CN103847023A - Improved fume channel vibration casting machine - Google Patents
Improved fume channel vibration casting machine Download PDFInfo
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- CN103847023A CN103847023A CN201410102067.6A CN201410102067A CN103847023A CN 103847023 A CN103847023 A CN 103847023A CN 201410102067 A CN201410102067 A CN 201410102067A CN 103847023 A CN103847023 A CN 103847023A
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- internal mold
- mold
- sides
- push rod
- pull bar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to an improved fume channel vibration casting machine for buildings, the machine comprises a machine head, a rack, an outer mold mechanism, an inner mold mechanism, a vibration pump, a water suction pump and the like, wherein the rack is in a framework shape, one end of the rack in a length direction is a head, and the other end of the rack is a tail; flexible supports are respectively arranged at four corners of the bottom and two sides of the middle part of the rack, the vibration pump is arranged at the bottom of the rack, the outer mold mechanism is positioned at one end on the upper part of the rack, the machine head is positioned at the other end on the upper part of the rack, the inner mold mechanism is fixed on the machine head through a compression bar and a mandril, and the machine head drives mold splitting operation and mold assembly operation between internal molds and external molds through transverse motions along the rack. The shrinkage and unfolding of the internal mold are realized through thread actions, the joints of four internal mold panels are respectively provided with flanges and grooves, and the internal mold has guiding and limiting actions in a process of shrinkage and unfolding. The fume channel vibration casting machine disclosed by the invention can produce 100 sections of fume channels in a workday, and has higher efficiency.
Description
Technical field
The present invention relates to the process units of building gas flue.
Background technology
At present, the production of the gas flue pure manual operations that mainly uses a model, the gas flue mode of production as described in Chinese patent 01140598 is that four panel piecemeals of composition gas flue are made, and then the fixing demoulding after maintenance.The method production cycle is long, inefficiency.And for example the Chinese patent CN02264227.7 of semi-hand operation is disclosed is a kind of flue mould, comprise base plate, side plate and seal up a door etc., there is practicality, while producing gas flue with this mould, remain manual operations, and this is a mould, cannot realize efficient production, Mold Making cost is high, and production efficiency is low.
And for example I the Chinese patent CN101596742 of invention has realized semi-automatic operation, its contractile internal mold is made up of 6 panels, improve greatly production efficiency, but in production practices, find to exist following problem: (1), because the assembly of controlling internal mold contraction also needs support internal mould, affects the accuracy of manufacture; (2) internal mold is made up of 6 panels, and number of spare parts is many and a large amount of sealing silica gel using easily weares and teares in junction, makes maintenance cost high; (3) internal mold support bar is by the moment of flexure of upper and lower two pairs of rolling bearing balance internal molds on the same vertical plane at head position, and the weight of a pair of steel ball balance internal mold, makes complex structure, and reliability is not high; (4) time that thes cement solidifies long, affect production efficiency; (5) a set of internal mold and a set of external mold mode are produced, and cost of investment is high, and efficiency is low.
Summary of the invention
In order to enhance productivity, to reduce production costs, the invention provides a kind of brand-new smoke-air duct shocking casting machine.
Modified smoke-air duct shocking casting machine comprises head, frame, outer mold mechanism, internal mold organization, vibration pump; frame is frame-like, and one end of length direction is head, and the other end is afterbody; four jiaos of bottoms and the both sides, middle part of frame are respectively equipped with resiliency supported, and vibration pump is arranged on frame bottom.
The length both sides of described frame offer respectively roller groove;
Described outer mold mechanism comprises two blocks of external mold side plates, mold bottom plate, the outer wall mold of composition gas flue; The length direction both sides of mold bottom plate are laid with respectively four above adjusting bolts, and each adjusting bolt is vertical; The lower edge of the two block external mold side plates corresponding with more than four adjusting bolt of mold bottom plate both sides is laid with four above U-shaped pieces, and every U-shaped piece is horizontal; Each adjusting bolt is positioned at corresponding U-shaped piece, and fixes by nut; Two blocks of external mold side plates are adjusted in the position in mold bottom plate by U-shaped piece; The two bottom sides of mold bottom plate is laid with respectively two pulleys; One side of frame length direction is provided with two parallel guide rails, and two guide rails are perpendicular to frame length direction; Two guide rails respectively with two pulley corresponding matching of mold bottom plate one side;
Described internal mold organization comprises internal mold top plate, interior baffle plate and two blocks of internal mold side plates, the inwall mould of composition gas flue; The uniform suction eye that offers respectively on described internal mold top plate, interior baffle plate and two blocks of internal mold side plates; The internal mold top plate inner surface corresponding with suction eye is provided with vacuum insulation groove, the two ends that the two ends of described vacuum insulation groove lay respectively at internal mold top plate length direction form water channel, one end of vacuum insulation groove is connecting vacuum water pump by flexible pipe, described interior baffle plate and two blocks of internal mold side plates are provided with the vacuum insulation groove of same structure, and are connecting vacuum water pump by flexible pipe respectively; The length direction both sides of internal mold top plate are respectively equipped with channel-section steel, and the notch of upper channel-section steel is downward, and outward-dipping;
The length direction both sides of interior baffle plate are respectively equipped with lower channel-section steel, and the notch of lower channel-section steel upwards, and outward-dipping; The length direction dual-side of internal mold side plate is bending to the inside respectively, and moves and coordinate with the upper channel-section steel of internal mold top plate and the lower channel-section steel of interior baffle plate respectively; Also comprise through the supporting square tube of inwall mould, in supporting square tube, be provided with central shaft by gripper shoe, one end of central shaft extends outside supporting square tube, and the overhanging end of central shaft is positioned at the head of frame; Uniformly respectively on the four sides tube wall of supporting square tube offer six above tie rod holes; On described central shaft, be laid with three sections of above screw rods; One side of every section of screw rod is left hand thread, and opposite side is right-handed thread, and the cooperation of left hand thread place is provided with left-handed square nut, and the cooperation of right-handed thread place is provided with dextrorotation square nut; The top of left-handed square nut is connecting one end of the first pull bar, and bottom is connecting one end of the second pull bar, and front side is connecting one end of the 3rd pull bar, and rear side is connecting one end of four-pull-rod; The other end of the first pull bar is connecting internal mold top plate through tie rod hole corresponding to supporting square tube top, baffle plate in the other end of the second pull bar is connecting through tie rod hole corresponding to supporting square tube bottom, the other end of the 3rd pull bar is connecting the internal mold side plate of a side through tie rod hole corresponding to supporting square tube front side wall, the other end of four-pull-rod is connecting the internal mold side plate of opposite side through tie rod hole corresponding to supporting square tube rear wall; The top of dextrorotation square nut is connecting one end of the 5th pull bar, and bottom is connecting one end of the 6th pull bar, and front side is connecting one end of the 7th pull bar, and rear side is connecting one end of the 8th pull bar; The other end of the 5th pull bar is connecting internal mold top plate through tie rod hole corresponding to supporting square tube top, baffle plate in the other end of the 6th pull bar is connecting through tie rod hole corresponding to supporting square tube bottom, the other end of the 7th pull bar is connecting the internal mold side plate of a side through tie rod hole corresponding to supporting square tube front side wall, the other end of the 8th pull bar is connecting the internal mold side plate of opposite side through tie rod hole corresponding to supporting square tube rear wall; The first pull bar, the second pull bar, the 5th pull bar and the 6th pull bar are positioned at same vertical plane, are X shape; The 3rd pull bar, four-pull-rod, the 5th pull bar and the 6th pull bar are located in the same horizontal plane, and are X shape;
The pipe end top of the supporting square tube corresponding with central shaft overhanging end is connecting the depression bar of level, the two ends of depression bar offer respectively bolt hole, the depression bar support that be respectively equipped with column corresponding to depression bar two ends, the both sides corresponding lower inside of depression bar support is respectively equipped with roller, and the roller of both sides lays respectively in the roller groove of frame both sides, the top of every depression bar support offers locating slot, in locating slot, be provided with depression bar fixed block, on every depression bar fixed block, be fixed with upright hold-down bolt, the hold-down bolt of both sides passes respectively the bolt hole at depression bar two ends, and the nut that is being connected, the two ends of depression bar lay respectively in the locating slot of both sides depression bar support, the bottom of the supporting square tube adjacent with internal mold organization is being connected the push rod of level, the two ends of push rod offer respectively bolt hole, the push rod support that be respectively equipped with column corresponding to push rod two ends, the both sides corresponding lower inside of push rod support is respectively equipped with push rod roller, the push rod roller of both sides lays respectively in the roller groove of frame both sides, the top of every push rod support offers respectively locating slot, in upper locating slot, be provided with push rod fixed block, on every push rod fixed block, be fixed with upright downward push rod hold-down bolt, the push rod hold-down bolt of both sides passes respectively the bolt hole at push rod two ends, and the push rod nut that is being connected, the two ends of push rod lay respectively in the upper locating slot of both sides push rod support, one side of described depression bar, depression bar support, push rod, push rod support and supporting square tube forms head, head is positioned in frame, and corresponding with the head of frame, and internal mold organization is positioned at the right side of head, head is driving internal mold organization to slide along frame, when the demoulding, internal mold organization is positioned at the left side of frame, and outer mold mechanism is positioned at the right side of frame, when matched moulds, outer mold mechanism is motionless, and head is driving internal mold organization to slide along frame to the right, makes internal mold enter external mold inside.
Spacing between described depression bar and push rod is 900～1000mm; The length direction both sides side plate of internal mold side plate respectively bending is to the inside miter angle; The thickness at the side plate place, both sides of internal mold side plate increases from inside to outside gradually, and the groove width of the groove width of the upper channel-section steel coordinating with side plate and lower channel-section steel is inner wide and outer narrow; The outer cover of the inwall mould of the gas flue being made up of internal mold top plate, interior baffle plate and two blocks of internal mold side plates is provided with filter cloth.
Useful technique effect of the present invention embodies in the following areas:
(1) assembly of support internal mould is completed by different part groups respectively from the assembly of controlling internal mold contraction.Improve the precision of product;
(2) internal mold panel uses steel plate manufacture, redesigns its contraction structure, makes panel quantity meet 6 and is reduced to 4, when internal mold shrinks with expansion, realizes guiding with spacing by 4 irregular flanges in panel end junction and groove;
(3) adopt horizontal two point form support and fix internal mold, be positioned at the bottom-right push rod support internal mould of head, the upper left depression bar of head is pushed down internal mold;
(4) on central shaft, there are many group pull bars to be connected with internal mold inwall, improved stability when internal mold shrinks with expansion;
(5) adopt a set of head, internal mold and many cover external mold compositions, realize pipelining;
(6) external mold width is adjustable, to adapt to produce the gas flue of differing heights specification;
(7) in four panels of internal mold, have at least two panels to be provided with vacuum apertures, its inside is provided with the vacuum splint being connected with vacuum water pump, after cement mortar shake casting, gas flue is drawn water, and accelerates setting time, reaches the object of fast demoulding.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is internal mold organization and outer mold mechanism isolating construction schematic diagram.
Fig. 3 is the schematic diagram that head and internal mold organization are analysed and observe.
Fig. 4 is the partial enlarged drawing of internal mold drag link mechanism.
Fig. 5 is each plate open configuration schematic diagram in internal mold organization.
Fig. 6 is each plate contraction state schematic diagram in internal mold organization.
Fig. 7 is outer mold mechanism schematic diagram.
Fig. 8 is the partial enlarged drawing at adjusting bolt place in Fig. 7.
Fig. 9 is rack construction schematic diagram.
Sequence number in upper figure:
1. resiliency supported, 2. depression bar support, 3. depression bar fixed block, 4. depression bar, 5. supporting square tube, 7. push rod, 8. push rod support, 9. push rod fixed block, 10. frame, 11. internal mold top plate, 12. interior baffle plates, 13. internal mold side plates, 15. external mold side plates, 16. adjusting bolts, 17. vibration pumps, 18. guide rails, 19. pulleys, 20. mold bottom plate, 22. first pull bars, 23. second pull bars, 24. the 3rd pull bars, 25. four-pull-rods, 26. the 5th pull bars, 27. the 6th pull bars, 28. the 7th pull bars, 29. the 8th pull bars, 31. pull bar hinges, 32. left-handed square nuts, 33. gripper shoes, 34. screw rods, 35. dextrorotation square nuts, 36. central shafts, 38. vacuum insulation grooves, 39. suction eyes.
The specific embodiment
Below in conjunction with accompanying drawing, by embodiment, the present invention is further described.
Embodiment:
Referring to Fig. 1 and Fig. 2, the vibrations casting machine of producing for building flue comprises head, frame 10, outer mold mechanism, internal mold organization, vibration pump 17, frame 10 is frame-like, one end of length direction is head, the other end is afterbody, four jiaos of bottoms and the both sides, middle part of frame 10 are respectively equipped with resiliency supported 1, and vibration pump 17 is arranged on frame 10 bottoms; The length both sides of frame 10 offer respectively roller groove.
Referring to Fig. 2, Fig. 7, Fig. 8 and Fig. 9, outer mold mechanism comprises two blocks of external mold side plates 15, mold bottom plate 20, the outer wall mold of composition gas flue; The length direction both sides of mold bottom plate 20 are laid with respectively four above adjusting bolts 16, and each adjusting bolt 16 is vertical; The lower edge of the two block external mold side plates 15 corresponding with more than four adjusting bolt 16 of mold bottom plate 20 both sides is laid with four above U-shaped pieces, and every U-shaped piece is horizontal; Each adjusting bolt 16 is positioned at corresponding U-shaped piece, and fixes by nut.Two blocks of external mold side plates 15 are adjusted in the position in mold bottom plate 20 by U-shaped piece.The two bottom sides of mold bottom plate 20 is uniform is respectively provided with two pulleys 19; One side of frame 10 length directions is provided with two parallel guide rails 18, and two guide rails 18 are perpendicular to frame 10 length directions; Two guide rails 18 respectively with two pulley 19 corresponding matching of mold bottom plate 20 1 sides.
Referring to Fig. 3, Fig. 4, Fig. 5 and Fig. 6, internal mold organization comprises internal mold top plate 11, interior baffle plate 12 and two blocks of internal mold side plates 13, the inwall mould of composition gas flue.The outer cover of the inwall mould of the gas flue being made up of internal mold top plate 11, interior baffle plate 12 and two blocks of internal mold side plates 13 is provided with filter cloth.The uniform suction eye 39 that offers respectively on internal mold top plate 11, interior baffle plate 12 and two internal mold side plate 13 length directions; It is the vacuum insulation groove 38 of channel-section steel shape that cross section is installed on the inner surface of the internal mold top plate 11 corresponding with suction eye 39, the two ends that the two ends of vacuum insulation groove 38 lay respectively at internal mold top plate 11 length directions form water channel, one end of vacuum insulation groove 38 is connecting vacuum water pump by flexible pipe, described interior baffle plate 12 and two blocks of internal mold side plates 13 are provided with the vacuum insulation groove 38 of same structure, and are connecting vacuum water pump by flexible pipe respectively.The length direction both sides of internal mold top plate 11 are respectively equipped with channel-section steel, and the notch of upper channel-section steel is downward, and outward-dipping; The length direction both sides of interior baffle plate 12 are respectively equipped with lower channel-section steel, and the notch of lower channel-section steel upwards, and outward-dipping; The length direction dual-side of internal mold side plate 13 is respectively miter angle bending to the inside, and moves and coordinate with the upper channel-section steel of internal mold top plate 11 and the lower channel-section steel of interior baffle plate 12 respectively.The thickness at the side plate place, both sides of internal mold side plate 13 is from inside to outside and increases gradually, and the groove width of the groove width of the upper channel-section steel coordinating with side plate and lower channel-section steel is inner wide and outer narrow.Also comprise the supporting square tube 5 through inwall mould, in supporting square tube 5, be provided with central shaft 36 by gripper shoe 33, one end of central shaft 36 extends outside supporting square tube 5, and the overhanging end of central shaft 36 is positioned at the head of frame 10; Uniformly respectively on the four sides tube wall of supporting square tube 5 offer six above tie rod holes; On described central shaft 36, be laid with three sections of above screw rods 34; One side of every section of screw rod 34 is left hand thread, and opposite side is right-handed thread, and the cooperation of left hand thread place is provided with left-handed square nut 32, and the cooperation of right-handed thread place is provided with dextrorotation square nut 35; The top of left-handed square nut 32 is connecting one end of the first pull bar 22, and bottom is connecting one end of the second pull bar 23, and front side is connecting one end of the 3rd pull bar 24, and rear side is connecting one end of four-pull-rod 25; The other end of the first pull bar 22 is connecting internal mold top plate 11 through tie rod hole corresponding to supporting square tube 5 tops, baffle plate 12 in the other end of the second pull bar 23 is connecting through the tie rod hole of supporting square tube 5 bottom correspondences, the other end of the 3rd pull bar 24 is connecting internal mold side plate 13, the four-pull-rods 25 of the side other end through tie rod hole corresponding to supporting square tube 5 front side walls passes the internal mold side plate 13 that tie rod hole corresponding to supporting square tube 5 rear walls connecting opposite side; The top of dextrorotation square nut 35 is connecting one end of the 5th pull bar 26, and bottom is connecting one end of the 6th pull bar 27, and front side is connecting one end of the 7th pull bar 28, and rear side is connecting one end of the 8th pull bar 29; The other end of the 5th pull bar 26 is connecting internal mold top plate 11 through tie rod hole corresponding to supporting square tube 5 tops, baffle plate 12 in the other end of the 6th pull bar 27 is connecting through the tie rod hole of supporting square tube 5 bottom correspondences, the other end of the 7th pull bar 28 is connecting internal mold side plate 13, the eight pull bars 29 of the side other end through tie rod hole corresponding to supporting square tube 5 front side walls passes the internal mold side plate 13 that tie rod hole corresponding to supporting square tube 5 rear walls connecting opposite side; The first pull bar 22, the second pull bar 23, the 5th pull bar 26 and the 6th pull bar 27 are positioned at same vertical plane, are X shape; The 3rd pull bar 24, four-pull-rod 25, the 5th pull bar 26 and the 6th pull bar 27 are located in the same horizontal plane, and are X shape.
The pipe end top of the supporting square tube 5 corresponding with central shaft 36 overhanging ends is connecting the depression bar 4 of level, the two ends of depression bar 4 offer respectively bolt hole, the depression bar support 2 that be separately installed with column corresponding to depression bar 4 two ends, depression bar support 2 corresponding lower inside in both sides are separately installed with roller, and the roller of both sides lays respectively in the roller groove of frame 10 both sides.The top of every depression bar support 2 offers locating slot, depression bar fixed block 3 is housed in locating slot, on every depression bar fixed block 3, be installed with upright hold-down bolt, the hold-down bolt of both sides passes respectively the bolt hole at depression bar 4 two ends, and the nut that is being connected, the two ends of depression bar 4 lay respectively in the locating slot of both sides depression bar support 2.The bottom of the supporting square tube 5 adjacent with internal mold organization is being connected the push rod 7 of level, the two ends of push rod 7 offer respectively bolt hole, the push rod support 8 that be separately installed with column corresponding to push rod 7 two ends, push rod support 8 corresponding lower inside in both sides are separately installed with push rod roller, and the push rod roller of both sides lays respectively in the roller groove of frame 10 both sides; The top of every push rod support 8 offers respectively locating slot, push rod fixed block 9 is housed in upper locating slot, on every push rod fixed block 9, be installed with upright downward push rod hold-down bolt, the push rod hold-down bolt of both sides passes respectively the bolt hole at push rod 7 two ends, and the push rod nut that is being connected, the two ends of push rod 7 lay respectively in the upper locating slot of both sides push rod support 8; One side of described depression bar 4, depression bar support 2, push rod 7, push rod support 8 and supporting square tube 5 forms head; Head is positioned in frame 10, and corresponding with the head of frame 10, and the spacing between depression bar 4 and push rod 7 is 950mm; Internal mold organization is positioned at the right side of head; Head is driving internal mold organization to slide along frame 10; When the demoulding, internal mold organization is positioned at the left side of frame 10, and outer mold mechanism is positioned at the right side of frame 10; When matched moulds, outer mold mechanism is motionless, and head is driving internal mold organization to slide along frame 10 to the right, makes internal mold enter external mold inside.
the operation principle of apparatus of the present invention is described as follows:
First by regulating depression bar 4, the upper-lower position of push rod 7, make internal mold organization in level, and make the internal mold top plate 11 in internal mold organization by rotary middle spindle 36, interior baffle plate 12 and two blocks of internal mold side plates 13 extreme position in launching, as shown in Figure 5, now the both sides ligule of internal mold side plate 13 length directions stretches out thickness, limit and contacts with the thinnest part of the lip shape notch of interior baffle plate 12 length direction both sides with internal mold top plate 11, be inserted in filter cloth being close to internal mold outer surface, make again internal mold and external mold in matched moulds state, as shown in Figure 1, in the middle of internal mold and external mold, be inserted in steel wire or strengthen grid cloth, open vibration pump 17, pour cement mortar into from the inner side of two blocks of external mold side plates 15 and the top of internal mold, the vibration of vibration pump 17 is uniformly distributed cement mortar and is wrapped in steel wire or strengthens grid cloth, close after vibration pump 17, the cement mortar of manual floating internal mold top plate 11 tops.
Above internal mold top plate 11, put into external mold top board, start vacuum water pump, moisture in cement mortar is through internal mold top plate 11, suction eye 39 on interior baffle plate 12 and two blocks of internal mold side plates 13 enters vacuum insulation groove 38, flexible pipe is pumped by vacuum water pump, shorten setting time, after cement mortar solidifies, rotate backward central shaft 36, under the effect of screw thread, screw rod 34 in central shaft 36 is driving left-handed square nut 32, dextrorotation square nut 35 moving linearly in opposite direction, by pull bar hinge 31, drive pull bar 22～29 to make internal mold top plate 11, interior baffle plate 12 and two blocks of internal mold side plates 13 inwardly shrink, now internal mold area of section diminishes, as shown in Figure 6.
Head drives internal mold organization to be moved to the left along the slide rail in frame; internal mold organization is skidded off from outer mold mechanism and gas flue finished product; as shown in Figure 2; at this moment gas flue is still stayed in outer mold mechanism; by the guide rail 18 in frame 10, outer mold mechanism and the gas flue of making are transported to other positions, next outer mold mechanism is also transported to operating position by guide rail 18 simultaneously.
Rotary middle spindle 36, opens internal mold organization, as shown in Figure 5, then head and internal mold organization is moved to the left with external mold and is engaged along the slide rail in frame 10, starts next group and produces.
Claims (5)
1. modified smoke-air duct shocking casting machine, comprises head, frame, outer mold mechanism, internal mold organization, vibration pump, and frame is frame-like, one end of length direction is head, the other end is afterbody, and four jiaos of bottoms and the both sides, middle part of frame are respectively equipped with resiliency supported, and vibration pump is arranged on frame bottom;
It is characterized in that: the length both sides of frame offer respectively roller groove; Described outer mold mechanism comprises two blocks of external mold side plates, mold bottom plate, the outer wall mold of composition gas flue; The length direction both sides of mold bottom plate are laid with respectively four above adjusting bolts, and each adjusting bolt is vertical; The lower edge of the two block external mold side plates corresponding with more than four adjusting bolt of mold bottom plate both sides is laid with four above U-shaped pieces, and every U-shaped piece is horizontal; Each adjusting bolt is positioned at corresponding U-shaped piece, and fixes by nut; Two blocks of external mold side plates are adjusted in the position in mold bottom plate by U-shaped piece; The two bottom sides of mold bottom plate is laid with respectively two pulleys; One side of frame length direction is provided with two parallel guide rails, and two guide rails are perpendicular to frame length direction; Two guide rails respectively with two pulley corresponding matching of mold bottom plate one side;
Described internal mold organization comprises internal mold top plate, interior baffle plate and two blocks of internal mold side plates, the inwall mould of composition gas flue; The uniform suction eye that offers respectively on described internal mold top plate, interior baffle plate and two blocks of internal mold side plates; The internal mold top plate inner surface corresponding with suction eye is provided with vacuum insulation groove, the two ends that the two ends of described vacuum insulation groove lay respectively at internal mold top plate length direction form water channel, one end of vacuum insulation groove is connecting vacuum water pump by flexible pipe, described interior baffle plate and two blocks of internal mold side plates are provided with the vacuum insulation groove of same structure, and are connecting vacuum water pump by flexible pipe respectively; The length direction both sides of internal mold top plate are respectively equipped with channel-section steel, and the notch of upper channel-section steel is downward, and outward-dipping; The length direction both sides of interior baffle plate are respectively equipped with lower channel-section steel, and the notch of lower channel-section steel upwards, and outward-dipping; The length direction dual-side of internal mold side plate is bending to the inside respectively, and moves and coordinate with the upper channel-section steel of internal mold top plate and the lower channel-section steel of interior baffle plate respectively; Also comprise through the supporting square tube of inwall mould, in supporting square tube, be provided with central shaft by gripper shoe, one end of central shaft extends outside supporting square tube, and the overhanging end of central shaft is positioned at the head of frame; Uniformly respectively on the four sides tube wall of supporting square tube offer six above tie rod holes; On described central shaft, be laid with three sections of above screw rods; One side of every section of screw rod is left hand thread, and opposite side is right-handed thread, and the cooperation of left hand thread place is provided with left-handed square nut, and the cooperation of right-handed thread place is provided with dextrorotation square nut; The top of left-handed square nut is connecting one end of the first pull bar, and bottom is connecting one end of the second pull bar, and front side is connecting one end of the 3rd pull bar, and rear side is connecting one end of four-pull-rod; The other end of the first pull bar is connecting internal mold top plate through tie rod hole corresponding to supporting square tube top, baffle plate in the other end of the second pull bar is connecting through tie rod hole corresponding to supporting square tube bottom, the other end of the 3rd pull bar is connecting the internal mold side plate of a side through tie rod hole corresponding to supporting square tube front side wall, the other end of four-pull-rod is connecting the internal mold side plate of opposite side through tie rod hole corresponding to supporting square tube rear wall; The top of dextrorotation square nut is connecting one end of the 5th pull bar, and bottom is connecting one end of the 6th pull bar, and front side is connecting one end of the 7th pull bar, and rear side is connecting one end of the 8th pull bar; The other end of the 5th pull bar is connecting internal mold top plate through tie rod hole corresponding to supporting square tube top, baffle plate in the other end of the 6th pull bar is connecting through tie rod hole corresponding to supporting square tube bottom, the other end of the 7th pull bar is connecting the internal mold side plate of a side through tie rod hole corresponding to supporting square tube front side wall, the other end of the 8th pull bar is connecting the internal mold side plate of opposite side through tie rod hole corresponding to supporting square tube rear wall; The first pull bar, the second pull bar, the 5th pull bar and the 6th pull bar are positioned at same vertical plane, are X shape; The 3rd pull bar, four-pull-rod, the 5th pull bar and the 6th pull bar are located in the same horizontal plane, and are X shape;
The pipe end top of the supporting square tube corresponding with central shaft overhanging end is connecting the depression bar of level, the two ends of depression bar offer respectively bolt hole, the depression bar support that be respectively equipped with column corresponding to depression bar two ends, the both sides corresponding lower inside of depression bar support is respectively equipped with roller, and the roller of both sides lays respectively in the roller groove of frame both sides, the top of every depression bar support offers locating slot, in locating slot, be provided with depression bar fixed block, on every depression bar fixed block, be fixed with upright hold-down bolt, the hold-down bolt of both sides passes respectively the bolt hole at depression bar two ends, and the nut that is being connected, the two ends of depression bar lay respectively in the locating slot of both sides depression bar support, the bottom of the supporting square tube adjacent with internal mold organization is being connected the push rod of level, the two ends of push rod offer respectively bolt hole, the push rod support that be respectively equipped with column corresponding to push rod two ends, the both sides corresponding lower inside of push rod support is respectively equipped with push rod roller, the push rod roller of both sides lays respectively in the roller groove of frame both sides, the top of every push rod support offers respectively locating slot, in upper locating slot, be provided with push rod fixed block, on every push rod fixed block, be fixed with upright downward push rod hold-down bolt, the push rod hold-down bolt of both sides passes respectively the bolt hole at push rod two ends, and the push rod nut that is being connected, the two ends of push rod lay respectively in the upper locating slot of both sides push rod support, one side of described depression bar, depression bar support, push rod, push rod support and supporting square tube forms head, head is positioned in frame, and corresponding with the head of frame, and internal mold organization is positioned at the right side of head, head is driving internal mold organization to slide along frame, when the demoulding, internal mold organization is positioned at the left side of frame, and outer mold mechanism is positioned at the right side of frame, when matched moulds, outer mold mechanism is motionless, and head is driving internal mold organization to slide along frame to the right, makes internal mold enter external mold inside.
2. modified smoke-air duct shocking casting machine according to claim 1, is characterized in that: the spacing between described depression bar and push rod is 900～1000mm.
3. modified smoke-air duct shocking casting machine according to claim 1, is characterized in that: the length direction both sides side plate of internal mold side plate respectively bending is to the inside miter angle.
4. modified smoke-air duct shocking casting machine according to claim 1, is characterized in that: the thickness at the side plate place, both sides of internal mold side plate increases from inside to outside gradually, and the groove width of the groove width of the upper channel-section steel coordinating with side plate and lower channel-section steel is inner wide and outer narrow.
5. modified smoke-air duct shocking casting machine according to claim 1, is characterized in that: the outer cover of the inwall mould of the gas flue being made up of internal mold top plate, interior baffle plate and two blocks of internal mold side plates is provided with filter cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410102067.6A CN103847023A (en) | 2014-03-19 | 2014-03-19 | Improved fume channel vibration casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410102067.6A CN103847023A (en) | 2014-03-19 | 2014-03-19 | Improved fume channel vibration casting machine |
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| Publication Number | Publication Date |
|---|---|
| CN103847023A true CN103847023A (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410102067.6A Pending CN103847023A (en) | 2014-03-19 | 2014-03-19 | Improved fume channel vibration casting machine |
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| CN (1) | CN103847023A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999555A (en) * | 2015-06-12 | 2015-10-28 | 苏州千瑞机电科技有限公司 | Casting equipment for V-shaped inner and outer mold concrete flue |
| CN105984032A (en) * | 2015-02-04 | 2016-10-05 | 湖北玖能高新科技有限公司 | Mechanical vibration core-pulling integral forming exhaust passage production line and production method thereof |
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| WO1984000188A1 (en) * | 1982-06-22 | 1984-01-19 | Terje Frank Bru | Chimney flue with ventilator means |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105984032A (en) * | 2015-02-04 | 2016-10-05 | 湖北玖能高新科技有限公司 | Mechanical vibration core-pulling integral forming exhaust passage production line and production method thereof |
| CN104999555A (en) * | 2015-06-12 | 2015-10-28 | 苏州千瑞机电科技有限公司 | Casting equipment for V-shaped inner and outer mold concrete flue |
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Application publication date: 20140611 |