CN104989045B - A kind of ultra-violet curing transfer bloom decorative panel and its manufacture method - Google Patents
A kind of ultra-violet curing transfer bloom decorative panel and its manufacture method Download PDFInfo
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- CN104989045B CN104989045B CN201410838309.8A CN201410838309A CN104989045B CN 104989045 B CN104989045 B CN 104989045B CN 201410838309 A CN201410838309 A CN 201410838309A CN 104989045 B CN104989045 B CN 104989045B
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Abstract
The present invention provides a kind of ultra-violet curing transfer bloom decorative panel and its manufacture method.Manufacture method includes：(1) priming paint face is formed in the front of decorating board；(2) it is glued on priming paint face, covers transfer film, and carry out UV-curing, then removes transfer film；(3) colored paint is applied in the face-side roll of decorating board, and carries out UV-curing；(4) the roller coat bloom finish paint on the colored paint by solidification, and carry out UV-curing.Decorative panel have high definition emulation, saturation bright in luster, surface smooth abrasion-proof, it is light inexpensive the characteristics of.
Description
Technical field
The present invention relates to a kind of decorative panel and its manufacture method, more particularly to a kind of ultra-violet curing transfer bloom decorative panel
And its manufacture method.
Background technology
Ultraviolet light (UV) solidification is photonasty, the light-initiated shape under ultraviolet light irradiation using light trigger (sensitising agent)
Into excited ecological molecule, resolve into free radical or ion, polymerize unsaturated compoundses, connect skill, the chemistry such as crosslinking it is anti-
The purpose of solidification should be reached.UV-curing technology is applied in the manufacture of decorative panel.Using the base of UV-curing technology
Material includes cement pressure plate, multilayer solid wood board, density board, glass magnesium fireproof board.But manufactured by base material of the sheet material of mentioned kind
UV-curing makeup plaque can not meet inexpensive, in light weight, thickness of thin the requirement to decorative panel at present.
The content of the invention
Present invention seek to address that problem as described above.It is an object of the invention to provide a kind of ultra-violet curing transfer bloom
Decorative panel and its manufacture method.
According to an aspect of the invention, there is provided a kind of manufacture method of ultra-violet curing transfer bloom decorative panel, institute
The method of stating comprises the following steps：
(1) priming paint face is formed in the front of decorating board；
(2) it is glued on the priming paint face, covers transfer film, and carry out UV-curing, then removes the transfer film；
(3) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing；
(4) the roller coat bloom finish paint on the colored paint by solidification, and carry out UV-curing.
Wherein, step is also included before the step (1)：
Dust removal process is carried out at the back side of the decorating board, then in the back side roller coat seal coat of the decorating board,
And carry out UV-curing.
Wherein, the step (1) includes：
(11) dust removal process is carried out in the front of the decorating board；
(12) adhesion primer is applied in the face-side roll of the decorating board, and carries out UV-curing；
(13) washed ore light and dust removal process are carried out to the front of the decorating board；
(14) color bottom paint is whitewashed in the face-side roll of the decorating board, and carries out UV-curing；
(15) in the front roller coat seal coat of the decorating board, and UV-curing is carried out；
(16) sanding, infrared levelling and dust removal process are carried out to the front of the decorating board；
(17) attachment primer is applied in the face-side roll of the decorating board, and carries out UV-curing, form priming paint face.
Wherein, step is also included after the step (4)：
Diaphragm is covered in the front of the decorating board.
Wherein, the roller coat in the step (4), the step (12) and the step (15) uses the side of forward and reverse roller roller coat
Formula.
Wherein, in the step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper,
In the step (16), the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper.
Wherein, the time for ultraviolet light solidification being carried out in each step is 3-10s, and ultraviolet light solidification is 5 DEG C -40
DEG C normal temperature cure.
Wherein, the thickness of roll coat enamel is 0.05-0.12mm in each step.
Wherein, the decorating board is plasterboard.
According to another aspect of the present invention, there is provided a kind of ultra-violet curing transfer manufactured by above-mentioned manufacture method is high
Light decorative panel.
The ultra-violet curing transfer bloom decorative panel and its manufacture method of the present invention can be brought relative to other species substrates
Lot of advantages, for example, cost is low, has a wide range of application.In addition, the material feature of the above method and plasterboard itself is mutually tied
Close, different from existing UV-curing technology.The decorative panel manufactured using the above method has more preferable hardness and wiping
Can, the dalle being more applicable in building.Hardness of film >=2H of this decorative panel, and there is acid resistance, alkali resistance,
Solvent resistant wipes>The performance of 100 times.
Any pattern can be transferred to by decoration according to the ultra-violet curing transfer bloom decorative board production method of the present invention
On substrate, reach 98%-99% similarity, and the decorative panel manufactured has high definition emulation, saturation bright in luster, surface light
The characteristics of sliding wear-resisting, light inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, Environmental Safety.
The following description for exemplary embodiment is read with reference to the drawings, other property features of the invention and advantage will
It is apparent from.
Brief description of the drawings
It is incorporated into specification and the accompanying drawing of a part for constitution instruction shows embodiments of the invention, and with
Description is used for the principle for explaining the present invention together.In the drawings, similar reference is used to represent similar key element.Under
Accompanying drawing in the description of face is some embodiments of the present invention, rather than whole embodiments.Come for those of ordinary skill in the art
Say, on the premise of not paying creative work, other accompanying drawings can be obtained according to these accompanying drawings.
Fig. 1 schematically illustrates the flow of the ultra-violet curing transfer bloom decorative board production method according to the present invention
Figure.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.Need
Illustrate, in the case where not conflicting, the feature in embodiment and embodiment in the application can be mutually combined.
In existing UV-curing technology, according to the difference of base material, the technique of the ultraviolet light solidification of use is also
It is different.For example, it is necessary to consider the characteristics such as the moisture content of timber during applied to wood surface；, it is necessary to examine during applied to cement matrix
Consider the alkaline matrix of cement.
At present, UV-curing technology plasterboard is not applied to also.Due to plasterboard itself it is inexpensive, in light weight,
The characteristics of thickness of thin, huge economic benefit can be brought as substrate applications UV-curing technology using plasterboard, therefore, invention
People has carried out substantial amounts of experiment, and UV-curing technology is applied into plasterboard.Inventor is drawn by experiment, by ultraviolet light
When curing technology is applied to plasterboard, the particularity of plasterboard material is taken into full account, using special production technology.It is detailed below
The thin manufacture method for introducing the ultra-violet curing transfer bloom decorative panel according to the present invention.
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer bloom decorative panel of the present invention：
(1) priming paint face is formed in the front of decorating board.
(2) it is glued on the priming paint face, covers transfer film, and carry out UV-curing, is then removed using automatic membrane removal machine
Remove the transfer film.Wherein, there is pattern to be transferred on transfer film, formed the pattern on transfer film in decoration base by transferring
On the front of plate.Applying glue is in order to which the pattern on transfer film is attached on priming paint face, then passes through UV-curing in the step
Change and be fixed on priming paint face.
(3) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing.It should be noted that in step
(2) after removing transfer film in, the pattern of transfer is formed on priming paint face, then in the pattern upper roller in priming paint face in step (3)
Apply colored paint.The purpose of wherein roller coat colored paint is to play a part of protection to established transfer pattern.
(4) the roller coat bloom finish paint on the colored paint by solidification, and carry out UV-curing.Wherein roller coat high finish coat varnish
Purpose is to make roller coat cross the transfer pattern of colored paint to reach bloom effect.
Also include step before step (1)：Dust removal process is carried out at the back side of decorating board, then in decorating board
Back side roller coat seal coat, and carry out UV-curing.Ultraviolet light solidification in the step is solidified using double mercury lamp curing.
The step of above-mentioned back side to decorating board is handled is in order to be shielded to substrate, due to front surface coated multiple layers of cured
The very big cure shrinkage of sheet material can be caused after coating, therefore overleaf coating seal coat can offset the tension force on sheet material two sides, prevent
Only substrate deformation.
Also include step after step (4)：Diaphragm is covered in the front of the decorating board.So as to form ultraviolet light solidification
Bloom decorative panel.
In above-mentioned steps (2), first it is glued on priming paint face, then in glue overlying transfer film, and carries out UV-curing, make
Transfer film and glue are hardened, while the pattern on transfer film is transferred on priming paint face.Then transfer film is removed using automatic membrane removal machine
Go.Because pattern has been formed, glue is located at below pattern, therefore when removing transfer film, in priming paint face before can't removing
On the glue applied.
Above-mentioned steps (1) form priming paint mask body in the front of decorating board to be included：
(11) dust removal process is carried out in the front of decorating board.
(12) adhesion primer is applied in the face-side roll of decorating board, and carries out UV-curing.The wherein hardness of paint film of priming paint
Height, and the flatness of plate face can be improved.
(13) washed ore light and dust removal process are carried out to the front of decorating board.
(14) color bottom paint is whitewashed in the face-side roll of decorating board, and carries out UV-curing.Wherein roller coat white primer
The purpose adhesive force of coating, richness in the step after raising, enable coating by uniform pickup.
(15) in the front roller coat seal coat of decorating board, and UV-curing is carried out.Wherein roller coat seal coat
Purpose is absorption of the decorating board to upper coating is become uniform, and can effectively prevent moisture, plays the work of alkali resistant isolation
With.
(16) sanding, infrared levelling and dust removal process are carried out to the front of decorating board.
(17) attachment primer is applied in the face-side roll of decorating board, and carries out UV-curing, form priming paint face.Wherein roller coat
The purpose of attachment primer is the adhesive force of coating in step after improving.
It is different with function according to the color of coating in above-mentioned steps, select the ultraviolet lamp of different wave length to be solidified.Tool
Body, solidified in above-mentioned steps (2) using the lamp curing of gallium gallium iron iron iron five, using double in step (3), (12) and (14)
Gallium lamp curing is solidified, and is solidified in step (4) and step (15) using the lamp curing of gallium gallium iron iron four, step (17)
It is middle to be solidified using single mercury lamp curing.
In addition, the roller coat in step (4), step (12) and the step (15) is by the way of forward and reverse roller roller coat, so that
Coating coating is uniform.Roller coat in other steps can be by the way of single roller roller coat.
In step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper.Step (16)
In, the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper, and after sanding and the processing of infrared levelling
It is required to carry out dust removal process.And the purpose of infrared levelling is to raise system temperature in step (16), is easy to later step
Implementation.
The time that ultraviolet light solidification is carried out in above-mentioned each step is 3-10s.Ultraviolet light solidification is carried out in each step
Temperature be normal temperature.Also, the thickness of roll coat enamel is 0.05-0.12mm in each step.
Specific embodiment given below.It is in the ultra-violet curing transfer bloom method in following embodiments
Exemplified by plasterboard.
Embodiment one
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer bloom decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in the seal coat that the backside coating 0.05mm of Thistle board is thick by the way of single roller roller coat, and using double mercury
Lamp curing carries out 3s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.05mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 3s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.05mm, and the UV for carrying out 3s using double gallium lamp curing solidifies；
7) using seal coat thick forward and reverse roller roller coat 0.05mm, and consolidated using gallium gallium iron iron curing progress 3s UV
Change；
8) sanding is carried out using 400 mesh sand paper to the decorative panel for completing primer coating, sands flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.05mm, and using single mercury lamp curing progress 3s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.05mm on transfer film, and the UV for carrying out 3s using double gallium lamp curing solidifies；
12) high finish coat varnish thick forward and reverse roller roller coat 0.05mm, and consolidated using the lamp curing progress 3s of gallium gallium iron iron four UV
Change；
13) after the completion of solidifying, diaphragm is covered in plaque surface, forms UV solidification bloom decorative panels.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
The ultraviolet light manufactured by the above method solidifies hardness of film >=2H of bloom transfer decorative plate, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment two
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer bloom decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in the seal coat that the backside coating 0.08mm of Thistle board is thick by the way of single roller roller coat, and using double mercury
Lamp curing carries out 6s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.08mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 6s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.08mm, and the UV for carrying out 6s using double gallium lamp curing solidifies；
7) using seal coat thick forward and reverse roller roller coat 0.08mm, and consolidated using gallium gallium iron iron curing progress 6s UV
Change；
8) sanding is carried out using 400 mesh sand paper to the decorative panel for completing primer coating, sands flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.08mm, and using single mercury lamp curing progress 6s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.08mm on transfer film, and the UV for carrying out 6s using double gallium lamp curing solidifies；
12) high finish coat varnish thick forward and reverse roller roller coat 0.08mm, and consolidated using the lamp curing progress 6s of gallium gallium iron iron four UV
Change；
13) after the completion of solidifying, diaphragm is covered in plaque surface, forms UV solidification bloom decorative panels.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
The ultraviolet light manufactured by the above method solidifies hardness of film >=2H of bloom transfer decorative plate, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment three
Comprised the following steps according to the manufacture method of the ultra-violet curing transfer bloom decorative panel of the present invention：
1) dust removal process is carried out to the back side of Thistle board；
2) in the seal coat that the backside coating 0.12mm of Thistle board is thick by the way of single roller roller coat, and using double mercury
Lamp curing carries out 10s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.12mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use
Double gallium lamp curing carry out 10s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.12mm, and the UV for carrying out 10s using double gallium lamp curing solidifies；
7) using seal coat thick forward and reverse roller roller coat 0.12mm, and consolidated using gallium gallium iron iron curing progress 10s UV
Change；
8) sanding is carried out using 400 mesh sand paper to the decorative panel for completing primer coating, sands flat the front of the decorating board
On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.12mm, and using single mercury lamp curing progress 10s UV solidifications, formed and turned
Priming paint face before print；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, institute is then removed using automatic membrane removal machine
State transfer film；
11) colored paint thick single roller roller coat 0.12mm on transfer film, and the UV for carrying out 10s using double gallium lamp curing consolidates
Change；
12) high finish coat varnish thick forward and reverse roller roller coat 0.12mm, and consolidated using the lamp curing progress 10s of gallium gallium iron iron four UV
Change；
13) after the completion of solidifying, diaphragm is covered in plaque surface, forms UV solidification bloom decorative panels.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
The ultraviolet light manufactured by the above method solidifies hardness of film >=2H of bloom transfer decorative plate, and with acidproof
Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
It should be noted that current UV-curing technology is not applied to plasterboard, but due to plasterboard certainly
The characteristics of the inexpensive, in light weight of body, thickness of thin, huge warp can be brought as substrate applications UV-curing technology using plasterboard
Ji benefit.Therefore, lot of advantages relative to other species substrates can be brought by decorating board of plasterboard, for example, cost it is low,
Have a wide range of application.In addition, the above method is combined with the material feature of plasterboard itself, solidify different from existing ultraviolet light
Technology.The decorative panel manufactured using the above method has more preferable hardness and wiping properties, the decoration being more applicable in building
Sheet material.
Any pattern can be transferred to by decoration according to the ultra-violet curing transfer bloom decorative board production method of the present invention
On substrate, reach 98%-99% similarity, and the decorative panel manufactured has high definition emulation, saturation bright in luster, surface light
The characteristics of sliding wear-resisting, light inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, Environmental Safety.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic；
And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.
Claims (2)
1. a kind of manufacture method of ultra-violet curing transfer bloom decorative panel, it is characterised in that methods described is by following steps group
Into：
1) dust removal process is carried out to the back side of Thistle board；
2) in the seal coat that the backside coating 0.12mm of Thistle board is thick by the way of single roller roller coat, and consolidated using double mercury lamps
Change machine carries out 10s UV solidifications；
3) turnover panel, and dust removal process is carried out to the front of Thistle board；
4) in the adhesion primer that the front surface coated 0.12mm of Thistle board is thick by the way of forward and reverse roller roller coat, and using double galliums
Lamp curing carries out 10s UV solidifications；
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface；
6) white primer thick single roller roller coat 0.12mm, and the UV for carrying out 10s using double gallium lamp curing solidifies；
7) using seal coat thick forward and reverse roller roller coat 0.12mm, and using gallium gallium iron iron curing progress 10s UV solidifications；
8) sanding is carried out using 400 mesh sand paper to the decorative panel for completing primer coating, on the front for sanding flat the decorating board
Seal coat simultaneously carries out dust removal process, then carries out infrared levelling and again dust removal process；
9) attachment primer thick single roller roller coat 0.12mm, and solidified using single mercury lamp curing progress 10s UV, before forming transfer
Priming paint face；
10) it is glued on priming paint face, covers transfer film, and carry out UV-curing, described turn then is removed using automatic membrane removal machine
Die；
11) colored paint thick single roller roller coat 0.12mm on transfer film, and the UV for carrying out 10s using double gallium lamp curing solidifies；
12) high finish coat varnish thick forward and reverse roller roller coat 0.12mm, and using the lamp curing progress 10s of gallium gallium iron iron four UV solidifications；
13) after the completion of solidifying, diaphragm is covered in plaque surface, forms UV solidification bloom decorative panels；
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
2. the ultra-violet curing transfer bloom decorative panel manufactured according to the manufacture method described in claim 1.
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| CN105860778B (en) * | 2016-03-23 | 2018-09-11 | 珠海市佳伟力环保科技有限公司 | Aqueous radiation curable coating decorative panel and preparation method thereof |
| CN105670471B (en) * | 2016-03-23 | 2018-05-15 | 珠海市佳伟力环保科技有限公司 | Water-based radiation curable coating decorative panel and preparation method thereof |
| CN105802482B (en) * | 2016-03-23 | 2018-12-25 | 珠海市佳伟力环保科技有限公司 | Aqueous radiation curable coating decorative panel and preparation method thereof |
| CN106863045A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Floor processing method is transferred without an aromatic plant metioned in ancient books mildew resistant moistureproof UV |
| CN110435294A (en) * | 2019-08-13 | 2019-11-12 | 佛山市南海兴圆机械制造有限公司 | A kind of decorating inner and external walls integrated board paint line |
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|---|---|---|---|---|
| CN102425284A (en) * | 2011-11-30 | 2012-04-25 | 赵德存 | Building inner and outer wall decorating plate and manufacturing method thereof |
| CN103132671A (en) * | 2013-03-12 | 2013-06-05 | 焦作市卓亚艺术膜科技有限公司 | Novel transfer printing ceramic tile and preparation method thereof |
| CN103866939A (en) * | 2014-03-14 | 2014-06-18 | 珠海东诚光固化材料有限公司 | Novel safety glass decorative sheet and preparation method thereof |
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| US20120148846A1 (en) * | 2010-12-10 | 2012-06-14 | Ppg Industries Ohio, Inc. | Color plus clear coating systems exhibiting desirable appearance and fingerprint resistance properties and related methods |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102425284A (en) * | 2011-11-30 | 2012-04-25 | 赵德存 | Building inner and outer wall decorating plate and manufacturing method thereof |
| CN103132671A (en) * | 2013-03-12 | 2013-06-05 | 焦作市卓亚艺术膜科技有限公司 | Novel transfer printing ceramic tile and preparation method thereof |
| CN103866939A (en) * | 2014-03-14 | 2014-06-18 | 珠海东诚光固化材料有限公司 | Novel safety glass decorative sheet and preparation method thereof |
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