CN204931023U - A kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer - Google Patents

A kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer Download PDF

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CN204931023U
CN204931023U CN201520545824.7U CN201520545824U CN204931023U CN 204931023 U CN204931023 U CN 204931023U CN 201520545824 U CN201520545824 U CN 201520545824U CN 204931023 U CN204931023 U CN 204931023U
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mattress
sponge
loofah
spring
layer
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陈玉霞
郭勇
苏娜
张凯婷
朱诗留
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Anhui Agricultural University AHAU
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Abstract

一种设有丝瓜海绵功能层的健康环保生物质床垫,所述床垫包括床垫上层和床垫下层;所述床垫上层为填充有弹性体的舒适层,所述舒适层由上面料复合层、底衬及上围边包覆;所述床垫下层由丝瓜海绵功能层和弹簧芯层组成,丝瓜海绵功能层和弹簧芯层由下面料复合层和下围边包覆;上围边设置延伸部一及连接件一,下围边设置延伸部二及连接件二,连接件一和连接件二配合实现开合床垫下层。本实用新型充分发挥丝瓜络材料天然空间网络结构和吸湿后可以调节恢复其空间网络结构的特点,使床垫具有良好的透气性、吸湿性、形状保持性;同时通过上围边和下围边之间三边拉链设计,使用者可以方便地将丝瓜海绵功能层取出晾晒。

A healthy and environment-friendly biomass mattress provided with a loofah sponge functional layer, the mattress comprises an upper layer of the mattress and a lower layer of the mattress; Composite layer, bottom liner and upper edge covering; the lower layer of the mattress is composed of a loofah sponge functional layer and a spring core layer, and the loofah sponge functional layer and spring core layer are covered by a lower fabric composite layer and a lower edge; The extension part 1 and the connecting part 1 are arranged on the side, and the extension part 2 and the connecting part 2 are arranged on the lower wall, and the connecting part 1 and the connecting part 2 cooperate to realize the opening and closing of the lower layer of the mattress. The utility model makes full use of the natural space network structure of the loofah material and the characteristics of the space network structure that can be adjusted and restored after moisture absorption, so that the mattress has good air permeability, moisture absorption and shape retention; The three-side zipper design in the middle allows users to easily take out the functional layer of the loofah sponge to dry.

Description

一种设有丝瓜海绵功能层的健康环保生物质床垫A healthy and environment-friendly biomass mattress provided with a loofah sponge functional layer

技术领域technical field

本实用新型涉及一种植物纤维床垫,特别是利用丝瓜络天然植物纤维空间网状结构和高透气、高吸湿散湿性,以及低碳、环保、可再生、活血抗炎等优良性能,通过展平技术和无胶低温热压或冷压绗缝工艺,获得的纯天然生物质丝瓜海绵材料,并利用该材料配合乳胶舒适层制备而成的床垫,不仅有利于人体健康,还可以获得舒适的卧感。The utility model relates to a plant fiber mattress, in particular, it utilizes loofah natural plant fiber space network structure, high air permeability, high moisture absorption and dehumidification, and excellent performances such as low carbon, environmental protection, regeneration, blood circulation and anti-inflammation. Flat technology and non-glue low-temperature hot-press or cold-press quilting process to obtain pure natural biomass loofah sponge material, and use this material to prepare a mattress made of latex comfort layer, which is not only beneficial to human health, but also can obtain comfort sleep feeling.

背景技术Background technique

目前市场上的床垫主要有海绵床垫、乳胶床垫、弹簧床垫、棕榈床垫等,其中天然乳胶床垫的原材料有限,而合成乳胶床垫和海绵床垫的原材料都属于石油化工产品,是不可再生资源,且乳胶床垫、海绵床垫的透气性和散湿性较差,使用时间一长极易发生霉变或滋生细菌和其它微生物,不利于人体健康。弹簧床垫的透气性较好,但弹簧床芯必须以海绵、乳胶等软质填充材料为铺垫层来分散人体重力。因此,探寻不可再生资源的替代品,开发性能良好的植物纤维床垫将是未来床垫发展的趋势。天然植物纤维材料以其资源丰富,可再生,无毒,无污染、可降解等优势已广泛应用于人们日常生活的方方面面,如已有利用山棕丝、竹丝、棕榈丝等制造床垫填充材料的案例,但这种床垫填充材料一般需要利用胶黏剂将分散的植物纤维粘结起来,因此,开发出来的产品含有甲醛等有毒物质,不利于人体健康。《本草纲目》中记载丝瓜络性干寒,可活血祛风、通络止痛,具有降血脂、预防缺血性心肌损伤和镇静抗炎的功效。丝瓜海绵主是利用丝瓜络天然纤维网状结构和高能量吸收、高透气(56532L/m2·s)、高吸湿散湿性(吸湿量是自身重量的3倍,平均解析率为98.27%),以及低碳、环保、可再生等优良性能,通过展平技术、无胶低温热压工艺或冷压工艺,获得的纯天然生物质植物纤维空间网络材料。本实用新型将利用生物质丝瓜海绵材料开发零甲醛、助眠、生态、环保、透气、抗菌的高性能床垫,不仅可以满足人们回归自然的愿望和国家节能减排的战略,同时还可以使人-床界面处于干爽舒适的状态,可以改善体压分布,促进血液循环和新陈代谢,达到消除疲劳、活血舒筋、预防及祛病强体的功效。Mattresses currently on the market mainly include sponge mattresses, latex mattresses, spring mattresses, palm mattresses, etc. Among them, the raw materials of natural latex mattresses are limited, while the raw materials of synthetic latex mattresses and sponge mattresses are petrochemical products. , is a non-renewable resource, and latex mattresses and sponge mattresses have poor air permeability and moisture dissipation. After a long time of use, they are prone to mildew or the breeding of bacteria and other microorganisms, which is not conducive to human health. The spring mattress has better air permeability, but the spring bed core must use soft filling materials such as sponge and latex as the bedding layer to disperse the body's gravity. Therefore, exploring the substitutes of non-renewable resources and developing plant fiber mattresses with good performance will be the development trend of mattresses in the future. Natural plant fiber materials have been widely used in all aspects of people's daily life due to their rich resources, renewable, non-toxic, non-polluting, degradable and other advantages, such as the use of mountain palm silk, bamboo silk, palm silk, etc. However, this kind of mattress filling material generally needs to use adhesives to bond the scattered plant fibers together. Therefore, the developed products contain toxic substances such as formaldehyde, which is not conducive to human health. "Compendium of Materia Medica" records that loofah is dry and cold, can promote blood circulation and expel wind, dredge collaterals and relieve pain, and has the effects of lowering blood lipids, preventing ischemic myocardial injury, and calming and anti-inflammation. The loofah sponge mainly uses the natural fiber network structure of the loofah, high energy absorption, high air permeability (56532L/m 2 s), high moisture absorption and moisture dissipation (the moisture absorption is 3 times its own weight, and the average resolution rate is 98.27%). As well as low-carbon, environmental protection, renewable and other excellent properties, the pure natural biomass plant fiber space network material is obtained through flattening technology, glue-free low-temperature hot pressing process or cold pressing process. The utility model will use the biomass loofah sponge material to develop a high-performance mattress with zero formaldehyde, sleep aid, ecology, environmental protection, breathability and antibacterial, which can not only satisfy people's desire to return to nature and the national energy saving and emission reduction strategy, but also make The human-bed interface is in a dry and comfortable state, which can improve body pressure distribution, promote blood circulation and metabolism, and achieve the effects of eliminating fatigue, promoting blood circulation and relaxing tendons, preventing and curing diseases and strengthening the body.

实用新型内容Utility model content

本实用新型的目的在于提供一种丝瓜海绵床垫及其加工方法,该床垫可以提供柔软的支撑,又可以动态优化人-床界面微环境,具有健康助眠的作用。The purpose of the utility model is to provide a loofah sponge mattress and its processing method. The mattress can provide soft support, and can dynamically optimize the microenvironment of the human-bed interface, and has the function of promoting sleep health.

本实用新型解决技术问题采用的方案如下:The scheme adopted by the utility model to solve technical problems is as follows:

一种设有丝瓜海绵功能层的健康环保生物质床垫,其特征在于,所述床垫包括床垫上层和床垫下层;A healthy and environment-friendly biomass mattress provided with a loofah sponge functional layer, characterized in that the mattress includes an upper layer of mattress and a lower layer of mattress;

所述床垫上层为填充有弹性体的舒适层,所述舒适层由上面料复合层、底衬及上围边包覆;The upper layer of the mattress is a comfort layer filled with elastic body, and the comfort layer is covered by an upper fabric composite layer, a bottom liner and an upper edge;

所述床垫下层由丝瓜海绵功能层和弹簧芯层组成,所述弹簧芯层为独立袋装弹簧或精钢连锁簧或拉丝提斯弹簧;弹簧芯层中,包覆独立袋装弹簧或精钢连锁簧或拉丝提斯弹簧的床网的上、下两个面上设有400g/㎡-800g/㎡棉毡或其它具有一定弹性的毡类制成的打底层;若弹簧芯层为精钢连锁簧或拉丝提斯弹簧,位于弹簧上方的打底层上还设有平衡网;The lower layer of the mattress is composed of a loofah sponge functional layer and a spring core layer. The spring core layer is an independent pocket spring or fine steel chain spring or brushed spring; the spring core layer is coated with an independent pocket spring or fine The upper and lower sides of the bed net of the steel chain spring or brushed spring are provided with a base layer made of 400g/㎡-800g/㎡cotton felt or other felts with certain elasticity; if the spring core layer is fine Steel chain springs or Lastis springs, with a balance net on the base layer above the springs;

所述丝瓜海绵功能层设在弹簧芯层上表面;所述丝瓜海绵功能层和弹簧芯层由下面料复合层和下围边包覆;The loofah sponge functional layer is arranged on the upper surface of the spring core layer; the loofah sponge functional layer and the spring core layer are covered by the lower fabric composite layer and the lower edge;

所述上围边的底部四周向舒适层下表面延伸形成延伸部一,并在延伸部一内侧的三边设有连接件一,所述下围边的上部四周向丝瓜络功能层的上表面延伸形成延伸部二,并在延伸部二内侧的三边设设有与连接件一配套的连接件二,所述连接件一和连接件二配合实现开合床垫下层,所述延伸部一和延伸二不设连接件的一边缝合固定连接。The bottom of the upper edge extends to the lower surface of the comfort layer to form an extension part 1, and three sides inside the extension part 1 are provided with connectors 1, and the upper part of the lower edge extends toward the upper surface of the loofah functional layer. The extension part 2 is formed by extension, and the connector 2 matched with the connector 1 is provided on the three sides inside the extension part 2. The connector 1 and the connector 2 cooperate to realize the opening and closing of the lower layer of the mattress. The extension part 1 It is fixedly connected with one side of extension two without connecting piece.

作为优选,所述丝瓜海绵功能层是利用密度在15Kg/m3-30Kg/m3范围内的丝瓜络,去芯材,将边材展平,经冷压绗缝或利用低熔点纤维热压粘合获得的一定厚度和克重的片状垫层材料;所得丝瓜海绵片材的厚度为3cm,每公分厚度的克重为320g/㎡-600g/㎡。Preferably, the loofah sponge functional layer is made of loofah with a density in the range of 15Kg/m 3 -30Kg/m 3 , the core material is removed, the sap material is flattened, quilted by cold press or hot pressed with low melting point fiber Adhesive sheet-like cushion materials of a certain thickness and gram weight; the thickness of the obtained loofah sponge sheet is 3cm, and the gram weight per centimeter of thickness is 320g/㎡-600g/㎡.

作为优选,所述丝瓜海绵片材按如下步骤加工获得:As preferably, described loofah sponge sheet is processed and obtained as follows:

①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;

②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,并沿丝瓜络轴侧剪开,去芯材后;展平边材;②Wash the selected loofah raw materials, dry them in the sun, and control the water content within 7%; then cut off the two ends, and cut along the side of the loofah shaft, remove the core material; flatten the sapwood;

③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做丝瓜海绵片材的最终原材料;③Screen the sapwood again, and select the flattened sapwood of the loofah with a gram weight ≥ 160g/㎡ to make the final raw material of the loofah sponge sheet;

④将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下,上、下层之间错开叠放平铺,且同层丝瓜络边材的密度和克重保持一致,每平方米铺设960g-1800g;④ Lay the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the surface of the inner layer facing down. The upper and lower layers are staggered and stacked. The density and grammage of the material shall be consistent, and the laying shall be 960g-1800g per square meter;

⑤对铺设好的展平丝瓜络边材预压,定高3cm,保载2分钟,卸载;⑤ Pre-press the laid flattened loofah sapwood, set the height to 3cm, keep the load for 2 minutes, and unload;

⑥重复步骤③,2次;⑥Repeat step ③, 2 times;

⑦对预压好的层状丝瓜络边材进行绗缝,绗缝线之间的间距150-200mm,定厚3cm,获得丝瓜海绵片材。7. quilting the pre-pressed layered loofah sapwood, the distance between the quilting lines is 150-200mm, and the thickness is 3cm to obtain the loofah sponge sheet.

作为优选,所述丝瓜海绵片材还可以按如下步骤加工获得:As preferably, described loofah sponge sheet can also be processed and obtained according to the following steps:

①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;

②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,并沿丝瓜络轴侧剪开,去芯材;展平边材;②Wash the selected loofah raw materials, dry them in the sun, and control the water content within 7%; then cut off the two ends, and cut along the side of the loofah axis to remove the core material; flatten the sapwood;

③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做丝瓜海绵片材的最终原材料;③Screen the sapwood again, and select the flattened sapwood of the loofah with a gram weight ≥ 160g/㎡ to make the final raw material of the loofah sponge sheet;

④将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下;铺设多层,同层丝瓜络边材的密度和克重保持一致,上、下层展平丝瓜络边材之间错开叠放平铺,且在层与层之间铺一薄层皮芯型低熔点聚乳酸纤维;并满足每平方米铺设960g-1800g丝瓜络边材;④Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the inner surface facing down; laying multiple layers, the density and weight of the sapwood of the same layer of loofah should be consistent , the upper and lower layers of flattened loofah sapwood are staggered and laid flat, and a thin layer of skin-core low-melting point polylactic acid fiber is laid between the layers; and 960g-1800g of loofah edges are laid per square meter material;

⑤对铺装好的丝瓜海绵坯料定高3cm热压,温度115℃,保载2min;⑤ Hot press the paved loofah sponge blank at a height of 3cm, at a temperature of 115°C, and hold for 2 minutes;

⑥对热压好的丝瓜海绵片材冷却至常温并静置24小时;6. Cool the hot-pressed loofah sponge sheet to normal temperature and let it stand for 24 hours;

⑦对上述处理好的丝瓜海绵片材按尺寸规格进行修边,获得最终的丝瓜海绵片材;7. Trimming the above-mentioned processed loofah sponge sheet according to size specifications, to obtain the final loofah sponge sheet;

进一步,所述皮芯型低熔点聚乳酸纤维,平均线密度为2.22dtex,平均长度为35mm;低熔点聚乳酸纤维的用量为展平丝瓜络片材质量的15%-27%。Further, the sheath-core type low-melting polylactic acid fiber has an average linear density of 2.22dtex and an average length of 35mm; the amount of the low-melting polylactic acid fiber is 15%-27% of the mass of the flattened loofah sheet.

作为优选,所述弹性体为乳胶、泡沫海绵、羊毛、马毛、驼毛、羽绒、丝瓜络丝絮中的一种或几种组合而成,所述羊毛、马毛、驼毛为加工好的片材,所述羽绒或丝瓜络丝絮为片状内胆,内胆皮为无纺布或布料,通过绗缝使羽绒或丝瓜络丝絮均匀分布,所述丝瓜络丝絮是将丝瓜络打碎成丝状所形成的。Preferably, the elastomer is one or more combinations of latex, foam sponge, wool, horse hair, camel hair, down, and loofah silk wadding, and the wool, horse hair, and camel hair are processed The sheet material, the down or loofah wadding is a sheet-shaped liner, the inner skin is non-woven fabric or cloth, and the down or loofah wadding is evenly distributed by quilting, and the loofah wadding is made of loofah Formed by breaking the network into filaments.

作为优选,所述面料复合层和围边由外至内依次由面料、直立棉、海绵或乳胶、无纺布绗缝而成;所述直立棉所占的厚度比例不超过面料复合层的1/3。As a preference, the fabric composite layer and the edge are quilted sequentially from fabric, standing cotton, sponge or latex, and non-woven fabric from outside to inside; the thickness ratio of the standing cotton is no more than 1% of the fabric composite layer /3.

与已有技术相比,本实用新型的有效效果体现在:Compared with the prior art, the effective effect of the utility model is reflected in:

(1)本实用新型采用密度在15Kg/m3-30Kg/m3的丝瓜络的边材为原材料,利用展平技术和无胶低温热压工艺(以皮芯型低熔点聚乳酸纤维为粘合剂)或冷压、绗缝工艺制备纯天然生物质丝瓜海绵,无甲醛、无毒、无污染、可降解,具有生态环保性,克服了现在植物纤维床垫,如棕丝床垫、竹丝床垫需要利用胶水将分散的植物纤维粘合起来,含甲醛等有毒物质,容易污染睡眠环境的局限性。另外,密度在15Kg/m3-30Kg/m3的丝瓜络的边材厚度较小,通过多层边材交错平铺、预压可以获得质地均匀的丝瓜海绵片材,丝瓜海绵片材的密度(即克重)可以控制在960-1800g/㎡;而密度在31Kg/m3-50Kg/m3的丝瓜络的边材厚度较大,且丝瓜络各部位的密实程度和厚度差别较大,无法通过多层交错平铺获得比较均匀的丝瓜海绵片材,丝瓜海绵片材的密度(即克重)也难易控制在960-1800g/㎡这一比较舒适的硬度范围;(1) The utility model adopts the sapwood of loofah with a density of 15Kg/m 3 -30Kg/m 3 as raw material, utilizes flattening technology and non-glue low-temperature hot-pressing process (with skin-core type low-melting point polylactic acid fiber as adhesive Mixture) or cold pressing, quilting process to prepare pure natural biomass loofah sponge, formaldehyde-free, non-toxic, non-polluting, degradable, ecological and environmental protection, overcome the current plant fiber mattresses, such as brown silk mattresses, bamboo Silk mattresses need to use glue to bond the scattered plant fibers together, and contain toxic substances such as formaldehyde, which is easy to pollute the limitations of the sleeping environment. In addition, the thickness of the sapwood of the loofah with a density of 15Kg/m 3 -30Kg/m 3 is small, and a loofah sponge sheet with a uniform texture can be obtained by interlacing and pre-pressing multi-layer sapwood. The density of the loofah sponge sheet is (that is, the gram weight) can be controlled at 960-1800g/㎡; while the thickness of the sapwood of the loofah with a density of 31Kg/m 3 -50Kg/m 3 is relatively large, and the compactness and thickness of various parts of the loofah are quite different. It is impossible to obtain a relatively uniform loofah sponge sheet through multi-layer staggered tiling, and the density (ie gram weight) of the loofah sponge sheet is also difficult to control within a relatively comfortable hardness range of 960-1800g/㎡;

(2)本实用新型还充分发挥了丝瓜络原材料质轻、疏松的特点,微观结构及纤维观察表明,丝瓜络各部位的纤维束结构的密实程度均小于黄麻和椰棕;丝瓜络纤维与黄麻相似,纤维较长,易于弯曲,而椰棕的纤维较短,呈梭形,不易弯曲;丝瓜络维管束中存在螺纹导管,螺纹导管是主要的输水组织;再者丝瓜络内外纤维纵横交错,丝瓜络内表的纤维长度大,腔径小,主要起丝瓜络纵向支撑作用。由此可见,丝瓜络天然的蓬松、柔软且纵横交错的纤维结构为其成为良好的床垫填充材料的提供了保证保障,同时,螺纹导管的存在也为丝瓜络床垫具有更好的透气性、散湿性和舒适的人-床微环境提供了保证。(2) the utility model has also fully brought into play the light, loose characteristics of the loofah raw material, and microstructure and fiber observations show that the compactness of the fiber bundle structure at each position of the loofah is all less than jute and coconut palm; loofah fiber and jute Similarly, the fiber is longer and easy to bend, while the fiber of coconut palm is shorter, fusiform and not easy to bend; there are threaded conduits in the vascular bundle of the loofah, and the threaded conduit is the main water-transporting tissue; moreover, the fibers inside and outside the loofah are criss-crossed , the fiber length of the inner surface of the loofah is large, the cavity diameter is small, and it mainly plays the role of longitudinal support of the loofah. It can be seen that the natural fluffy, soft and criss-cross fiber structure of loofah provides a guarantee for it to be a good mattress filling material. At the same time, the existence of threaded conduits also provides better air permeability for loofah mattresses. , Moisture dissipation and comfortable people-bed microenvironment provides guarantee.

(3)本实用新型充分发挥丝瓜络材料天然的空间网络结构和高能量吸收的特性,在工艺上通过每公分片材克重的定量化控制获得柔软舒适的丝瓜海绵材料,比棕丝床垫、竹丝床垫弹性更好,更加舒适柔软。(3) The utility model fully exerts the natural space network structure and high energy absorption characteristics of the loofah material, and obtains a soft and comfortable loofah sponge material through the quantitative control of the sheet weight per centimeter in the process, which is better than the brown silk mattress , Bamboo silk mattress has better elasticity, more comfortable and soft.

参照国际标准ISO2439/BMOD1,利用CTBA法对10cm厚的丝瓜海绵大片材(每公分材料的克重为960-1800g/㎡)、10cm棕丝垫进行压缩硬度测试,结果:①丝瓜海绵大片材,表层硬度5.2mm-25mm、芯层硬度14.9mm-29.7mm、底层硬度2.7mm-5.3mm;而棕丝垫,表层硬度2.9mm、芯层硬度5.8mm、底层硬度1.3mm。其中测试结果中数值越大,表示材料越软。Referring to the international standard ISO2439/BMOD1, the CTBA method is used to test the compression hardness of a 10cm thick loofah sponge sheet (the weight per centimeter of the material is 960-1800g/㎡) and a 10cm brown silk pad. The results are: ① Large loofah sponge The hardness of the surface layer is 5.2mm-25mm, the hardness of the core layer is 14.9mm-29.7mm, and the hardness of the bottom layer is 2.7mm-5.3mm; and the hardness of the palm silk mat is 2.9mm, the hardness of the core layer is 5.8mm, and the hardness of the bottom layer is 1.3mm. The larger the value in the test result, the softer the material.

(4)由于使用过程中天然纤维材料会老化降解,结晶度较低的材料比结晶度高的材料更容易降解,从而影响产品的使用寿命,通过XRD图谱分析可知,丝瓜络内表层的结晶度47.05%,外表层42.32%,远远高于棕丝纤维的结晶度21.79%,说明丝瓜络中纤维的结构稳定性显著高于棕丝纤维,因此本实用新型丝瓜络床垫的使用寿命要远高于目前市场上的棕榈床垫。同时通过热失重TG分析也表明,丝瓜络的热分解温度(296℃-343℃),高于棕丝纤维(268℃-327℃),也说明丝瓜络材料纤维结构的稳定性。(4) Due to the aging and degradation of natural fiber materials during use, materials with lower crystallinity are easier to degrade than materials with high crystallinity, thus affecting the service life of the product. According to the analysis of XRD patterns, the crystallinity of the inner surface of the loofah 47.05%, the outer layer 42.32%, far higher than the crystallinity 21.79% of brown silk fiber, indicating that the structural stability of the fiber in the loofah is significantly higher than that of brown silk fiber, so the service life of the utility model loofah mattress is longer Higher than palm mattresses currently on the market. At the same time, the thermal weight loss TG analysis also shows that the thermal decomposition temperature of loofah (296°C-343°C) is higher than that of brown silk fiber (268°C-327°C), which also shows the stability of the fiber structure of loofah material.

(5)本实用新型丝瓜海绵片材克服了现有工业丝瓜络加工工艺中将丝瓜络压缩至完全密实,从而导致透气性降低,容易受潮变形的缺陷。(由于丝瓜络是高吸湿性材料,可以吸收大于自身重量3倍的水分,当丝瓜络被压制完全密实后,受潮吸湿后材料会膨胀,发生材料变形)。(5) The loofah sponge sheet of the utility model overcomes the defects that the loofah is compressed to be completely dense in the existing industrial loofah processing technology, thereby resulting in reduced air permeability and easy deformation due to moisture. (Because the loofah is a highly hygroscopic material, it can absorb water more than three times its own weight. When the loofah is pressed and completely compacted, the material will expand after being damp and absorb moisture, and the material will deform).

(6)本实用新型丝瓜络海绵片材克服了现有丝瓜络床垫工艺中将丝瓜络打磨成纤维,然后利用纤维板的加工工艺加工成硬板的缺陷,加工成硬板的这种方法不仅破坏了丝瓜络天然的网状结构,同时做出的床垫硬度也比较大,不能满足床垫使用舒适性的需求。(6) The loofah sponge sheet of the utility model overcomes the defect that the loofah is polished into fibers in the existing loofah mattress technology, and then processed into hard boards using the processing technology of fiberboards. This method of being processed into hard boards not only The natural network structure of the loofah is destroyed, and the hardness of the mattress made is relatively large, which cannot meet the needs of the comfort of the mattress.

(7)实用新型丝瓜海绵片材充分发挥丝瓜络材料吸湿后可以调节恢复其空间网络形状的特点,睡眠使用过程中通过吸湿和解析汗液微微调节和恢复床垫的变形,克服了现有丝瓜络床垫工艺中将丝瓜络打磨成纤维作为填充材料,按照缝制被褥的方法加工稍微柔软的床垫垫层的工艺的局限性(该工艺也是破坏了丝瓜络天然的网络结构,使用一段时间后容易出现塌陷的现象,塌陷后的床垫也会变得僵硬)。(7) The utility model loofah sponge sheet fully utilizes the characteristic that the loofah material can adjust and restore its spatial network shape after absorbing moisture, and slightly adjusts and restores the deformation of the mattress by absorbing moisture and analyzing sweat during sleep, overcoming the existing loofah In the mattress process, the loofah is ground into fibers as a filling material, and the limitation of the process of processing a slightly soft mattress cushion according to the method of sewing bedding (this process also destroys the natural network structure of the loofah, and after a period of use It is prone to collapse, and the collapsed mattress will also become stiff).

(8)本实用新型丝瓜海绵片材透气性好,利用丝瓜络材料的高吸湿散湿性,可以将人体睡眠过程中产生的湿气快速动态向下运行,从而可以保障床面上处于干爽的状态,当白天不使用床垫的时候,湿气又可以较好地散发出去,即可以动态优化人-床微环境。(8) The loofah sponge sheet of the utility model has good air permeability. Using the high moisture absorption and dehumidification properties of the loofah material, the moisture generated during the human body's sleep process can be quickly and dynamically moved downward, thereby ensuring that the bed surface is in a dry state , when the mattress is not used during the day, the moisture can be better emitted, that is, the human-bed microenvironment can be dynamically optimized.

(9)本实用新型床垫围边采用四边工艺法,床垫上层和床垫下层之间,通过上中间小围边和下中间小围边之间三边拉链连接,使用者可以方便地将丝瓜海绵功能层取出晾晒。(螨虫是影响人体健康的最重要方面,除螨最有效的方法是通过太阳暴晒,但许多床垫是不能够实现暴晒的,如市面上市场份额量最大的乳胶床垫,会氧化降解,并粉末化。而天然丝瓜络则不然,可以清洗和太阳暴晒)(9) The edge of the mattress of the utility model adopts the four-side process method, and the upper layer of the mattress and the lower layer of the mattress are connected by a three-side zipper between the upper middle small edge and the lower middle small edge. The loofah sponge functional layer is taken out to dry. (Acarids are the most important aspect affecting human health. The most effective way to remove mites is through sun exposure, but many mattresses cannot be exposed to the sun. For example, latex mattresses with the largest market share in the market will oxidize and degrade, and Powdered. Unlike natural loofahs, which can be washed and sun-baked)

(10)本实用新型充分利用了天然丝瓜络天然网状结构,与已有技术相比,透气性更加好。(10) The utility model fully utilizes the natural reticular structure of the natural loofah, and compared with the prior art, the air permeability is better.

(11)本实用新型采用密度较低的丝瓜络,同时加工过程中通过每公分厚的材料克重的控制,避免丝瓜海绵过于密实化,从而克服了现有植物纤维床垫,如棕丝床垫、竹丝床垫等重量大,实现了床垫的轻质化设计与生产,可以使丝瓜海绵功能层比较方便地取出晾晒。(11) The utility model adopts loofah with low density, and at the same time, through the control of the material gram weight per centimeter in the process of processing, it avoids the loofah sponge from being too dense, thereby overcoming the existing plant fiber mattresses, such as brown silk beds Mattresses, bamboo silk mattresses, etc. are heavy, which realizes the lightweight design and production of mattresses, and can make the loofah sponge functional layer more convenient to take out and dry.

说明书附图Instructions attached

图1是本实用新型床垫的剖切示意图。Fig. 1 is a cutaway schematic diagram of the mattress of the present invention.

图2是本实用新型床垫使用状态的示意图。Fig. 2 is a schematic diagram of the use state of the mattress of the present utility model.

图3是本实用新型丝瓜海绵片材示意图。Fig. 3 is the utility model loofah sponge sheet schematic diagram.

图4是本实用新型丝瓜络裁截后的示意图。Fig. 4 is the schematic diagram after cutting of the loofah of the utility model.

图5是本实用新型丝瓜络裁截后的横截面图。Fig. 5 is a cut cross-sectional view of the utility model loofah.

图6是本实用新型丝瓜络展平示意图。Fig. 6 is a schematic diagram of the flattening of the loofah of the present invention.

图7是实用新型丝瓜络展平横截面图。Fig. 7 is a flattened cross-sectional view of the loofah of the utility model.

图8是本实用新型弹簧芯层独立袋装弹簧床网打底结构的剖切示意图。Fig. 8 is a cut-away schematic diagram of the bottoming structure of the independent bagged spring bed net of the spring core layer of the utility model.

图9是本实用新型是本实用新型弹簧芯层金刚连锁或拉丝提斯弹簧床网打底结构的剖切示意图。Fig. 9 is a cutaway schematic diagram of the utility model, which is a spring core layer of the utility model diamond interlocking or brushed spring bed net bottoming structure.

图中标号:1床垫上层、11上层面料复合层、12舒适层、13底衬、14上围边、15延伸部一、2床垫下层、21下层面料复合层、22丝瓜海绵功能层、221绗缝线、23弹簧芯层、23床网、231弹簧体、232打底层、233平衡网、24下围边、25延伸部二、3拉链、4展平前丝瓜络柱状体、5展平过程中丝瓜络柱状体、51边材、52芯层。Labels in the figure: 1 mattress upper layer, 11 upper fabric composite layer, 12 comfort layer, 13 underlayment, 14 upper edge, 15 extension part 1, 2 mattress lower layer, 21 lower fabric composite layer, 22 loofah sponge functional layer, 221 quilting line, 23 spring core layer, 23 bed net, 231 spring body, 232 base layer, 233 balance net, 24 lower edge, 25 extension part 2, 3 zipper, 4 flattened front loofah columnar body, 5 stretch Luffa columnar body, 51 sapwood, 52 core layers in flattening process.

具体实施方式detailed description

以下结合附图通过具体实施例对本实用新型技术方案做进一步解释说明。The technical scheme of the utility model is further explained and illustrated through specific embodiments below in conjunction with the accompanying drawings.

实施例1Example 1

如图所示,一种设有丝瓜海绵功能层的健康环保生物质床垫,床垫包括床垫上层1和床垫下层2;As shown in the figure, a healthy and environmentally friendly biomass mattress provided with a loofah sponge functional layer, the mattress includes a mattress upper layer 1 and a mattress lower layer 2;

床垫上层1为填充有弹性体的舒适层12,舒适层由上层面料复合层11、底衬13及上围边14包覆;The upper layer 1 of the mattress is a comfort layer 12 filled with elastomer, and the comfort layer is covered by an upper fabric composite layer 11, a bottom liner 13 and an upper edge 14;

床垫下层2由丝瓜海绵功能层22和弹簧芯层23组成,弹簧芯层的弹簧体231为独立袋装弹簧或精钢连锁簧或拉丝提斯弹簧;弹簧芯层中,包覆独立袋装弹簧或精钢连锁簧或拉丝提斯弹簧的床网23的上、下两个面上设有400g/㎡-800g/㎡棉毡或其它具有一定弹性的毡类制成的打底层232;若弹簧芯层为精钢连锁簧或拉丝提斯弹簧,位于弹簧上方的打底层上还设有多孔塑料材质的平衡网233;The lower layer 2 of the mattress is composed of a loofah sponge functional layer 22 and a spring core layer 23. The spring body 231 of the spring core layer is an independent pocket spring or fine steel interlocking spring or brushed spring; the spring core layer is covered with an independent bag The upper and lower sides of the bed net 23 of spring or stainless steel chain spring or brushed spring are provided with 400g/㎡-800g/㎡ cotton felt or other felts with certain elasticity are made of bottom layer 232; The spring core layer is a stainless steel interlocking spring or a brushed spring, and a balance net 233 made of porous plastic material is also provided on the bottom layer above the spring;

丝瓜海绵功能层22设在弹簧芯层上表面;瓜海绵功能层和弹簧芯层由下面料复合层21和下围边24包覆;The loofah sponge functional layer 22 is arranged on the upper surface of the spring core layer; the melon sponge functional layer and the spring core layer are covered by the lower fabric composite layer 21 and the lower edge 24;

上围边14的底部四周向舒适层下表面延伸形成延伸部一15,并在延伸部一内侧的三边设有连接件一,下围边24的上部四周向丝瓜络功能层的上表面延伸形成延伸部二25,并在延伸部二内侧的三边设设有与连接件一配套的连接件二,所述连接件一和连接件二配合实现开合床垫下层,所述延伸部一和延伸二不设连接件的一边缝合固定连接,具体实施时,连接件的结构形式为拉链3或魔术贴或扣件。The bottom of the upper edge 14 extends to the lower surface of the comfort layer to form an extension part 15, and three sides of the inner side of the extension part 1 are provided with a connector one, and the upper part of the lower edge 24 extends to the upper surface of the loofah functional layer. Form extension part 2 25, and be provided with connector 2 matching with connector 1 on the three sides of extension part 2 inner side, described connector 1 and connector 2 cooperate to realize opening and closing mattress lower layer, described extension part 1 It is fixedly connected with extension 2 without a connecting piece on one side. During specific implementation, the structural form of the connecting piece is a zipper 3 or Velcro or a fastener.

作为优选,丝瓜海绵功能层是利用密度在15Kg/m3-30Kg/m3范围内的丝瓜络,去芯材后,将边材展平,经冷压绗缝或利用低熔点纤维热压粘合获得的一定厚度和克重的片状垫层材料;所得丝瓜海绵片材的厚度为3cm,每公分厚度的克重为320g/㎡-600g/㎡。As preferably, the loofah sponge functional layer utilizes loofah with a density in the range of 15Kg/m 3 -30Kg/m 3 . After the core material is removed, the sap material is flattened, quilted by cold pressure or bonded by low-melting fiber hot pressure. Combine the obtained sheet cushion material with a certain thickness and gram weight; the thickness of the obtained loofah sponge sheet is 3cm, and the gram weight per centimeter of thickness is 320g/㎡-600g/㎡.

所述弹性体为乳胶、泡沫海绵、羊毛、马毛、驼毛、羽绒、丝瓜络丝絮中的一种或几种组合而成,所述羊毛、马毛、驼毛为加工好的片材,所述羽绒或丝瓜络丝絮为片状内胆,内胆皮为无纺布或布料,通过绗缝使羽绒或丝瓜络丝絮均匀分布,所述丝瓜络丝絮是将丝瓜络打碎成丝状所形成的。The elastomer is one or more combinations of latex, foam sponge, wool, horse hair, camel hair, down, loofah, and the wool, horse hair, and camel hair are processed sheets , the down or loofah wadding is a flaky liner, the inner skin is non-woven fabric or cloth, and the down or loofah wadding is evenly distributed by quilting, and the loofah wadding is broken loofah formed into filaments.

作为优选,所述面料复合层和围边由外至内依次由面料、直立棉、海绵或乳胶、无纺布绗缝而成,厚度为1.5cm-3.8cm;所述直立棉所占的厚度比例不超过面料复合层的1/3。As a preference, the fabric composite layer and the surrounding edge are quilted sequentially from fabric, upright cotton, sponge or latex, and non-woven fabric from outside to inside, with a thickness of 1.5cm-3.8cm; the thickness occupied by the upright cotton The ratio does not exceed 1/3 of the fabric composite layer.

实施例2Example 2

作为优选,所述丝瓜海绵片材按如下步骤加工获得:As preferably, described loofah sponge sheet is processed and obtained as follows:

①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;

②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,得展平前丝瓜络柱状体4,如图4、5所示;然后将其沿丝瓜络轴侧剪开,去芯材52后;展平边材51;展平过程中丝瓜络柱状体5,如图6、7所示;② Wash the selected loofah raw materials, dry them, and control the water content within 7%; then cut off the two ends to obtain the loofah columnar body 4 before flattening, as shown in Figures 4 and 5; Cut the loofah shaft side, remove the core material 52; flatten the sapwood 51; during the flattening process, the loofah columnar body 5, as shown in Figures 6 and 7;

③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做丝瓜海绵片材的最终原材料;③Screen the sapwood again, and select the flattened sapwood of the loofah with a gram weight ≥ 160g/㎡ to make the final raw material of the loofah sponge sheet;

④将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下,上、下层之间错开叠放平铺,且同层丝瓜络边材的密度和克重保持一致,每平方米铺设960g-1800g;④ Lay the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the surface of the inner layer facing down. The upper and lower layers are staggered and stacked. The density and grammage of the material shall be consistent, and the laying shall be 960g-1800g per square meter;

⑤对铺设好的展平丝瓜络边材预压,定高3cm,保载2分钟,卸载;⑤ Pre-press the laid flattened loofah sapwood, set the height to 3cm, keep the load for 2 minutes, and unload;

⑥重复步骤③,2次;⑥Repeat step ③, 2 times;

⑦对预压好的层状丝瓜络边材进行绗缝,绗缝线之间的间距150-200mm,定厚3cm,获得丝瓜海绵片材;7. quilting the pre-pressed layered loofah sap material, the distance between the quilting lines is 150-200mm, and the thickness is 3cm to obtain the loofah sponge sheet;

⑧对绗缝好的丝瓜海绵片材按尺寸规格进行修边;⑧ Trim the quilted loofah sponge sheet according to the size specifications;

⑨获得最终丝瓜海绵片材。⑨ Obtain the final loofah sponge sheet.

实施例3Example 3

作为优选,所述丝瓜海绵片材还可以按如下步骤加工获得:As preferably, described loofah sponge sheet can also be processed and obtained according to the following steps:

①首先选择密度在19Kg/m3-30Kg/m3的丝瓜络为初级原料;①First select loofah with a density of 19Kg/m 3 -30Kg/m 3 as the primary raw material;

②将选好的丝瓜络初原料洗净,晒干,含水量控制在7%以内;然后截去两头,得展平前丝瓜络柱状体4,如图4、5所示;然后将其沿丝瓜络轴侧剪开,去芯材52后;展平边材51;展平过程中丝瓜络柱状体5,如图6、7所示;② Wash the selected loofah raw materials, dry them, and control the water content within 7%; then cut off the two ends to obtain the loofah columnar body 4 before flattening, as shown in Figures 4 and 5; Cut the loofah shaft side, remove the core material 52; flatten the sapwood 51; during the flattening process, the loofah columnar body 5, as shown in Figures 6 and 7;

③对边材再次筛选,选择克重≥160g/㎡的丝瓜络展平边材做丝瓜海绵片材的最终原材料;③Screen the sapwood again, and select the flattened sapwood of the loofah with a gram weight ≥ 160g/㎡ to make the final raw material of the loofah sponge sheet;

④将选好的展平丝瓜络边材按同一方向交错平铺,丝瓜络外层光面朝上,内层表面朝下;铺设多层,同层丝瓜络边材的密度和克重保持一致,上、下层展平丝瓜络边材之间错开叠放平铺,且在层与层之间铺一薄层皮芯型低熔点聚乳酸纤维;并满足每平方米铺设960g-1800g丝瓜络边材;④Pave the selected flattened loofah sapwood in the same direction, with the smooth surface of the outer layer of the loofah facing up and the inner surface facing down; laying multiple layers, the density and weight of the sapwood of the same layer of loofah should be consistent , the upper and lower layers of flattened loofah sapwood are staggered and laid flat, and a thin layer of skin-core low-melting point polylactic acid fiber is laid between the layers; and 960g-1800g of loofah edges are laid per square meter material;

⑤对铺装好的丝瓜海绵坯料定高3cm热压,温度115℃,保载2min;⑤ Hot press the paved loofah sponge blank at a height of 3cm, at a temperature of 115°C, and hold for 2 minutes;

⑥对热压好的丝瓜海绵片材冷却并静置24小时;⑥ Cool the hot-pressed loofah sponge sheet and let it stand for 24 hours;

⑦对上述处理好的丝瓜海绵片材按尺寸规格进行修边,获得最终的丝瓜海绵片材。7. the above-mentioned processed loofah sponge sheet is trimmed according to size specifications to obtain the final loofah sponge sheet.

进一步,所述皮芯型低熔点聚乳酸纤维,平均线密度为2.22dtex,平均长度为35mm;低熔点聚乳酸纤维的用量为展平丝瓜络片材质量的15%-27%。Further, the sheath-core type low-melting polylactic acid fiber has an average linear density of 2.22dtex and an average length of 35mm; the amount of the low-melting polylactic acid fiber is 15%-27% of the mass of the flattened loofah sheet.

以上所述仅为实用新型的较佳实施例,并不用以限制实用新型,凡在实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement and improvement made within the spirit and principles of the utility model shall be included in the protection scope of the utility model within.

Claims (4)

1. be provided with a health environment-friendly living beings mattress for sponge gourd sponge functional layer, it is characterized in that, described mattress comprises mattress upper strata and mattress lower floor;
Described mattress upper strata is for being filled with elastomeric comfort liner, and described comfort liner is coated by upper fabric composite bed, end liner and upper surrounding edge;
Described mattress lower floor is made up of sponge gourd sponge functional layer and spring sandwich layer, and described spring sandwich layer is that this spring is carried in separate packed spring or the chain spring of smart steel or wire drawing; In spring sandwich layer, upper and lower two faces that the bed net of this spring is carried in coated separate packed spring or the chain spring of smart steel or wire drawing are provided with the cotton felt of 400g/ ㎡-800g/ ㎡ or other has certain flexible felt class prime coat; If spring sandwich layer is the chain spring of smart steel or wire drawing carry this spring, is positioned on the prime coat above spring and is also provided with balance net;
Described sponge gourd sponge functional layer is located at spring sandwich layer upper surface; Described sponge gourd sponge functional layer and spring sandwich layer by lower fabric composite bed and lower surrounding edge coated;
The circumferential comfort liner lower surface in bottom four of described upper surrounding edge extends to form extension one, and three limits inside extension one are provided with connector one, the upper surface of the circumferential luffa functional layer in top four of described lower surrounding edge extends to form extension two, and three limits inside extension two are provided with the connector two supporting with connector one, described connector one and connector two cooperation realize folding mattress lower floor, and described extension one does not establish the stitching of connector to be fixedly connected with extension two.
2. a kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer according to claim 1, it is characterized in that, described sponge gourd sponge functional layer utilizes density at 15Kg/m 3-30Kg/m 3luffa in scope, coring material, flattens sapwood, through the sheet course of cold pressing quilting or the certain thickness utilizing low-melting fiber heat pressure adhesive to obtain and grammes per square metre; The thickness of gained sponge gourd sponge sheet material is 3cm, and the grammes per square metre of every centimeter of thickness is 320g/ ㎡-600g/ ㎡.
3. a kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer according to claim 1, it is characterized in that, one or more combination during described elastomer is latex, foam sponge, wool, horsehair, camel hair, eider down, sponge gourd reeling are wadded a quilt with cotton forms, described wool, horsehair, camel hair are the sheet material processed, described eider down or sponge gourd reeling wadding are sheet inner bag, inner bag skin is non-woven fabrics or cloth, by quilting, eider down or sponge gourd reeling wadding are uniformly distributed, luffa is broken into thread formation by described sponge gourd reeling wadding.
4. a kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer according to claim 1, is characterized in that, described fabric composite bed and surrounding edge are formed by fabric, upright cotton, sponge or latex, non-woven fabrics quilting from outside to inside successively; Thickness proportion shared by described upright cotton is no more than 1/3 of fabric composite bed.
CN201520545824.7U 2015-07-24 2015-07-24 A kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer Expired - Fee Related CN204931023U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104997337A (en) * 2015-07-24 2015-10-28 安徽农业大学 Healthy and environmental-friendly biomass mattress provided with loofah sponge functional layer
CN108713935A (en) * 2018-07-16 2018-10-30 方文伟 A kind of Novel latex mattress
CN110742439A (en) * 2019-11-25 2020-02-04 湖南华雨新材料有限公司 Health mattress capable of eliminating dampness and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104997337A (en) * 2015-07-24 2015-10-28 安徽农业大学 Healthy and environmental-friendly biomass mattress provided with loofah sponge functional layer
CN108713935A (en) * 2018-07-16 2018-10-30 方文伟 A kind of Novel latex mattress
CN110742439A (en) * 2019-11-25 2020-02-04 湖南华雨新材料有限公司 Health mattress capable of eliminating dampness and preparation method thereof

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