CN104957918B - A kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress and its processing method - Google Patents
A kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress and its processing method Download PDFInfo
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- CN104957918B CN104957918B CN201510443487.5A CN201510443487A CN104957918B CN 104957918 B CN104957918 B CN 104957918B CN 201510443487 A CN201510443487 A CN 201510443487A CN 104957918 B CN104957918 B CN 104957918B
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Abstract
A kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress and its processing method, and the partitioned mattress is composed of upper and lower two layers of mattress；Upper strata mattress is mini comfortable small mattress, is highly 3cm 10cm；Lower floor's mattress is pure silk melon sponge partitioned mattress, height 5cm 18cm；The sandwich layer of pure silk melon sponge partitioned mattress is made of the big sheet material of sponge gourd sponge, the sponge gourd sponge sheet material of split and the courage cover of the big sheet material of cladding sponge gourd sponge and the sponge gourd sponge sheet material of split, upper and lower two layers of mattress perimeter is equipped with slide fastener, is fixedly connected by surrounding slide fastener.The present invention is using density in 15Kg/m3‑30Kg/m3The sapwood of luffa be raw material, pure-natural biological matter sponge gourd sponge is prepared using flattening technology and without glue low temperature and pressure technique or cold-press process quiltmg piocess, both ecological, environmental protective, the natural spacial framework of luffa material is maintained again, and the mattress can both use respectively, it can also be applied in combination, so as to meet the use of Various Seasonal and different soft and hard degree hobby crowd.
Description
Technical field
The present invention relates to a kind of plant-fiber mattress, in particular with luffa natural plant fibre space net structure and
Height is ventilative, highly hygroscopic scattered moist, and the excellent performance such as low-carbon, environmental protection, renewable, promoting blood circulation anti-inflammatory, by flattening technology and nothing
Glue low temperature and pressure or cold pressing quiltmg piocess, the pure-natural biological matter sponge gourd sponge material of acquisition, and utilize the strong of the developing material
Health partitioned mattress, can meet the quantification support and the requirement of comfort of the crowd of different building shape and weight, can also realize bed
A the three of pad use.
Background technology
Mattress currently on the market mainly has sponge matress, latex bed mattress, sping mattress, palm mattress etc., wherein naturally
The limited starting material of latex bed mattress, and the raw material of synthetic latex mattress and sponge matress belong to petrochemicals, are not
Renewable resource, and the gas permeability of latex bed mattress, sponge matress and dissipate it is moist poor, usage time one grow easily go mouldy or
Bacterium and other microorganisms are grown, is unfavorable for health.The gas permeability of sping mattress is preferable, but spring bed core must be with sea
The soft stuffing materials such as silk floss, latex disperse human bady gravitational for matting layer.Therefore, the substitute of non-renewable resources is sought, is opened
The good plant-fiber mattress of volatility by be the development of following mattress trend.Natural plant fiber material with its aboundresources,
Renewable, nontoxic, the advantage such as pollution-free, degradable is widely used to the every aspect of people's daily life, has such as utilized
The case of the manufacture filling mattress materials such as Arenga engleri Beccari silk, bamboo silk, palm silk, but this filling mattress material generally requires and utilizes gluing
Scattered plant fiber is bonded by agent, and therefore, the product developed contains the noxious materials such as formaldehyde, is unfavorable for human body and is good for
Health.《Compendium of Materia Medica》Described in luffa do it is cold, can promoting blood circulation by removing wind, remove obstruction in channels to relieve pain, have reducing blood lipid, prevention ischemic myocardial
The effect of damage and calm anti-inflammatory.Sponge gourd sponge master is saturating using the netted structure of luffa natural fiber and high-energy absorption, height
Gas (56532L/m2s), it is highly hygroscopic dissipate it is moist (hygroscopic capacity is 3 times of own wt, average resolution factor for 98.27%), and
The excellent performance such as low-carbon, environmental protection, renewable, by flattening technology, without glue low temperature and pressure technique or cold-press process, the pure day of acquisition
Right biomass plant fiber spatial network material.The present invention will utilize biomass sponge gourd sponge material to develop zero formaldehyde, sleeping, life
State, environmental protection, ventilative, the high-performance mattress of antibacterial, can not only meet hope and the national energy-saving emission reduction of people's back to nature
Strategy, while can also make one-bed interface is in dry and comfortable comfortable state, can improve pressure distribution, promote blood circulation and
Metabolism, reach dispelling fatigue, activate blood and relax tendons, prevent and get rid of illness strong body the effect of.
The content of the invention
It is an object of the invention to provide a kind of sponge gourd sponge matress and its processing method, which can provide softness
Support, can meet the needs of modern mattress healthy partition, while can realize that a three use.
It is as follows that the present invention solves the scheme that technical problem uses：
A kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress, it is characterised in that the partitioned mattress by
Upper and lower two layers of mattress is composed；
The mini comfortable small mattress that the upper strata mattress is height 3cm-10cm；
Lower floor's mattress is height 5cm-18cm pure silk melon sponge partitioned mattress；The pure silk melon sponge partitioned mattress
Sandwich layer is by the big sheet material of sponge gourd sponge, the sponge gourd sponge sheet material of split and the sponge gourd sponge of the big sheet material of cladding sponge gourd sponge and split
The courage cover composition of sheet material, the sponge gourd sponge sheet material of the split is by head zone sheetlet, shoulder regions sheetlet, lumbar region
Sheetlet, seat area sheetlet and leg area sheetlet are composed；The big sheet material of the sponge gourd sponge and the sponge gourd of split
Sponge sheet material is staggered up and down, and the superiors and orlop are the big sheet material of sponge gourd sponge；
Upper and lower two layers of mattress perimeter is equipped with slide fastener, is fixedly connected by surrounding slide fastener.
Preferably, the big sheet material of sponge gourd sponge is in 15Kg/m using density3-30Kg/m3In the range of luffa,
After removing core, sapwood is flattened, certain thickness and grammes per square metre through cold pressing quilting or the heat pressure adhesive acquisition of utilization low-melting fiber
Sheet course；The thickness of the big sheet material of the sponge gourd sponge and the sponge gourd sponge sheet material of split is 3cm, gram of every centimeter of thickness
Weight is 320g/ ㎡ -600g/ ㎡.
Preferably, the courage cover includes six sides of up, down, left, right, before and after, the left and right side of the upper side
And front side edge side corresponding with courage cover is connected by the retractable mode of connector, the left and right side and upside of the leading flank
Side side corresponding with courage cover is connected by the retractable mode of connector.
Preferably, the upper strata mattress includes sandwich layer, fabric composite bed and surrounding edge, the sandwich layer is by latex, foam sea
One or more combination in silk floss, wool, horsehair, camel hair, natural feather, sponge gourd reeling wadding forms；The wool, horsehair, camel hair are
The sheet material processed, natural feather or sponge gourd the reeling wadding is sheet liner, and liner skin is non-woven fabrics or other clothes, passes through quilting
Natural feather or sponge gourd reeling is set to wad a quilt with cotton and be uniformly distributed, luffa is broken into Filamentous formed by the sponge gourd reeling wadding；The face
Material composite bed and surrounding edge are formed by fabric, upright cotton, sponge or latex, non-woven fabrics quilting successively from outside to inside；The upright cotton
Shared thickness proportion is no more than the 1/3 of fabric composite bed.
A kind of a as described above three processing method for using health environment-friendly biomass sponge gourd sponge partitioned mattress, its feature exist
In including the following steps：
1. density is selected first in 19Kg/m3The luffa of -30Kg/m3 is primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two, and edge are clipped
Luffa axis side is cut off, after removing core；Flatten sapwood；
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the big sheet material of sponge gourd sponge
It is final former
Material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, inner layer sheet
Down, stagger between upper and lower layer and stack tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, every square metre
It is laid with 960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protect and carry 2 minutes, unloading；
6. repeat step is 3., 2 times；
7. quilting is carried out to the stratiform luffa sapwood pressed in advance, the spacing 150-200mm between quilting line, fixed thickness 3cm,
Obtain the big sheet material of sponge gourd sponge；
8. the sponge gourd sponge big sheet material good to quilting carries out deburring by dimensions and obtains the big sheet material of sponge gourd sponge, header area
Domain sheetlet, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
9. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and most
Lower floor is the big sheet material of sponge gourd sponge, and the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains bed
Bedding core layer；
10. mattress sandwich layer is fitted into the liner being made of upper and lower fabric composite bed and surrounding surrounding edge, up to sponge gourd sea
Continuous partitioned mattress；
Up to health after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Environmentally friendly biomass sponge gourd sponge partitioned mattress.
Another a three processing method for using health environment-friendly biomass sponge gourd sponge partitioned mattress, it is characterised in that bag
Include following steps：
1. density is selected first in 19Kg/m3The luffa of -30Kg/m3 is primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two, and edge are clipped
Luffa axis side is cut off, after removing core；Flatten sapwood；
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the big sheet material of sponge gourd sponge
Final raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, inner layer sheet
Down；Multilayer is laid with, density and grammes per square metre with layer luffa sapwood are consistent, between upper and lower layer flattening luffa sapwood
Stagger and stack tiling, and spread a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And meet every square metre of laying
960g-1800g luffa sapwood；
5. determining the sponge gourd sponge blank paved high 3cm hot pressing, 115 DEG C of temperature, protects and carries 2min；
6. the sponge gourd sponge big sheet material good to hot pressing cool down and stand 24 it is small when；
7. deburring is carried out by dimensions to the above-mentioned big sheet material of sponge gourd sponge handled well, obtain the big sheet material of sponge gourd sponge,
Head zone sheetlet, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
8. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and most
Lower floor is the big sheet material of sponge gourd sponge, and the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains bed
Bedding core layer；
9. mattress sandwich layer is fitted under, in the liner that lower fabric composite bed and surrounding surrounding edge are formed, up to sponge gourd sea
Continuous partitioned mattress；
10. up to health after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Environmentally friendly biomass sponge gourd sponge partitioned mattress.
Further, the sheath-core type low-melting point acid fiber by polylactic, average linear density 2.22dtex, average length are
35mm；The dosage of low melting point acid fiber by polylactic is the 15%-27% of flattening luffa sheet quality.
Further, the density of the luffa primary raw materials uses wind filter；Then it is close to the primary raw materials after selection by winnowing
Further sampling observation, the luffa primary raw materials density computational methods of sampling observation are degree：Luffa primary raw materials is clipped into two and obtains column
Shape luffa, it is equal then to be averaging to obtain S to upper and lower area of section S1, S2 of column luffa, column luffa volume V=S
Equal * h；Quality m is weighed with electronic balance again, obtains density p=m/V；Described upper and lower area of section S1, S2 are removal sponge gourd
The area of three holes of network self-assembling formation.
Further, the upper and lower sectional area of the luffa is that upper and lower sectional view is obtained in a manner of taking pictures or scan, and
Corresponding sectional area is calculated using graphics software.
Compared with the prior art, effective effect of the invention is embodied in：
(1) present invention uses density in 15Kg/m3-30Kg/m3The sapwood of luffa be raw material, using flattening technology
Prepared with no glue low temperature and pressure technique (using sheath-core type low-melting point acid fiber by polylactic as adhesive) or cold pressing, quiltmg piocess pure natural
Biomass sponge gourd sponge, it is formaldehydeless, nontoxic, pollution-free, degradable, there is eco-environmental prote, overcome present plant fiber bed
Pad, as palm fiber mattress, bamboo silk mattress need that scattered plant fiber is glued together using glue, containing noxious materials such as formaldehyde,
The easily limitation of pollution sleep environment.In addition, density is in 15Kg/m3-30Kg/m3Luffa sapwood thickness it is smaller, pass through
Multilayer sapwood staggeredly tiles, precompressed can obtain homogeneous sponge gourd sponge sheet material, and the density of sponge gourd sponge sheet material is (i.e. gram
Weight) it can control in 960-1800g/ ㎡；And density is in 31Kg/m3-50Kg/m3Luffa sapwood thickness it is larger, and sponge gourd
The compaction rate and thickness difference at each position of network are larger, can not be obtained by multi-layer intercrossed tiling than more uniform sponge gourd sponge sheet
Material, also difficulty or ease are controlled in this pleasant hardness range of 960-1800g/ ㎡ the density (i.e. grammes per square metre) of sponge gourd sponge sheet material；
(2) present invention has also given full play to the characteristics of luffa raw material are light, loose, microstructure and fiber observation table
Bright, the compaction rate of the fiber bundle structure at each position of luffa is respectively less than jute and coconut palm palm fibre；Loofah fiber is similar to jute, fine
Dimension is longer, is readily bent, and the fiber of coconut palm palm fibre is shorter, not flexible in fusiformis；There are spiral duct in luffa vascular bundle,
Spiral duct is main water delivery tissue；Furthermore fiber aspect interlocks inside and outside luffa, the fibre length of table is big in luffa, chamber
Footpath is small, mainly plays luffa longitudinal bracing.It can be seen from the above that fluffy, the soft and crisscross fiber that luffa is natural
Structure becomes the guarantee that provides of good filling mattress material for it and ensures, meanwhile, the presence of spiral duct is also luffa
There is mattress more preferable gas permeability, scattered moist and comfortable people-bed microenvironment to provide guarantee.
(3) present invention gives full play to the characteristic of the natural spacial framework of luffa material and high-energy absorption, in work
The sponge gourd sponge material of soft comfortable is obtained in skill by the quantification control of every centimeter of sheet material grammes per square metre, than palm fiber mattress, bamboo silk
Mattress elasticity is more preferable, more comfortable soft.
With reference to international standard ISO 2439/B MOD 1, using CTBA methods to the big sheet material of sponge gourd sponge of 10cm thickness (per public
The grammes per square metre of point material is 960-1800g/ ㎡), 10cm monofilament pads be compressed hardness test, as a result：1. the big sheet material of sponge gourd sponge,
Surface hardness 5.2mm-25mm, sandwich layer hardness 14.9mm-29.7mm, bottom hardness 2.7mm-5.3mm；And monofilament pad, top layer are hard
Spend 2.9mm, sandwich layer hardness 5.8mm, bottom hardness 1.3mm.Wherein numerical value is bigger in test result, represents that material is softer.
(4) natural fiber material meeting degradation with aging, the relatively low material of crystallinity are higher than crystallinity due to the use of during
Material is easier to degrade, so as to influence the service life of product, passes through XRD diagram spectrum analysis, the crystallization of luffa endosexine
Degree 47.05%, the crystallinity 21.79% of extexine 42.32, significantly larger than monofilament fiber, illustrates the structure of fiber in luffa
Stability is significantly higher than monofilament fiber, therefore the service life of luffa mattress of the present invention will be far above palm currently on the market
Mattress.Also indicate that (296 DEG C -343 DEG C) of the heat decomposition temperature of luffa is higher than monofilament fiber by thermal weight loss TG analyses at the same time
(268 DEG C -327 DEG C), also illustrate the stability of luffa material fiber structure.
(5) sponge gourd sponge sheet material of the present invention overcomes in existing industrial luffa processing technology and is compressed to luffa completely
It is closely knit, so that cause gas permeability to reduce, the defects of deforming of easily making moist.(since luffa is high-hygroscopicity material, it can absorb
Moisture of 3 times more than own wt, when luffa is pressed it is completely dense after, material can expand after moisture absorption of making moist, generating material
Deformation).
(6) luffa sponge sheet material of the present invention overcomes in existing luffa mattress technique luffa being polished into fiber,
Then the defects of being processed into hardboard using the processing technology of fiberboard, this method for being processed into hardboard have not only broken up luffa
Natural net structure, while the mattress hardness made is also bigger, it is impossible to meet the needs of backbone is in natural torsion state,
Can not meet the needs of mattress comfort.
(7) invention sponge gourd sponge sheet material, which gives full play to adjust after luffa material moisture absorption, recovers its spatial network shape
The characteristics of, adjust and recover the deformation of mattress during use of sleeping slightly by moisture absorption and parsing sweat, overcome existing silk
Luffa is polished into fiber as packing material in melon network mattress technique, according to the method processing somewhat softness for sewing bedding
(technique is also to destroy the natural network structure of luffa to the limitation of the technique of mattress bed course, using holding after a period of time
Easily there is the phenomenon collapsed, the mattress after collapsing can also become stiff).
(8) sponge gourd sponge sheet material good permeability of the present invention, can be by human body using the highly hygroscopic scattered moist of luffa material
The quick dynamic of the moisture operation downwards produced in sleep procedure, is in dry and comfortable state so as to ensure, works as daytime on bed surface
When without using mattress, moisture can be distributed preferably again, you can with dynamic optimization people-bed microenvironment.
(9) present invention is processed by the big sheet material of sponge gourd sponge and head, shoulder, waist, buttocks, leg area sheetlet
The control of grammes per square metre in journey, realizes that the quantification support of mattress and the partitioned organization of mattress design, so as to preferably meet not androgynous
The individual demand for the crowd that type, different sleeping position preferences, different soft and hard degree are liked, preferably meets natural plant fibre mattress
Human oriented design and customization produce.
(10) mattress of the present invention is composed of upper and lower two layers of mattress, is drawn between upper and lower two layers of mattress by the way that surrounding is stealthy
Chain is fixedly connected.Upper and lower two layers of mattress can use respectively, can also be applied in combination, thus meet Various Seasonal with it is difference soft
Hardness likes the use of crowd.
Figure of description
Fig. 1 is the schematic diagram that state is applied in combination in mattress of the present invention.
Fig. 2 is the schematic diagram of upper and lower two layers of the mattress of the present invention.
Fig. 3 is the cut-away illustration of mattress of the present invention.
Fig. 4 is the big sheet material schematic diagram of sponge gourd sponge of the present invention.
Fig. 5 multilayer sponge gourd spongy layer shapes of the present invention stack paving structure
Fig. 6 is that the big sheet material of sponge gourd sponge of the present invention and sheetlet interval stack the schematic diagram being wrapped in courage cover.
Fig. 7 is the schematic diagram after luffa cutting of the present invention.
Fig. 8 is the cross-sectional view after luffa cutting of the present invention.
Fig. 9 is luffa flattening schematic diagram of the present invention.
Figure 10 is invention luffa flattening cross-sectional view.
Figure label：1 mini comfortable small mattress, the fabric composite beds of 11 mini comfortable small mattresses, 12 mini small mattresses
Sandwich layer, the surrounding edge of 13 mini small mattresses, 2 pure silk melon sponge partitioned mattress, 21 pure silk melon sponge partitioned mattress fabric composite beds, 22
The big sheet material of sponge gourd sponge, the sponge gourd sponge sheet material of 23 splits, 23a head zone sponge gourd sponges sheetlet, 23b shoulder regions sponge gourds
Sponge sheetlet, 23c lumbar regions sponge gourd sponge sheetlet, 23d seat area sponge gourd sponges sheetlet, 23e leg area silks
Luffa column, 5 before melon sponge sheetlet, 24, courage cover, 241 slide fasteners, the surrounding edge of 25 lower floor's mattresses, 3 CONCEAL ZIPPERs, 4 flattenings
Luffa column, 51 sapwood, 52 cores in flattening process.
Embodiment
Explanation is further explained to technical solution of the present invention by specific embodiment below in conjunction with attached drawing.
Embodiment 1
As shown in the figure, a kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress, upper and lower two layers of mattress combination
Form；Wherein upper strata mattress is mini comfortable small mattress 1, is highly 3cm-10cm；Mini comfortable small mattress 1 includes mini comfortable
The surrounding edge 13 of the fabric composite bed 11 of small mattress, the sandwich layer 12 of mini small mattress and mini small mattress, composite bed and surrounding edge cladding
Outside sandwich layer.The sandwich layer 12 of mini small mattress is by latex, foam sponge, wool, horsehair, camel hair, natural feather, sponge gourd reeling wadding
One or more combination forms；The wool, horsehair, camel hair are the sheet material processed, and natural feather or sponge gourd the reeling wadding is piece
Shape liner, liner skin are non-woven fabrics or other clothes, natural feather or sponge gourd reeling is wadded a quilt with cotton and is uniformly distributed by quilting, the luffa
Luffa is broken into Filamentous formed by silk wadding；The fabric composite bed and surrounding edge are from outside to inside successively by fabric, upright
Cotton (or silk floss), sponge (or latex), non-woven fabrics quilting form, thickness 1.5-3.8cm；Wherein upright continuous thickness is no more than
The 1/3 of fabric composite bed gross thickness.
Lower floor's mattress is pure silk melon sponge partitioned mattress 2, height 5cm-18cm；Including sandwich layer and pure silk melon sponge subregion bed
Fabric composite bed 21 is padded, the sandwich layer of pure silk melon sponge partitioned mattress is by the big sheet material 22 of sponge gourd sponge, the sponge gourd sponge sheet material of split
23 and the courage cover 24 of the big sheet material of cladding sponge gourd sponge and the sponge gourd sponge sheet material of split form, the sponge gourd sponge sheet material of split by
Head zone sponge gourd sponge sheetlet 23a, shoulder regions sponge gourd sponge sheetlet 23b, lumbar region sponge gourd sponge sheetlet
23c, seat area sponge gourd sponge sheetlet 23d and leg area sponge gourd sponge sheetlet 23e are composed；Sponge gourd sponge is large stretch of
Material and the sponge gourd sponge sheet material of split are staggered up and down, and the superiors and orlop are the big sheet material of sponge gourd sponge；Upper and lower two layers
Mattress perimeter is equipped with CONCEAL ZIPPER 3, and four sides below four edges and upper strata mattress are fixed on above lower floor's mattress in the closing of CONCEAL ZIPPER 3
Edge, is fixedly connected by surrounding CONCEAL ZIPPER 3, is played the role of edge strip above zipper strip respectively and is played hiding slide fastener.
When it is implemented, the sponge gourd sponge sheet material total length of split is in 290cm-298cm, wherein head zone sponge gourd sponge
Sheetlet 23a length is 25cm-29cm, shoulder regions sponge gourd sponge sheetlet 23b length is 30cm, lumbar region sponge gourd sponge
Sheetlet 23c length is 25cm, seat area sponge gourd sponge sheetlet 24d length is 45cm and leg area sponge gourd sponge small pieces
Material 24e length is 55cm-59cm；If application for double mattress, head zone sponge gourd sponge sheetlet 23a and leg area
Sponge gourd sponge sheetlet 24e is one, other to set a pair to be symmetrical, so that two people go to obtain according to its build situation
Most suitable mattress is obtained, is then single setting if single mattress.
Preferably, the big sheet material of sponge gourd sponge is in 15Kg/m using density3-30Kg/m3In the range of luffa,
After removing core, sapwood is flattened, certain thickness and grammes per square metre through cold pressing quilting or the heat pressure adhesive acquisition of utilization low-melting fiber
Sheet course；The thickness of the big sheet material of the sponge gourd sponge and the sponge gourd sponge sheet material of split is 3cm, gram of every centimeter of thickness
Weight is 320g/ ㎡ -600g/ ㎡.
Preferably, courage cover 24 includes six sides of up, down, left, right, before and after, the left and right side of the upper side and
Front side edge side corresponding with courage cover is connected by 241 retractable mode of slide fastener, the left and right side of leading flank and upper side edge and courage
Corresponding side is covered to connect by the retractable mode of slide fastener.
Embodiment 2
A kind of a as described above three processing method for using health environment-friendly biomass sponge gourd sponge partitioned mattress, including it is as follows
Step：
1. density is selected first in 19Kg/m3The luffa of -30Kg/m3 is primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two is clipped, must be opened up
Luffa column 4 before flat, as Figure 7-8；Then it is cut off along luffa axis side, gone 52 after core；Flatten sapwood 51；
Luffa column 9 in flattening process, as shown in figs. 9-10.
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the big sheet material of sponge gourd sponge
It is final former
Material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, inner layer sheet
Down, stagger between upper and lower layer and stack tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, every square metre
It is laid with 960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protect and carry 2 minutes, unloading；
6. repeat step is 3., 2 times；
7. quilting is carried out to the stratiform luffa sapwood pressed in advance, the spacing 150-200mm between quilting line, fixed thickness 3cm,
Obtain the big sheet material of sponge gourd sponge；
8. the sponge gourd sponge big sheet material good to quilting carries out deburring by dimensions and obtains the big sheet material of sponge gourd sponge, header area
Domain sheetlet, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
9. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and most
Lower floor is the big sheet material of sponge gourd sponge, and the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains bed
Bedding core layer；
10. mattress sandwich layer is fitted into the liner being made of upper and lower fabric composite bed and surrounding surrounding edge, up to sponge gourd sea
Continuous partitioned mattress；
Up to health after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Environmentally friendly biomass sponge gourd sponge partitioned mattress.
Another a three processing method for using health environment-friendly biomass sponge gourd sponge partitioned mattress, it is characterised in that bag
Include following steps：
1. density is selected first in 19Kg/m3The luffa of -30Kg/m3 is primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two, and edge are clipped
Luffa axis side is cut off, after removing core；Flatten sapwood；
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the big sheet material of sponge gourd sponge
It is final former
Material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, inner layer sheet
Down；Multilayer is laid with, density and grammes per square metre with layer luffa sapwood are consistent, between upper and lower layer flattening luffa sapwood
Stagger and stack tiling, and spread a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And meet every square metre of laying
960g-1800g luffa sapwood；
5. determining the sponge gourd sponge blank paved high 3cm hot pressing, 115 DEG C of temperature, protects and carries 2min；
6. the sponge gourd sponge big sheet material good to hot pressing cool down and stand 24 it is small when；
7. deburring is carried out by dimensions to the above-mentioned big sheet material of sponge gourd sponge handled well, obtain the big sheet material of sponge gourd sponge,
Head zone sheetlet, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
8. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and most
Lower floor is the big sheet material of sponge gourd sponge, and the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains bed
Bedding core layer；
9. mattress sandwich layer is fitted into the liner being made of upper and lower fabric composite bed and surrounding surrounding edge, up to sponge gourd sea
Continuous partitioned mattress；
10. up to health after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Environmentally friendly biomass sponge gourd sponge partitioned mattress.
Further, the sheath-core type low-melting point acid fiber by polylactic, average linear density 2.22dtex, average length are
35mm；The dosage of low melting point acid fiber by polylactic is the 15%-27% of flattening luffa sheet quality.
Further, the density of the luffa primary raw materials uses wind filter；Then it is close to the primary raw materials after selection by winnowing
Further sampling observation, the luffa primary raw materials density computational methods of sampling observation are degree：Luffa primary raw materials is clipped into two and obtains column
Shape luffa, it is equal then to be averaging to obtain S to upper and lower area of section S1, S2 of column luffa, column luffa volume V=S
Equal * h；Quality m is weighed with electronic balance again, obtains density p=m/V；Described upper and lower area of section S1, S2 are removal sponge gourd
The area of three holes of network self-assembling formation.
Further, the upper and lower sectional area of the luffa is that upper and lower sectional view is obtained in a manner of taking pictures or scan, and
Corresponding sectional area is calculated using graphics software.
The foregoing is merely the preferred embodiment of invention, not to limit invention, all spirit and principle in invention it
Interior made all any modification, equivalent and improvement etc., should be included within the protection domain of invention.
Claims (7)
1. a kind of a three use health environment-friendly biomass sponge gourd sponge partitioned mattress, it is characterised in that the partitioned mattress by it is upper,
Lower two layers of mattress is composed；
The mini comfortable small mattress that the upper strata mattress is height 3cm-10cm；
Lower floor's mattress is the pure silk melon sponge partitioned mattress of height 5cm-18cm；The core of the pure silk melon sponge partitioned mattress
Layer is by the big sheet material of sponge gourd sponge, the sponge gourd sponge sheet material of split and the big sheet material of cladding sponge gourd sponge and the sponge gourd sponge sheet of split
The courage cover composition of material, the sponge gourd sponge sheet material of the split are small by head zone sheetlet, shoulder regions sheetlet, lumbar region
Sheet material, seat area sheetlet and leg area sheetlet are composed；The big sheet material of the sponge gourd sponge and the sponge gourd sea of split
Continuous sheet material is staggered up and down, and the superiors and orlop are the big sheet material of sponge gourd sponge；
Upper and lower two layers of mattress perimeter is equipped with slide fastener, is fixedly connected by surrounding slide fastener；
Each region sheetlet of the big sheet material of the sponge gourd sponge and split sponge gourd sponge sheet material is in 15Kg/m using density3-
30Kg/m3In the range of luffa, after removing core, sapwood is flattened, through be cold-pressed quilting or utilize low-melting fiber heat pressure adhesive
The certain thickness of acquisition and the sheet course of grammes per square metre；The thickness of the big sheet material of the sponge gourd sponge and the sponge gourd sponge sheet material of split
Spend for 3cm, the grammes per square metre of every centimeter of thickness is 320g/ ㎡ -600g/ ㎡；The luffa density is calculated as follows obtaining：
The density of the luffa primary raw materials uses wind filter；Then the primary raw materials density after selection by winnowing is further taken out
Inspection, the luffa primary raw materials density computational methods of sampling observation are：Luffa primary raw materials is clipped into two and obtains column luffa, so
It is equal to be averaging to obtain S to upper and lower area of section S1, S2 of column luffa afterwards, the equal * h of column luffa volume V=S；Electricity consumption again
Sub- balance weighs quality m, obtains density p=m/V；Described upper and lower area of section S1, S2 are to remove luffa self-assembling formation
The area of three holes；
A three processing methods for using health environment-friendly biomass sponge gourd sponge partitioned mattress, it is characterised in that include the following steps：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two is clipped, and along sponge gourd
Network axis side is cut off, after removing core；Flatten sapwood；
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the final of the big sheet material of sponge gourd sponge
Raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, internal layer surface court
Under, stagger between upper and lower layer and stack tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, every square metre of laying
960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protect and carry 2 minutes, unloading；
6. repeat step is 3., 2 times；
7. carrying out quilting to the stratiform luffa sapwood pressed in advance, the spacing 150-200mm between quilting line, fixed thickness 3cm, obtains
The big sheet material of sponge gourd sponge；
8. the sponge gourd sponge big sheet material good to quilting is small by the big sheet material of dimensions progress deburring acquisition sponge gourd sponge, head zone
Sheet material, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
9. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and orlop
For the big sheet material of sponge gourd sponge, the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains mattress core
Layer；
10. mattress sandwich layer is fitted into the liner being made of upper and lower fabric composite bed and surrounding surrounding edge, up to sponge gourd sponge point
Area's mattress；
Up to health environment-friendly after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Biomass sponge gourd sponge partitioned mattress.
2. one kind a three according to claim 1 uses health environment-friendly biomass sponge gourd sponge partitioned mattress, its feature exists
In,
The courage cover includes six sides of up, down, left, right, before and after, the left and right side of the upper side and front side edge and courage cover
Corresponding side is connected by the retractable mode of connector, and the left and right side of the leading flank and upper side edge are corresponding with courage cover
Side is connected by the retractable mode of connector.
3. one kind a three according to claim 1 uses health environment-friendly biomass sponge gourd sponge partitioned mattress, its feature exists
In the upper strata mattress includes sandwich layer, fabric composite bed and surrounding edge, and the sandwich layer is by latex, foam sponge, wool, horsehair, camel
One or more combination in hair, natural feather, sponge gourd reeling wadding forms；The wool, horsehair, camel hair are the sheet material processed, institute
It is sheet liner to state natural feather or sponge gourd reeling wadding, and liner skin is non-woven fabrics or other clothes, makes natural feather or luffa by quilting
Silk wadding is uniformly distributed, and luffa is broken into Filamentous formed by the sponge gourd reeling wadding；The fabric composite bed and surrounding edge
Formed successively by fabric, upright cotton, sponge or latex, non-woven fabrics quilting from outside to inside；Thickness proportion shared by the upright cotton
No more than the 1/3 of fabric composite bed.
4. a three processing method for using health environment-friendly biomass sponge gourd sponge partitioned mattress described in a kind of claim 1, it is special
Sign is, includes the following steps：
1. density is selected first in 19Kg/m3The luffa of -30Kg/m3 is primary raw materials；
2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%；Then two is clipped, and along sponge gourd
Network axis side is cut off, after removing core；Flatten sapwood；
3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the final of the big sheet material of sponge gourd sponge
Raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, internal layer surface court
Under；Multilayer is laid with, density and grammes per square metre with layer luffa sapwood are consistent, and are staggered between upper and lower layer flattening luffa sapwood
Tiling is stacked, and spreads a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And meet every square metre of laying 960g-
1800g luffa sapwood；
5. determining the sponge gourd sponge blank paved high 3cm hot pressing, 115 DEG C of temperature, protects and carries 2min；
6. the sponge gourd sponge big sheet material good to hot pressing cool down and stand 24 it is small when；
7. carrying out deburring by dimensions to the above-mentioned big sheet material of sponge gourd sponge handled well, the big sheet material of sponge gourd sponge, head are obtained
Region sheetlet, shoulder regions sheetlet, lumbar region sheetlet, seat area sheetlet and leg area sheetlet；
8. the sponge gourd sponge sheet material of the big sheet material of sponge gourd sponge and split is staggered by upper and lower layer, and the superiors and orlop
For the big sheet material of sponge gourd sponge, the number of plies of superposition is subject to actual mattress core layer thickness, is then coated by courage cover, obtains mattress core
Layer；
9. mattress sandwich layer is fitted into the liner being made of upper and lower fabric composite bed and surrounding surrounding edge, up to sponge gourd sponge point
Area's mattress；
10. up to health environment-friendly after the combined slide fastener that mini comfortable small mattress is set with sponge gourd sponge partitioned mattress by periphery
Biomass sponge gourd sponge partitioned mattress.
5. processing method according to claim 4, it is characterised in that the sheath-core type low-melting point acid fiber by polylactic, it is average
Line density is 2.22dtex, average length 35mm；The dosage of low melting point acid fiber by polylactic is flattening luffa sheet quality
15%-27%.
6. processing method according to claim 4, it is characterised in that the density of the luffa primary raw materials uses wind-force
Screening；Then the primary raw materials density after selection by winnowing is further inspected by random samples, the luffa primary raw materials density computational methods of sampling observation are：
Luffa primary raw materials is clipped into two and obtains column luffa, flat then is asked to upper and lower area of section S1, S2 of column luffa
It is equal to obtain S, the equal * h of column luffa volume V=S；Quality m is weighed with electronic balance again, obtains density p=m/V；On described,
Lower section area S1, S2 are the area for three holes for removing luffa self-assembling formation.
7. processing method according to claim 6, it is characterised in that the upper and lower sectional area of the luffa is to take pictures
Or the mode of scanning obtains upper and lower sectional view, and corresponding sectional area is calculated using graphics software.
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| CN105803759B (en) * | 2016-03-09 | 2017-11-10 | 安徽农业大学 | A kind of column luffa sofening treatment method |
| CN106723642B (en) * | 2017-03-10 | 2020-09-01 | 福建起步儿童用品有限公司 | Manufacturing method of novel loofah sponge sole |
| CN107440398A (en) * | 2017-08-28 | 2017-12-08 | 浙江世道电器有限公司 | A kind of multifunctional mattress |
| CN108078273B (en) * | 2018-01-22 | 2024-04-02 | 孙旭锋 | Horsetail Mao Danhuang mattress |
| CN111388198A (en) * | 2020-03-25 | 2020-07-10 | 宜庭家纺有限公司 | Anti-fouling, antibacterial and breathable bed protection pad |
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| CN201370333Y (en) * | 2009-01-21 | 2009-12-30 | 郭召辉 | Loofah mattress |
| CN104139563A (en) * | 2014-08-07 | 2014-11-12 | 王政 | Pure natural plant cushion material and preparation method thereof |
| CN204181293U (en) * | 2014-05-23 | 2015-03-04 | 江西美尔丝瓜络有限公司 | A kind of luffa mattress |
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| CN200991052Y (en) * | 2006-11-15 | 2007-12-19 | 莫沉鹏 | Bag-like lift daily-use article with internal luffa core |
| CN101181103B (en) * | 2007-11-13 | 2010-08-11 | 吴来喜 | Vegetable sponge massage health shoe for disinfecting and removing peculiar smell as well as producing method thereof |
| CN204950205U (en) * | 2015-07-24 | 2016-01-13 | 安徽农业大学 | Healthy environmental protection living beings sponge gourd sponge subregion mattress of three way |
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| CN201370333Y (en) * | 2009-01-21 | 2009-12-30 | 郭召辉 | Loofah mattress |
| CN204181293U (en) * | 2014-05-23 | 2015-03-04 | 江西美尔丝瓜络有限公司 | A kind of luffa mattress |
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| CN204393927U (en) * | 2015-01-13 | 2015-06-17 | 杭州高才进出口有限公司 | Segmented mattress |
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