fig. 3 is longitudinal left view of wall brick former of the present invention;

In figure: 1, frame 2, feed pipe 3, main hydraulic cylinder 4, gag lever post 5, control cabinet 6, roller bearing 7, put shelf 8, bearing block 9, transfer station 10, knockout pin 11, gear 12, motor 13, chain 14, hydraulic pump 15, patrix 16, column 17, supporting plate 18, counterdie 19, shaking device.

The specific embodiment

Below in conjunction with drawings and Examples, the present invention is further illustrated.

Wall brick former, comprise frame 1, feed pipe 2, main hydraulic cylinder 3, gag lever post 4, control cabinet 5, roller bearing 6, put shelf 7, bearing block 8, transfer station 9, knockout pin 10, gear 11, motor 12, chain 13, hydraulic pump 14, patrix 15, column 16, supporting plate 17, counterdie 18 and shaking device 19, described frame 1 is gantry shape Q235 steel construction, frame 1 directly fixes on the ground, frame 1 middle, top is provided with feed pipe 2, feed pipe 2 outlets are the die orifice of patrix 15, before and after frame 1 top, both sides are fixed with main hydraulic cylinder 3, main hydraulic cylinder 3 ends be connected with patrix 15 templates promote that patrix 15 presses down or on pull out, the frame 1 above left and right sides is provided with 4 control patrix 15 displacements and the hydraulic pressure times of gag lever post, gag lever post 4 is by nut adjustable-height, frame 1 left and right sides, inner side is fixed with column 16 makes patrix 15 or counterdie 18 slide up and down and to guarantee that die orifice is concordant along column 16, counterdie 18 underrun supporting plates 17 are supported in transfer station 9, patrix 15 and counterdie 18 be detachable replacing for manufacturing different materials all, the fragment of brick of different size and the shape of not suiting all can make device versatility more extensive, counterdie 18 templates are provided with knockout pin 10, and to promote counterdies 18 up or glide, knockout pin 10 is all that hydraulic pump 14 power stable outputs and power are powerful with main hydraulic cylinder 3 outputs, hydraulic pump 14 is fixed on frame 1 bottom, the bottom surface of supporting plate 17 is provided with shaking device 19 makes concrete density more even, intensity is high and load-bearing property is good, transfer station 9 both sides are provided with bearing block 8, roller bearing 6 is housed between diaxon bearing 8 skids off supporting plate 17 smoothly, corresponding gear 11 is all equipped with at roller bearing 6 two ends, all gears 11 are serially connected to advance and retreat together by chain 13 and meet support strength and stability in roll is avoided skidding, gear 11 power intakes are motor 12, motor 12 rotating shafts drive the gear 11 of end to rotate by chain 13, motor 12 is fixed on transfer station 9 end belows, transfer station 9 ends are furnished with and independently put stacking of shelf 7 conveniently assemble and disassemble goods and fragment of brick, putting shelf 7 upper surfaces is equipped with roller bearing 6 and greatly reduces the required labour of carrying, the mechanical action that frame 1 side is furnished with independent control cabinet 5 control whole systems completes brickmaking process.

Using method of the present invention: frame 1 is fixed on behind ground, regulate and put shelf 7 height and positions, install supporting patrix 15 and counterdie 18 simultaneously and utilize gag lever post 4 to regulate patrix 15 displacements, primer fluid press pump 14 and motor 12 on control cabinet 5, the concrete being stirred is sent into die orifice along feed pipe 2, main hydraulic cylinder 3 presses down patrix 15 and realizes matched moulds and pressure brick action shaking device 19 starting shock effects voluntarily, main hydraulic cylinder 3 is up afterwards upwards pushes away and realizes demoulding action with knockout pin 10, at the drive bottom plate 17 of roller bearing 6, smoothly the fragment of brick suppressing is sent to transfer station 9 to putting shelf 7, workman can directly move whole plate fragment of brick to treat next modular brick piece with fork truck, therefore have mechanization degree simple in structure high, can produce even density, intensity is high, load-bearing property is good advantages such as fragment of brick.

Claims

1. wall brick former, comprise frame (1), feed pipe (2), main hydraulic cylinder (3), gag lever post (4), control cabinet (5), roller bearing (6), put shelf (7), bearing block (8), transfer station (9), knockout pin (10), gear (11), motor (12), chain (13), hydraulic pump (14), patrix (15), column (16), supporting plate (17), counterdie (18) and shaking device (19), it is characterized in that: described frame (1) is gantry shape steel construction, frame (1) directly fixes on the ground, middle, frame (1) top is provided with feed pipe (2), feed pipe (2) outlet is the die orifice of patrix (15), before and after frame (1) top, both sides are fixed with main hydraulic cylinder (3), main hydraulic cylinder (3) end is connected with patrix (15) template, frame (1) the above left and right sides is provided with gag lever post (4), the left and right sides, frame (1) inner side is fixed with column (16), counterdie (18) underrun supporting plate (17) is supported in transfer station (9), counterdie (18) template is provided with knockout pin (10), knockout pin (10) is all hydraulic pump (14) with main hydraulic cylinder (3) output, hydraulic pump (14) is fixed on frame (1) bottom, the bottom surface of supporting plate (17) is provided with shaking device (19), transfer station (9) both sides are provided with bearing block (8), roller bearing (6) is housed between diaxon bearing (8), corresponding gear (11) is all equipped with at roller bearing (6) two ends, all gears (11) are serially connected by chain (13), gear (11) power intake is motor (12), motor (12) rotating shaft is connected with the gear (11) of end by chain (13), motor (12) is fixed on transfer station (9) end below, transfer station (9) end is furnished with and independently puts shelf (7), put shelf (7) upper surface roller bearing (6) is housed, frame (1) side is furnished with independent control cabinet (5).

2. wall brick former according to claim 1, is characterized in that: described frame (1) is Q235 Steel material.

3. wall brick former according to claim 1, is characterized in that: described patrix (15) and counterdie (18) are all detachably changed.