CN204970447U - Healthy environmental protection living beings sponge gourd sponge subregion mattress - Google Patents
Healthy environmental protection living beings sponge gourd sponge subregion mattress Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种植物纤维床垫,特别是利用丝瓜络天然植物纤维空间网状结构和高透气、高吸湿散湿性,以及低碳、环保、可再生、活血抗炎等优良性能,通过展平技术和无胶低温热压或冷压工艺,获得的纯天然生物质丝瓜海绵材料,并利用该材料开发的健康分区床垫,可满足不同体型和体重的人群的定量化支撑和舒适性的要求。The utility model relates to a plant fiber mattress, in particular, it utilizes loofah natural plant fiber space network structure, high air permeability, high moisture absorption and dehumidification, and excellent performances such as low carbon, environmental protection, regeneration, blood circulation and anti-inflammation. The pure natural biomass loofah sponge material is obtained through flat technology and glue-free low-temperature hot-pressing or cold-pressing process, and the health partition mattress developed by using this material can meet the needs of quantitative support and comfort for people of different shapes and weights. Require.
背景技术Background technique
目前市场上的床垫主要有海绵床垫、乳胶床垫、弹簧床垫、棕榈床垫等,其中天然乳胶床垫的原材料有限,而合成乳胶床垫和海绵床垫的原材料都属于石油化工产品,是不可再生资源,且乳胶床垫、海绵床垫的透气性和散湿性较差,使用时间一长极易发生霉变或滋生细菌和其它微生物,不利于人体健康。弹簧床垫的透气性较好,但弹簧床芯必须以海绵、乳胶等软质填充材料为铺垫层来分散人体重力。因此,探寻不可再生资源的替代品,开发性能良好的植物纤维床垫将是未来床垫发展的趋势。天然植物纤维材料以其资源丰富,可再生,无毒,无污染、可降解等优势已广泛应用于人们日常生活的方方面面,如已有利用山棕丝、竹丝、棕榈丝等制造床垫填充材料的案例,但这种床垫填充材料一般需要利用胶黏剂将分散的植物纤维粘结起来,因此,开发出来的产品含有甲醛等有毒物质,不利于人体健康。《本草纲目》中记载丝瓜络性干寒,可活血祛风、通络止痛,具有降血脂、预防缺血性心肌损伤和镇静抗炎的功效。丝瓜海绵主是利用丝瓜络天然纤维网状结构和高能量吸收、高透气(56532L/m2·s)、高吸湿散湿性(吸湿量是自身重量的3倍,平均解析率为98.27%),以及低碳、环保、可再生等优良性能,通过展平技术、无胶低温热压工艺或冷压工艺,获得的纯天然生物质植物纤维空间网络材料。本实用新型将利用生物质丝瓜海绵材料开发零甲醛、助眠、生态、环保、透气、抗菌的高性能床垫,不仅可以满足人们回归自然的愿望和国家节能减排的战略,同时还可以使人-床界面处于干爽舒适的状态,可以改善体压分布,促进血液循环和新陈代谢,达到消除疲劳、活血舒筋、预防及祛病强体的功效。Mattresses currently on the market mainly include sponge mattresses, latex mattresses, spring mattresses, palm mattresses, etc. Among them, the raw materials of natural latex mattresses are limited, while the raw materials of synthetic latex mattresses and sponge mattresses are petrochemical products. , is a non-renewable resource, and latex mattresses and sponge mattresses have poor air permeability and moisture dissipation. After a long time of use, they are prone to mildew or the breeding of bacteria and other microorganisms, which is not conducive to human health. The spring mattress has better air permeability, but the spring bed core must use soft filling materials such as sponge and latex as the bedding layer to disperse the body's gravity. Therefore, exploring the substitutes of non-renewable resources and developing plant fiber mattresses with good performance will be the development trend of mattresses in the future. Natural plant fiber materials have been widely used in all aspects of people's daily life due to their rich resources, renewable, non-toxic, non-polluting, degradable and other advantages, such as the use of mountain palm silk, bamboo silk, palm silk, etc. However, this kind of mattress filling material generally needs to use adhesives to bond the scattered plant fibers together. Therefore, the developed products contain toxic substances such as formaldehyde, which is not conducive to human health. "Compendium of Materia Medica" records that loofah is dry and cold, can promote blood circulation and expel wind, dredge collaterals and relieve pain, and has the effects of lowering blood lipids, preventing ischemic myocardial injury, and calming and anti-inflammation. The loofah sponge mainly uses the natural fiber network structure of the loofah, high energy absorption, high air permeability (56532L/m 2 s), high moisture absorption and moisture dissipation (the moisture absorption is 3 times its own weight, and the average resolution rate is 98.27%). As well as low-carbon, environmental protection, renewable and other excellent properties, the pure natural biomass plant fiber space network material is obtained through flattening technology, glue-free low-temperature hot pressing process or cold pressing process. The utility model will use the biomass loofah sponge material to develop a high-performance mattress with zero formaldehyde, sleep aid, ecology, environmental protection, breathability and antibacterial, which can not only satisfy people's desire to return to nature and the national energy saving and emission reduction strategy, but also make The human-bed interface is in a dry and comfortable state, which can improve body pressure distribution, promote blood circulation and metabolism, and achieve the effects of eliminating fatigue, promoting blood circulation and relaxing tendons, preventing and curing diseases and strengthening the body.
实用新型内容Utility model content
本实用新型的目的在于提供一种丝瓜海绵床垫及其加工方法,该床垫可以提供柔软的支撑,可以满足现代床垫健康分区的需求,同时可以实现床垫内胆的清洗、暴晒等。The purpose of the utility model is to provide a loofah sponge mattress and its processing method. The mattress can provide soft support, can meet the needs of modern mattress health partitions, and can realize the cleaning and sun exposure of the inner liner of the mattress.
本实用新型解决技术问题采用的方案如下:The scheme adopted by the utility model to solve technical problems is as follows:
一种丝瓜海绵大片材原材料的筛选方法,其特征在于,按如下步骤进行:A kind of screening method of sponge gourd sponge large sheet raw material, it is characterized in that, carry out according to the following steps:
①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;
②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,并沿丝瓜络轴侧剪开,去芯材后;展平边材;②Wash the selected loofah raw materials, dry them in the sun, and control the water content within 7%; then cut off the two ends, and cut along the side of the loofah shaft, remove the core material; flatten the sapwood;
③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做为丝瓜海绵大片材的最终原材料。③The sapwood is screened again, and the flattened sapwood of the loofah with a gram weight ≥ 160g/㎡ is selected as the final raw material for the large loofah sponge sheet.
进一步,所述丝瓜络初级原料的密度采用风力筛选;然后对风选后的初级原料密度进一步抽检,抽检的丝瓜络初级原料密度计算方法为:将丝瓜络初级原料截去两头得柱状丝瓜络,然后对柱状丝瓜络的上、下截面面积S1、S2求平均得到S均,柱状丝瓜络体积V=S均*h;再用电子天平称取质量m,求出密度ρ=m/V;所述上、下截面面积S1、S2均为去除丝瓜络自然形成的三个孔洞的面积。Further, the density of the primary raw material of the loofah is screened by wind force; then the density of the primary raw material after winnowing is further sampled, and the density calculation method of the primary raw material of the loofah is as follows: the primary raw material of the loofah is cut off at two ends to obtain a columnar loofah, Then average the upper and lower cross-sectional areas S 1 and S 2 of the columnar loofah to obtain S average , the volume of columnar loofah V=S average *h; then weigh the mass m with an electronic balance, and obtain the density ρ=m/V ; The upper and lower cross-sectional areas S 1 and S 2 are the areas of the three holes naturally formed by removing the loofah.
进一步,所述丝瓜络的上下截面积是以拍照或扫描的方式获得上、下截面图,并利用图形软件计算出相应的截面积。Further, the upper and lower cross-sectional areas of the loofah are obtained by taking photos or scanning the upper and lower cross-sectional views, and using graphics software to calculate the corresponding cross-sectional areas.
一种丝瓜海绵大片材加工方法一,其特征在于,按如下步骤进行:A large loofah sponge sheet processing method one is characterized in that, it is carried out according to the following steps:
①如上所述方法得到丝瓜海绵大片材原材料;1. Obtain the loofah sponge large sheet raw material as mentioned above;
②将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下,上、下层之间错开叠放平铺,且同层丝瓜络边材的密度和克重保持一致,每平方米铺设960g-1800g;②Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the surface of the inner layer facing down. The density and grammage of the material shall be consistent, and the laying shall be 960g-1800g per square meter;
③对铺设好的展平丝瓜络边材预压,定高3cm,保载2分钟,卸载;③ Pre-press the laid flattened loofah sapwood, set the height to 3cm, hold the load for 2 minutes, and unload;
④重复步骤③,2次;④Repeat step ③, 2 times;
⑤对预压好的层状丝瓜络边材进行绗缝,绗缝线之间的间距150-200mm,定厚3cm,获得丝瓜海绵大片材;⑤ quilting the pre-pressed layered loofah sap material, the distance between the quilting lines is 150-200mm, and the thickness is 3cm to obtain a large sheet of loofah sponge;
⑥对绗缝好的丝瓜海绵大片材按尺寸规格进行修边;⑥ Trim the large sheet of loofah sponge that has been quilted according to the size specifications;
⑦获得最终丝瓜海绵大片材、头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材。⑦ Obtain the final loofah sponge large sheet, small head area sheet, shoulder area small sheet, waist area small sheet, buttock area small sheet and leg area small sheet.
一种丝瓜海绵大片材加工方法二,其特征在于,按如下步骤进行:A large loofah sponge sheet processing method two is characterized in that, according to the following steps:
①如上所述方法得到丝瓜海绵大片材原材料;1. Obtain the loofah sponge large sheet raw material as mentioned above;
②将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下;铺设多层,同层丝瓜络边材的密度和克重保持一致,上、下层展平丝瓜络边材之间错开叠放平铺,且在层与层之间铺一薄层皮芯型低熔点聚乳酸纤维;并满足每平方米铺设960g-1800g丝瓜络边材;②Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the inner surface facing down; laying multiple layers, the density and weight of the sapwood of the same layer of loofah should be consistent , the upper and lower layers of flattened loofah sapwood are staggered and laid flat, and a thin layer of skin-core low-melting point polylactic acid fiber is laid between the layers; and 960g-1800g of loofah edges are laid per square meter material;
③对铺装好的丝瓜海绵坯料定高3cm热压,温度115℃,保载2min;③Fix the paved loofah sponge blank at a height of 3cm and heat press at a temperature of 115°C for 2 minutes;
④对热压好的丝瓜海绵大片材冷却至室温并静置24小时;④ Cool the large sheet of hot-pressed loofah sponge to room temperature and let it stand for 24 hours;
⑤对上述处理好的丝瓜海绵大片材按尺寸规格进行修边,获得最终的丝瓜海绵大片材、头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材。⑤ Trim the above-mentioned large loofah sponge sheet according to the size specifications, and obtain the final large loofah sponge sheet, small head area sheet, shoulder area small sheet, waist area small sheet, and hip area small Sheets and small sheets in the leg area.
作为优选,所述皮芯型低熔点聚乳酸纤维,平均线密度为2.22dtex,平均长度为35mm;低熔点聚乳酸纤维的用量为展平丝瓜络片材质量的15%-27%。Preferably, the sheath-core type low-melting polylactic acid fiber has an average linear density of 2.22dtex and an average length of 35mm; the amount of the low-melting polylactic acid fiber is 15%-27% of the mass of the flattened loofah sheet.
一种健康环保生物质丝瓜海绵分区床垫,其特征在于,所述分区床垫包括床垫上层和床垫下层,A healthy and environmentally friendly biomass loofah sponge partition mattress is characterized in that, the partition mattress includes a mattress upper layer and a mattress lower layer,
所述床垫上层的舒适层是由乳胶、泡沫海绵、羊毛、马毛、驼毛、羽绒、丝瓜络丝絮中的一种或几种组合而成,所述舒适层的上表面包覆有面料复合层,下表面包覆有底衬,四周侧面包覆有围边,所述围边底部向舒适层下表面水平向内延伸形成延伸部一,并在延伸部一的三边内沿设有连接件一;The comfort layer on the upper layer of the mattress is made of one or more combinations of latex, foam sponge, wool, horse hair, camel hair, down, loofah, and the upper surface of the comfort layer is coated with Fabric composite layer, the lower surface is covered with a base liner, and the surrounding sides are covered with a skirt, the bottom of the skirt extends horizontally inward to the lower surface of the comfort layer to form an extension part 1, and the inner edge of the extension part 1 is set There is a connecting piece;
所述床垫下层芯层由丝瓜海绵大片材、拼合的丝瓜海绵片材以及包覆丝瓜海绵大片材和拼合的丝瓜海绵片材的胆罩组成,所述拼合的丝瓜海绵片材由头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材组合而成;所述丝瓜海绵大片材与拼合的丝瓜海绵片材上下交错排列,且最上层和最下层为丝瓜海绵大片材;The lower core layer of the mattress is composed of a loofah sponge sheet, a pieced loofah sponge sheet, and a cover covering the loofah sponge sheet and the pieced together loofah sponge sheet, and the pieced together loofah sponge sheet consists of a head A small sheet for the shoulder area, a small sheet for the shoulder area, a small sheet for the waist area, a small sheet for the buttock area, and a small sheet for the leg area; Arranged in a staggered manner, and the top and bottom layers are large sheets of loofah sponge;
所述芯层的底面及四周由下面料复合层和四周围边包覆,所述围边的顶部向芯层的上表面水平向内延伸形成延伸部二,并在延伸部二的三边内沿设有与连接件一相匹配的连接件二;The bottom surface and surroundings of the core layer are covered by the lower fabric composite layer and the surrounding edges, and the top of the surrounding edges extends horizontally inwards to the upper surface of the core layer to form the extension part 2, and is within the three sides of the extension part 2 A connecting piece 2 matching the connecting piece 1 is arranged along the edge;
所述连接件一和连接件二用于连接、开合床垫上层和床垫下层。The first connecting piece and the second connecting piece are used for connecting and opening and closing the upper layer of the mattress and the lower layer of the mattress.
进一步,所述头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材及丝瓜海绵大片材的克重分为6个等级,通过定量化分级,并进行分区组合从而满足不同体型和体重的人群脊柱自然弯曲的需求,满足睡姿偏好和不同软硬度喜好的人群的需求。Further, the grammage of the small sheet in the head area, the small sheet in the shoulder area, the small sheet in the waist area, the small sheet in the hip area, the small sheet in the leg area and the large loofah sponge sheet is divided into 6 grades , through quantitative grading and partition combination to meet the needs of people with different body shapes and weights for natural curvature of the spine, and to meet the needs of people with sleeping position preferences and different softness preferences.
进一步,所述连接件一和连接件二为拉链或魔术贴或按扣;所述胆罩一侧边或连续多侧边设有装拆海绵丝瓜片材的开合口。Further, the first connecting piece and the second connecting piece are zippers, Velcro or snap buttons; one or more continuous sides of the gall cover are provided with openings for installing and disassembling sponge loofah sheets.
进一步,所述床垫上层的高度为3cm-10cm;所述芯层的高度为5cm-18cm;所述延伸部一和延伸部二的长度为3.0cm-8.0cm。Further, the height of the upper layer of the mattress is 3cm-10cm; the height of the core layer is 5cm-18cm; the length of the first extension part and the second extension part is 3.0cm-8.0cm.
与已有技术相比,本实用新型的有效效果体现在:Compared with the prior art, the effective effect of the utility model is reflected in:
(1)本实用新型采用密度在15Kg/m3-30Kg/m3的丝瓜络的边材为原材料,利用展平技术和无胶低温热压工艺(以皮芯型低熔点聚乳酸纤维为粘合剂)或冷压、绗缝工艺制备纯天然生物质丝瓜海绵,无甲醛、无毒、无污染、可降解,具有生态环保性,克服了现在植物纤维床垫,如棕丝床垫、竹丝床垫需要利用胶水将分散的植物纤维粘合起来,含甲醛等有毒物质,容易污染睡眠环境的局限性。另外,密度在15Kg/m3-30Kg/m3的丝瓜络的边材厚度较小,通过多层边材交错平铺、预压可以获得质地均匀的丝瓜海绵片材,丝瓜海绵片材的密度(即克重)可以控制在960-1800g/㎡;而密度在31Kg/m3-50Kg/m3的丝瓜络的边材厚度较大,且丝瓜络各部位的密实程度和厚度差别较大,无法通过多层交错平铺获得比较均匀的丝瓜海绵片材,丝瓜海绵片材的密度(即克重)也难易控制在960-1800g/㎡这一比较舒适的硬度范围;(1) The utility model adopts the sapwood of loofah with a density of 15Kg/m 3 -30Kg/m 3 as raw material, utilizes flattening technology and non-glue low-temperature hot-pressing process (with skin-core type low-melting point polylactic acid fiber as adhesive Mixture) or cold pressing, quilting process to prepare pure natural biomass loofah sponge, formaldehyde-free, non-toxic, non-polluting, degradable, ecological and environmental protection, overcome the current plant fiber mattresses, such as brown silk mattresses, bamboo Silk mattresses need to use glue to bond the scattered plant fibers together, and contain toxic substances such as formaldehyde, which is easy to pollute the limitations of the sleeping environment. In addition, the thickness of the sapwood of the loofah with a density of 15Kg/m 3 -30Kg/m 3 is small, and a loofah sponge sheet with a uniform texture can be obtained by interlacing and pre-pressing multi-layer sapwood. The density of the loofah sponge sheet is (that is, the gram weight) can be controlled at 960-1800g/㎡; while the thickness of the sapwood of the loofah with a density of 31Kg/m 3 -50Kg/m 3 is relatively large, and the compactness and thickness of various parts of the loofah are quite different. It is impossible to obtain a relatively uniform loofah sponge sheet through multi-layer staggered tiling, and the density (ie gram weight) of the loofah sponge sheet is also difficult to control within a relatively comfortable hardness range of 960-1800g/㎡;
(2)本实用新型还充分发挥了丝瓜络原材料质轻、疏松的特点,微观结构及纤维观察表明,丝瓜络各部位的纤维束结构的密实程度均小于黄麻和椰棕;丝瓜络纤维与黄麻相似,纤维较长,易于弯曲,而椰棕的纤维较短,呈梭形,不易弯曲;丝瓜络维管束中存在螺纹导管,螺纹导管是主要的输水组织;再者丝瓜络内外纤维纵横交错,丝瓜络内表的纤维长度大,腔径小,主要起丝瓜络纵向支撑作用。由此可见,丝瓜络天然的蓬松、柔软且纵横交错的纤维结构为其成为良好的床垫填充材料的提供了保证保障,同时,螺纹导管的存在也为丝瓜络床垫具有更好的透气性、散湿性和舒适的人-床微环境提供了保证。(2) the utility model has also fully brought into play the light, loose characteristics of the loofah raw material, and microstructure and fiber observations show that the compactness of the fiber bundle structure at each position of the loofah is all less than jute and coconut palm; loofah fiber and jute Similarly, the fiber is longer and easy to bend, while the fiber of coconut palm is shorter, fusiform and not easy to bend; there are threaded conduits in the vascular bundle of the loofah, and the threaded conduit is the main water-transporting tissue; moreover, the fibers inside and outside the loofah are criss-crossed , the fiber length of the inner surface of the loofah is large, the cavity diameter is small, and it mainly plays the role of longitudinal support of the loofah. It can be seen that the natural fluffy, soft and criss-cross fiber structure of loofah provides a guarantee for it to be a good mattress filling material. At the same time, the existence of threaded conduits also provides better air permeability for loofah mattresses. , Moisture dissipation and comfortable people-bed microenvironment provides guarantee.
(3)本实用新型充分发挥丝瓜络材料天然的空间网络结构和高能量吸收的特性,在工艺上通过每公分片材克重的定量化控制获得柔软舒适的丝瓜海绵材料,比棕丝床垫、竹丝床垫弹性更好,更加舒适柔软。(3) The utility model fully exerts the natural space network structure and high energy absorption characteristics of the loofah material, and obtains a soft and comfortable loofah sponge material through the quantitative control of the sheet weight per centimeter in the process, which is better than the brown silk mattress , Bamboo silk mattress has better elasticity, more comfortable and soft.
参照国际标准ISO2439/BMOD1,利用CTBA法对10cm厚的丝瓜海绵大片材(每公分材料的克重为960-1800g/㎡)、10cm棕丝垫进行压缩硬度测试,结果:①丝瓜海绵大片材,表层硬度5.2mm-25mm、芯层硬度14.9mm-29.7mm、底层硬度2.7mm-5.3mm;而棕丝垫,表层硬度2.9mm、芯层硬度5.8mm、底层硬度1.3mm。其中测试结果中数值越大,表示材料越软。Referring to the international standard ISO2439/BMOD1, the CTBA method is used to test the compression hardness of a 10cm thick loofah sponge sheet (the weight per centimeter of the material is 960-1800g/㎡) and a 10cm brown silk pad. The results are: ① Large loofah sponge The hardness of the surface layer is 5.2mm-25mm, the hardness of the core layer is 14.9mm-29.7mm, and the hardness of the bottom layer is 2.7mm-5.3mm; and the hardness of the palm silk mat is 2.9mm, the hardness of the core layer is 5.8mm, and the hardness of the bottom layer is 1.3mm. The larger the value in the test result, the softer the material.
(4)由于使用过程中天然纤维材料会老化降解,结晶度较低的材料比结晶度高的材料更容易降解,从而影响产品的使用寿命,通过XRD图谱分析可知,丝瓜络内表层的结晶度47.05%,外表层42.32,远远高于棕丝纤维的结晶度21.79%,说明丝瓜络中纤维的结构稳定性显著高于棕丝纤维,因此本实用新型丝瓜络床垫的使用寿命要远高于目前市场上的棕榈床垫。同时通过热失重TG分析也表明,丝瓜络的热分解温度(296℃-343℃)高于棕丝纤维(268℃-327℃),也说明丝瓜络材料纤维结构的稳定性。(4) Due to the aging and degradation of natural fiber materials during use, materials with lower crystallinity are easier to degrade than materials with high crystallinity, thus affecting the service life of the product. According to the analysis of XRD patterns, the crystallinity of the inner surface of the loofah 47.05%, the outer layer is 42.32, which is far higher than the crystallinity 21.79% of brown silk fiber, indicating that the structural stability of the fiber in the loofah is significantly higher than that of brown silk fiber, so the service life of the loofah mattress of the utility model is much higher Palm mattresses currently on the market. At the same time, the thermal weight loss TG analysis also shows that the thermal decomposition temperature of loofah (296°C-343°C) is higher than that of brown silk fiber (268°C-327°C), which also shows the stability of the fiber structure of loofah material.
(5)本实用新型丝瓜海绵片材克服了现有工业丝瓜络加工工艺中将丝瓜络压缩至完全密实,从而导致透气性降低,容易受潮变形的缺陷。(由于丝瓜络是高吸湿性材料,可以吸收大于自身重量3倍的水分,当丝瓜络被压制完全密实后,受潮吸湿后材料会膨胀,发生材料变形)。(5) The loofah sponge sheet of the utility model overcomes the defects that the loofah is compressed to be completely dense in the existing industrial loofah processing technology, thereby resulting in reduced air permeability and easy deformation due to moisture. (Because the loofah is a highly hygroscopic material, it can absorb water more than three times its own weight. When the loofah is pressed and completely compacted, the material will expand after being damp and absorb moisture, and the material will deform).
(6)本实用新型丝瓜络海绵片材克服了现有丝瓜络床垫工艺中将丝瓜络打磨成纤维,然后利用纤维板的加工工艺加工成硬板的缺陷,加工成硬板的这种方法不仅破坏了丝瓜络天然的网状结构,同时做出的床垫硬度也比较大,不能满足脊柱处于自然弯曲状态的需求,也不能满足床垫使用舒适性的需求。(6) The loofah sponge sheet of the utility model overcomes the defect that the loofah is polished into fibers in the existing loofah mattress technology, and then processed into hard boards using the processing technology of fiberboards. This method of being processed into hard boards not only The natural mesh structure of the loofah is destroyed, and the hardness of the mattress made is relatively high, which cannot meet the needs of the spine in a naturally curved state, nor can it meet the needs of the comfort of the mattress.
(7)实用新型丝瓜海绵片材充分发挥丝瓜络材料吸湿后可以调节恢复其空间网络形状的特点,睡眠使用过程中通过吸湿和解析汗液微微调节和恢复床垫的变形,克服了现有丝瓜络床垫工艺中将丝瓜络打磨成纤维作为填充材料,按照缝制被褥的方法加工稍微柔软的床垫垫层的工艺的局限性(该工艺也是破坏了丝瓜络天然的网络结构,使用一段时间后容易出现塌陷的现象,塌陷后的床垫也会变得僵硬)。(7) The utility model loofah sponge sheet fully utilizes the characteristic that the loofah material can adjust and restore its spatial network shape after absorbing moisture, and slightly adjusts and restores the deformation of the mattress by absorbing moisture and analyzing sweat during sleep, overcoming the existing loofah In the mattress process, the loofah is ground into fibers as a filling material, and the limitation of the process of processing a slightly soft mattress cushion according to the method of sewing bedding (this process also destroys the natural network structure of the loofah, and after a period of use It is prone to collapse, and the collapsed mattress will also become stiff).
(8)本实用新型丝瓜海绵片材透气性好,利用丝瓜络材料的高吸湿散湿性,可以将人体睡眠过程中产生的湿气快速动态向下运行,从而可以保障床面上处于干爽的状态,当白天不使用床垫的时候,湿气又可以较好地散发出去,即可以动态优化人-床微环境。(8) The loofah sponge sheet of the utility model has good air permeability. Using the high moisture absorption and dehumidification properties of the loofah material, the moisture generated during the human body's sleep process can be quickly and dynamically moved downward, thereby ensuring that the bed surface is in a dry state , when the mattress is not used during the day, the moisture can be better emitted, that is, the human-bed microenvironment can be dynamically optimized.
(9)本实用新型通过丝瓜海绵大片材和头部、肩部、腰部、臀部、腿部区域小片材加工过程中克重的控制和店面睡眠体验选择,实现床垫的定量化支撑和床垫的分区结构设计,从而更好地满足不同体型、不同睡姿偏好、不同软硬度喜好的人群的个性化需求,更好地满足天然植物纤维床垫的人性化设计和定制化生产。(9) The utility model realizes quantitative support and mattress support through the weight control and store sleep experience selection during the processing of large loofah sponge sheets and small sheets in the head, shoulders, waist, buttocks, and legs. The partition structure design of the mattress can better meet the individual needs of people with different body shapes, different sleeping position preferences, and different hardness preferences, and better meet the humanized design and customized production of natural plant fiber mattresses.
(10)本实用新型床垫围边采用四边工艺法,床垫上层和床垫下层之间,通过上、下围边的延伸部一和延伸部二之间三边拉链连接,使用者可以方便地将床垫芯层中丝瓜海绵大片材取出晾晒。(螨虫是影响人体健康的最重要方面,除螨最有效的方法是通过太阳暴晒,但许多床垫是不能够实现暴晒的,如市面上市场份额量最大的乳胶床垫,会因氧化降解而粉末化。而棕丝床垫等由于芯层密度过大,重量过大,也难于取出晾晒,这类床垫一般采用固定封闭的结构设计)。(10) The edge of the mattress of the utility model adopts a four-sided process method, and the upper layer of the mattress and the lower layer of the mattress are connected by a three-side zipper between the extension part 1 and the extension part 2 of the upper and lower edges, so that the user can conveniently Gently take out the large sheet of loofah sponge in the mattress core layer to dry. (Acarids are the most important aspect affecting human health. The most effective way to remove mites is through sun exposure, but many mattresses cannot be exposed to the sun. For example, latex mattresses with the largest market share in the market will be damaged due to oxidative degradation. Powdered. Brown silk mattresses are also difficult to take out and dry due to the high density and heavy weight of the core layer. This type of mattress generally adopts a fixed and closed structure design).
(11)本实用新型采用密度较低的丝瓜络,同时加工过程中通过每公分厚的材料克重的控制,避免丝瓜海绵过于密实化,从而克服了现有植物纤维床垫,如棕丝床垫、竹丝床垫等重量大,实现了床垫的轻质化设计与生产。(11) The utility model adopts loofah with low density, and at the same time, through the control of the material gram weight per centimeter in the process of processing, it avoids the loofah sponge from being too dense, thereby overcoming the existing plant fiber mattresses, such as brown silk beds Mattresses, bamboo silk mattresses, etc. are heavy, which realizes the lightweight design and production of mattresses.
说明书附图Instructions attached
图1是本实用新型床垫的剖切示意图。Fig. 1 is a cutaway schematic diagram of the mattress of the present invention.
图2是本实用新型床垫使用状态的示意图。Fig. 2 is a schematic diagram of the use state of the mattress of the present utility model.
图3是本实用新型床垫的组装示意图。Fig. 3 is a schematic diagram of the assembly of the mattress of the present invention.
图3a是本实用新型床垫上层反面结构示意图。Fig. 3a is a schematic diagram of the reverse structure of the upper layer of the mattress of the utility model.
图4是本实用新型丝瓜海绵大片材示意图。Fig. 4 is a schematic diagram of a large sheet of loofah sponge of the present invention.
图5本实用新型多层丝瓜海绵层状叠放铺装结构。Fig. 5 is the utility model multi-layer loofah sponge layered stacking pavement structure.
图6是本实用新型丝瓜海绵大片材和小片材间隔叠放包裹于胆罩中的示意图。Fig. 6 is a schematic diagram of the large sheets and small sheets of the loofah sponge of the present invention being stacked and wrapped in the bile cover at intervals.
图7是本实用新型丝瓜络裁截后的示意图。Fig. 7 is the schematic diagram of the utility model loofah after cutting.
图8是本实用新型丝瓜络裁截后的横截面图。Fig. 8 is a cut cross-sectional view of the utility model loofah.
图9是本实用新型丝瓜络展平示意图。Fig. 9 is a schematic diagram of flattening the loofah of the present invention.
图10是实用新型丝瓜络展平横截面图。Fig. 10 is a flattened cross-sectional view of the loofah of the utility model.
图中标号:图中标号:1床垫上层、11上层面料复合层、12舒适层、13上层底衬、14上围边、15延伸部一、2床垫下层、21下层面料复合层、22丝瓜海绵大片材、221丝瓜海绵大片材上的绗缝线、23丝瓜海绵小片材、23a头部区域丝瓜海绵小片材、23b肩部区域丝瓜海绵小片材、23c腰部区域丝瓜海绵小片材、23d臀部区域丝瓜海绵小片材、23e腿部部区域丝瓜海绵小片材、231丝瓜海绵小片材上的绗缝线、24胆罩、241胆罩拉链、25下围边、26延伸部二、3拉链、4展平前丝瓜络柱状体、5展平过程中丝瓜络柱状体、51边材、52芯材。Symbols in the figure: symbols in the figure: 1 mattress upper layer, 11 upper fabric composite layer, 12 comfort layer, 13 upper layer underlayment, 14 upper edge, 15 extension part 1, 2 mattress lower layer, 21 lower fabric composite layer, 22 Large sheet of loofah sponge, 221 quilting lines on large sheet of loofah sponge, 23 small sheet of loofah sponge, 23a small sheet of loofah sponge in the head area, 23b small sheet of loofah sponge in the shoulder area, 23c small sheet of loofah sponge in the waist area Small sheet, 23d small sheet of loofah sponge in the hip area, 23e small sheet of loofah sponge in the leg area, 231 quilting thread on the small sheet of loofah sponge, 24 lining, 241 lining zipper, 25 lower edge, 26 extension part two, 3 zipper, 4 loofah columnar body before flattening, 5 loofah columnar body in the flattening process, 51 sapwood, 52 core material.
具体实施方式detailed description
以下结合附图通过具体实施例对本实用新型技术方案做进一步解释说明。The technical scheme of the utility model is further explained and illustrated through specific embodiments below in conjunction with the accompanying drawings.
实施例1Example 1
一种丝瓜海绵大片材原材料的筛选方法,按如下步骤进行:A kind of screening method of sponge gourd sponge large sheet raw material, carry out as follows:
①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;
②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,得展平前丝瓜络柱状体4,如图7、8所示;然后将其沿丝瓜络轴侧剪开,去芯材52后;展平边材51;展平过程中丝瓜络柱状体5,如图9、10所示。② Wash the selected loofah raw materials, dry them, and control the water content within 7%; then cut off the two ends to obtain the loofah columnar body 4 before flattening, as shown in Figures 7 and 8; Cut the loofah shaft side, remove the core material 52; flatten the sapwood 51; during the flattening process, the loofah columnar body 5, as shown in Figures 9 and 10.
③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做为丝瓜海绵大片材的最终③Screen the sapwood again, and select the flattened sapwood of loofah with a gram weight ≥ 160g/㎡ as the final large sheet of loofah sponge
原材料。raw materials.
具体实施时,丝瓜络初级原料的密度采用风力筛选;然后对风选后的初级原料密度按1%进一步抽检,检验其是否合格,抽检的丝瓜络初级原料密度计算方法为:将丝瓜络初级原料截去两头得柱状丝瓜络,然后对柱状丝瓜络的上、下截面面积S1、S2求平均得到S均,柱状丝瓜络体积V=S均*h;再用电子天平称取质量m,求出密度ρ=m/V;所述上、下截面面积S1、S2均为去除丝瓜络自然形成的三个孔洞的面积。During specific implementation, the density of the loofah primary raw material is screened by wind; then the primary raw material density after winnowing is further sampled by 1% to check whether it is qualified, and the calculation method for the density of the loofah primary raw material is: Cut off the two ends to get the columnar loofah, then calculate the average of the upper and lower cross-sectional areas S 1 and S 2 of the columnar loofah to obtain the average S, the volume of the columnar loofah V=S average *h; then weigh the mass m with an electronic balance, Calculate the density ρ=m/V; the upper and lower cross-sectional areas S 1 and S 2 are the areas of the three holes naturally formed by removing the loofah.
进一步,所述丝瓜络的上下截面积是以拍照或扫描的方式获得上、下截面图,并利用图形软件如PS软件计算出相应的截面积。Further, the upper and lower cross-sectional areas of the loofah are obtained by taking photos or scanning the upper and lower cross-sectional views, and using graphics software such as PS software to calculate the corresponding cross-sectional areas.
实施例2Example 2
一种丝瓜海绵大片材加工方法一,按如下步骤进行:A kind of luffa sponge large sheet processing method one, carry out as follows:
①如上所述方法得到丝瓜海绵大片材原材料;1. Obtain the loofah sponge large sheet raw material as mentioned above;
②将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下,上、下层之间错开叠放平铺,且同层丝瓜络边材的密度和克重保持一致,每平方米铺设960g-1800g;②Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the surface of the inner layer facing down. The density and grammage of the material shall be consistent, and the laying shall be 960g-1800g per square meter;
③对铺设好的展平丝瓜络边材预压,定高3cm,保载2分钟,卸载;③ Pre-press the laid flattened loofah sapwood, set the height to 3cm, hold the load for 2 minutes, and unload;
④重复步骤③,2次;④Repeat step ③, 2 times;
⑤对预压好的层状丝瓜络边材进行绗缝,绗缝线之间的间距150-200mm,定厚3cm,获得丝瓜海绵大片材;⑤ quilting the pre-pressed layered loofah sap material, the distance between the quilting lines is 150-200mm, and the thickness is 3cm to obtain a large sheet of loofah sponge;
⑥对绗缝好的丝瓜海绵大片材按尺寸规格进行修边;⑥ Trim the large sheet of loofah sponge that has been quilted according to the size specifications;
⑦获得最终丝瓜海绵大片材、头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材。⑦ Obtain the final loofah sponge large sheet, small head area sheet, shoulder area small sheet, waist area small sheet, buttock area small sheet and leg area small sheet.
实施例3Example 3
一种丝瓜海绵大片材加工方法二,按如下步骤进行:A large loofah sponge sheet processing method two, carried out as follows:
①按如上所述方法得到丝瓜海绵大片材原材料;1. Obtain the large sheet raw material of loofah sponge as mentioned above;
②将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下;铺设多层,同层丝瓜络边材的克重尽量相近,上、下层展平丝瓜络边材之间错开叠放平铺,且在层与层之间铺一薄层皮芯型低熔点聚乳酸纤维;并满足每平方米铺设960g-1800g丝瓜络边材;②Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing upwards and the surface of the inner layer facing downwards; 1. The lower layer of flattened loofah sapwood is staggered and stacked, and a thin layer of skin-core low-melting point polylactic acid fiber is laid between the layers; and 960g-1800g of loofah sapwood is laid per square meter;
③对铺装好的丝瓜海绵坯料定高3cm热压,温度115℃,保载2min;③Fix the paved loofah sponge blank at a height of 3cm and heat press at a temperature of 115°C for 2 minutes;
④对热压好的丝瓜海绵大片材冷却至室温并静置24小时;④ Cool the large sheet of hot-pressed loofah sponge to room temperature and let it stand for 24 hours;
⑤对上述处理好的丝瓜海绵大片材按尺寸规格进行修边,获得最终的丝瓜海绵大片材、头部区域小片材、肩部区域小片材、腰部区域小片材、臀部区域小片材和腿部区域小片材。⑤ Trim the above-mentioned large loofah sponge sheet according to the size specifications, and obtain the final large loofah sponge sheet, small head area sheet, shoulder area small sheet, waist area small sheet, and hip area small Sheets and small sheets in the leg area.
作为优选,所述皮芯型低熔点聚乳酸纤维,平均线密度为2.22dtex,平均长度为35mm;低熔点聚乳酸纤维的用量为展平丝瓜络片材质量的15%-27%。Preferably, the sheath-core type low-melting polylactic acid fiber has an average linear density of 2.22dtex and an average length of 35mm; the amount of the low-melting polylactic acid fiber is 15%-27% of the mass of the flattened loofah sheet.
实施例4Example 4
如图所示,一种健康环保生物质丝瓜海绵分区床垫,分区床垫包括床垫上层1和床垫下层2。As shown in the figure, a healthy and environmentally friendly biomass loofah sponge partition mattress, the partition mattress includes a mattress upper layer 1 and a mattress lower layer 2.
床垫上层1的舒适层12是由乳胶、泡沫海绵、羊毛、马毛、驼毛、羽绒、丝瓜络丝絮中的一种或几种组合而成,高度为3cm-10cm,舒适层的上表面包覆有上层面料复合层11,下表面包覆有上层底衬13,四周侧面包覆有上围边14,上围边底部向舒适层下表面水平向内延伸形成延伸部一15,并在延伸部一的三边内沿设有连接件一;The comfort layer 12 of the mattress upper layer 1 is made of one or more combinations of latex, foam sponge, wool, horse hair, camel hair, down, and loofah silk wadding, with a height of 3cm-10cm. The surface is covered with an upper layer of fabric composite layer 11, the lower surface is covered with an upper layer of lining 13, and the surrounding sides are covered with an upper edge 14, and the bottom of the upper edge extends horizontally inward to the lower surface of the comfort layer to form an extension part 15, and A connector 1 is provided on the inner edge of the three sides of the extension part 1;
如图所示,床垫下层芯层芯的高度为5cm-18cm,由丝瓜海绵大片材22、拼合的丝瓜海绵片材23以及包覆丝瓜海绵大片材和拼合的丝瓜海绵片材的胆罩24组成,拼合的丝瓜海绵片材由头部区域丝瓜海绵小片材23a、肩部区域丝瓜海绵小片材23b、腰部区域丝瓜海绵小片材23c、臀部区域丝瓜海绵小片材24d和腿部区域丝瓜海绵小片材24e组合而成;丝瓜海绵大片材与拼合的丝瓜海绵片材上下交错排列,且最上层和最下层为丝瓜海绵大片材;胆罩的一侧边或连续多侧边设有装拆海绵丝瓜片材的开合口,即在胆罩的一侧边或三侧边上设置胆罩拉链241。As shown in the figure, the height of the core layer of the lower layer of the mattress is 5cm-18cm. The cover 24 is composed of a loofah sponge sheet pieced together by a small loofah sponge sheet 23a for the head area, a small loofah sponge sheet 23b for the shoulder area, a small loofah sponge sheet 23c for the waist area, a small loofah sponge sheet 24d for the buttocks area and a leg area The loofah sponge small sheet 24e in the upper area is combined; the large loofah sponge sheet and the assembled loofah sponge sheet are arranged staggered up and down, and the top and bottom layers are large loofah sponge sheets; The side is provided with the opening and closing mouth of loading and unloading sponge loofah sheet, promptly is provided with gall cover slide fastener 241 on one side or three sides of gall cover.
具体实施时,拼合的丝瓜海绵片材总长度在290cm-298cm,其中头部区域丝瓜海绵小片材23a长度为25cm-29cm、肩部区域丝瓜海绵小片材23b长度为30cm、腰部区域丝瓜海绵小片材23c长度为25cm、臀部区域丝瓜海绵小片材24d长度为45cm和腿部区域丝瓜海绵小片材24e长度为55cm-59cm;若应用的为双人床垫,则头部区域丝瓜海绵小片材23a和腿部区域丝瓜海绵小片材24e为一个,其它为呈左右对称设置一对,以便两个人根据其体型状况去获得最适合自己的床垫,若为单人床垫,则均为单一设置。During specific implementation, the total length of the pieced loofah sponge sheet is 290cm-298cm, wherein the length of the small loofah sponge sheet 23a in the head area is 25cm-29cm, the length of the small loofah sponge sheet 23b in the shoulder area is 30cm, and the length of the loofah sponge in the waist area is 30cm. The small sheet 23c is 25cm in length, the small loofah sponge sheet 24d in the buttock area is 45cm in length and the small loofah sponge sheet 24e in the leg area is 55cm-59cm in length; if the application is a double mattress, the loofah sponge in the head area is small The sheet 23a and the small sheet 24e of loofah sponge in the leg region are one, and the others are symmetrically arranged in a pair, so that two people can obtain the most suitable mattress for themselves according to their body shape. for a single setting.
床垫下层的芯层底面及四周由下层面料复合层21和四周下围边25包覆,下围边的顶部向芯层的上表面水平向内延伸形成延伸部二26,并在延伸部二26的三边内沿设有与连接件一相匹配的连接件二;The bottom surface of the core layer of the mattress lower layer and its surroundings are covered by the lower fabric composite layer 21 and the surrounding edge 25, and the top of the lower edge extends horizontally inwardly to the upper surface of the core layer to form an extension part 26, and in the extension part two The inner edge of the three sides of 26 is provided with a connecting piece 2 matched with the connecting piece 1;
连接件一和连接件二用于连接、开合床垫上层和床垫下层,可以为拉链3或魔术贴或按扣等结构件。Connector 1 and connector 2 are used to connect and open and close the mattress upper layer and the mattress lower layer, which can be structural parts such as zipper 3 or Velcro or snap buttons.
面料复合层及围边由外至内依次由面料、直立棉、海绵或乳胶、无纺布绗缝而成,厚度为15.cm-3.8cm;直立棉所占的厚度比例不超过面料复合层的1/3。The fabric composite layer and the border are quilted from fabric, standing cotton, sponge or latex, and non-woven fabric from outside to inside, with a thickness of 15.cm-3.8cm; the proportion of the thickness of the standing cotton not exceeding the fabric composite layer 1/3 of.
具体实施时,头部区域丝瓜海绵小片材、肩部区域丝瓜海绵小片材、腰部区域丝瓜海绵小片材、臀部区域丝瓜海绵小片材和腿部区域丝瓜海绵小片材及丝瓜海绵大片材的克重分为6个等级,每个克重等级对应一个硬度等级,即克重960-1800g/㎡均分960-1100g/㎡、1100-1240g/㎡、1240-1380g/㎡、1380-1520g/㎡、1520-1660g/㎡、1660-1800g/㎡6个等级,克重越大,硬度越大;原则上各层丝瓜海绵片材自上而下硬度逐渐增大,这样可以获得比较稳定,且表面柔软的支撑。另外,消费者可以根据店面睡眠体验,根据体型、脊柱形态自然弯曲的需求和硬度喜好,为床垫各个区域选择不同硬度的丝瓜海绵大片材和小片材。During specific implementation, small loofah sponge sheets in the head area, small loofah sponge sheets in the shoulder area, small loofah sponge sheets in the waist area, small loofah sponge sheets in the hip area, small loofah sponge sheets in the leg area, and large loofah sponge sheets The gram weight of the sheet is divided into 6 grades, and each gram weight grade corresponds to a hardness grade, that is, the gram weight 960-1800g/㎡ is divided into 960-1100g/㎡, 1100-1240g/㎡, 1240-1380g/㎡, 1380 -1520g/㎡, 1520-1660g/㎡, 1660-1800g/㎡6 grades, the greater the weight, the greater the hardness; in principle, the hardness of each layer of loofah sponge sheet increases gradually from top to bottom, so that comparison can be obtained Stable with soft support on the surface. In addition, consumers can choose large sheets and small sheets of loofah sponge with different hardness for each area of the mattress according to the sleep experience in the store, according to the body shape, the needs of the natural curvature of the spine, and the hardness preference.
以上所述仅为实用新型的较佳实施例,并不用以限制实用新型,凡在实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement and improvement made within the spirit and principles of the utility model shall be included in the protection scope of the utility model within.
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| CN104983226B (en) * | 2015-07-24 | 2018-09-25 | 安徽农业大学 | The screening of a kind of health environment-friendly biomass sponge gourd sponge partitioned mattress and sponge gourd sponge raw material and sheet material processing method |
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