CN202830326U - Production process for mesh cloth with enhanced air permeability - Google Patents
Production process for mesh cloth with enhanced air permeability Download PDFInfo
- Publication number
- CN202830326U CN202830326U CN201220352102.6U CN201220352102U CN202830326U CN 202830326 U CN202830326 U CN 202830326U CN 201220352102 U CN201220352102 U CN 201220352102U CN 202830326 U CN202830326 U CN 202830326U
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- China
- Prior art keywords
- mattress
- mesh cloth
- air permeability
- sandwich
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000004744 fabric Substances 0.000 title claims abstract description 27
- 230000035699 permeability Effects 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000835 fiber Substances 0.000 claims abstract description 18
- 229920000728 polyester Polymers 0.000 claims abstract description 6
- 239000004952 Polyamide Substances 0.000 claims abstract description 5
- 239000004743 Polypropylene Substances 0.000 claims abstract description 5
- 229920002647 polyamide Polymers 0.000 claims abstract description 5
- -1 polypropylene Polymers 0.000 claims abstract description 5
- 229920001155 polypropylene Polymers 0.000 claims abstract description 5
- 229920004933 Terylene® Polymers 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 abstract description 5
- 230000007958 sleep Effects 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 3
- 241000894006 Bacteria Species 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 210000004243 sweat Anatomy 0.000 abstract description 2
- 241000238876 Acari Species 0.000 abstract 1
- 238000009395 breeding Methods 0.000 abstract 1
- 230000001488 breeding effect Effects 0.000 abstract 1
- 238000001816 cooling Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 240000001398 Typha domingensis Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000003860 sleep quality Effects 0.000 description 1
- 230000004622 sleep time Effects 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
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- Woven Fabrics (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The utility model discloses a piece of mesh cloth with air permeability. The mesh cloth is in a hollow three-dimensional structure like an X, wherein an intermediate layer is a polyester monofilament layer, an upper layer and a lower layer are both composed of 50% of polyamide fibers, 40% of polypropylene fibers and 10% of polyester fibers, and therefore the sandwich mesh cloth with the width between 0.3 centimeter and 2 centimeters is formed, the air permeability of the sandwich mesh cloth can reach 1.2%, a sandwich fabric made with the ratio is provided with special 'X-90' support strength and breaks through zero-degree support of traditional cotton and glue-sprayed cotton bulk laid fibers, and the support density of the sandwich fabric is 800 times that of a spring. Eight layers of the air-permeable mesh cloth with the width of 2 centimeters are bonded through military adhesives and then placed into a drying room, after being baked for 12 hours at a high temperature, the mesh cloth is then placed at the room temperature for cooling, and at last the mesh cloth is made into a three-dimensional mattress, wherein every square centimeter of the mattress is provided with 40 X structures, the head of a user can be supported, and 40,000 'X-90' structures which are fine and smooth can be used for supporting the spine of the user. The mattress can be used for effectively supporting 1-centimeter concave curvature of the spine of the user, and can disperse all pressure to the bottom of the sleep mattress through millions of the X structures; and due to the super high air permeability of the upper layer and the lower layer of the mattress and the double-sided mesh hole design, up-down aerobic cycles can be formed, moisture can be absorbed, sweat can be discharged, breeding of bacteria and mites can be prevented, a human body can contact the mattress directly, and the mattress is skin friendly.
Description
Technical field
The utility model relates to a kind of screen cloth production technology, the filled polyester substrate field of especially superpower gas permeability.
Background technology
In the daily life, people to the General Requirements of mattress be that outward appearance is beautiful, surfacing, dry and comfortable, ventilative, thickness is moderate, not yielding, good and cheap, durable, be easy to maintaining etc., and the standard of specialty evaluation mattress is functional, comfortableness, the analysis of safety in utilization equal angles from mattress.
Affecting the functional factor of mattress comprises: the frictional behavior between stability, stationarity, weight, mat and the cushion cover, thickness, outward appearance, price, durability and retention performance; The factor that affects the mattress comfortableness comprises: the factors such as pressure distribution, shearing force/frictional force, humidity, temperature, stability.
All kinds of mattress materials require density, hardness, resilience, dampings, seal, ventilative heat radiation, waterproof, and the mattress of producing will satisfy the feeling of user, maximum is allowed contact interface, posture, mobile reduced pressure capabilities, skin etc.; For every demand of consumer and the composition of mattress, have the research emphasis that superpower heat radiation mattress core has become mattress.
Summary of the invention
Find after deliberation, the difference of palm, made of cattail and hardboard bed is little in the common mattress, the easiest to be infested mouldy, the top layer material of water bed and air cushion is airtight, presses down when stressed that to belong to the liquid supporting force poor because of water, gas, cause easily loins to sink, cause having a pain in the back, the supporting force of latex bed mattress is strong, but gas permeability is poor, the gas permeability of mattress affects sleep health and comfort level to a great extent, so the importance of airing function is apparent; Can constantly discharge by skin when people's refuse that metabolism produces in sleep, steam etc., if mattress is airtight, these refuses can not in time distribute, and are very disadvantageous to people's health; The mattress that has an a superpower gas permeability not only can reduce the people and stand up number of times in sleep, more can prolong the deep sleep time, improves sleep quality.
The gas permeability screen cloth of our company research and development has the characteristics of warming, summer heat radiation of winter, easy to clean, uses the mattress of production with this class screen cloth, and is more comfortable more humane.This screen cloth that strengthens gas permeability all adopts pure fabric fibre braiding to form, there is not spring, there is not sponge, there is not palm fibre, with " X " hollow three-dimensional structure, the intermediate layer is polyester monofilament, levels adopts 50% polyamide fibre+40% polypropylene fibre+10% terylene, ratio of fibers according to its contact layer, form gas permeability and reach 1.2%, and conventional Sandwich screen-cloth adopts polyester fabric, gas permeability only has 0.3%, even adopt ameliorative imitative cotton, its gas permeability also can only reach 0.7%, as the levels of screen cloth, middle layer of filaments remains unchanged, and can be made into 0.3cm to the Sandwich screen-cloth of 2cm.With the sandwich fabric that this ratio is made, break through traditional cotton-wool, the 0 degree support of the loose shop of gum sprayed cotton fiber with distinctive " X-90 " support force, its support density is 800 times of spring.
The formation of making mattress is divided into two parts: surface layer and bed core, adopt the ventilative screen cloth of 8 layers of 2cm thickness, military adhesive is pasted, put into drying room, through smoking of high temperature 12 hours, place again under the normal temperature and cool off, the 3D mattress that is made into, every square centimeter has 40 " X " structures, holds up human body head, 40000 " X-90 " fine and smooth consideration, bracketing vertebra; It is bracketing human vertebra Icm depression curvature effectively, and all pressure are distributed to the bed bottom by 1,000,000 " X " structures; The superpower special gas performance of levels, with two-sided mesh design, can form has up and down oxygen cycle, and moisture absorbing and sweat releasing prevents that bacterium and acarid from growing, and human body can directly contact, and skin-friendly is good.
Description of drawings
Fig. 1 is structural representation of the present utility model.
The specific embodiment (manufacture craft)
A kind of superpower ventilative screen cloth of the present utility model applies to the production process charts of a core, pillow, have good moth-resistant, decay resistance according to polyamide fibre, and solid wear-resisting characteristics, it is lower that terylene has hygroscopicity, what form is quick-drying washable, the characteristics that conformality is good, and polypropylene fiber is the lightest fiber in the common chemical fibre, has good stability, on-deformable characteristics.
In the existing market, terylene mesh with 100% is taken as the leading factor, permeability is poor, only have 0.3%, and by utilizing the advantage of three kinds of fibers, according to 50% polyamide fibre+40% polypropylene fibre+10% terylene ratio, be woven into the levels of Sandwich screen-cloth, the intermediate layer be the monofilament of 0.3cm-2cm height with " X " structure, connect up and down.
Claims (2)
1. the production technology of a gas permeability screen cloth, it is characterized in that: with " X " hollow three-dimensional structure, the intermediate layer is polyester monofilament, and levels adopts 50% polyamide fibre+40% polypropylene fibre+10% terylene, form gas permeability and reach 1.2%, can be made into 0.3cm to the Sandwich screen-cloth of 2cm thickness.
2. described gas permeability screen cloth according to claim 1, its production utilization field: mattress and pillow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220352102.6U CN202830326U (en) | 2012-07-15 | 2012-07-15 | Production process for mesh cloth with enhanced air permeability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220352102.6U CN202830326U (en) | 2012-07-15 | 2012-07-15 | Production process for mesh cloth with enhanced air permeability |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202830326U true CN202830326U (en) | 2013-03-27 |
Family
ID=47942076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220352102.6U Expired - Fee Related CN202830326U (en) | 2012-07-15 | 2012-07-15 | Production process for mesh cloth with enhanced air permeability |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202830326U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103407255A (en) * | 2013-08-16 | 2013-11-27 | 苏州东艺技研有限公司 | Anti-mite polypropylene fiber fabric |
| CN104328597A (en) * | 2014-08-18 | 2015-02-04 | 福建省晋江市华宇织造有限公司 | Weather-resistant spacer fabric and preparation method thereof |
| CN107660932A (en) * | 2017-09-30 | 2018-02-06 | 吴标 | A kind of 3D Three-dimensional mattress and its soft or hard adjusting method |
| CN108998965A (en) * | 2018-06-13 | 2018-12-14 | 浙江圣奥家具制造有限公司 | A kind of sandwich seat-cover fabric and preparation method thereof |
| CN112401563A (en) * | 2020-12-22 | 2021-02-26 | 和也健康科技有限公司 | Magnetic strengthening bed cushion structure |
-
2012
- 2012-07-15 CN CN201220352102.6U patent/CN202830326U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103407255A (en) * | 2013-08-16 | 2013-11-27 | 苏州东艺技研有限公司 | Anti-mite polypropylene fiber fabric |
| CN104328597A (en) * | 2014-08-18 | 2015-02-04 | 福建省晋江市华宇织造有限公司 | Weather-resistant spacer fabric and preparation method thereof |
| CN104328597B (en) * | 2014-08-18 | 2016-04-27 | 福建省晋江市华宇织造有限公司 | Three-layer mesh fabric of a kind of weatherability and preparation method thereof |
| CN107660932A (en) * | 2017-09-30 | 2018-02-06 | 吴标 | A kind of 3D Three-dimensional mattress and its soft or hard adjusting method |
| CN107660932B (en) * | 2017-09-30 | 2021-07-23 | 吴标 | 3D (three-dimensional) mattress and hardness adjusting method thereof |
| CN108998965A (en) * | 2018-06-13 | 2018-12-14 | 浙江圣奥家具制造有限公司 | A kind of sandwich seat-cover fabric and preparation method thereof |
| CN112401563A (en) * | 2020-12-22 | 2021-02-26 | 和也健康科技有限公司 | Magnetic strengthening bed cushion structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20150715 |
|
| EXPY | Termination of patent right or utility model |