CN114148815B - Sponge layer void-free alignment equipment for mattress production - Google Patents
Sponge layer void-free alignment equipment for mattress production Download PDFInfo
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- CN114148815B CN114148815B CN202111345184.1A CN202111345184A CN114148815B CN 114148815 B CN114148815 B CN 114148815B CN 202111345184 A CN202111345184 A CN 202111345184A CN 114148815 B CN114148815 B CN 114148815B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005452 bending Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000011159 matrix material Substances 0.000 claims description 3
- 244000309464 bull Species 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 11
- 239000011800 void material Substances 0.000 abstract 1
- 238000009958 sewing Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000037303 wrinkles Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H47/00—Unfolding thin limp material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/50—Piling apparatus of which the discharge point moves in accordance with the height to the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/34—Apparatus for squaring-up piled articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Invalid Beds And Related Equipment (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to the field of mattress production, in particular to a sponge layer void-free alignment device for mattress production. Technical problems: the sponge layers have a certain elasticity and a certain movement resistance to each other, so that when they are stacked together, a lot of time is required to align the sponge layers, and also a void generated at the time of alignment between the two needs to be removed. The technical scheme is as follows: the sponge layer void-free alignment equipment for mattress production comprises a base, support columns, a sponge layer pulling system and the like, wherein four support columns are arranged on the right of the base, and the sponge layer pulling system is connected to the base. According to the invention, the sponge layers of the first layer are paved through the first paving system, the four corners of the sponge layers are transferred and unfolded towards the outer side, and the second sponge layer is paved above the first sponge layer through the second paving system, so that the four corners of the sponge layers are aligned, and gaps are avoided in the alignment process of the sponge layers.
Description
Technical Field
The invention relates to the field of mattress production, in particular to a sponge layer void-free alignment device for mattress production.
Background
The sponge is a porous material, has good water absorption, can be used for cleaning, has good elasticity, and can be used for product packaging or serving as a cushion layer. In the prior art, when preparing the mattress, a plurality of sponge layers are stacked together and then sewn together, but because the sponge layers have certain elasticity and certain movement resistance, a great amount of time is required to be consumed for aligning the sponge layers when the sponge layers are stacked together, and meanwhile, gaps generated during the alignment between the sponge layers are also required to be removed, so that the optimal stacking effect can be realized;
Secondly, the sponge layers are convenient to transport and are often rolled together, so that after the sponge layers are pulled out, the sponge layers are curled, and further the sponge layers are extremely inconvenient to stack together and cannot be rapidly positioned at four corners; because the sponge layer itself has elasticity, consequently after pulling out, itself can produce fold or local collection together, and then increase the mattress and pile up the time to its degree of difficulty, also can't realize better fixed length simultaneously and cut off, lead to the length of every layer of sponge layer different, and then cause the waste.
Disclosure of Invention
In order to overcome the defects that the sponge layers have certain elasticity and certain moving resistance, so that a great amount of time is required to align the sponge layers when the sponge layers are stacked together, and gaps generated during the alignment between the sponge layers are also required to be removed, the invention provides a sponge layer void-free alignment device for mattress production.
The technical proposal is as follows: the utility model provides a sponge layer does not have space alignment equipment for mattress production, including the base, the support column, sponge layer pull out the system, first tiling system and second tiling system, the right-hand four support columns that are provided with of base, be connected with sponge layer pull out the system on the base, and the right part that sponge layer pulled out the system is installed on four support columns, install first tiling system on four support columns, be connected with the second tiling system on the first tiling system, first tiling system is used for tiling first layer sponge layer, the second tiling system is used for tiling second layer sponge layer on first layer sponge layer.
Preferably, the sponge layer pulling-out system comprises a first supporting plate, a first mounting plate, telescopic parts, a first electric rotating rod, a first electric telescopic device, a motor, a mounting rod, a first electric guide rail, a first electric sliding block, a second electric telescopic device and a transfer component, wherein the four first supporting plates distributed in a matrix are fixedly connected to the upper surface of a base, the first mounting plate is fixedly connected to the upper parts of the four first supporting plates, two telescopic parts which are symmetrical in front and back are fixedly connected to the left parts of the lower surfaces of the first mounting plate, the first electric rotating rod is connected to the lower parts of the two telescopic parts, a resistance increasing sleeve is sleeved on the outer surface of the first electric rotating rod, the first electric telescopic device and the first electric guide rail are fixedly connected to the left parts of the upper surface of the base, the motor is mounted on the telescopic parts of the first electric telescopic device, the mounting rod is fixedly connected to the output shaft of the motor, the first electric sliding block is fixedly connected to the first electric sliding block, the second electric telescopic device is fixedly connected to the first electric sliding block, and the telescopic parts of the second electric telescopic device are rotationally connected to the mounting rod; the installation pole comprises two connecting rods, and two connecting rods can be dismantled and connect.
Preferably, the transfer assembly comprises a second supporting plate, second electric guide rails, second electric sliding blocks, first connecting plates and electric clamps, wherein the bottoms of four supporting columns are fixedly connected with one second supporting plate respectively, the upper parts of two second supporting plates in front are fixedly connected with one second electric guide rail, the upper parts of two second supporting plates in the rear are fixedly connected with the other second electric guide rail, each second electric sliding block is connected to each second electric guide rail in a sliding manner, the lower surfaces of the two second electric sliding blocks are fixedly connected with the first connecting plates, and the front parts of the lower surfaces and the rear parts of the lower surfaces of the first connecting plates are respectively provided with one electric clamp.
Preferably, the first tiling system comprises a second mounting plate, a second connecting plate, a first electric push rod, a lower pressure plate, button attaching machines, inclined plates, a bearing plate, a second electric push rod, a mounting frame, a rectangular limiting ring, a mounting seat, a second electric rotating rod and a bracket, wherein the upper parts of two support columns at the left are fixedly connected with the second mounting plate, the upper parts of two support columns at the right are fixedly connected with the other second mounting plate, the middle parts of the upper surfaces of the two second mounting plates are fixedly connected with the second connecting plate respectively, the upper parts of the two second connecting plates are fixedly connected with the first electric push rod respectively, the two first electric push rods are obliquely arranged, the telescopic parts of the two first electric push rods are fixedly connected with the lower pressure plate respectively, the front parts of the opposite sides and the rear parts of the opposite sides of the two lower pressure plates are respectively provided with the button attaching machines, the button sewing machine is used for nailing the eye-splice into the sponge layer, the sloping plate is fixedly connected to the left side face of the right lower pressing plate, the supports are fixedly connected to the middle parts of the four supporting columns, the support plates are fixedly connected to the upper parts of the supports, a second electric push rod is fixedly connected to the upper parts of the four supporting columns, the four second electric push rods are located between two second mounting plates, the mounting frames are fixedly connected to the telescopic parts of the four second electric push rods, the mounting seats are fixedly connected to four corners of the upper surface of each mounting frame, the second electric rotating rods are respectively connected to the four mounting seats, the resistance increasing sleeves are sleeved on the outer surfaces of the second electric rotating rods, the four second electric rotating rods are obliquely arranged, the second electric rotating rods are used for flattening the first sponge layer, and the four mounting seats are located in four holes formed in the support plates.
Preferably, the second paving system comprises a third mounting plate, a third electric guide rail, a slideway, a third electric sliding block, a third electric rotating rod, a third connecting plate, a fourth electric rotating rod and a limiting rod, wherein the front side of the upper surface and the rear side of the upper surface of the two second mounting plates are fixedly connected with the third mounting plate respectively, one third electric guide rail and the slideway are fixedly connected between the two front third mounting plates, the other third electric guide rail and the slideway are fixedly connected between the two rear third mounting plates, the third electric guide rail is positioned below the slideway, the third electric guide rail is respectively connected with the third electric sliding block in a sliding way, the third electric rotating rod is connected between the two third electric sliding blocks, two ends of the third electric rotating rod are connected with the fourth electric rotating rod through the third connecting plate, two ends of the fourth electric rotating rod are respectively fixedly connected with the limiting rod, the two limiting rods slide in the two slideways, and the outer surfaces of the third electric rotating rod and the fourth electric rotating rod are sleeved with a resistance increasing sleeve; the slideway is provided with a horizontal long rail, a horizontal short rail and an inclined rail, wherein the height of the horizontal long rail is lower than that of the horizontal short rail, and the horizontal long rail is communicated with the horizontal short rail through the inclined rail.
Preferably, the sponge layer pulling device further comprises a reverse bending system and a cutting guide system, wherein the middle part of the lower surface of the first mounting plate is connected with the reverse bending system, the lower part of the reverse bending system is mounted on the supporting column, the right part of the lower surface of the first mounting plate is connected with the cutting guide system, the sponge layer pulling system is pulled out to recover to a horizontal state through reverse bending of the reverse bending system, and the sponge layer is cut off at a fixed length through the cutting guide system.
As the preference, reverse bending system is including pipe support, V template, third electric putter, V type connecting plate and live-rollers, and the support column upper surface just is located the rigid coupling between four first backup pads and has the pipe support, and pipe support upper portion rigid coupling has the V template, and first mounting panel lower surface middle part rigid coupling has four third electric putter, and the flexible portion rigid coupling of two third electric putter in place ahead has a V type connecting plate, and the flexible portion rigid coupling of two third electric putter in place ahead has another V type connecting plate, and the rigid coupling has a plurality of live-rollers between two V type connecting plates, and the live-rollers is V font and distributes.
Preferably, the outer surface of the rotating roller is provided with a resistance increasing protruding strip.
Preferably, the cutting guide system comprises a fourth mounting plate, a fifth electric rotating rod, a sixth electric rotating rod, a first guide plate, a second guide plate, an electric cutter and a supporting plate, wherein the right part of the lower surface of the first mounting plate is fixedly connected with two fourth mounting plates which are symmetrical front and back, the lower part between the two fourth mounting plates is connected with the fifth electric rotating rod and the sixth electric rotating rod, the fifth electric rotating rod is positioned above the sixth electric rotating rod, the outer surfaces of the fifth electric rotating rod and the sixth electric rotating rod are sleeved with a resistance increasing sleeve, the lower parts of the left sides of the two fourth mounting plates are fixedly connected with the first guide plate and the second guide plate, the first guide plate and the second guide plate are used for guiding a sponge layer, the right part of the lower surface of the first mounting plate is connected with the electric cutter, the electric cutter is positioned on the right of the two fourth mounting plates, and the lower parts of the right sides of the two fourth mounting plates are fixedly connected with the supporting plate, and the supporting plate is positioned under the electric supporting plate.
Preferably, the right part of the bearing plate is provided with an upturned region for guiding the sponge layer to enter between the two electric clamps.
The beneficial effects of the invention are as follows: the first step, the sponge layer of the first layer is paved through the first paving system, the four corners of the sponge layer are transferred and unfolded towards the outer side, the second sponge layer is paved above the first sponge layer through the second paving system, four corners of the second sponge layer are aligned, gaps are avoided in the alignment process of the second sponge layer and the first sponge layer, and then the eye-splice is fixed at the four corners of the sponge layer, so that the alignment and fixation work of the two sponge layers are realized, and the subsequent sewing work is facilitated;
secondly, under the guiding action of the inclined plate, the left end of the first sponge layer is inserted into the right angle between the left end of the bearing plate and the rectangular limiting ring, the right end of the first sponge layer is transferred into the right angle between the right end of the bearing plate and the rectangular limiting ring, namely, the sponge layer is tiled on the bearing plate, and meanwhile, four second electric rotating rods work simultaneously to drive four corners of the sponge layer to move outwards, so that wrinkles formed in the downward transferring process of the sponge layer are eliminated, and the sponge layer is completely spread out;
Thirdly, the invention completes the alignment work of the two sponge layers, and the sponge layers are preliminarily fixed, thereby being beneficial to the subsequent transfer and sewing, and meanwhile, in the alignment process, the second sponge layer is gradually attached with the first sponge layer from right to left, so that the generation of gaps can be avoided.
Fourth, the invention makes the sponge layer pressed between V-shaped plate and rotating roller through driving the downward movement of five rotating rollers, thus realize the reverse bending sponge layer, make it and reverse bending of rolling and resume to the horizontal state, so can avoid the subsequent alignment difficulty, meanwhile, in the course that the sponge layer moves right, the sponge layer drives the five rotating rollers to rotate, the rotating roller utilizes the resistance-increasing sleeve of its outer surface, make the sponge layer move right and blocked, and then play the relative left and pull the function, prevent the sponge layer from producing the fold, make it straighten at the same time, thus avoid the length that the sponge layer cuts off is different.
Drawings
FIG. 1 is a schematic view of a first perspective view of a sponge layer void-free alignment apparatus for mattress production in accordance with an embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a sponge layer pulling system of a sponge layer void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 4 is an exploded view of a partial construction of a sponge layer pulling system of a sponge layer void-free alignment apparatus for mattress production in accordance with an embodiment of the present invention;
FIG. 5 is an enlarged view of position C of a sponge layer pulling system of a sponge layer void-free alignment apparatus for producing a mattress according to an embodiment of the present invention;
FIG. 6 is a schematic view of a first tiling system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 7 is a schematic view showing a first partial construction of a first tiling system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 8 is a schematic view of a second partial construction of a first tiling system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 9 is a schematic view of a third partial construction of a first tiling system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 10 is a schematic view of a fourth partial structure of a first tiling system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
FIG. 11 is a schematic view showing the construction of a second paving system of a sponge layer void-free pair Ji Shebei for mattress production according to an embodiment of the present invention;
FIG. 12 is a schematic view showing a partial construction of a second paving system of a sponge layer void-free pair Ji Shebei for mattress production according to an embodiment of the present invention;
FIG. 13 is a schematic view of one construction of a buckle for use with the void-free alignment device for producing a mattress according to the present invention;
FIG. 14 is a schematic view showing the structure of a reverse bending system of a void-free alignment device for producing a mattress according to an embodiment of the present invention;
fig. 15 is a schematic structural view of a cutting guide system of a sponge layer void-free alignment device for producing a mattress according to an embodiment of the present invention.
Marked in the figure as: 1-base, 2-support column, 3-sponge layer pullout system, 4-first tiling system, 5-second tiling system, 6-reverse bend system, 7-cut-off guide system, 301-first support plate, 302-first mounting plate, 303-telescoping member, 304-first electric rotating rod, 305-first electric telescoping member, 306-motor, 307-mounting rod, 308-first electric rail, 309-first electric slider, 310-second electric telescoping member, 311-second support plate, 312-second electric rail, 313-second electric slider, 314-first connection plate, 315-electric clamp, 401-second mounting plate, 402-second connection plate, 403-first electric push rod, 404-lower platen, 405-button machine, 406-swash plate, 407-bearing plate, 408-second electric push rod, 409-mounting frame, 410-rectangular stop collar, 411-mounting seat, 412-second electric rotating rod, 413-support, 501-third mounting plate, 502-third electric rail, 503-third electric slider, 504-third electric slider, 315-second electric clamp, 401-second electric rotating rod, 401-second mounting plate, 402-first electric rotating rod, 403-first electric push rod, 404-lower platen, 405-button machine, 406-inclined plate, 407-second electric rotating rod, 408-second electric rotating rod, 409-first electric push rod, 409-lower plate, 405-square seat, 410-rectangular stop ring, 411-square seat, 412-second electric rotating rod, 413-second electric rotating rod, support plate, 501-second electric rotating rod, 702-fourth electric rotating rod, 702-first electric rotating plate, 702-slide plate, 702-first electric rotating plate, 405-electric rotating plate, 706-electric cutters, 707-carrier plates.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description, but does not limit the scope of protection and the application of the invention.
In the embodiment of the present invention, the telescopic member 303 is a telescopic plate, and all the electric rotating rods are internally provided with an electrically driven rotating structure.
Example 1
The utility model provides a sponge layer void-free alignment equipment for mattress production, as shown in fig. 1-2, including base 1, support column 2, sponge layer pull-out system 3, first tiling system 4 and second tiling system 5, the right-hand four support columns 2 that are provided with of base 1 are connected with sponge layer pull-out system 3 on the base 1, and the right part that sponge layer pulled out system 3 installs on four support columns 2, installs first tiling system 4 on four support columns 2, is connected with second tiling system 5 on the first tiling system 4.
Working principle: when the sponge layer void-free alignment equipment for mattress production is used, firstly, the base 1 and the support columns 2 are horizontally fixed, then the sponge layer void-free alignment equipment for mattress production is installed and debugged, then a power supply is connected, a worker puts the wound cylindrical sponge layer into the sponge layer pulling-out system 3, pulls out the sponge layer through the sponge layer pulling-out system 3, then transfers the sponge layer into the first tiling system 4 and the second tiling system 5, after the sponge layer is pulled out for a fixed length, the sponge layer is cut off, then the first layer of sponge layer is tiled through the first tiling system 4, the four corners of the sponge layer are transferred and unfolded towards the outer side, then the second layer of sponge layer is tiled above the first layer of sponge layer through the second tiling system 5, meanwhile, the four corners of the sponge layer and the sponge layer are aligned, voids are avoided in the alignment process, and then the inserting buckle is fixed at the four corners of the sponge layer, so that the alignment and fixing work of the two layers are realized, and the subsequent stitching work is facilitated.
Example 2
On the basis of embodiment 1, as shown in fig. 1-13, the sponge layer pulling-out system 3 comprises a first supporting plate 301, a first mounting plate 302, telescopic pieces 303, a first electric rotating rod 304, a first electric telescopic device 305, a motor 306, a mounting rod 307, a first electric guide rail 308, a first electric sliding block 309, a second electric telescopic device 310 and a transferring assembly, wherein four first supporting plates 301 distributed in matrix are connected on the upper surface of the base 1 through bolts, the upper parts of the four first supporting plates 301 are connected with the first mounting plate 302 through bolts, two telescopic pieces 303 which are symmetrical in front and back are fixedly connected on the left part of the lower surface of the first mounting plate 302, a first electric rotating rod 304 is connected on the lower part of the two telescopic pieces 303, a resistance increasing sleeve is sleeved on the outer surface of the first electric rotating rod 304, the left part of the upper surface of the base 1 is connected with the first electric telescopic device 305 and the first electric guide rail 308 through bolts, the telescopic parts of the first electric telescopic device 305 are provided with the motor 306, the output shaft of the motor 306 is fixedly connected with the mounting rod 307, the first electric sliding block 309 is connected with the first electric sliding block 309 on the upper surface of the first electric sliding block 308, and the telescopic device 310 is connected with the telescopic parts of the second electric telescopic device 310 through bolts.
The mounting bar 307 is composed of two connecting bars, which are detachably connected.
The transfer assembly comprises a second supporting plate 311, second electric guide rails 312, second electric sliding blocks 313, first connecting plates 314 and electric clamps 315, wherein the bottoms of four supporting columns 2 are fixedly connected with the second supporting plates 311 respectively, the upper parts of the two front supporting plates 311 are connected with the second electric guide rails 312 through bolts, the upper parts of the two rear supporting plates 311 are connected with the other second electric guide rails 312 through bolts, the two second electric guide rails 312 are connected with the second electric sliding blocks 313 respectively in a sliding manner, the lower surfaces of the two second electric sliding blocks 313 are connected with the first connecting plates 314 through bolts, and the electric clamps 315 are respectively arranged at the front parts of the lower surfaces and the rear parts of the lower surfaces of the first connecting plates 314.
The first tiling system 4 comprises a second mounting plate 401, a second connecting plate 402, first electric push rods 403, a lower pressure plate 404, button sewing machines 405, inclined plates 406, bearing plates 407, second electric push rods 408, mounting frames 409, rectangular limiting rings 410, mounting seats 411, second electric rotating rods 412 and supports 413, wherein the upper portions of two left support columns 2 are connected with one second mounting plate 401 through bolts, the upper portions of the two right support columns 2 are connected with the other second mounting plate 401 through bolts, the middle portions of the upper surfaces of the two second mounting plates are connected with one second connecting plate 402 through bolts, the upper portions of the two second connecting plates 402 are fixedly connected with one first electric push rod 403, the two first electric push rods 403 are obliquely arranged, telescopic portions of the two first electric push rods 403 are fixedly connected with the lower pressure plates 404, the front portions of the opposite sides and the rear portions of the opposite sides of the two lower pressure plates 404 are respectively provided with one button sewing machines 405, the left sides of the right lower pressure plates 404 are welded with the inclined plates 406, the middle portions of the four support columns 413 are connected with one second mounting plate 413 through bolts, the upper portions of the four electric rotating rods 412 are fixedly connected with the four electric rotating rods 408, the four electric push rods 408 are fixedly connected with the four electric push rods 408, and the four electric push rods 408 are fixedly connected with the upper sides of the two electric push rods 408 respectively, and are fixedly connected with the front sides of the opposite sides of one electric push rods.
The second paving system 5 comprises a third mounting plate 501, a third electric guide rail 502, a slideway 503, a third electric slide block 504, a third electric rotating rod 505, a third connecting plate 506, a fourth electric rotating rod 507 and a limiting rod 508, wherein the front side of the upper surface and the rear side of the upper surface of the two second mounting plates 401 are respectively welded with the third mounting plate 501, the third electric guide rail 502 and the slideway 503 are fixedly connected between the front two third mounting plates 501, the other third electric guide rail 502 and the slideway 503 are fixedly connected between the rear two third mounting plates 501, the third electric guide rail 502 is positioned below the slideway 503, the third electric slide blocks 504 are respectively connected with the two third electric slide blocks 502 in a sliding way, the third electric rotating rod 505 is connected between the two third electric slide blocks 504, the two ends of the third electric rotating rod 505 are respectively fixedly connected with the fourth electric rotating rod 507 through the third connecting plate 506, the two ends of the fourth electric rotating rod 507 are respectively fixedly connected with the limiting rod 508, the two limiting rods 508 slide in the two slideways 503, and the third electric rotating rod 505 and the outer surfaces of the fourth electric rotating rod 507 are sleeved with a blocking sleeve.
The slide 503 has one horizontal long rail, one horizontal short rail, and one diagonal rail, the horizontal long rail is lower in height than the horizontal short rail, and the horizontal long rail communicates with the horizontal short rail through the diagonal rail.
Working principle: firstly, a worker takes out two connecting rod nuts of the mounting rod 307, then controls the first electric sliding block 309 to move forwards on the first electric guide rail 308, and then the first electric sliding block 309 drives the connecting rod in front of the mounting rod 307 to be separated from the connecting rod in back through the second electric telescopic device 310, then the worker sleeves the cylindrical sponge layer on the connecting rod in back of the mounting rod 307, the cylindrical sponge layer is simply called a cylindrical sponge layer after being wound, then controls the first electric sliding block 309 to reset, namely, the mounting rod 307 becomes a whole again, at the moment, the cylindrical sponge layer is sleeved on the outer surface of the cylindrical sponge layer, then the sponge layer is pulled out, the outer movable ends of the cylindrical sponge layer are fixed in the two electric clamping devices 315, then the telescopic parts of the first electric telescopic device 305 and the second electric telescopic device 310 are controlled to extend upwards, and further the cylindrical sponge layer sleeved on the outer surface of the mounting rod 307 is driven to move upwards, the upper part of the cylindrical sponge layer is enabled to be in tight contact with the first electric rotating rod 304, the mounting rod 307 is enabled to rotate clockwise to be sent out of the sponge layer 304, the first electric rotating rod 307 is enabled to rotate anticlockwise, the sponge layer is matched with the first electric rotating rod is enabled to be not to be sent out of the sponge layer, and the sponge layer is prevented from being compressed in the process, and the sponge layer is prevented from being compressed, and the first rotating rod is not to be pushed out, and the sponge layer is not compressed, so that a friction force is caused to be increased in the process is caused;
When the sponge layer is sent out, the two second electric sliding blocks 313 are controlled to slide rightwards on the two second electric guide rails 312, the second electric sliding blocks 313 drive the two electric holders 315 to move rightwards through the first connecting plate 314, namely, the sponge layer pulled out is horizontally moved, then when the length of the sponge layer pulled out just can be put into the rectangular limiting ring 410, the two electric holders 315 drive the right end of the sponge layer to move above the inclined plate 406, namely, the initial external movable end moves above the inclined plate 406, then the sponge layer is cut off, a first sponge layer with the length and the width consistent with those of the carrying plate 407 is obtained, the left end of the first sponge layer is downwards transferred to the left part of the upper surface of the carrying plate 407 and is contacted with the first sponge layer under the action of gravity, then the electric holders 315 are controlled to cancel the fixation of the right end of the first sponge layer, the right end of the first sponge layer is downwards transferred to the inclined plate 406 under the action of gravity, the left end of the first sponge layer is inserted into the right angle between the left end of the bearing plate 407 and the rectangular limiting ring 410 under the guiding action of the inclined plate 406, the right end of the first sponge layer is transferred to the right angle between the right end of the bearing plate 407 and the rectangular limiting ring 410, namely the sponge layer is flatly laid on the bearing plate 407, then the two first electric push rods 403 are controlled to downwards push the lower pressure plate 404 to move uniformly, the lower pressure plate 404 is driven to downwards move and contact with the sponge layer, the sponge is laminated on the bearing plate 407, at the moment, the downwards-pressed force is controlled to enable the sponge layer to move on the bearing plate 407, then four second electric rotary rods 412 are controlled to simultaneously work, four corners of the sponge layer are driven to outwards move, namely four corners of the sponge layer are driven to move towards four corners of the bearing plate 407, so that wrinkles formed in the downwards-transferring process of the sponge layer are eliminated, the sponge layer is fully spread;
Then, the two first electric push rods 403 are controlled to drive the lower pressing plates 404 to reset, then, the two third electric sliding blocks 504 are controlled to slide leftwards on the two third electric guide rails 502, and then, the third electric rotating rods 505 are driven to move leftwards, the third electric rotating rods 505 drive the fourth electric rotating rods 507 to move leftwards through the two third connecting plates 506, meanwhile, the limit rods 508 at the two ends of the fourth electric rotating rods 507 slide in the two slide ways 503, when the third electric rotating rods 505 move leftwards to the right side above the rectangular limit rings 410, the two third electric sliding blocks 504 are controlled to stop moving, at the moment, the limit rods 508 still slide in the horizontal short rails at the right parts of the slide ways 503, then, the two electric grippers 315 are controlled to transfer a cut sponge layer again to the upper side of the bearing plate 407, then the sponge layer is allowed to drop downwards to the first sponge layer, but because the third electric rotating rod 505 is transferred to the right side above the rectangular limiting ring 410 before the second sponge layer drops, the right part of the second sponge layer is supported on the third electric rotating rod 505, then the third electric sliding block 504 is controlled to move leftwards on the third electric guide rail 502 again, and further the third electric rotating rod 505 and the fourth electric rotating rod 507 are driven to move leftwards, because the height of the fourth electric rotating rod 507 is higher than that of the third electric rotating rod 505, the lower surface of the sponge layer is contacted with the third electric rotating rod 505, the upper surface of the sponge layer is contacted with the fourth electric rotating rod 507, then the third electric rotating rod 505 and the fourth electric rotating rod 507 are controlled to further move leftwards, the fourth electric rotating rod 507 drives the limiting rod 508 to move leftwards in the horizontal long track of the slideway 503, at the moment, the two third connecting plates 506 rotate clockwise for a certain angle to force the fourth electric rotating rod 507 to press down the sponge layer, so that the contact strength between the sponge layer and the third electric rotating rod 505 and the fourth electric rotating rod 507 is increased, then the third electric rotating rod 505 is controlled to rotate clockwise, the fourth electric rotating rod 507 rotates anticlockwise to drive the sponge layer to move rightwards, namely the right end of the sponge layer is inserted into the right angle between the right part of the bearing plate 407 and the rectangular limiting ring 410, meanwhile, the first electric push rod 403 on the right side is controlled to push the lower pressing plate 404 downwards in an inclined way, so that the lower pressing plate 404 presses the right end of the second sponge layer to press the second sponge layer downwards to the first sponge layer, then the two button sewing machines 405 on the right side are controlled to work, the inserting buttons are driven into the right ends of the first sponge layer and the second sponge layer to fix the two sponge layers, then the right lower pressing plate 404 is controlled to further press the right ends of the two sponge layers to enable the right ends of the two sponge layers to be unable to move, then the third electric sliding block 504 continues to move leftwards on the sliding way 503, namely, the third electric rotating rod 505 and the fourth electric rotating rod 507 are driven to move rightwards, at the moment, the third electric rotating rod 505 and the fourth electric rotating rod 507 are in a free rotation state, so that the sponge layer can be pulled leftwards by friction force to remove wrinkles on the second sponge layer and simultaneously flatten the wrinkles, the second sponge layer is gradually overlapped with the first sponge layer in the process, then when the third electric sliding block 504 moves to the leftmost end of the slideway 503, at the moment, the fourth electric rotating rod 507 leaves the upper part of the bearing plate 407 and is positioned at the left side of the left lower pressing plate 404, then the left first electric pushing rod 403 is controlled to drive the lower pressing plate 404 to obliquely downwards move to press the left end of the second sponge layer, and then push down it to the left end on first layer sponge layer, so realize letting first layer sponge layer and second layer sponge layer completely to it, afterwards control left two button sewing machine 405 send out the eye-splice and fix the left end on two sponge layers together, accomplish the alignment work on two sponge layers like this, and preliminary fixed it, do benefit to follow-up transfer and sewing up, simultaneously in the alignment process, the second layer sponge layer is progressively from right to left and first layer sponge layer laminating together, therefore can avoid the production in space.
Further, the distance between the upper surface of the receiving plate 407 and the upper surface of the rectangular stop collar 410 is the thickness of two sponge layers, and after the second sponge layer is overlapped with the first sponge layer, the upper surface of the second sponge layer is flush with the upper surface of the rectangular stop collar 410.
Example 3
On the basis of the embodiment 2, as shown in fig. 1 and 14-15, the device further comprises a reverse bending system 6 and a cutting guide system 7, wherein the middle part of the lower surface of the first mounting plate 302 is connected with the reverse bending system 6, the lower part of the reverse bending system 6 is mounted on the support column 2, the right part of the lower surface of the first mounting plate 302 is connected with the cutting guide system 7, the sponge layer pulling-out system 3 is pulled out to restore the horizontal state by reverse bending through the reverse bending system 6, and the sponge layer pulling-out system is cut by a fixed length through the cutting guide system 7.
The reverse bending system 6 comprises a pipe frame 601, V-shaped plates 602, third electric push rods 603, V-shaped connecting plates 604 and rotating rollers 605, wherein the pipe frame 601 is fixedly connected between the four first supporting plates 301 on the upper surface of a supporting column 2, the V-shaped plates 602 are welded on the upper portion of the pipe frame 601, the four third electric push rods 603 are fixedly connected to the middle portion of the lower surface of the first mounting plate 302, the V-shaped connecting plates 604 are fixedly connected to the telescopic portions of the two front third electric push rods 603, the other V-shaped connecting plates 604 are fixedly connected to the telescopic portions of the two rear third electric push rods 603, five rotating rollers 605 are fixedly connected between the two V-shaped connecting plates 604, and the rotating rollers 605 are distributed in a V shape.
The outer surface of the rotating roller 605 is provided with a resistance increasing protruding strip.
The cutting guide system 7 comprises a fourth mounting plate 701, a fifth electric rotating rod 702, a sixth electric rotating rod 703, a first guide plate 704, a second guide plate 705, an electric cutter 706 and a supporting plate 707, wherein two fourth mounting plates 701 which are symmetrical front and back are fixedly connected to the right part of the lower surface of the first mounting plate 302, the fifth electric rotating rod 702 and the sixth electric rotating rod 703 are connected to the lower part between the two fourth mounting plates 701, the fifth electric rotating rod 702 is located above the sixth electric rotating rod 703, resistance increasing sleeves are sleeved on the outer surfaces of the fifth electric rotating rod 702 and the sixth electric rotating rod 703, a first guide plate 704 and a second guide plate 705 are fixedly connected to the lower parts of the left side surfaces of the two fourth mounting plates 701, the first guide plate 704 is located above the second guide plate 705, the first guide plate 704 and the second guide plate 705 are used for guiding a sponge layer, the right part of the lower surface of the first mounting plate 302 is connected with the electric cutter 706, the right parts of the two fourth mounting plates 701 are located right sides of the two fourth mounting plates, the lower parts of the right side surfaces of the two fourth mounting plates 701 are connected with supporting plates 707, and the supporting plates 707 are located right below the electric supporting plates 706.
The right portion of the support plate 707 is provided with an upturned region for guiding the sponge layer into between the two motorized grippers 315.
Working principle: when the cylindrical sponge layer is pulled out, the sponge layer passes through the space between the V-shaped plate 602 and the rotating roller 605 and also passes through the space between the fifth electric rotating rod 702 and the sixth electric rotating rod 703, when the sponge layer moves rightwards, the four third electric rotating rods 603 are controlled to drive the two V-shaped connecting plates 604 to move downwards, and further drive the five rotating rollers 605 to move downwards so that the sponge layer is pressed between the V-shaped plate 602 and the rotating roller 605, thereby realizing reverse bending of the sponge layer, leading the sponge layer and the winding to be reversely bent and restored to be in a horizontal state, avoiding the subsequent alignment difficulty, simultaneously, during the movement of the sponge layer rightwards, the sponge layer drives the five rotating rollers 605 to rotate, the rotating roller 605 uses the resistance-increasing sleeve on the outer surface of the sponge layer to lead the sponge layer to be blocked from moving rightwards, further playing the role of relatively leftwards pulling, preventing the sponge layer from generating wrinkles and simultaneously leading the sponge layer to be straightened, thereby avoiding the different cutting lengths of the sponge layer, further, in the process of moving the sponge layer rightward, the first guide plate 704 and the second guide plate 705 are passed, meanwhile, the fifth electric rotating rod 702 rotates counterclockwise, the sixth electric rotating rod 703 rotates clockwise, and then the sponge layer is driven to move rightward, then when the lengths of the sponge layers pulled out rightward by the two electric grippers 315 are enough, the electric cutters 706 are controlled to cooperate with the supporting plates 707 to cut off the sponge layer rightward, the cut sponge layer is transferred to the supporting plates 407, at this time, the motor 306 stops working, i.e. the sponge layer is not sent out rightward any more, and the right part of the cylindrical sponge layer is still fixed between the fifth electric rotating rod 702 and the sixth electric rotating rod 703, then when the electric grippers 315 move leftward again to transfer the next sponge layer into the first tiling system 4 and the second tiling system 5, the sponge layer is controlled to be sent out rightward, under the action of the upwarp area of the right part of the supporting plates 707, the right end of the cylindrical sponge layer enters between two electric grippers 315.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.
Claims (7)
1. The sponge layer void-free alignment equipment for mattress production comprises a base (1) and support columns (2), wherein four support columns (2) are arranged on the right side of the base (1), and the sponge layer void-free alignment equipment is characterized by further comprising a sponge layer pulling-out system (3), a first paving system (4) and a second paving system (5), wherein the sponge layer pulling-out system (3) is connected to the base (1), the right side of the sponge layer pulling-out system (3) is arranged on the four support columns (2), the first paving system (4) is arranged on the four support columns (2), the second paving system (5) is connected to the first paving system (4), the first paving system (4) is used for paving a first sponge layer, and the second paving system (5) is used for paving a second sponge layer on the first sponge layer;
The sponge layer pulling-out system (3) comprises a first supporting plate (301), a first mounting plate (302), telescopic parts (303), a first electric rotating rod (304), a first electric telescopic device (305), a motor (306), a mounting rod (307), a first electric guide rail (308), a first electric sliding block (309), a second electric telescopic device (310) and a transferring assembly, wherein the four first supporting plates (301) distributed in matrix are fixedly connected to the upper surface of a base (1), the first mounting plate (302) is fixedly connected to the upper parts of the four first supporting plates (301), two telescopic parts (303) which are symmetrical in front and back are fixedly connected to the left parts of the lower surface of the first mounting plate (302), the lower parts of the two telescopic parts (303) are connected with the first electric rotating rod (304), a resistance increasing sleeve is sleeved on the outer surface of the first electric rotating rod (304), the first electric sliding block (308) is fixedly connected to the left parts of the upper surface of the base (1), the first electric telescopic device (305) and the first electric guide rail (308), the motor (306) is mounted on the output shaft (306) of the first electric telescopic device (305), the first electric sliding block (308) is fixedly connected to the first electric sliding block (309), the telescopic part of the second electric telescopic device (310) is rotatably connected with the mounting rod (307); the mounting rod (307) consists of two connecting rods which are detachably connected;
The transfer assembly comprises a second supporting plate (311), second electric guide rails (312), second electric sliding blocks (313), first connecting plates (314) and electric clamps (315), wherein the bottoms of the four supporting columns (2) are fixedly connected with the second supporting plate (311) respectively, the upper parts of the two front supporting plates (311) are fixedly connected with the second electric guide rails (312), the upper parts of the two rear supporting plates (311) are fixedly connected with the other second electric guide rails (312), the second electric sliding blocks (313) are respectively connected onto the two second electric guide rails (312) in a sliding manner, the first connecting plates (314) are fixedly connected onto the lower surfaces of the two second electric sliding blocks (313), and the electric clamps (315) are respectively arranged at the front parts of the lower surfaces and the rear parts of the lower surfaces of the first connecting plates (314);
the first tiling system (4) comprises a second mounting plate (401), a second connecting plate (402), first electric push rods (403), a lower pressure plate (404), button attaching machines (405), inclined plates (406), bearing plates (407), second electric push rods (408), mounting frames (409), rectangular limiting rings (410), mounting seats (411), second electric push rods (412) and supports (413), wherein one second mounting plate (401) is fixedly connected to the upper parts of two left support columns (2), the other second mounting plate (401) is fixedly connected to the upper parts of the two right support columns (2), one second connecting plate (402) is fixedly connected to the middle parts of the upper surfaces of the two second mounting plates (401), one first electric push rod (403) is fixedly connected to the upper parts of the two second connecting plates (402), the two first electric push rods (403) are obliquely arranged, the lower pressure plates (404) are fixedly connected to the telescopic parts of the two first electric push rods (403), one button attaching machines (405) are respectively arranged on the back side front parts and the back parts of the two lower pressure plates (404), the button attaching machines (405) are fixedly connected to the upper parts of the support frames (413), the upper parts of the upper sides of the four support plates (413) are fixedly connected to the middle parts of the lower pressure plates (407), four electric putter (408) are respectively fixedly connected on four support column (2) upper portions, four electric putter (408) are located between two second mounting panel (401), the telescopic part rigid coupling of four electric putter (408) has installing frame (409), installing frame (409) upper surface four corners respectively fixedly connected with mount pad (411), each be connected with a second electric bull stick (412) on four mount pads (411), second electric bull stick (412) surface cover has to increase and hinders the cover, four second electric bull sticks (412) are the slant setting, second electric bull stick (412) are used for flattening first layer sponge layer, four mount pads (411) are located four holes that accept board (407) and open.
2. The sponge layer void-free alignment device for mattress production according to claim 1, wherein the second leveling system (5) comprises a third mounting plate (501), a third electric guide rail (502), a slide way (503), a third electric sliding block (504), a third electric rotating rod (505), a third connecting plate (506), a fourth electric rotating rod (507) and a limiting rod (508), wherein a third mounting plate (501) is fixedly connected to the front side and the rear side of the upper surface of the two second mounting plates (401), a third electric guide rail (502) and a slide way (503) are fixedly connected between the front two third mounting plates (501), another third electric guide rail (502) and a slide way (503) are fixedly connected between the rear two third mounting plates (501), the third electric guide rail (502) is positioned below the slide way (503), each third electric rotating rod (504) is connected to the two third electric guide rail (502) in a sliding way, a third electric rotating rod (505) is connected between the two third electric rotating rods (504), each third electric rotating rod (505) is connected to the two limiting rods (507) through the third electric sliding guide rail (506) and the two limiting rods (508) are fixedly connected to the two electric rotating rods (507), the outer surfaces of the third electric rotating rod (505) and the fourth electric rotating rod (507) are sleeved with resistance-increasing sleeves; the slideway (503) is provided with a horizontal long rail, a horizontal short rail and an inclined rail, wherein the height of the horizontal long rail is lower than that of the horizontal short rail, and the horizontal long rail is communicated with the horizontal short rail through the inclined rail.
3. The sponge layer void-free alignment apparatus for mattress production as claimed in claim 2, further comprising a reverse bending system (6) and a cutting guide system (7), wherein the middle part of the lower surface of the first mounting plate (302) is connected with the reverse bending system (6), the lower part of the reverse bending system (6) is mounted on the supporting column (2), the right part of the lower surface of the first mounting plate (302) is connected with the cutting guide system (7), and the sponge layer pulled out from the sponge layer pulling system (3) is restored to a horizontal state by reverse bending of the reverse bending system (6) and is cut off by the cutting guide system (7) to a fixed length.
4. The sponge layer void-free alignment device for mattress production according to claim 3, wherein the reverse bending system (6) comprises a pipe frame (601), a V-shaped plate (602), a third electric push rod (603), V-shaped connecting plates (604) and rotating rollers (605), wherein a pipe frame (601) is fixedly connected between four first support plates (301) on the upper surface of a support column (2), a V-shaped plate (602) is fixedly connected on the upper portion of the pipe frame (601), four third electric push rods (603) are fixedly connected in the middle of the lower surface of the first mounting plate (302), one V-shaped connecting plate (604) is fixedly connected to the telescopic parts of the two third electric push rods (603) in front, another V-shaped connecting plate (604) is fixedly connected to the telescopic parts of the two third electric push rods (603) in back, a plurality of rotating rollers (605) are fixedly connected between the two V-shaped connecting plates (604), and the rotating rollers (605) are distributed in a V shape.
5. The sponge layer void-free alignment apparatus for mattress production as claimed in claim 4 wherein the outer surface of the rotating roller (605) is provided with a resistance increasing raised strip.
6. The sponge layer void-free alignment apparatus for mattress production according to claim 5, wherein the cutting guide system (7) comprises a fourth mounting plate (701), a fifth electric rotating rod (702), a sixth electric rotating rod (703), a first guide plate (704), a second guide plate (705), an electric knife (706) and a support plate (707), wherein two fourth mounting plates (701) symmetrical in front and back are fixedly connected to the right part of the lower surface of the first mounting plate (302), a fifth electric rotating rod (702) and a sixth electric rotating rod (703) are connected to the lower part between the two fourth mounting plates (701), and the fifth electric rotating rod (702) is located above the sixth electric rotating rod (703), the outer surfaces of the fifth electric rotating rod (702) and the sixth electric rotating rod (703) are sleeved with a resistance increasing sleeve, the lower parts of the left side surfaces of the two fourth mounting plates (701) are fixedly connected with the first guide plate (704) and the second guide plate (705), the first guide plate (704) is located above the second guide plate (705), the first guide plate (704) and the second guide plate (705) is located on the right part of the lower surface of the second mounting plate (302), and the right side surfaces of the two electric rotating rods (706) are fixedly connected to the right side surfaces of the fourth mounting plate (706), and the bearing plate (707) is positioned directly below the electric cutter (706).
7. A sponge layer void-free alignment apparatus for mattress production as claimed in claim 6 wherein the right portion of the support plate (707) is provided with an upturned region for guiding the sponge layer into between two motorized grippers (315).
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| CN114955569B (en) * | 2022-05-12 | 2023-07-18 | 浙江高裕家居科技股份有限公司 | Stacking device with alignment function for mattress production |
| CN117509285B (en) * | 2024-01-05 | 2024-03-12 | 太仓新宏电子科技有限公司 | High temperature resistant insulating silica gel area production and processing equipment |
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