CN104983231B - A kind of health environment-friendly biomass sponge gourd sponge crib mattress and its processing method - Google Patents
A kind of health environment-friendly biomass sponge gourd sponge crib mattress and its processing method Download PDFInfo
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- CN104983231B CN104983231B CN201510443418.4A CN201510443418A CN104983231B CN 104983231 B CN104983231 B CN 104983231B CN 201510443418 A CN201510443418 A CN 201510443418A CN 104983231 B CN104983231 B CN 104983231B
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- sponge
- sponge gourd
- luffa
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- sheet material
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- 244000302544 Luffa aegyptiaca Species 0.000 title claims abstract description 94
- 235000009814 Luffa aegyptiaca Nutrition 0.000 title claims abstract description 94
- 239000002028 Biomass Substances 0.000 title claims abstract description 35
- 230000036541 health Effects 0.000 title claims abstract description 24
- 238000003672 processing method Methods 0.000 title claims description 12
- 241000219138 Luffa Species 0.000 claims abstract description 66
- 235000003956 Luffa Nutrition 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 63
- 239000004744 fabric Substances 0.000 claims abstract description 55
- 239000002131 composite material Substances 0.000 claims abstract description 30
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 238000002844 melting Methods 0.000 claims abstract description 15
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 7
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 7
- 238000007731 hot pressing Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005253 cladding Methods 0.000 claims description 5
- 241000628997 Flos Species 0.000 claims description 4
- 229920000433 Lyocell Polymers 0.000 claims description 3
- 238000009940 knitting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- -1 Modal Polymers 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 240000000491 Corchorus aestuans Species 0.000 description 2
- 235000011777 Corchorus aestuans Nutrition 0.000 description 2
- 235000010862 Corchorus capsularis Nutrition 0.000 description 2
- 244000082204 Phyllostachys viridis Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 230000003110 anti-inflammatory effect Effects 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000017531 blood circulation Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000007958 sleep Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 210000002700 urine Anatomy 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 101100457838 Caenorhabditis elegans mod-1 gene Proteins 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 101150110972 ME1 gene Proteins 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000000474 nursing effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
Claims (6)
- A kind of 1. processing method of health environment-friendly biomass sponge gourd sponge crib mattress, it is characterised in thatThe mattress is made of upper and lower fabric composite bed, biomass sponge gourd spongy layer, surrounding edge and impermeable layer;The fabric up and down Composite bed forms cavity volume with surrounding edge, and the biomass sponge gourd spongy layer and impermeable layer are detachably coated on cavity volume from top to bottom It is interior;The impermeable layer is fixed on the inner surface centre position of lower fabric composite bed, the impermeable layer and lower fabric composite bed It is fixedly connected by slide fastener or velcro or snap-fastener;The biomass sponge gourd spongy layer is made of the courage cover with slide fastener of sponge gourd sponge sheet material and cladding sponge gourd sponge sheet material;Institute It is to utilize luffa of the density in the range of 15Kg/m3-30Kg/m3 to state sponge gourd sponge sheet material, through flattening, being cold-pressed quilting;Or profit The certain thickness and the sheet course of grammes per square metre obtained with low-melting fiber heat pressure adhesive;The thickness of every layer of sponge gourd sponge sheet material For 2cm-5cm, the grammes per square metre of every centimeter of thickness is 320g/ ㎡ -500g/ ㎡;The sponge gourd sponge sheet material processes acquisition as follows:1. density is selected first in 15Kg/m3-30Kg/m3Luffa be primary raw materials;2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%;Then two is clipped, and along sponge gourd Network axis side is cut off, and removes core;Flatten sapwood;3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the final original of sponge gourd sponge sheet material Material;4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, internal layer surface court Under, stagger between upper and lower layer and stack tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, every square metre of laying 640g-2500g ;5. the flattening luffa sapwood precompressed to laying, fixed high 2cm-5cm, protect and carry 2 minutes, unloading;6. repeat step is 3., 2 times;7. quilting is carried out to the stratiform luffa sapwood pressed in advance, the spacing 100-150mm between quilting line, fixed thickness 2cm-5cm, Obtain sponge gourd sponge sheet material.
- 2. a kind of processing method of health environment-friendly biomass sponge gourd sponge crib mattress according to claim 1, its feature It is, three sides are equipped with slide fastener between upper fabric composite bed and surrounding edge, in order to which sponge gourd spongy layer and impermeable layer take out.
- 3. a kind of processing method of health environment-friendly biomass sponge gourd sponge crib mattress according to claim 1, its feature It is, the fabric composite bed up and down is from outward appearance to inner essence followed successively by fabric, upright cotton or staple fiber silk floss, base fabric, and the fabric is pure The pure natural knitting fabric of cotton, Modal, tencel class;The base fabric is also contton cloth;The upright cotton or staple fiber silk floss are often put down The grammes per square metre of side is 200g/ ㎡ -500g/ ㎡.
- 4. a kind of processing method of health environment-friendly biomass sponge gourd sponge crib mattress according to claim 1, its feature It is, the impermeable layer is thermoplastic polyurethane TPU Water-proof breathable fabrics.
- A kind of 5. processing method of health environment-friendly biomass sponge gourd sponge crib mattress, it is characterised in thatThe mattress is made of upper and lower fabric composite bed, biomass sponge gourd spongy layer, surrounding edge and impermeable layer;The fabric up and down Composite bed forms cavity volume with surrounding edge, and the biomass sponge gourd spongy layer and impermeable layer are detachably coated on cavity volume from top to bottom It is interior;The impermeable layer is fixed on the inner surface centre position of lower fabric composite bed, the impermeable layer and lower fabric composite bed It is fixedly connected by slide fastener or velcro or snap-fastener;The biomass sponge gourd spongy layer is made of the courage cover with slide fastener of sponge gourd sponge sheet material and cladding sponge gourd sponge sheet material;Institute It is to utilize luffa of the density in the range of 15Kg/m3-30Kg/m3 to state sponge gourd sponge sheet material, through flattening, being cold-pressed quilting;Or profit The certain thickness and the sheet course of grammes per square metre obtained with low-melting fiber heat pressure adhesive;The thickness of every layer of sponge gourd sponge sheet material For 2cm-5cm, the grammes per square metre of every centimeter of thickness is 320g/ ㎡ -500g/ ㎡;The sponge gourd sponge sheet material processes acquisition as follows:1. density is selected first in 15Kg/m3-30Kg/m3Luffa be primary raw materials;2. raw material at the beginning of the luffa chosen is cleaned, dry, water content control is within 7%;Then two is clipped, and along sponge gourd Network axis side is cut off, after removing core;Flatten sapwood;3. being screened again to sapwood, the luffa flattening sapwood of grammes per square metre >=160g/ ㎡ is selected to do the final original of sponge gourd sponge sheet material Material;4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light is face-up, internal layer surface court Under;Multilayer is laid with, grammes per square metre and density with layer luffa sapwood are consistent, and are staggered between upper and lower layer flattening luffa sapwood Tiling is stacked, and spreads a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers;And meet every square metre of laying 640g- 2500g luffa sapwood;5. determining the sponge gourd sponge blank paved high 2cm-5cm hot pressing, 115 DEG C of temperature, protects and carries 2min-5min, and thickness is bigger, It is longer to protect the load time;6. the sponge gourd sponge sheet material good to hot pressing be cooled to room temperature and stand 24 it is small when;7. carrying out deburring by dimensions to the above-mentioned sponge gourd sponge sheet material handled well, final sponge gourd sponge sheet material is obtained.
- 6. a kind of processing method of health environment-friendly biomass sponge gourd sponge crib mattress according to claim 5, its feature It is, the sheath-core type low-melting point acid fiber by polylactic, average linear density 2.22dtex, average length 35mm;Low melting point is gathered The dosage of acid fiber is the 15%-27% of flattening luffa sheet quality.
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CN104983231B true CN104983231B (en) | 2018-05-01 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106183206B (en) * | 2016-08-31 | 2019-01-29 | 苏州美山子制衣有限公司 | Upright cotton Crawl mat |
CN106901546A (en) * | 2017-01-14 | 2017-06-30 | 常熟市帝网织造有限公司 | Quilting cushion and quilting cushion preparation method |
CN114148815B (en) * | 2021-11-15 | 2024-06-04 | 深圳市舒是智能家居有限公司 | Sponge layer void-free alignment equipment for mattress production |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0994134A (en) * | 1995-09-27 | 1997-04-08 | Hosokawa Micron Corp | Cushioning structural body, and cushion pad and seat using the same |
CN202161071U (en) * | 2011-06-23 | 2012-03-14 | 谭斌 | Vegetable sponge infant health care sleeping pad |
CN202919609U (en) * | 2012-11-06 | 2013-05-08 | 昆山易仕宝儿童用品有限公司 | Novel crib mattress |
CN204181293U (en) * | 2014-05-23 | 2015-03-04 | 江西美尔丝瓜络有限公司 | A kind of luffa mattress |
CN104139563B (en) * | 2014-08-07 | 2016-01-13 | 王政 | A kind of pure natural plant mat material and preparation method thereof |
CN204743425U (en) * | 2015-07-24 | 2015-11-11 | 安徽农业大学 | Healthy environmental protection living beings sponge gourd sponge baby mattress |
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Inventor after: Chen Yuxia Inventor after: Guo Yong Inventor after: Su Na Inventor after: Ren Linyan Inventor after: Shi Yunjiao Inventor after: Liu Shengquan Inventor after: Tu Daowu Inventor after: Zhang Kaiting Inventor after: Zhao Guanyan Inventor before: Chen Yuxia Inventor before: Guo Yong Inventor before: Su Na Inventor before: Liu Shengquan Inventor before: Tu Daowu Inventor before: Zhang Kaiting Inventor before: Zhu Shiliu Inventor before: Zhao Guanyan |
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