CN104933922B - A kind of rig installs simulation system - Google Patents

A kind of rig installs simulation system Download PDF

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Publication number
CN104933922B
CN104933922B CN201510035384.5A CN201510035384A CN104933922B CN 104933922 B CN104933922 B CN 104933922B CN 201510035384 A CN201510035384 A CN 201510035384A CN 104933922 B CN104933922 B CN 104933922B
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switch
derrick
rig
drilling
control
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CN104933922A (en
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龚捷
王慧
赵力云
李红飞
谭晶
刘兵
刘承杰
陈继业
马宏林
马尧
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China Petroleum Technology and Development Corp
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China Petroleum Technology and Development Corp
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Abstract

The present invention relates to a kind of rig to install simulation system, it is characterized in that, including front end hardware part and software section, front end hardware part includes rig model, front-end operations platform, operation of teacher platform, and triple channel ring curtain projection display system, software systems include communication software system, main control software system, graphic software system, the main control software of wherein land rig installation operation stimulating and training system is continual to be communicated with front end hardware, to obtain the equipment state of front end, namely obtain the operating process of trainee, the drilling process parameter that main control software is calculated is also required to real-time Transmission to headend equipment, so that trainee and engineers and technicians observe, interacting between communication software and main control software is carried out using Transmission Control Protocol.

Description

A kind of rig installs simulation system
Technical field
The application is related to a kind of rig installation simulation system.
Background technology
GB2295480 discloses a kind of well control simulation system, and it includes master computer, and master computer can run brill point mould The computer module of plan and multiple data-interfaces that can connect computer and data input/output device.The system is suitable to installation Point is truly bored with being used in, at least some interfaces are suitably connected to data output and input unit, and these data outputs are defeated Enter device part well control system, and the simulation system is just installed therein.
Domestic University of Electronic Science and Technology's master thesis《The design and reality of New well drilling engineering training and examination simulation system It is existing》, the present situation of its development is simulated from modern process training, with reference to the development of computer technology and mechanics of communication, is analyzed The necessity and importance of process training simulation system are established using the development of high-tech, is elaborated in the design of process trining mock up The problem of running into and solution method, give New well drilling engineering training and examination simulation system and be related to from feasibility analysis, hardware Designed to master station, the solution of the part such as scenario simulation, introduce the implementation method of master station software section.
It is most representative with U.S. drilling simulation machine DS-200 in terms of drilling simulation product, including Daqing Petroleum Administration The DS-100 drilling well models of development, but either DS-200 or DS-100, it is all simulated just for drill-well operation, And other operations such as rig installation can not be simulated, but the operational procedure of rig setter and technical key point master at present If the specification and training that are provided by producer obtain, and operative skill is then to lean on the accumulation of experience and teaching for master worker, this Problems with often be present in a little modes:Practice opportunity is limited, it is difficult to improves technical level:Due to the particularity of drillng operation, bore Some months is often wanted in the work such as the disassembly and installation of well equipment, or even 1 year is just carried out once, and operating personnel are difficult to pass through reality Operation accumulates various experiences.In addition, in equipment installation, unloading process, accident odds is relatively small, and individual is to accident Process experience be extremely limited, the judgement, disposal ability to accident be difficult reality production activity in accumulation and improve.Once Burst accident, often due to lacking experience and disposal ability, cause the great loss of lives and property.
Therefore complete effective training system is to be badly in need of, and is necessary the simulation system for rig installation Development response System, on the other hand, the drilling well model using DS-100 as representative uses distributed computer control system, a main control computer Realize that simulation resolves, three process control computers control driller to operate and instrument display station respectively, well control operating desk and long-range Throttle the devices such as console.Telecommunication is realized using serial interrupt mode between master-slave computer.Main control computer uses Borland C++fer Windows are programmed, and graphic machine is programmed using Borland C++, and process computer is collected using ASM-96 Programming with Pascal Language, existing system complex, and lack integrality, training request can not be met.
The content of the invention
It is contemplated that overcome above mentioned problem, there is provided a kind of rig installs simulation operation training system, including front end hardware Part and software section, front end hardware part include rig model, front-end operations platform, operation of teacher platform and triple channel ring curtain Projection display system.Driller's operating desk includes cabinet, internal control plate and Parameters Computer, and the front of described cabinet is provided with department Operating desk front control panel is bored, a side of cabinet is provided with driller's operating desk side control panel, another side of cabinet Face is provided with top and drives Mechanical course panel and buffer the control panel of fluid cylinder;Wherein set on the control panel of driller's operating desk front It is equipped with power knob, power on button, air horn switch, anti-collision release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs moment of torsion Damper, standpipe pressure damper, drag for brake cylinder clutch, input shaft is used to brake controlling switch, shift control switch, cat head control are opened Pass, pneumatic spinner controlling switch, the high low speed switch of roller, oil cylinder selecting switch, base hydraulic switch, park brake switch and Emergency stop switch;Also include display table group, wherein the display table group includes bleed pressure table, cooling water pressure table, winch oil Press table, rotating disk oil pressure gauge, rotary torque indicator, Pump pressure meter, tong torque meter, left pincers torque meter, right pincers torque meter, safety tongs pressure Table, cat head pressure gauge, drilling torque table, revolution counter, rotating disk ammeter, backset pressure gauge and pulleying pressure gauge;Driller operates Assignment switch, generator scram button, rectification scram button are set on the control panel of platform side, test scram button, by PLC/ Way switch, electromagnetic eddy current brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, 2 Number mud switch pump, No. 3 mud switch pumps, low pressure alarm switch;
The internal control plate of driller's operating desk is programmable including the first programmable controller PLC of driller's operating desk 1 and second Controller PLC2, above-mentioned programmable controller PLC communicates with Parameters Computer data to be communicated using RS232 agreements, wherein The CPU module of first programmable controller PLC 1 is switched with power knob, power on button, air horn, is anti-respectively by A/D modules Touch release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs torque damping device, standpipe pressure damper, drag for brake cylinder clutch, Input shaft be used to brake controlling switch, shift control switch, cat head controlling switch, pneumatic spinner controlling switch, the high low speed switch of roller, Oil cylinder selecting switch, base hydraulic switch, park brake switch and emergency stop switch connection, it is defeated by PLC switching value Inbound port is respectively with assigning switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electricity Magnetic vortex brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 slush pumps Switch, No. 3 mud switch pumps, low pressure alarm switch are attached;Each switch on driller's operating desk is gathered by PLC, Knob state is to simulate the elevating control of winch, and the rotating speed of rotating disk controls, the speed regulating control of slush pump;Gather winch clutch simultaneously Device position, winch gear, disk clutch position, rotating disk gear, pump control mechanism position, diesel engine power adjuster position;Prison The parameters such as suspending weight, the pressure of the drill, rig bleed pressure, mud density, mud viscosity and mud dehydration are surveyed, are made by PLC control Obtain driller's operating desk and realize the lift control to derrick/base, the rotating speed control to boring disk and the speed regulating control to slush pump;
Wherein top is driven and is provided with scram button, suspension ring middle position button, reset/mute button, suspension ring on Mechanical course panel Revolution selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring tilt selection and opened Close, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operating selection switch, direction of rotation Selecting switch;Buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and fluid cylinder are provided with the control panel of fluid cylinder Stretching/retraction joystick;The CPU module of wherein the second programmable controller PLC 2 of the internal control plate of driller's operating desk is led to Cross A/D modules to be connected with scram button, suspension ring middle position button, reset/mute button respectively, pass through PLC On-off signal end Mouth turns round selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring with suspension ring respectively Inclination selecting switch, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operation selection are opened Close, direction of rotation selecting switch is attached and top drive is controlled with realizing;
Wherein buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and liquid are provided with the control panel of fluid cylinder Cylinder stretches out/retracted joystick;The wherein CPU module of the second programmable controller PLC 2 of the internal control plate of driller's operating desk Handle, fluid cylinder pressure is selected to select handle and fluid cylinder to stretch out/retract joystick and connect with left and right fluid cylinder respectively by A/D modules Connect to be controlled to buffering fluid cylinder;
Parameters Computer as distributed host computer complete whole system data acquisition and control, main control computer and Graphic computer completes the execution of system main program and the processing and display of ring curtain figure, and each computer passes through ICP/IP protocol Interconnection;Front end data acquisition and control between driller's operating desk and rig model are completed by SIEMENS S7-200 PLC, and Connect and compose Siemens's PPI networks;PLC communicates with Parameters Computer data uses RS232 agreements;Wherein the Parameters Computer has There is completion after PLC obtains front end hardware information, send information to the communication module of main control computer, wherein communication module also The information that main control computer sends over is transferred into front end hardware by PLC to be shown;
Rig simulator includes derrick simulator and base simulator, and derrick simulator includes derrick and derrick core controls Machine, wherein derrick are open front type derrick, are made up of main body, A-frame and annex, and annex mainly has quadruple board platform, dead line stable Device, cage ladder, derrick main body is by epimere, lower-left section and bottom right section in upper left section, upper right section, left epimere, the right side and back of the body crossbeam, oblique pull Bar, link form an open front shaped steel frame structure, and the adjustment of main body, which is fixed, to be completed by two bayonet locks, A-frame be by The portal structures of the composition such as left and right foreleg, left and right back leg and crossbeam, derrick is put and rests against for rising, jack up unit is big by raising Rope, high trestle, low trestle and hook block support composition, derrick use A-frame raising mode, by the dynamic of drilling floor surface winch Power, big lifting rope is pulled by fast line, hook, realizes derrick lifting, in order to making derrick smoothly by putting during derrick lifting On A-frame, while and can makes derrick center of gravity move forward when transferring derrick, so as to be fallen by derrick dead weight, in A-frame It is provided with buffer unit, flexible by buffer unit is realized,
Substructure model includes base and base core control machine, and its center base is mainly by base body, jack up unit, hydraulic pressure Buffer unit forms, and base uses the motion principle of parallel-crank mechanism, it is achieved thereby that the low level installation of high countertop fixture. Using winch power, make base from low level integral lifting to operating position using hook block.Base body is divided into upper, middle and lower Three layers:Upper strata is drilling floor surface part, for installing the equipment of drilling floor surface, is connected and formed by pin, lower floor is pedestal base portion Point, connect into left and right two parts with pin respectively with pedestal behind the right side by pedestal before left front pedestal and left back pedestal, the right side.It is left and right Connecting elements between two parts has tie-beam, link and diagonal brace.Intermediate layer is support section, between upper and lower layer, Play support drilling floor surface and rise and put base.Respectively by A-frame foreleg, A-frame back leg, front column, rear column, oblique column group Into being connected with pin with upper and lower layer.A-frame is made up of foreleg and back leg two parts, and one end of big lifting rope is fixed on herringbone On frame back leg, A-frame plays a part of support during whole base raising.Big lifting rope both ends are equipped with the collar, separately have 1 group of pulley for participating in raising is fixed on A-frame back leg.The drilling well model also includes protector group, wherein protector Group includes realizing the drilling derrick crownblock protector of drilling derrick crown block anti-collision function, realizes the excessive raising work(of anti-drilling derrick The excessive jack up unit of anti-drilling derrick of energy, realize that the anti-drilling derrick of the excessive lowering function of anti-drilling derrick excessively transfers dress Put, realize the excessive jack up unit of anti-rig substructure of the excessive lifting functions of anti-rig substructure, realize that anti-rig substructure is excessively transferred The excessive downward putting device of anti-rig substructure of function, realize that the anti-drilling machine hook of the excessive lowering function of anti-drilling machine hook excessively transfers dress Put,
Software systems include communication software system, main control software system, graphic software system, wherein land rig installation behaviour Make stimulating and training system main control software it is continual communicated with front end hardware, to obtain the equipment state of front end, The operating process of trainee is exactly obtained, the drilling process parameter that main control software is calculated is also required to real-time Transmission to front end Equipment, so that trainee and engineers and technicians observe, interacting between communication software and main control software is entered using Transmission Control Protocol OK.Communication software is server end, and main control software is client, sets two control parameters, the first parameter (Direction) table The flow direction of registration evidence, main control software request front end hardware data are represented equal to 1, it is hard to be sent to front end equal to 2 expression main control softwares Number of packages evidence, the second parameter (Mud) represent mud property parameter source, represented equal to 1 main control software send mud property parameter to Front end hardware, main control software request front end mud property parameter is represented equal to 2.
The communication of main control software and graphics software is carried out by widely using udp protocol.Main control software will be by data at The data relevant with figure that reason center obtains are sent to graphics software, and these data include:Derrick when rig is installed, base Raising decentralization height, hydraulic cushion oil cylinder collapsing length;Make a trip speed, rotary speed, the signal for controlling the various actions of figure. This makes it possible to state, the space bit the various equipment of the various actions in drilling technology flow and rig installation operation scene The control signal such as put and data accurately issue graphic element, figure is quickly and accurately reflected that front-end operations person's is various Action.
Derrick core control machine is directly controlled on driller's operating desk from siemens PLC series Programmable logic Controller (PLC) Physical quantity corresponding to operation button, it is each to winch console and front end by teacher's control machine using Parameters Computer as host computer PLC module is managed collectively.Whole system forms a resource-sharing, the dcs of task sharing.Each control Communication between platform uses the special PPI communications protocol of Siemens.
Substructure model includes base and base core control machine, and its center base is mainly by base body, jack up unit, hydraulic pressure Buffer unit forms, and base uses the motion principle of parallel-crank mechanism, it is achieved thereby that the low level installation of high countertop fixture. Using winch power, make base from low level integral lifting to operating position using hook block.Base body is divided into upper, middle and lower Three layers:Upper strata is drilling floor surface part, for installing the equipment of drilling floor surface, is connected and formed by pin, lower floor is pedestal base portion Point, connect into left and right two parts with pin respectively with pedestal behind the right side by pedestal before left front pedestal and left back pedestal, the right side.It is left and right Connecting elements between two parts has tie-beam, link and diagonal brace.Intermediate layer is support section, between upper and lower layer, Play support drilling floor surface and rise and put base.Respectively by A-frame foreleg, A-frame back leg, front column, rear column, oblique column group Into being connected with pin with upper and lower layer.A-frame is made up of foreleg and back leg two parts, and one end of big lifting rope is fixed on herringbone On frame back leg, A-frame plays a part of support during whole base raising.Big lifting rope both ends are equipped with the collar, separately have 1 group of pulley for participating in raising is fixed on A-frame back leg.The drilling well model also includes protector group, wherein protector Group includes realizing the drilling derrick crownblock protector of drilling derrick crown block anti-collision function, realizes the excessive raising work(of anti-drilling derrick The excessive jack up unit of anti-drilling derrick of energy, realize that the anti-drilling derrick of the excessive lowering function of anti-drilling derrick excessively transfers dress Put, realize the excessive jack up unit of anti-rig substructure of the excessive lifting functions of anti-rig substructure, realize that anti-rig substructure is excessively transferred The excessive downward putting device of anti-rig substructure of function, realize that the anti-drilling machine hook of the excessive lowering function of anti-drilling machine hook excessively transfers dress Put.
Base core control machine is directly controlled on driller's operating desk from siemens PLC series Programmable logic Controller (PLC) Each physical quantity, using Parameters Computer as host computer, each PLC module of winch console and front end is carried out by teacher's control machine Unified management.Whole system forms a resource-sharing, the dcs of task sharing.Communication between each console Using the special PPI communications protocol of Siemens.
To realize the reusability of stimulating and training system, certain protection device of drilling machine derrick substructure model installation, bag Include drilling derrick crownblock protector, the excessive jack up unit of anti-drilling derrick, the excessive downward putting device of anti-drilling derrick, anti-rig bottom Seat excessively jack up unit, the excessive downward putting device of anti-rig substructure, the excessive downward putting device of anti-drilling machine hook.To realize derrick base Raising and decentralization are simultaneously controlled by driller's operating desk, and system realizes winch function using stepper motor.
The main control computer of land rig installation operation stimulating and training system has to last for constantly carrying out with front end hardware Communication, to obtain the equipment state of front end, that is, obtain the operating process of trainee;The equipment for obtaining front end hardware in real time After state, handled by main control computer, drive pattern software produces the animation process synchronous with hardware device operation;Meanwhile Hardware corrected module is additionally provided with, the hardware that serial number is produced to such as knob, handle, foot throttle etc. is corrected, and has been met The use habit of user, artificial site operation feeling.
In a model, the foundation of all mathematical modelings and parameter determine, be all based on it is assumed hereinafter that:
1), drilling fluid annular space large rock-carrying ability Lc >=0.5;Annular space drilling cuttings concentration C a < 0.09;Annular space fluidised form steadiness parameter value Z ≤ hole stability value Z values.
2), all general equation for drilling rate is built upon on the basis of the statistics drillability of stratum, and it reflects uneven quality The macroscopic law of layer drillability.Assume that the pressure of the drill index, rotating speed index, hydraulic parameters, the drilling fluid density that influence drilling speed are poor simultaneously It is the functional relation set up on the basis of the independent variable being independent of each other with these single factor tests such as formation macros.
3) when overflow, occurring in drilling well, it is equal that the aerating mud of the gentle body formation of mud of annular space is entered in the unit interval Even mixing.Under this assumption, we can regard the gas content in the mixing mud of unit volume as equal.
4) after, finding overflow, timely termination of pumping closing well is answered.Before borehole pressure balance, formation gas still can constantly be entered Enter in well.Thus, it is supposed that one section of continuous pure gas column is formed in well in stable this period from termination of pumping closing well to closing well;And In Well Killing Process, this continuous gas column is not destroyed.
5), gas meets Darcy's law from stratum into pit shaft.
If 6) it is, gas into the overflow in well, it assumes that to be expanded when gas overflow rises in annular space, its is expanded The Cheng Fuhe equations of gas state, and ignore gas slip phenomenon.
7), assume that the geothermal gradient in well is a constant, then:
Bottom hole temperature (BHT)=geothermal gradient × well depth+wellhead temperature.
Because this model is mainly used in simulation training, therefore, is calculating time, computational accuracy and clashed with the degree of accuracy When, in principle to protect based on the time, and excessively complicated mathematical modeling is subjected to appropriate simplification, but ensure the standard of qualitative aspect True property.
Operation of teacher platform has main control computer and graphic computer, and wherein the main control computer has main control module, should Main control module is used to be communicated with communication module, obtains hardware device state in real time;The main control computer also includes as follows The analogue means of multiple rig models:Rig model drilling process analogue means, rig model simulating overflow device, rig model Gas expansion analogue means, rig mold cycle calculation of pressure analogue means, rig model drilling tool lifting analogue means and brill The raising of drilling derrick/base of machine model/decentralization analogue means, wherein main control module also include following multiple simulation systems System:Device for raising/lowering operation for simulating land rig derrick/base, pull out of hole and lower brill for simulating land rig The device of operation, the device for simulating land rig drilling operation, the device for simulating the operation of land rig accident emergency.
Operation of teacher platform is mainly used in teacher and student's operational circumstances is monitored, and auto judge is carried out to operating result, Marking.Wherein main control computer is used for the execution for completing said system main program, and it includes being used to storing and setting analog parameter Module, the module for simulation process program, for controlling figure, calculating and drawing the module of kill-job curve, for achievement Evaluation and student management module, gather headend equipment parameter module, control front-end control platform on display instrument module with And executing agency.Graphic computer is used for the processing and display of ring curtain figure, is interconnected between the two by ICP/IP protocol.
Triple channel ring curtain projection display system includes:Projector, engineering annular projection curtain and image co-registration machine.It is wherein described Projector is three Tai Zhengtou projectors, and three projectors form edge and melted with, engineering annular projection curtain and image co-registration machine Close optical projection system.Include Geometry rectification module, Fusion Edges module, color correction module in image co-registration machine.Wherein image Image information caused by graphic computer is distributed to three projecting apparatus by fusion machine, and carries out Fusion Edges.The Fusion Edges Technology is that the picture for one group of projector carries out imbricate, and by integration technology show one without gap, More bright, super large, the entire picture of ultrahigh resolution, the effect of picture are such as both the picture of a projector.When two During Tai Huoduotai projectors combination one width picture of projection, some image overlap is understood, the main function of Fusion Edges is exactly The lamplight brightness of Liang Tai projectors lap is gradually turned down, makes the brightness of entire picture consistent.
Wherein Geometry rectification module includes:The Geometry rectification module is used for the geometry for correcting projects images, to protect Card Fusion Edges control adapts to a variety of screen configurations, preferably plane configuration, cylinder configuration or spherical configuration, makes to project curtain On picture without geometric distortion.The Geometry rectification module includes following submodules:Utilize longitude and latitude locating module and laser array Sterically defined module is carried out to annular projection's curtain in a manner of dot matrix;Pass through the graphics management output of computer and annular projection Space laser dot-matrix forms the module of equally spaced standard grid on curtain;Inputted and calculated by intelligent successive acquisitions projected image Machine, and Auto-matching is carried out so as to draw projector image with throwing by the space laser dot matrix on projection screen and standard grid The module of shadow screen corresponding relation;The mould that nonlinear geometry correction is carried out to the image of output is realized using above-mentioned corresponding relation Block.
Wherein Fusion Edges module includes:For dividing the image into the image segmentation module of some regular figures, so that Some regular figures are projected by three projectors respectively, wherein the adjacent pattern edge for being divided into some regular figures is mutual The width of lap figure is that the overlapped figure in adjacent pattern edge appears in segmentation simultaneously within the 5% of correspondingly-sized The edge of adjacent pattern afterwards;For arranging the longitude and latitude locating module of crisscross warp and weft on the entire image, its Make the color of the warp and weft in each regular figure different, and utilize three projectors by some rule after segmentation Then figure is projected, and regulation projector makes the warp in the overlapped figure in adjacent pattern edge, and parallel is completed overlapping;Gray scale Adjustment module, the brightness Alpha values for adjusting different projectors are 100% white image, by the photosensitive camera of gray scale to non- Overlapping visuals carries out photoreceptor signal collection, and it is α to set its gray scale, by under the brightness of the overlapped figure in adjacent pattern edge Adjust, until overlapping gray scale β and non-overlapped figure gray scale are equal or error is gone forward side by side less than 0.5%, then by different projectors one Row projection;
Wherein color correction module includes:Different projecting apparatus are measured when projecting same brightness color using smart camera The module of caused intrinsic brilliance, the photo shot under different brightness is handled to show that the color of every projecting apparatus is reflected Penetrate the module of relation;Before every projector is shown, the color table of different screen is set, produce the mapping of color value so that The same color that different projector projects go out is tried one's best similar module.
Wherein, above-mentioned projector is high-resolution projector, and above-mentioned engineering annular projection curtain can be that LED/LCD annulars are aobvious Display screen.
Land rig installation operation simulation system can also be simulated to accident and complex situations, main analog drilling well Common failure and complex situations in journey.Main control computer produces accident, it is desirable to the phenomenon that trainee is gone out by model reaction Judge accident pattern, and correct process accident.The accident of main analog has:Adhere to bit freezing simulated technological process, sand setting bit freezing analog stream Journey, balling-up sticking simulated technological process, die nipple salvage simulated technological process, junk milling simulated technological process.Its technological process is as follows.
According to the critical piece of above-mentioned land rig installation operation simulation system, the generation method of its three-dimensional animation model is such as Under:
The first step, material collection, early stage, in rig builder the live collection for carrying out screen and photographic material, rig were real Each step of border installation carries out whole shooting by video camera;
Second step, modeling, 3D modeling work is carried out by the material collected;The size of model is fully according to actual rig The size equal proportion of object makes;In order to ensure quality of animation, model is refined;
3rd step, model action, after the completion of 3D modellings, according to installation steps and flow, proceeds by 3D models Action adjustment work, since first step draw base line figure, the installation of each object afterwards includes the action adjustment of crane, object The action adjustment of the animation and upper pin that are installed in place;
The gloss and color system of 4th step, model pinup picture and material, the textures of model and material fully according to true rig Make, ensure that each object is identical with actual conditions in animation, then assigns these materials on the model built up;
5th step, background are set, and rig infield selects to carry out in desert in animation, so having selected short rock And desert is as background;6th step, light is set, and in order to simulate the illumination under true environment, allows whole rig installation scenario Effect of shadow is truer, and the light permutation of exhibitions up to a hundred has been made in whole scene, for simulating the illumination of sky and the sun Irradiation;
7th step, camera lens are set, and the position of alignment lenses had both been presented to the part on screen for animation, in order to ensure to see clearly The installation process of each part, when camera lens is arranged to part, upper pin etc. that alignment is being installed tiny object, camera lens furthers Give feature;
8th step, integrate, complete material collection, modeling, model action, model pinup picture and material, background setting, light Set, after camera lens is set, whole scene is integrated together, both included since draw base line, and the installation of each part, arrived The overall process that the raising of last base finishes;
9th step, is rendered, and the scene integrated is started according to the camera lens set to be rendered to picture, the animation of one second 25 pictures are arranged to, photo resolution is arranged to 2560X768;Render machine for 60 server groups into render farm, pass through 24 hours continual to render, and renders within time-consuming 45 days and finishes, total renders fine picture 192000 and opened;
Tenth step, dub, background music and audio, dub and engage professional voice-over actor to be recorded, including each step peace Explanation when step and derrick lifting is filled, background music coordinates different installation steps, from the background music of different tunes;And In part lifting in place, sledgehammer strikes the positions such as pin and is equipped with corresponding audio;
11st step, later stage synthesis, 192000 pictures rendered are imported into synthesizer, complete screen is synthesized and moves Draw, add the Chinese and English subtitles of explanation, and will dub, background music and audio are simultaneously synthesizing into video;In order to ensure quality, The video format exported after synthesis is the avi file without compression, and whole file is 1.3TB;
12nd step, turn pressure as issue form, play for convenience, it is necessary to which original video files big 1.3TB are turned into pressure; It is arranged to 32000Kbps code checks, WMV8 forms, encoder FFmpeg;The definitive document turned after pressing is 29G;Play smoothness, Image quality is farthest protected.
The specification demenstration method installed according to the land rig of the present invention, can significantly improve the effect of training, carry High training efficiency, and broken the limitation of country variant Standards and formats, facilitate student to understand.
Brief description of the drawings
Fig. 1 is stimulating and training system overall construction drawing
Fig. 2 is communication software and main control software interactive structure figure
Fig. 3 is main control software and graphics software interactive structure figure
Fig. 4 is driller's operating desk front control panel front view of the present invention
Fig. 5 is driller's operating desk side control panel front view of the present invention
Drive Mechanical course panel front view in the top that Fig. 6 is the present invention
Fig. 7 is the operating desk control planning schematic diagram of the present invention
Fig. 8 is drilling derrick/substructure model fundamental diagram of the present invention
Fig. 9 is the control system overall construction drawing of the present invention
Figure 10 is the derrick lifting process chart of the present invention
Figure 11 is the base raising process chart of the present invention
The base that Figure 12 is the present invention transfers process chart
The derrick that Figure 13 is the present invention transfers process chart
Figure 14 is the normal lower brill process chart of the present invention
Figure 15 is the slacking off process chart of the present invention
Figure 16 is the normal trip-out process chart of the present invention
Clipping technique flow chart is met in the trip-out that Figure 17 is the present invention
The normal drilling that Figure 18 is the present invention connects column flow chart
Figure 19 suppresses the drilling flow chart jumped off for the present invention's
The high pressure formation that Figure 20 is the present invention creeps into flow chart
The low-pressure stratum that Figure 21 is the present invention creeps into flow chart
Figure 22 is the adhesion bit freezing modeling process chart of the present invention
Figure 23 is the sand setting bit freezing modeling process chart of the present invention
Figure 24 is the balling-up sticking modeling process chart of the present invention
The die nipple that Figure 25 is the present invention salvages modeling process chart
Figure 26 is the junk milling modeling process chart of the present invention
Embodiment
A kind of rig installs simulation operation training system, including front end hardware part and software section, front end hardware part Including rig model, front-end operations platform, operation of teacher platform and triple channel ring curtain projection display system.
Wherein front end driller operating desk includes cabinet, internal control plate and Parameters Computer, and the front of described cabinet is set Have driller's operating desk front control panel, a side of cabinet is provided with driller's operating desk side control panel, cabinet it is another Individual side is provided with top and drives Mechanical course panel and buffer the control panel of fluid cylinder.Wherein in driller's operating desk front control panel On be provided with power knob 8, power on button 7, air horn switch 6, anti-collision release button 5, suspending weight trimmer valve 19, the pressure of the drill trimmer valve 17th, tongs torque damping device 14, standpipe pressure damper 15, drag for brake cylinder clutch, input shaft is used to brake controlling switch, gearshift control Switch, cat head controlling switch, pneumatic spinner controlling switch, the high low speed switch of roller, oil cylinder selecting switch, base hydraulic switch, Park brake switch and emergency stop switch;Also include display table group, wherein the display table group include bleed pressure table 2, Cooling water pressure table, winch oil pressure gauge 3, rotating disk oil pressure gauge 4, rotary torque indicator 13, Pump pressure meter, tongs torque meter 16, left pincers pressure Table 9, right pincers torque meter 10, safety tongs pressure gauge 12, cat head pressure gauge 1, drilling torque table, revolution counter, weight indicator 18, rotating disk electricity Flow table, backset pressure gauge and pulleying pressure gauge, concrete structure are arranged as shown in Figure 4;Set on the control panel of driller station side Put assignment switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electromagnetic eddy current brake Switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 mud switch pumps, No. 3 mud Stock pump switch, low pressure alarm switch, concrete structure are arranged as shown in Figure 5;
The internal control plate of front-end operations platform is programmable including the first programmable controller PLC of front-end operations platform 1 and second Controller PLC2, above-mentioned programmable controller PLC communicates with Parameters Computer data to be communicated using RS232 agreements, wherein The CPU module of first programmable controller PLC 1 is switched with power knob, power on button, air horn, is anti-respectively by A/D modules Touch release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs torque damping device, standpipe pressure damper, drag for brake cylinder clutch, Input shaft be used to brake controlling switch, shift control switch, cat head controlling switch, pneumatic spinner controlling switch, the high low speed switch of roller, Oil cylinder selecting switch, base hydraulic switch, park brake switch and emergency stop switch connection, it is defeated by PLC switching value Inbound port is respectively with assigning switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electricity Magnetic vortex brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 slush pumps Switch, No. 3 mud switch pumps, low pressure alarm switch are attached;Each switch on driller's operating desk is gathered by PLC, Knob state is to simulate the elevating control of winch, and the rotating speed of rotating disk controls, the speed regulating control of slush pump;Gather winch clutch simultaneously Device position, winch gear, disk clutch position, rotating disk gear, pump control mechanism position, diesel engine power adjuster position;Prison The parameters such as suspending weight, the pressure of the drill, rig bleed pressure, mud density, mud viscosity and mud dehydration are surveyed, are made by PLC control Obtain driller's operating desk and realize the lift control to derrick/base, the rotating speed control to boring disk and the speed regulating control to slush pump.
Wherein top is driven and is provided with scram button, suspension ring middle position button, reset/mute button, suspension ring on Mechanical course panel Revolution selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring tilt selection and opened Close, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operating selection switch, direction of rotation Selecting switch;Buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and fluid cylinder are provided with the control panel of fluid cylinder Stretching/retraction joystick;The CPU module of wherein the second programmable controller PLC 2 of the internal control plate of front-end operations platform is led to Cross A/D modules to be connected with scram button, suspension ring middle position button, reset/mute button respectively, pass through PLC On-off signal end Mouth turns round selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring with suspension ring respectively Inclination selecting switch, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operation selection are opened Close, direction of rotation selecting switch is attached and top drive is controlled with realizing.
Wherein buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and liquid are provided with the control panel of fluid cylinder Cylinder stretches out/retracted joystick;The wherein CPU module of the second programmable controller PLC 2 of the internal control plate of front-end operations platform Handle, fluid cylinder pressure is selected to select handle and fluid cylinder to stretch out/retract joystick and connect with left and right fluid cylinder respectively by A/D modules Connect to be controlled to buffering fluid cylinder.
Operation of teacher platform has main control computer and graphic computer, and wherein the main control computer has main control module, should Main control module is used to be communicated with communication module, obtains hardware device state in real time;The main control computer also includes as follows The analogue means of multiple rig models:Rig model drilling process analogue means, rig model simulating overflow device, rig model Gas expansion analogue means, rig mold cycle calculation of pressure analogue means, rig model drilling tool lifting analogue means and brill The raising of drilling derrick/base of machine model/decentralization analogue means, wherein main control module also include following multiple simulation systems System:Device for raising/lowering operation for simulating land rig derrick/base, pull out of hole and lower brill for simulating land rig The device of operation, the device for simulating land rig drilling operation, the device for simulating the operation of land rig accident emergency.
Operation of teacher platform is mainly used in teacher and student's operational circumstances is monitored, and auto judge is carried out to operating result, Marking.Wherein main control computer is used for the execution for completing said system main program, and it includes being used to storing and setting analog parameter Module, the module for simulation process program, for controlling figure, calculating and drawing the module of kill-job curve, for achievement Evaluation and student management module, gather headend equipment parameter module, control front-end control platform on display instrument module with And executing agency.Graphic computer is used for the processing and display of ring curtain figure, is interconnected between the two by ICP/IP protocol.
During work:Make front end stage, rig model, operation of teacher platform and triple channel ring curtain Projection Display system first System is both powered up so that land rig installation operation simulation system starts work, and after Parameters Computer startup, automatic running is set " land rig installation operation simulation system parameter program " therein, above-mentioned parameter program is responsible for the state of receiving front-end hardware, Realized in parameter program to primary control program by network transmission after being handled and preferably include " the pressure of the drill ", " suspending weight ", " discharge capacity " Deng the outer aobvious of drilling real-time parameter, and operation setting runnable interface can be entered by program to realize that the equipment of simulation job is initial Chemical industry makees and operation setting.After graphic computer start completion, graphic package therein is run, respectively enters following training Project is selected:Rig installation animation, derrick lifting simulation, Virtual assemble operation, drilling simulated operation and electronic albums, Selected, can be giveed training into different training project modules on graphic computer by operator.
When carrying out rig installation animation, Virtual assemble operation or electronic albums and demonstrating, by the master in operation of teacher platform The execution that computer completes main program is controlled, the graph data after processing and module action data are passed by the data of reservation Defeated agreement sends the graphic computer of processing and the display for ring curtain figure to, and the data in graphic computer are transferred to three Image co-registration machine in passage ring curtain projection display system, image co-registration machine again distribute image information caused by graphic computer To three projecting apparatus, and Fusion Edges are carried out, after geometric correction and color correction, by the figure after the processing of above-mentioned main program Data and module action data projection are easy to carry out with operator man-machine on engineering annular projection curtain with sound, image etc. Interactive mode shows that rig uses to engineers and technicians, key operation flow and technical essential during installation and removal And whole drill rig components composition.The system builds the extremely strong visual environment of a sense of reality using virtual Display Technique, allows Member has sensation on the spot in person, shows that rig is installed to engineers and technicians with intuitive way, the crucial behaviour in unloading process Make flow and technical essential, so as to solve the problems such as hardly possible is understood existing for existing traditionally on paper specification and understands ambiguity, make The reading of bright book is simpler, more vivid, prevents to cause thing to misreading for specification caused by individual understands difference Therefore generation.
Carry out derrick lifting simulation and drilling simulated operation when, upon power-up of the system, first to winch, slush pump and turn Disk carries out initialization operation, each valve member on driller station operating desk is returned to initial position, and driller station is operated and derrick mould Type is linked.During actual use, on the one hand received by the analog- and digital- input port collection on PLC and operated on driller station Analog quantity and digital quantity signal caused by member's operation, are sent to Parameters Computer, Parameters Computer passes through master by above-mentioned signal The communication module of control computer enters information into be drawn suitable for outer aobvious in the various analogue means in main control computer with processing Signal, above-mentioned signal sends the graphic computer of processing and the display for ring curtain figure to by Data Transport Protocol, schemes Data in shape computer are transferred to the image co-registration machine in triple channel ring curtain projection display system, and image co-registration machine again will figure Shape computer-generated image information distributes to three projecting apparatus, and carries out Fusion Edges, by geometric correction and color correction Afterwards, by the graph data after the processing of above-mentioned main program and module action data projection on engineering annular projection curtain, so as to complete The simulation of paired derrick lifting process and drilling operation.On the other hand, using Parameters Computer as host computer, by PLC It is analog- and digital- to count the high-speed pulse signal that port is exported stepper motor is controlled, and then realize driller station to rig The raising of model and the control of lowering operation.Therefore operation simulation system of the present invention can simulate rig installation and use In various operating modes, various possible accidents and the experience of expert are added in training system, people pre-buried by failure To set failure, simultaneous display related data and parameter, comprehensive training operating personnel.System is built using virtual reality technology The extremely strong visual environment of one sense of reality, allows student to have sensation on the spot in person.Pass through drilling repeatedly on stimulating and training system Practice, student can grasp, be familiar with the hints on operation and technical specification of equipment, improve student to various accident judgements and processing Ability, the generation of human accident is reduced, while training cost can also be reduced, enhancement training efficiency.
Software systems include communication software system, main control software system, graphic software system, mutual communication protocol Referring to Fig. 2 and Fig. 3, the main control software of wherein land rig installation operation stimulating and training system has to last for constantly hard with front end Part is communicated, and to obtain the equipment state of front end, that is, obtains the operating process of trainee, main control software is calculated Drilling process parameter be also required to real-time Transmission to headend equipment, so that trainee and engineers and technicians observe, communication is soft Interacting between part and main control software is carried out using Transmission Control Protocol.Communication software is server end, and main control software is client, if Two control parameters are put, the first parameter (Direction) represents the flow direction of data, represents that main control software request front end is hard equal to 1 Number of packages evidence, front end hardware data being sent to equal to 2 expression main control softwares, the second parameter (Mud) represents mud property parameter source, Represent that main control software sends mud property parameter to front end hardware equal to 1, main control software request front end mud property is represented equal to 2 Parameter.
The communication of main control software and graphics software is carried out by widely using udp protocol.Main control software will be by data at The data relevant with figure that reason center obtains are sent to graphics software, and these data include:Derrick when rig is installed, base Raising decentralization height, hydraulic cushion oil cylinder collapsing length;Make a trip speed, rotary speed, the signal for controlling the various actions of figure. This makes it possible to state, the space bit the various equipment of the various actions in drilling technology flow and rig installation operation scene The control signal such as put and data accurately issue graphic element, figure is quickly and accurately reflected that front-end operations person's is various Action.
The main control software of land rig installation operation stimulating and training system has to last for constantly with front end hardware being led to Letter, to obtain the equipment state of front end, that is, obtain the operating process of trainee.The purpose so done has following original Cause:
1st, after the equipment state for obtaining front end hardware in real time, handle, can be produced with drive pattern software by main control software The animation process synchronous with hardware device operation.For example in graphics software, top is driven or the raising and lowering process of hook is exactly By the control of the parts such as front end winch clutch, foot throttle, brake lever, clutch gear.
2nd, the operating process that front end hardware equipment state also obtains trainee simultaneously is obtained in real time, and this is main control software Carry out the Back ground Information of Data Analysis Services.
3rd, the front end hardware equipment state obtained in real time is also that the basic data of mathematical modeling is simulated in main control software.Such as In the simulation of drilling process, it is necessary to obtain and bore the parameters such as disk revolution, brake lever state, mud displacement, mud density.
Referring to Fig. 1, communication is a two-way process, and the drilling process parameter that main control software is calculated is also required in real time Headend equipment is transferred to, so that trainee and engineers and technicians observe.
In summary, the communication two-way, at a high speed, stable of main control software and headend equipment is that whole system needs to solve One key technical problem.
In systems, consider for performance, be responsible for by special communication software and the hardware device of front end is communicated, led to Communicated between letter software and main control software using ICP/IP protocol.
Because headend equipment using PLC is controlled and handled, therefore special communication protocol is used in systems, use Rs-232 standard transmits data.
Interacting between communication software and main control software is carried out using Transmission Control Protocol.Communication software is server end, and master control is soft Part is client.In order to preferably control communication process, two control parameters are with the addition of.
First parameter Direction represents the flow direction of data, and main control software request front end hardware data are represented equal to 1, etc. Front end hardware data are sent in 2 expression main control softwares.
Second parameter Mud represents mud property parameter source, represents that main control software sends mud property parameter to preceding equal to 1 Hardware is held, main control software request front end mud property parameter is represented equal to 2.
Referring to table 1, communication software, which is sent to main control software data format, mainly includes Boolean type, short and floating type, Wherein Boolean type variable acts predominantly on such as button, LED status, switch, right position signal, such as each button, left Right cat head is in forward/back position etc..Short is used for various adjusting knob signals, such as 1-3 pump adjusting knobs.Floating type is used for Other specification, such as mud density, mud viscosity, mud dehydration, standpipe pressure, Top Drive RPM etc..Communication software is sent to master It is as shown in table 2 to control software data form, graphics software is sent to rig installation main control software data format, and it is as shown in the table, rig peace Dress main control software is sent to graphics software data format, and it is as shown in the table, and graphics software is sent to rig operations main control software data lattice It is as shown in the table for formula, and rig operations main control software is sent to graphics software data format, and it is as shown in the table.
The communication of main control software and graphics software is carried out by widely using udp protocol.Main control software will be by data at The data relevant with figure that reason center obtains are sent to graphics software, and these data include:Derrick when rig is installed, bottom Seat raising decentralization height, hydraulic cushion oil cylinder collapsing length;Make a trip speed, rotary speed, the letter for controlling the various actions of figure Number.This makes it possible to the state the various equipment of the various actions in drilling technology flow and rig installation operation scene, sky Between the control signal such as position and data accurately issue graphic element, figure is quickly and accurately reflected front-end operations person's Various actions.
Agreement flow chart is as shown in Figures 2 and 3.
It can be seen that interaction protocol is substantially a stopping variable, although this agreement is simple, just Meet the actual production process of situ of drilling well well.
In more detail, present invention additionally comprises these contents:Land rig installation operation simulation system includes:Driller operates Platform, rig model, operation of teacher platform and triple channel ring curtain projection display system.
Driller's operating desk includes cabinet, internal control plate and Parameters Computer, and the front of described cabinet is grasped provided with driller Make platform front control panel, a side of cabinet is provided with driller's operating desk side control panel, and another side of cabinet is set There is top to drive Mechanical course panel and buffer the control panel of fluid cylinder.Wherein it is provided with the control panel of driller's operating desk front Power knob, power on button, air horn switch, anti-collision release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs torque damping Device, standpipe pressure damper, drag for brake cylinder clutch, input shaft is used to brake controlling switch, shift control switch, cat head controlling switch, Pneumatic spinner controlling switch, the high low speed switch of roller, oil cylinder selecting switch, base hydraulic switch, park brake switch and tight Anxious brake switch;Also include display table group, wherein the display table group includes bleed pressure table, cooling water pressure table, winch oil pressure Table, rotating disk oil pressure gauge, rotary torque indicator, Pump pressure meter, tongs torque meter, left pincers pressure gauge, right pincers torque meter, safety tongs pressure Table, cat head pressure gauge, drilling torque table, revolution counter, weight indicator, rotating disk ammeter, backset pressure gauge and pulleying pressure gauge,; On the control panel of driller station side set assignment switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electromagnetic eddy current brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 slush pump Switch, No. 2 mud switch pumps, No. 3 mud switch pumps, low pressure alarm switch;
The internal control plate of driller's operating desk is programmable including the first programmable controller PLC of driller's operating desk 1 and second Controller PLC2, above-mentioned programmable controller PLC communicates with Parameters Computer data to be communicated using RS232 agreements, wherein The CPU module of first programmable controller PLC 1 is switched with power knob, power on button, air horn, is anti-respectively by A/D modules Touch release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs torque damping device, standpipe pressure damper, drag for brake cylinder clutch, Input shaft be used to brake controlling switch, shift control switch, cat head controlling switch, pneumatic spinner controlling switch, the high low speed switch of roller, Oil cylinder selecting switch, base hydraulic switch, park brake switch and emergency stop switch connection, it is defeated by PLC switching value Inbound port is respectively with assigning switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electricity Magnetic vortex brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 slush pumps Switch, No. 3 mud switch pumps, low pressure alarm switch are attached;Each switch on driller's operating desk is gathered by PLC, Knob state is to simulate the elevating control of winch, and the rotating speed of rotating disk controls, the speed regulating control of slush pump;Gather winch clutch simultaneously Device position, winch gear, disk clutch position, rotating disk gear, pump control mechanism position, diesel engine power adjuster position;Prison The parameters such as suspending weight, the pressure of the drill, rig bleed pressure, mud density, mud viscosity and mud dehydration are surveyed, are made by PLC control Obtain driller's operating desk and realize the lift control to derrick/base, the rotating speed control to boring disk and the speed regulating control to slush pump.
Wherein top is driven and is provided with scram button, suspension ring middle position button, reset/mute button, suspension ring on Mechanical course panel Revolution selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring tilt selection and opened Close, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operating selection switch, direction of rotation Selecting switch;Buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and fluid cylinder are provided with the control panel of fluid cylinder Stretching/retraction joystick;The CPU module of wherein the second programmable controller PLC 2 of the internal control plate of driller's operating desk is led to Cross A/D modules to be connected with scram button, suspension ring middle position button, reset/mute button respectively, pass through PLC On-off signal end Mouth turns round selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring with suspension ring respectively Inclination selecting switch, brake selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operation selection are opened Close, direction of rotation selecting switch is attached and top drive is controlled with realizing.
Wherein buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and liquid are provided with the control panel of fluid cylinder Cylinder stretches out/retracted joystick;The wherein CPU module of the second programmable controller PLC 2 of the internal control plate of driller's operating desk Handle, fluid cylinder pressure is selected to select handle and fluid cylinder to stretch out/retract joystick and connect with left and right fluid cylinder respectively by A/D modules Connect to be controlled to buffering fluid cylinder.
Parameters Computer as distributed host computer complete whole system data acquisition and control, main control computer and Graphic computer completes the execution of system main program and the processing and display of ring curtain figure, and each computer passes through ICP/IP protocol Interconnection.Front end data acquisition and control between driller's operating desk and rig model are completed by SIEMENS S7-200 PLC, and Connect and compose Siemens's PPI networks.PLC communicates with Parameters Computer data uses RS232 agreements.Wherein the Parameters Computer has There is completion after PLC obtains front end hardware information, send information to the communication module of main control computer, wherein communication module also The information that main control computer sends over is transferred into front end hardware by PLC to be shown.
Rig model includes derrick model and substructure model, and derrick model includes derrick and derrick core control machine.Wherein Derrick is open front type derrick, is made up of main body, A-frame and annex, and annex mainly has quadruple board platform, dead line stabilizer, cage ladder. Derrick main body is by epimere, lower-left section and bottom right section in upper left section, upper right section, left epimere, the right side and back of the body crossbeam, brace, connection Frame forms an open front shaped steel frame structure, and the adjustment of main body, which is fixed, to be completed by two bayonet locks.A-frame is by before left and right The portal structures of the composition such as leg, left and right back leg and crossbeam, derrick is put and rests against for rising.Jack up unit is by big lifting rope, high branch Frame, low trestle and hook block support composition.Derrick uses A-frame raising mode, by the power of drilling floor surface winch, passes through Fast line, hook pull big lifting rope, realize derrick lifting, in order to making derrick smoothly by being placed on A-frame during derrick lifting On, while and can makes derrick center of gravity move forward when transferring derrick, so as to be fallen by derrick dead weight, is provided with A-frame slow Flushing device, flexible by buffer unit are realized.
Derrick core control machine is directly controlled on driller's operating desk from siemens PLC series Programmable logic Controller (PLC) Physical quantity corresponding to operation button, it is each to winch console and front end by teacher's control machine using Parameters Computer as host computer PLC module is managed collectively.Whole system forms a resource-sharing, the dcs of task sharing.Each control Communication between platform uses the special PPI communications protocol of Siemens.
Substructure model includes base and base core control machine, and its center base is mainly by base body, jack up unit, hydraulic pressure Buffer unit forms, and base uses the motion principle of parallel-crank mechanism, it is achieved thereby that the low level installation of high countertop fixture. Using winch power, make base from low level integral lifting to operating position using hook block.Base body is divided into upper, middle and lower Three layers:Upper strata is drilling floor surface part, for installing the equipment of drilling floor surface, is connected and formed by pin, lower floor is pedestal base portion Point, connect into left and right two parts with pin respectively with pedestal behind the right side by pedestal before left front pedestal and left back pedestal, the right side.It is left and right Connecting elements between two parts has tie-beam, link and diagonal brace.Intermediate layer is support section, between upper and lower layer, Play support drilling floor surface and rise and put base.Respectively by A-frame foreleg, A-frame back leg, front column, rear column, oblique column group Into being connected with pin with upper and lower layer.A-frame is made up of foreleg and back leg two parts, and one end of big lifting rope is fixed on herringbone On frame back leg, A-frame plays a part of support during whole base raising.Big lifting rope both ends are equipped with the collar, separately have 1 group of pulley for participating in raising is fixed on A-frame back leg.The drilling well model also includes protector group, wherein protector Group includes realizing the drilling derrick crownblock protector of drilling derrick crown block anti-collision function, realizes the excessive raising work(of anti-drilling derrick The excessive jack up unit of anti-drilling derrick of energy, realize that the anti-drilling derrick of the excessive lowering function of anti-drilling derrick excessively transfers dress Put, realize the excessive jack up unit of anti-rig substructure of the excessive lifting functions of anti-rig substructure, realize that anti-rig substructure is excessively transferred The excessive downward putting device of anti-rig substructure of function, realize that the anti-drilling machine hook of the excessive lowering function of anti-drilling machine hook excessively transfers dress Put.
Base core control machine is directly controlled on driller's operating desk from siemens PLC series Programmable logic Controller (PLC) Each physical quantity, using Parameters Computer as host computer, each PLC module of winch console and front end is carried out by teacher's control machine Unified management.Whole system forms a resource-sharing, the dcs of task sharing.Communication between each console Using the special PPI communications protocol of Siemens.
To realize the reusability of stimulating and training system, certain protection device of drilling machine derrick substructure model installation, bag Include drilling derrick crownblock protector, the excessive jack up unit of anti-drilling derrick, the excessive downward putting device of anti-drilling derrick, anti-rig bottom Seat excessively jack up unit, the excessive downward putting device of anti-rig substructure, the excessive downward putting device of anti-drilling machine hook.To realize derrick base Raising and decentralization are simultaneously controlled by driller's operating desk, and system realizes winch function using stepper motor.
The main control computer of land rig installation operation stimulating and training system has to last for constantly carrying out with front end hardware Communication, to obtain the equipment state of front end, that is, obtain the operating process of trainee;The equipment for obtaining front end hardware in real time After state, handled by main control computer, drive pattern software produces the animation process synchronous with hardware device operation;Meanwhile Hardware corrected module is additionally provided with, the hardware that serial number is produced to such as knob, handle, foot throttle etc. is corrected, and has been met The use habit of user, artificial site operation feeling.
In a model, the foundation of all mathematical modelings and parameter determine, be all based on it is assumed hereinafter that:
1), drilling fluid annular space large rock-carrying ability Lc >=0.5;Annular space drilling cuttings concentration C a < 0.09;Annular space fluidised form steadiness parameter value Z ≤ hole stability value Z values.
2), all general equation for drilling rate is built upon on the basis of the statistics drillability of stratum, and it reflects uneven quality The macroscopic law of layer drillability.Assume that the pressure of the drill index, rotating speed index, hydraulic parameters, the drilling fluid density that influence drilling speed are poor simultaneously It is the functional relation set up on the basis of the independent variable being independent of each other with these single factor tests such as formation macros.
3) when overflow, occurring in drilling well, it is equal that the aerating mud of the gentle body formation of mud of annular space is entered in the unit interval Even mixing.Under this assumption, we can regard the gas content in the mixing mud of unit volume as equal.
4) after, finding overflow, timely termination of pumping closing well is answered.Before borehole pressure balance, formation gas still can constantly be entered Enter in well.Thus, it is supposed that one section of continuous pure gas column is formed in well in stable this period from termination of pumping closing well to closing well;And In Well Killing Process, this continuous gas column is not destroyed.
5), gas meets Darcy's law from stratum into pit shaft.
If 6) it is, gas into the overflow in well, it assumes that to be expanded when gas overflow rises in annular space, its is expanded The Cheng Fuhe equations of gas state, and ignore gas slip phenomenon.
7), assume that the geothermal gradient in well is a constant, then:
Bottom hole temperature (BHT)=geothermal gradient × well depth+wellhead temperature.
Because this model is mainly used in simulation training, therefore, is calculating time, computational accuracy and clashed with the degree of accuracy When, in principle to protect based on the time, and excessively complicated mathematical modeling is subjected to appropriate simplification, but ensure the standard of qualitative aspect True property.
(1) drilling process model
1), equation for drilling rate
In formula:
A-- the pressure of the drill indexes
B-- rotating speed indexes
C-- strata pressure indexes
D-- drilling fluid density difference coefficients
kd-- stratum statistics drillability (kd=0.00165H+0.635)
W-- is than the pressure of the drill (KN/mm)
N-- rotating speeds (rpm)
HEI-- effective drill bit is than water-horse power (kw/mm2)
ρm-- actual or design mud density (g/cm3)
ρp-- strata pressure equal yield density (g/cm3)
V-- rate of penetrations (m/h)
2), calculating of effective drill bit than water-horse power
In formula:
HEI-- effective drill bit is than water-horse power (kw/mm2)
ρm-- actual or design mud density (g/cm3)
Q-- discharge capacities, liter/second
Db-- bit diameter, centimetre
de-- nozzle equivalent diameter, centimetre
(j1, j2, j3Nozzle diameter, centimetre)
(2) overflow model
1), flooding process is simulated
During generation overflow, the gas flow entered from stratum in pit shaft increases, and bottom pressure will constantly reduce, and gas enters Speed will be continuously increased, and the change of all parameters is all the continuous function of time during being somebody's turn to do.If therefore, at one quite In small time interval Δ t, air inflow meets quadratic linear equation.
(1) gas flow calculates
In formula:
Qgs-- corresponding to PbStandard state under gas flow amount, m3/s
PP, Pb-- stratum, shaft bottom effective pressure, kPa
C-- seepage coefficients, 3/ kPa of second (0.2) of rice
Within the j moment Δ t times:
(2) every section of mixture length Δ Hmi×(j)(j=1,2,3 ... ... n-1)
ΔHmi×(j)={ Q [P(j)-P(j-1)]+UjQgs(j)ln[P(j)/P(j-1)]}/(gρQ)
In formula:
Q-- mud displacements, m3/s
KPa
P(j)-- jth section mixture base pressure, kPa
P(j-1)-- jth section mixture top pressure, kPa
ρ -- mud density, grams per cubic centimter
G-- acceleration of gravity, meter per second 2
(3) annular space mixture total length
(4) spillway discharge in well
(5) every section of mixture density determines
In formula:
-- mud volume fraction in mixture,
Aa-- the overflow segment annular space cross-sectional area, millimeter 2
-- natural-gas integration amount in mixture,
ρg-- natural gas density, grams per cubic centimter
Because ρgMuch smaller than ρ, institute's above formula is rewritable to be:
2), closing well flooding process is simulated
Closing well process is actually the process that bottom pressure recovers.During firm closing well, it is laminated due to bottom pressure lack of equilibrium Power, formation fluid will also go successively to pit shaft, and the gases at high pressure of entrance compress mineshaft annulus mixture, make casing pressure and standpipe pressure Power is continuously increased.With the extension of closed-in time, bottom pressure gradually increases, and formation fluid admission velocity gradually decreases, until Last bottom pressure equilibrium strata pressure.During closing well, either pit shaft or stratum, all parameters are all the functions of time. Because the mathematical modeling and its computational methods that describe this process are very complicated, it is not described in detail here.After only providing closing well stabilization below The relevant parameter calculation formulas such as shaft bottom mixture length.
(1) shaft bottom mixture length after closing well is stable
In formula:
Δ P=g ρ Q Δs t/Aa
Divide the hop count of mixture in n-- annular spaces
(2) length of the pure gas column in shaft bottom after closing well is stable
Hmix(n+1)=Hmix()-Hmix(n)
(3) gas expansion model
1), the equation of gas state
In formula:
Ps-- the pressure under standard state, kPa
Vs-- the volume under standard state, rice 3
Zs-- the compressed coefficient under standard state
Ts-- the temperature under standard state, ° K
P-- pressure, kPa
V-- gas volumes, rice 3
T-- temperature, ° K
Z-- is T in temperature, and pressure is the compressed coefficient under conditions of P
As long as we are aware of the pressure at certain moment, temperature and the compressed coefficient, it is possible to try to achieve gas volume now.
2), gas overflow weight caused pressure in annular space
According to gas, gas weight is constant in uphill process in annular space, and gas column is tried to achieve in kill-job with the equation of gas state The density at moment is:
In formula:ρs, Ps, Ts, Zs-- the gas density under standard state, pressure, temperature and the compressed coefficient, T are represented respectivelyx-- Gas rises to a certain moment gas column midpoint formation temperature, ° K
Then pressure caused by gas column weight is:
Gas is highly used into gas volume Vx(rice 3) and cross-sectional area Aa(rice 3) represents, then:
A in formulaaThe cross-sectional area of annular space section, change where gas;But, can be by A for convenience of calculationaValue The average traversal area of whole annular space is taken as, then pressure caused by gas weight is a constant.Because of the value sheet of this pressure To be exactly very little, caused error can be disregarded after so simplifying processing.
3), gas compressive coefficient
Kenneth is quoted, after the formula that R.Hall is proposed is simplified, obtains following calculation formula to seek ZxValue:
In formula:
Reduced pressure:
Reduced temperature:
Above formula is an implicit form, and it is relatively difficult to be expressed the compressed coefficient with an accurate expression formula , the compressed coefficient can be obtained with trial and error procedure, its solution is:First assume an initial compression factor Z0, calculate Pr、Tr, then ask Go out W, finally calculate Z again, if | Z-Z0(ε is precision to |≤ε, is typically taken 0.0001), then illustrates the Z assumed0It is exactly required Compressibility factor;If | Z-Z0| > ε, then illustrate to need to assume Z again0, then calculate Z.Until | Z-Z0Untill |≤ε meets.
(4) circulating pressure computation model
1), drill bit pressure consumption
In formula:
Pb-- bit pressuredrop, MPa;
ρ -- mud density, grams per cubic centimter;
Q-- passes through the mud displacement of bit nozzle, liter/second;
A0-- jet area is accumulated, and centimetres 2
C-- nozzle orifice coeficients (0.98)
2), drilling rod internal pressure consumes:
In formula:
Pl-- drilling rod internal pressure consumes, Mpa;
ρ -- mud density, grams per cubic centimter;
η -- mud plastic viscosity, Pa Sec;
D-- drilling rod internal diameters, centimetre;
B-- constants, internal flush drill pipe B=0.51655
Q-- mud flow rates, liter/second;
Lp-- drilling rod overall length, rice.
3), drilling rod outer ring space pressure consumption
In formula:
Pl-- drilling rod outer ring space pressure consumption, Mpa;
ρ -- mud density, grams per cubic centimter;
η -- mud plastic viscosity, Pa Sec;
D, D0-- hole diameter and drilling rod external diameter, centimetre;
Q-- mud flow rates, liter/second;
Lp-- drilling rod overall length, rice.
4), pressure consumption inside drill collar
In formula:
Pl-- pressure consumption, Mpa inside drill collar;
ρ -- mud density, grams per cubic centimter;
η -- mud plastic viscosity, Pa Sec;
dc-- drill collar internal diameter, centimetre;
Q-- mud flow rates, liter/second;
Lc-- drill collar total length, rice.
5), the outer annular pressure lost of drill collar
In formula:
Pl-- drill collar outer ring space pressure consumption, Mpa;
ρ -- mud density, grams per cubic centimter;
η -- mud plastic viscosity, Pa Sec;
D, Dc-- hole diameter and drill collar external diameter, centimetre;
Q-- mud flow rates, liter/second;
Lc-- drill collar total length, rice.
(5) drilling tool lifting model
1) drill string force model when, making a trip
Pull out of hole:
Lower brill:
In formula:
F-- hook lifting force newton
Fm-- frictional force caused by brake lever (or brake force) newton
Ff-- buoyancy newton
Ff=ρ (∑ qilia
The acceleration meter per second 2 of a-- drill strings
qi-- the unit mass kg/m of drill string
li-- the length meter of certain section of drill string
ρ -- mud density grams per cubic centimter
ρa-- certain section of drill string density grams per cubic centimter
Fk-- frictional force newton of the drill string in well
G-- acceleration of gravity meter per second 2
2) rate pattern is lifted when, making a trip
Vpt(i)=Vpt(i-1)+aΔt
In formula:
Δ t-- takes time step, second when calculating
Vpt(i)--t(i)Moment drill string speed, meter per second
The effect of brake lever is to produce a frictional force, and to prevent the motion of drill string in well, therefore, brake lever effect is considered Between 0~1, i.e., when brake lever is fully depressed by, its brake lever act as 1, represents to stop winch extremely;When brake lever lifts completely, its Brake lever act as 0, represents brake strap being totally released.(braking action is exactly brake strap with stopping to this braking action between 0~1 Frictional force caused by car drum) meet winch brake drum friction model.
(6) raising of drilling derrick/base/decentralization model
Derrick lifting transfers model
Derrick lifting force analysis:During derrick lifting, overall rotated around bottom coercive mechanism O rises, and overall force analysis is such as Under:
2F (b+c)+Pa=G1·L1·cos(α+α1)+G2·L2·cos(α+α2)
In formula:
A-- is the arm of force of the fast line pull to pivot point O
B, c-- is respectively the arm of force of the A-frame pulley both sides big lifting rope pulling force to fulcrum O
L1、L2-- the distance of derrick center of gravity and overhead traveling crane center of gravity to fulcrum O
α -- it is derrick lifting angle (0~90 degree)
α1-- for derrick center of gravity and the angle of fulcrum O lines and contour line below derrick
α2-- for overhead traveling crane center of gravity and the angle of fulcrum O lines and contour line below derrick
G1-- conduct oneself with dignity for derrick
G2-- conduct oneself with dignity for overhead traveling crane
P-- is fast line pull
F-- is big lifting rope pulling force
1. arm of force b is calculated with playing lift angle α relational expression:Jack up unit is wherein reduced to a planar motion mechanism, herringbone Frame pulley is reduced to a fixed point.
In formula:
S1、S2-- it is structure preset parameter
When A-- keeps flat for derrick, the angle between big lifting rope
α -- it is derrick lifting angle (0~90 degree)
2. arm of force c is calculated with playing lift angle α relational expression:Derrick side leading block is reduced to a fixed point.
In formula:
S3-- it is structure preset parameter
When B-- keeps flat for derrick, the angle between big lifting rope
α -- it is derrick lifting angle (0~90 degree)
3. arm of force a is calculated with playing lift angle α relational expression:Derrick side leading block is reduced to a fixed point.
In formula:
S4、S5-- it is structure preset parameter
When C-- keeps flat for derrick, the angle between big lifting rope
α -- it is derrick lifting angle (0-90 degree)
4. big lifting rope pulling force F, fast line pull P are calculated with playing lift angle α relational expression:As primary Calculation, sky have ignored Between low-angle, the deformation of rope and tourist bus, the gravity of hook.
In formula:
F-- is big lifting rope pulling force F
P-- is fast line pull
α -- it is derrick lifting angle (0~90 degree)
L-- be derrick lifting to α angles when, the length of this section of big lifting rope
H-- is vertical height of the derrick top to ground
S1、S2-- it is structure preset parameter
5. lifting force P is calculated with playing lift angle α relational expression:
In formula:
G1-- conduct oneself with dignity for derrick
G2-- conduct oneself with dignity for overhead traveling crane
P-- is fast line pull
α -- it is derrick lifting angle (0-90 degree)
L-- be derrick lifting to α angles when, the length of this section of big lifting rope
H-- is vertical height of the derrick top to ground
S1、S2、S3、S4、S5-- it is structure preset parameter.
Operation of teacher platform has main control computer and graphic computer, and wherein the main control computer has main control module, should Main control module is used to be communicated with communication module, obtains hardware device state in real time;The main control computer also includes as follows The analogue means of multiple rig models:Rig model drilling process analogue means, rig model simulating overflow device, rig model Gas expansion analogue means, rig mold cycle calculation of pressure analogue means, rig model drilling tool lifting analogue means and brill The raising of drilling derrick/base of machine model/decentralization analogue means, wherein main control module also include following multiple simulation systems System:Device for raising/lowering operation for simulating land rig derrick/base, pull out of hole and lower brill for simulating land rig The device of operation, the device for simulating land rig drilling operation, the device for simulating the operation of land rig accident emergency.
Operation of teacher platform is mainly used in teacher and student's operational circumstances is monitored, and auto judge is carried out to operating result, Marking.Wherein main control computer is used for the execution for completing said system main program, and it includes being used to storing and setting analog parameter Module, the module for simulation process program, for controlling figure, calculating and drawing the module of kill-job curve, for achievement Evaluation and student management module, gather headend equipment parameter module, control front-end control platform on display instrument module with And executing agency.Graphic computer is used for the processing and display of ring curtain figure, is interconnected between the two by ICP/IP protocol.
Triple channel ring curtain projection display system includes:Projector, engineering annular projection curtain and image co-registration machine.It is wherein described Projector is three Tai Zhengtou projectors, and three projectors form edge and melted with, engineering annular projection curtain and image co-registration machine Close optical projection system.Include Geometry rectification module, Fusion Edges module, color correction module in image co-registration machine.Wherein image Image information caused by graphic computer is distributed to three projecting apparatus by fusion machine, and carries out Fusion Edges.The Fusion Edges Technology is that the picture for one group of projector carries out imbricate, and by integration technology show one without gap, More bright, super large, the entire picture of ultrahigh resolution, the effect of picture are such as both the picture of a projector.When two During Tai Huoduotai projectors combination one width picture of projection, some image overlap is understood, the main function of Fusion Edges is exactly The lamplight brightness of Liang Tai projectors lap is gradually turned down, makes the brightness of entire picture consistent.
Wherein Geometry rectification module includes:The Geometry rectification module is used for the geometry for correcting projects images, to protect Card Fusion Edges control adapts to a variety of screen configurations, preferably plane configuration, cylinder configuration or spherical configuration, makes to project curtain On picture without geometric distortion.The Geometry rectification module includes following submodules:Utilize longitude and latitude locating module and laser array Sterically defined module is carried out to annular projection's curtain in a manner of dot matrix;Pass through the graphics management output of computer and annular projection Space laser dot-matrix forms the module of equally spaced standard grid on curtain;Inputted and calculated by intelligent successive acquisitions projected image Machine, and Auto-matching is carried out so as to draw projector image with throwing by the space laser dot matrix on projection screen and standard grid The module of shadow screen corresponding relation;The mould that nonlinear geometry correction is carried out to the image of output is realized using above-mentioned corresponding relation Block.
Wherein Fusion Edges module includes:For dividing the image into the image segmentation module of some regular figures, so that Some regular figures are projected by three projectors respectively, wherein the adjacent pattern edge for being divided into some regular figures is mutual The width of lap figure is that the overlapped figure in adjacent pattern edge appears in segmentation simultaneously within the 5% of correspondingly-sized The edge of adjacent pattern afterwards;For arranging the longitude and latitude locating module of crisscross warp and weft on the entire image, its Make the color of the warp and weft in each regular figure different, and utilize three projectors by some rule after segmentation Then figure is projected, and regulation projector makes the warp in the overlapped figure in adjacent pattern edge, and parallel is completed overlapping;Gray scale Adjustment module, the brightness Alpha values for adjusting different projectors are 100% white image, by the photosensitive camera of gray scale to non- Overlapping visuals carries out photoreceptor signal collection, and it is α to set its gray scale, by the brightness of the overlapped figure in adjacent pattern edge Lower, until overlapping gray scale β and non-overlapped figure gray scale are equal or error is less than 0.5%, then by different projectors in the lump Projected;
Wherein color correction module includes:Different projecting apparatus are measured when projecting same brightness color using smart camera The module of caused intrinsic brilliance, the photo shot under different brightness is handled to show that the color of every projecting apparatus is reflected Penetrate the module of relation;Before every projector is shown, the color table of different screen is set, produce the mapping of color value so that The same color that different projector projects go out is tried one's best similar module.
Wherein, above-mentioned projector is high-resolution projector, and above-mentioned engineering annular projection curtain can be that LED/LCD annulars are aobvious Display screen.
Land rig installation operation simulation system can also be simulated to accident and complex situations, main analog drilling well Common failure and complex situations in journey.Main control computer produces accident, it is desirable to the phenomenon that trainee is gone out by model reaction Judge accident pattern, and correct process accident.The accident of main analog has:Adhere to bit freezing simulated technological process, sand setting bit freezing analog stream Journey, balling-up sticking simulated technological process, die nipple salvage simulated technological process, junk milling simulated technological process.Its technological process is as follows.
According to the critical piece of above-mentioned land rig installation operation simulation system, the generation method of its three-dimensional animation model is such as Under:
The first step, material collection, early stage, in rig builder the live collection for carrying out screen and photographic material, rig were real Each step of border installation carries out whole shooting by video camera;
Second step, modeling, 3D modeling work is carried out by the material collected;The size of model is fully according to actual rig The size equal proportion of object makes;In order to ensure quality of animation, model is refined;
3rd step, model action, after the completion of 3D modellings, according to installation steps and flow, proceeds by 3D models Action adjustment work, since first step draw base line figure, the installation of each object afterwards includes the action adjustment of crane, object The action adjustment of the animation and upper pin that are installed in place;
The gloss and color system of 4th step, model pinup picture and material, the textures of model and material fully according to true rig Make, ensure that each object is identical with actual conditions in animation, then assigns these materials on the model built up;
5th step, background are set, and rig infield selects to carry out in desert in animation, so having selected short rock And desert is as background;6th step, light is set, and in order to simulate the illumination under true environment, allows whole rig installation scenario Effect of shadow is truer, and the light permutation of exhibitions up to a hundred has been made in whole scene, for simulating the illumination of sky and the sun Irradiation;
7th step, camera lens are set, and the position of alignment lenses had both been presented to the part on screen for animation, in order to ensure to see clearly The installation process of each part, when camera lens is arranged to part, upper pin etc. that alignment is being installed tiny object, camera lens furthers Give feature;
8th step, integrate, complete material collection, modeling, model action, model pinup picture and material, background setting, light Set, after camera lens is set, whole scene is integrated together, both included since draw base line, and the installation of each part, arrived The overall process that the raising of last base finishes;
9th step, is rendered, and the scene integrated is started according to the camera lens set to be rendered to picture, the animation of one second 25 pictures are arranged to, photo resolution is arranged to 2560X768;Render machine for 60 server groups into render farm, pass through 24 hours continual to render, and renders within time-consuming 45 days and finishes, total renders fine picture 192000 and opened;
Tenth step, dub, background music and audio, dub and engage professional voice-over actor to be recorded, including each step peace Explanation when step and derrick lifting is filled, background music coordinates different installation steps, from the background music of different tunes;And In part lifting in place, sledgehammer strikes the positions such as pin and is equipped with corresponding audio;
11st step, later stage synthesis, 192000 pictures rendered are imported into synthesizer, complete screen is synthesized and moves Draw, add the Chinese and English subtitles of explanation, and will dub, background music and audio are simultaneously synthesizing into video;In order to ensure quality, The video format exported after synthesis is the avi file without compression, and whole file is 1.3TB;
12nd step, turn pressure as issue form, play for convenience, it is necessary to which original video files big 1.3TB are turned into pressure; It is arranged to 32000Kbps code checks, WMV8 forms, encoder FFmpeg;The definitive document turned after pressing is 29G;Play smoothness, Image quality is farthest protected.
The communication software of table 1 is sent to main control software data format
Variable acts on Types of variables
1-8 buttons Boolean type
Left and right cat head position Boolean type
Hydraulic pressure station location Boolean type
Stop in emergency and press Boolean type
Mud density increase is pressed Boolean type
Mud density, which reduces, to be pressed Boolean type
Mud viscosity increase is pressed Boolean type
Mud viscosity, which reduces, to be pressed Boolean type
Mud dehydration increase is pressed Boolean type
Mud dehydration, which reduces, presses Boolean type
PLC1 lamp states Boolean type
Generator lamp state Boolean type
Mud pumping lamp state Boolean type
DWA lamp states Boolean type
DWB lamp states Boolean type
Rotary disc lamp state Boolean type
AD lamp states Boolean type
PLC selecting switch Boolean type
Selection of Motor switchs Boolean type
GEN scram buttons Boolean type
VFD scram buttons Boolean type
Mud switch pump Boolean type
Rotating disk rotates forward selecting switch Boolean type
Rotating disk inverts selecting switch Boolean type
AWD UP are switched Boolean type
AWD DOWN are switched Boolean type
Parking braking upper switch Boolean type
Parking braking lower switch Boolean type
Unblock button shown in anti-collision Boolean type
Alarm contact Boolean type
Used stop of rotating disk is in left position Boolean type
Used stop of rotating disk is in right position Boolean type
Air fine setting is in left position Boolean type
Air fine setting is in right position Boolean type
It is standby Boolean type
It is standby Boolean type
Drive IBOP switches in top Boolean type
Drive hydraulic pump and be in running position in top Boolean type
Drive hydraulic pump and be in automated location in top Boolean type
Push up refoulement rotary head locking switch Boolean type
Drive suspension ring revolution and be in forward position in top Boolean type
Drive suspension ring revolution and be in backward position in top Boolean type
Drive back-up tong and be in clamping position in top Boolean type
Drive back-up tong and be in crawl position in top Boolean type
Drive suspension ring middle position button in top Boolean type
Drive suspension ring and be in reclined position in top Boolean type
Drive suspension ring and be in forward tilted positions in top Boolean type
Drive brake and be in released position in top Boolean type
Drive brake and be in application position in top Boolean type
Drive ready lamp state in top Boolean type
Drive scram button in top Boolean type
Drive auxiliary operation switch in top Boolean type
Top drive blower is in open position Boolean type
Top drive blower is in automated location Boolean type
Top-drive motor selects A motors Boolean type
Drive operation selection selection " drilling well " in top Boolean type
Drive operation selection selection " moment of torsion " in top Boolean type
Drive direction of rotation selection " reversion " in top Boolean type
Drive direction of rotation selection " rotating forward " in top Boolean type
Preventer control disc-annular shape is turned on light state Boolean type
Brake lever speed Short shaping
Winch speed Short
No. 1 pump adjusting knob Short shaping
No. 2 pump adjusting knobs Short
No. 3 pump adjusting knobs Short shaping
Drive drilling speed setting knob in top Short
Throttle the adjusting knob of speed 1 Short shaping
Throttle the adjusting knob of speed 2 Short
Mud density Floating type
Mud viscosity Floating type
Mud dehydration Floating type
The main control software of table 2 is sent to communication software data format
Variable acts on Types of variables
Data communication direction marks Short
Mud property control mark Short
Drive moment of torsion in top Floating type
Suspending weight Floating type
Mud density Floating type
Mud viscosity Floating type
Mud dehydration Floating type
Standpipe pressure Floating type
Top Drive RPM Floating type
Casing pressure Floating type
No. 1 pump strokes per minute Floating type
No. 2 pump strokes per minutes Floating type
No. 3 pump strokes per minutes Floating type
Accumulate strokes per minute Floating type
Tong torque value Floating type
Left cat head pressure value Floating type
Right cat head pressure value Floating type
Well depth Floating type
Bit location Floating type
Drive height in top Floating type
Bottom pressure Floating type
Strata pressure Floating type
Mud pit volume increase and decrease amount Floating type
Entrance discharge capacity Floating type
During brill Floating type
Drilling speed Floating type
Drilling rod speed Floating type
Drilling depth Floating type
Mud pit cumulative volume Floating type
The pressure of the drill Floating type
Pump speed Floating type
Slurry outlet percentage Floating type
Measuring tank cumulative volume Floating type
The graphics software of table 3 is sent to rig installation main control software data format
Variable acts on Types of variables
Mark is completed in action Integer
Whether derrick collides with left hydraulic cushion oil cylinder Integer
Whether derrick collides with right hydraulic cushion oil cylinder Integer
The right hydraulic cushion length of oil cylinder of derrick Floating type
The left hydraulic cushion length of oil cylinder of derrick Floating type
Whether base collides with left hydraulic cushion oil cylinder Integer
Whether base collides with right hydraulic cushion oil cylinder Integer
The right hydraulic cushion length of oil cylinder of base Floating type
The left hydraulic cushion length of oil cylinder of base Floating type
Right hydraulic cushion oil cylinder is the same as the distance between derrick Floating type
Left hydraulic cushion oil cylinder is the same as the distance between derrick Boolean type
Right hydraulic cushion oil cylinder is the same as the distance between base Floating type
Left hydraulic cushion oil cylinder is the same as the distance between base Boolean type
The rig of table 4 installation main control software is sent to graphics software data format
Variable acts on Types of variables
The derrick animation frame number that figure plays Integer
The base animation frame number that figure plays Integer
Animation indexes Integer
The left cushion cylinder collapsing length of derrick Floating type
The right cushion cylinder collapsing length of derrick Floating type
The left cushion cylinder collapsing length of base Floating type
The right cushion cylinder collapsing length of base Floating type
Derrick or base and the vertical height on ground Floating type
The graphics software of table 5 is sent to rig operations main control software data format
Variable acts on Types of variables
Hook height Floating type
Hook speed Floating type
Figure end mark Shaping
Drive with a distance from from first drilling rod of horn mouth on top Floating type
Suspension ring angle of inclination Floating type
The suspension ring anglec of rotation Floating type
Whether drilling rod marks in middle position Boolean type
Whether drilling rod has been enter into vertical rod box Boolean type
The rig operations main control software of table 6 is sent to graphics software data format
Variable acts on Types of variables
Graph Control order Shaping
Drive translational speed in top Floating type
Drive rotary speed in top Floating type
The suspension ring anglec of rotation Floating type
Suspension ring angle of inclination Floating type

Claims (2)

1. a kind of rig installs simulation system, it is characterised in that including front end hardware part and software section, front end hardware part Including rig model, front end driller's operating desk, operation of teacher platform and triple channel ring curtain projection display system;
Front end driller's operating desk includes cabinet, internal control plate and Parameters Computer, and the front of described cabinet is provided with front end department Bore operating desk front control panel, a side of cabinet is provided with front end driller's operating desk side control panel, cabinet it is another Individual side is provided with top and drives Mechanical course panel and buffer the control panel of fluid cylinder;Wherein controlled in front end driller's operating desk front Be provided with panel power knob, power on button, air horn switch, anti-collision release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, Tongs torque damping device, standpipe pressure damper, drag for the used brake controlling switch of brake cylinder clutch, input shaft, shift control switch, cat Head controlling switch, pneumatic spinner controlling switch, the high low speed switch of roller, oil cylinder selecting switch, base hydraulic switch, parking braking Switch and emergency stop switch;Also include display table group, wherein the display table group includes bleed pressure table, cooling water pressure Table, winch oil pressure gauge, rotating disk oil pressure gauge, rotary torque indicator, Pump pressure meter, tong torque meter, it is left pincers torque meter, it is right pincers torque meter, Safety tongs pressure gauge, cat head pressure gauge, drilling torque table, revolution counter, rotating disk ammeter, backset pressure gauge and pulleying pressure Table;Assignment switch, generator scram button, rectification scram button, test are set on the control panel of front end driller's operating desk side Scram button, PLC/ by-pass switches, electromagnetic eddy current brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 mud switch pumps, No. 3 mud switch pumps, low pressure alarm switch;
The internal control plate of front end driller's operating desk can including front end the first programmable controller PLC of driller's operating desk 1 and second Programmable controller PLC2, the above-mentioned programmable controller PLC 2 of first programmable controller PLC 1 and second and Parameters Computer data Communication communicated using RS232 agreements, wherein the CPU module of the first programmable controller PLC 1 by A/D modules respectively with Power knob, power on button, air horn switch, anti-collision release button, suspending weight trimmer valve, the pressure of the drill trimmer valve, tongs torque damping Device, standpipe pressure damper, drag for brake drum clutch, input shaft is used to brake controlling switch, shift control switch, cat head control are opened Pass, pneumatic spinner controlling switch, the high low speed switch of roller, oil cylinder selecting switch, base hydraulic switch, park brake switch and Emergency stop switch connects, and passes through the On-off signal end of the first programmable controller PLC 1 and the second programmable controller PLC 2 Mouth is respectively with assigning switch, generator scram button, rectification scram button, test scram button, PLC/ by-pass switches, electromagnetism whirlpool Flow brake switch, rotating disk rotating selecting switch, winch rotating selecting switch, No. 1 mud switch pump, No. 2 mud switch pumps, No. 3 mud switch pumps, low pressure alarm switch are attached;Pass through the first programmable controller PLC 1 and the second PLC technology Each switch on device PLC2 collection front end driller's operating desks, knob state is to simulate the elevating control of winch, the rotating speed of rotating disk Control, the speed regulating control of slush pump;Gather winch clutch position, winch gear, disk clutch position, rotating disk shelves simultaneously Position, pump control mechanism position, diesel engine power adjuster position;Monitor suspending weight, the pressure of the drill, rig bleed pressure, mud density, mud Viscosity and mud dehydration parameter, pass through the control of the first programmable controller PLC 1 and the second programmable controller PLC 2 Front end driller's operating desk realizes the lift control to derrick/base, the rotating speed control to boring disk and the speed governing control to slush pump System;
Wherein top, which is driven, is provided with scram button, suspension ring middle position button, reset/mute button, suspension ring revolution on Mechanical course panel Selecting switch, inner blowout preventer switch, hydraulic pressure switch pump, locking pin switch, back-up tong selecting switch, suspension ring tilt selecting switch, stopped Car selecting switch, auxiliary operation switch, ventilator selection switch, selection of Motor switch, operating selection switch, direction of rotation selection are opened Close;Buffer and left and right fluid cylinder selection handle, fluid cylinder pressure selection handle and fluid cylinder stretching/contracting are provided with the control panel of fluid cylinder Return joystick;The CPU module of wherein the second programmable controller PLC 2 of the internal control plate of front end driller operating desk passes through A/D modules are connected with scram button, suspension ring middle position button, reset/mute button respectively, pass through the first programmable controller PLC 1 Switched respectively with suspension ring revolution selecting switch, inner blowout preventer with the On-off signal port of the second programmable controller PLC 2, liquid Press pump switch, locking pin switch, back-up tong selecting switch, suspension ring tilt selecting switch, brake selecting switch, auxiliary operation switch, Ventilator selection switch, selection of Motor switch, operating selection switch, direction of rotation selecting switch be attached with realize to top drive into Row control;
Wherein buffer and fluid cylinder selection handle in left and right is provided with the control panel of fluid cylinder, fluid cylinder pressure selects handle and fluid cylinder to stretch Go out/retract joystick;The wherein CPU module of the second programmable controller PLC 2 of the internal control plate of front end driller operating desk Handle, fluid cylinder pressure is selected to select handle and fluid cylinder to stretch out/retract joystick and connect with left and right fluid cylinder respectively by A/D modules Connect to be controlled to buffering fluid cylinder;
Parameters Computer completes the data acquisition and control of whole system, main control computer and figure as distributed host computer Computer completes the execution of system main program and the processing and display of ring curtain figure, and each computer is mutual by ICP/IP protocol Connection;Front end data acquisition and control between front end driller's operating desk and rig model are completed by SIEMENS S7-200 PLC, And connect and compose Siemens's PPI networks;PLC communicates with Parameters Computer data uses RS232 agreements;The wherein Parameters Computer With completion after PLC obtains front end hardware information, the communication module of main control computer, wherein communication module are sent information to The information that main control computer sends over also is transferred into front end hardware by PLC to be shown;
Rig model includes derrick model and substructure model, and derrick model includes derrick and derrick core control machine, wherein derrick For open front type derrick, it is made up of main body, A-frame and annex, annex mainly has quadruple board platform, dead line stabilizer, cage ladder, derrick Main body is by epimere, lower-left section and bottom right section in upper left section, upper right section, left epimere, the right side and back of the body crossbeam, brace, link group Into an open front shaped steel frame structure, the adjustment of main body, which is fixed, to be completed by two bayonet locks, A-frame be by left and right foreleg, it is left, The portal structures of right rear leg and crossbeam composition, derrick is put and rests against for rising, jack up unit is by big lifting rope, high trestle, low branch Frame and hook block support composition, derrick use A-frame raising mode, by the power of drilling floor surface winch, by fast line, greatly Hook pulls big lifting rope, realizes derrick lifting, in order to make derrick smoothly by being placed on A-frame during derrick lifting, simultaneously And can makes derrick center of gravity move forward when transferring derrick, and so as to be fallen by derrick dead weight, buffer unit is provided with A-frame, Flexible by buffer unit is realized;Derrick core control machine is directly controlled from siemens PLC series Programmable logic Controller (PLC) Physical quantity corresponding to operation button on driller's operating desk processed, using Parameters Computer as host computer, by teacher's control machine pair twist Each PLC module of car console and front end is managed collectively;
Substructure model includes base and base core control machine, and its center base is mainly by base body, jack up unit, hydraulic cushion Device forms, and base uses the motion principle of parallel-crank mechanism, it is achieved thereby that the low level installation of high countertop fixture;Using Winch power, making base using hook block, base body is divided into upper, middle and lower-ranking from low level integral lifting to operating position: Upper strata is drilling floor surface part, for installing the equipment of drilling floor surface, is connected and formed by pin, and lower floor is pedestal base part, by Left front pedestal connects into left and right two parts with pin respectively with pedestal before left back pedestal, the right side with pedestal behind the right side;Left and right two Connecting elements between part has tie-beam, link and diagonal brace;Intermediate layer is support section, between upper and lower layer, plays branch Support drilling floor surface and serve and put base;It is made up of respectively A-frame foreleg, A-frame back leg, front column, rear column, oblique column, It is connected with pin with upper and lower layer;A-frame is made up of foreleg and back leg two parts, after one end of big lifting rope is fixed on A-frame On leg, A-frame plays a part of support during whole base raising;Big lifting rope both ends are equipped with the collar, separately there is participation One group of pulley of raising is fixed on A-frame back leg, and the rig model also includes protector group, wherein protector group Including realizing the drilling derrick crownblock protector of drilling derrick crown block anti-collision function, realizing the excessive lifting functions of anti-drilling derrick The excessive jack up unit of anti-drilling derrick, realize the excessive lowering function of anti-drilling derrick the excessive downward putting device of anti-drilling derrick, Realize the excessive jack up unit of anti-rig substructure of the excessive lifting functions of anti-rig substructure, realize the excessive lowering function of anti-rig substructure The excessive downward putting device of anti-rig substructure, realize the excessive downward putting device of anti-drilling machine hook of the excessive lowering function of anti-drilling machine hook;
Software systems include communication software system, main control software system, wherein graphic software system, land rig installation operation mould The main control software of plan training system is continual to be communicated with front end hardware, to obtain the equipment state of front end, that is, The operating process of trainee is obtained, the drilling process parameter that main control software is calculated is also required to real-time Transmission and set to front end Standby, so that trainee and engineers and technicians observe, interacting between communication software and main control software is entered using Transmission Control Protocol OK, communication software is server end, and main control software is client, sets two control parameters, the stream of the first parameter list registration evidence To, main control software request front end hardware data are represented equal to 1, front end hardware data are sent to equal to 2 expression main control softwares, second Parameter represents mud property parameter source, represents that main control software sends mud property parameter to front end hardware equal to 1, equal to 2 tables Show that main control software asks front end mud property parameter.
2. system according to claim 1, it is characterised in that the communication of main control software and graphics software uses udp protocol Carry out, the data relevant with figure obtained by data processing centre are sent to graphics software by main control software, these packets Include:Derrick when rig is installed, base raising decentralization height, hydraulic cushion oil cylinder collapsing length;Make a trip speed, rotating disk turn Speed, the signal of the control various actions of figure, and the various actions in drilling technology flow and rig installation operation scene are set Standby state, locus control signal and data accurately issue graphic element, figure is reflected that front-end operations person's is various Action.
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