CN104989046B - A kind of ultra-violet curing transfer dumb light decorative panel and its manufacture method - Google Patents
A kind of ultra-violet curing transfer dumb light decorative panel and its manufacture method Download PDFInfo
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Abstract
The present invention provides a kind of ultra-violet curing transfer dumb light decorative panel and its manufacture method.Manufacture method includes：(1) priming paint face is formed in the front of decorating board；(2) it is glued on priming paint face, covers transfer film, and carry out UV-curing, then removes transfer film；(3) colored paint is applied in the face-side roll of decorating board, and carries out UV-curing；(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.The characteristics of decorative panel of manufacture has high definition emulation, saturation bright in luster, surface smooth abrasion-proof, light weight is inexpensive.
Description
Technical field
The present invention relates to a kind of decorative panel and its manufacture method, more particularly to a kind of ultra-violet curing transfer dumb light decorative panel
And its manufacture method.
Background technology
Ultraviolet light (UV) solidification is photonasty, the light-initiated shape under ultraviolet light irradiation using light trigger (sensitising agent)
Into excited ecological molecule, resolve into free radical or ion, polymerize unsaturated compoundses, connect skill, the chemistry such as crosslinking it is anti-
The purpose of solidification should be reached.UV-curing technology is applied in the manufacture of decorative panel.Using the base of UV-curing technology
Material includes cement pressure plate, multilayer solid wood board, density board, glass magnesium fireproof board.But manufactured by base material of the sheet material of mentioned kind
UV-curing makeup plaque can not meet inexpensive, lightweight, thickness of thin requirement to decorative panel at present.
The content of the invention
Present invention seek to address that problem as described above.It is an object of the invention to provide a kind of ultra-violet curing transfer dumb light
Decorative panel and its manufacture method.
According to an aspect of the invention, there is provided a kind of manufacture method of ultra-violet curing transfer dumb light decorative panel, institute
The method of stating comprises the following steps：
(1) priming paint face is formed in the front of decorating board；
(2) it is glued on the priming paint face, covers transfer film, and carry out UV-curing, then removes the transfer film；
(3) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing；
(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.
Wherein, step is also included before the step (1)：Dust removal process is carried out at the back side of the decorating board, so
Afterwards in the back side roller coat seal coat of the decorating board, and carry out UV-curing；
Also include step after the step (4)：Diaphragm is covered in the front of the decorating board.
Wherein, the step (1) includes：
(11) dust removal process is carried out in the front of the decorating board；
(12) adhesion primer is applied in the face-side roll of the decorating board, and carries out UV-curing；
(13) washed ore light and dust removal process are carried out to the front of the decorating board；
(14) color bottom paint is whitewashed in the face-side roll of the decorating board, and carries out UV-curing；
(15) in the front roller coat seal coat of the decorating board, and UV-curing is carried out；
(16) sanding, infrared levelling and dust removal process are carried out to the front of the decorating board；
(17) attachment primer is applied in the face-side roll of the decorating board, and carries out UV-curing, form priming paint face.
Wherein, the step (4) also includes step：
(41) forward and reverse roller roller coat dull finishing coat, then uses and singly sows the progress ultraviolet light solidification of lamp curing；
(42) single roller roller coat dull finishing coat, then carries out ultraviolet light solidification using the lamp curing of gallium gallium iron iron four.
Wherein, the roller coat in the step (12) and the step (15) is by the way of forward and reverse roller roller coat.
Wherein, in the step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper,
In the step (16), the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper.
Wherein, the time for ultraviolet light solidification being carried out in each step is 3-10s, and ultraviolet light solidification is 5 DEG C -40
DEG C normal temperature cure.
Wherein, the thickness of roll coat enamel is 0.05-0.12mm in each step.
Wherein, the decorating board is plasterboard.
There is provided a kind of ultra-violet curing transfer manufactured by above-mentioned manufacture method is mute according to another aspect of the present invention
Light decorative panel.
The ultra-violet curing transfer dumb light decorative panel and its manufacture method of the present invention can be brought relative to other species substrates
Lot of advantages, for example, cost is low, have a wide range of application.In addition, the material feature of the above method and plasterboard itself is mutually tied
Close, different from existing UV-curing technology.The decorative panel manufactured using the above method has more preferable hardness and wiping
Can, it is more applicable for the dalle in building.Hardness of film >=2H of this decorative panel, and with acid resistance, alkali resistance,
Solvent resistant is wiped>The performance of 100 times.
Any pattern can be transferred to by decoration according to the ultra-violet curing transfer dumb light decorative board production method of the present invention
On substrate, 98%-99% similarity is reached, and the decorative panel manufactured has high definition emulation, saturation bright in luster, surface light
Slide the characteristics of wear-resisting, light weight is inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, Environmental Safety.
The following description for exemplary embodiment is read with reference to the drawings, other property features of the invention and advantage will
It is apparent from.
Brief description of the drawings
The accompanying drawing for being incorporated into specification and constituting a part for specification shows embodiments of the invention, and with
Description is used for the principle for explaining the present invention together.In the drawings, similar reference is used to represent similar key element.Under
Accompanying drawing in the description of face is some embodiments of the present invention, rather than whole embodiments.Come for those of ordinary skill in the art
Say, on the premise of not paying creative work, other accompanying drawings can be obtained according to these accompanying drawings.
Fig. 1 schematically illustrates the flow of the ultra-violet curing transfer dumb light decorative board production method according to the present invention
Figure.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.Need
Illustrate, in the case where not conflicting, the feature in embodiment and embodiment in the application can be mutually combined.
In existing UV-curing technology, according to the difference of base material, the technique of the ultraviolet light solidification of use is also
It is different.For example, it is necessary to consider the characteristics such as the moisture content of timber during applied to wood surface；, it is necessary to examine during applied to cement matrix
Consider the alkaline matrix of cement.
At present, UV-curing technology plasterboard is not applied to also.Due to plasterboard itself it is inexpensive, lightweight,
The characteristics of thickness of thin, huge economic benefit can be brought using plasterboard as substrate applications UV-curing technology, therefore, invention
People has carried out substantial amounts of experiment, and UV-curing technology is applied into plasterboard.Inventor is drawn by experiment, by ultraviolet light
When curing technology is applied to plasterboard, the particularity of plasterboard material is taken into full account, using special production technology.It is detailed below
The thin manufacture method for introducing the ultra-violet curing transfer dumb light decorative panel according to the present invention.
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer dumb light decorative panel of the present invention：
(1) priming paint face is formed in the front of decorating board.
(2) it is glued on the priming paint face, covers transfer film, and carry out UV-curing, is then removed using automatic membrane removal machine
Remove the transfer film.Wherein, there is pattern to be transferred on transfer film, by transferring the pattern formation on transfer film in decoration base
On the front of plate.Applying glue is in order to the pattern on transfer film is attached on priming paint face, then passes through UV-curing in the step
Change and be fixed on priming paint face.
(3) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing.It should be noted that in step
(2) in remove transfer film after, the pattern of transfer is formed on priming paint face, then in step (3) priming paint face pattern upper roller
Apply colored paint.The purpose of wherein roller coat colored paint is to play a part of protection to established transfer pattern.
(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.Wherein roller coat dull finishing coat
Purpose is that the transfer pattern for making roller coat cross colored paint reaches matte effect.
Also include step before step (1)：Dust removal process is carried out at the back side of decorating board, then in decorating board
Back side roller coat seal coat, and carry out UV-curing.Ultraviolet light solidification in the step is solidified using double mercury lamp curing.
The step of above-mentioned back side to decorating board is handled is in order to be shielded to substrate, due to front surface coated multiple layers of cured
Sheet material very big cure shrinkage can be caused after coating, therefore overleaf coating seal coat can offset the tension force on sheet material two sides, prevent
Only substrate deformation.
Also include step after step (4)：Diaphragm is covered in the front of the decorating board.So as to form ultraviolet light solidification
Dumb light decorative panel.
In above-mentioned steps (2), first it is glued on priming paint face, then in glue overlying transfer film, and carries out UV-curing, make
Transfer film and glue are hardened, while the pattern on transfer film is transferred on priming paint face.Then transfer film is removed using automatic membrane removal machine
Go.Because pattern has been formed, glue is located at below pattern, therefore when removing transfer film, in priming paint face before can't removing
On the glue applied.
Above-mentioned steps (1) form priming paint mask body in the front of decorating board to be included：
(11) dust removal process is carried out in the front of decorating board.
(12) adhesion primer is applied in the face-side roll of decorating board, and carries out UV-curing.The wherein hardness of paint film of priming paint
Height, and the flatness of plate face can be improved.
(13) washed ore light and dust removal process are carried out to the front of decorating board.
(14) color bottom paint is whitewashed in the face-side roll of decorating board, and carries out UV-curing.Wherein roller coat white primer
Purpose is adhesive force, the richness of coating in step after improving, and enables coating by uniform pickup.
(15) in the front roller coat seal coat of decorating board, and UV-curing is carried out.Wherein roller coat seal coat
Purpose is absorption of the decorating board to upper coating is become uniform, and can effectively prevent moisture, plays the work of alkali resistant isolation
With.
(16) sanding, infrared levelling and dust removal process are carried out to the front of decorating board.
(17) attachment primer is applied in the face-side roll of decorating board, and carries out UV-curing, form priming paint face.Wherein roller coat
The purpose of attachment primer is the adhesive force of coating in step after improving.
Above-mentioned steps (4) also include step：
(41) forward and reverse roller roller coat dull finishing coat, then uses and singly sows the progress ultraviolet light solidification of lamp curing；
(42) single roller roller coat dull finishing coat, then carries out ultraviolet light solidification using the lamp curing of gallium gallium iron iron four.
Color in above-mentioned steps according to coating is different with function, and the ultraviolet lamp of selection different wave length is solidified.Tool
Body, solidified in above-mentioned steps (2) using the lamp curing of gallium gallium iron iron iron five, using double in step (3), (12) and (14)
Gallium lamp curing is solidified, and is solidified in step (15) using the lamp curing of gallium gallium iron iron four, using single in step (17)
Mercury lamp curing is solidified.
In addition, the roller coat in step (12) and the step (15) is by the way of forward and reverse roller roller coat, so that coating is coated
Uniformly.Roller coat in other steps can be by the way of single roller roller coat.
In step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper.Step (16)
In, the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper, and after sanding and the processing of infrared levelling
It is required to carry out dust removal process.And the purpose of infrared levelling is to raise system temperature in step (16), is easy to later step
Implementation.
The time that ultraviolet light solidification is carried out in each above-mentioned step is 3-10s.Ultraviolet light solidification is carried out in each step
Temperature be normal temperature.Also, the thickness of roll coat enamel is 0.05-0.12mm in each step.
Specific embodiment given below.It is in the ultra-violet curing transfer dumb light method in following embodiments
Exemplified by plasterboard.
Embodiment one
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer dumb light decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in seal coat thick the backside coating 0.05mm of Thistle board by the way of single roller roller coat, and using double mercury
Lamp curing carries out 3s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.05mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 3s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.05mm, and using double gallium lamp curing progress 3s UV solidifications；
7) using seal coat thick forward and reverse roller roller coat 0.05mm, and the UV for carrying out 3s using gallium gallium iron iron curing consolidates
Change；
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.05mm, and using single mercury lamp curing progress 3s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.05mm on transfer film, and using double gallium lamp curing progress 3s UV solidifications；
12) dull finishing coat thick forward and reverse roller roller coat 0.05mm, and using single gallium lamp curing progress 3s UV solidifications；
13) dull finishing coat thick single roller roller coat 0.05mm, and using the lamp curing progress 3s of gallium gallium iron iron four UV solidifications；
14) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet light cured burnished transfer decorative plate manufactured by the above method, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment two
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer dumb light decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in seal coat thick the backside coating 0.08mm of Thistle board by the way of single roller roller coat, and using double mercury
Lamp curing carries out 6s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.08mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 6s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.08mm, and using double gallium lamp curing progress 6s UV solidifications；
7) using seal coat thick forward and reverse roller roller coat 0.08mm, and the UV for carrying out 6s using gallium gallium iron iron curing consolidates
Change；
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.08mm, and using single mercury lamp curing progress 6s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.08mm on transfer film, and using double gallium lamp curing progress 6s UV solidifications；
12) dull finishing coat thick forward and reverse roller roller coat 0.08mm, and using single gallium lamp curing progress 6s UV solidifications；
13) dull finishing coat thick single roller roller coat 0.08mm, and using the lamp curing progress 6s of gallium gallium iron iron four UV solidifications；
14) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet light cured burnished transfer decorative plate manufactured by the above method, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment three
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer dumb light decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in seal coat thick the backside coating 0.12mm of Thistle board by the way of single roller roller coat, and using double mercury
Lamp curing carries out 10s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.12mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 10s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.12mm, and using double gallium lamp curing progress 10s UV solidifications；
7) using seal coat thick forward and reverse roller roller coat 0.12mm, and the UV for carrying out 10s using gallium gallium iron iron curing consolidates
Change；
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.12mm, and using single mercury lamp curing progress 10s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.12mm on transfer film, and consolidated using double gallium lamp curing progress 10s UV
Change；
12) dull finishing coat thick forward and reverse roller roller coat 0.12mm, and using single gallium lamp curing progress 10s UV solidifications；
13) dull finishing coat thick single roller roller coat 0.12mm, and the UV for carrying out 10s using the lamp curing of gallium gallium iron iron four is solid
Change；
14) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet light cured burnished transfer decorative plate manufactured by the above method, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
It should be noted that current UV-curing technology is not applied to plasterboard, but be due to plasterboard from
The characteristics of the inexpensive, lightweight of body, thickness of thin, huge warp can be brought using plasterboard as substrate applications UV-curing technology
Ji benefit.Therefore, the lot of advantages relative to other species substrates can be brought by decorating board of plasterboard, for example, cost it is low,
Have a wide range of application.In addition, the above method is combined with the material feature of plasterboard itself, solidify different from existing ultraviolet light
Technology.The decorative panel manufactured using the above method has more preferable hardness and wiping properties, is more applicable for the decoration in building
Sheet material.
Any pattern can be transferred to by decoration according to the ultra-violet curing transfer dumb light decorative board production method of the present invention
On substrate, 98%-99% similarity is reached, and the decorative panel manufactured has high definition emulation, saturation bright in luster, surface light
Slide the characteristics of wear-resisting, light weight is inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, Environmental Safety.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic；
And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.
Claims (2)
1. a kind of manufacture method of ultra-violet curing transfer dumb light decorative panel, it is characterised in that methods described is by following steps group
Into：
1) dust removal process is carried out to the back side of Thistle board；
2) in seal coat thick the backside coating 0.05mm of Thistle board by the way of single roller roller coat, and consolidated using double mercury lamps
Change machine carries out 3s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.05mm of Thistle board is thick by the way of forward and reverse roller roller coat, and using double galliums
Lamp curing carries out 3s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.05mm, and using double gallium lamp curing progress 3s UV solidifications；
7) using seal coat thick forward and reverse roller roller coat 0.05mm, and the UV for carrying out 3s using gallium gallium iron iron curing solidifies；
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat on the front of the decorating board
Seal coat simultaneously carries out dust removal process, then carries out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.05mm, and using single mercury lamp curing progress 3s UV solidifications, formed before transfer
Priming paint face；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, described turn then is removed using automatic membrane removal machine
Die；
11) colored paint thick single roller roller coat 0.05mm on transfer film, and using double gallium lamp curing progress 3s UV solidifications；
12) dull finishing coat thick forward and reverse roller roller coat 0.05mm, and using single gallium lamp curing progress 3s UV solidifications；
13) dull finishing coat thick single roller roller coat 0.05mm, and using the lamp curing progress 3s of gallium gallium iron iron four UV solidifications；
14) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed；
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
2. according to the ultra-violet curing transfer dumb light decorative panel of the manufacture method manufacture described in claim 1.
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| CN105667190B (en) * | 2016-01-11 | 2019-06-07 | 金华市海日家居用品有限公司 | Dumb light decoration panel process |
| CN105966098A (en) * | 2016-05-16 | 2016-09-28 | Tcl移动通信科技（宁波）有限公司 | Electronic product shell and processing method for forming colorful concave-convex patterns on electronic product shell |
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| CN109180981A (en) * | 2018-08-10 | 2019-01-11 | 广东金斯迪新材料科技有限公司 | A kind of preparation method of matt film |
| CN113385395A (en) * | 2021-05-31 | 2021-09-14 | 佛山市顺德区普瑞特机械制造有限公司 | Film-pressing coating process |
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| CN103774816A (en) * | 2014-01-08 | 2014-05-07 | 珠海市佳伟力环保科技有限公司 | Radiation cured colored decorative sheet |
| CN104234360A (en) * | 2014-08-29 | 2014-12-24 | 中关村人居环境工程与材料研究院 | Radiation curing colored paper gypsum plaster decorative board |
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