CN104909223B - Intelligent automatic table-type encapsulation device and use method - Google Patents
Intelligent automatic table-type encapsulation device and use method Download PDFInfo
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- CN104909223B CN104909223B CN201510289538.3A CN201510289538A CN104909223B CN 104909223 B CN104909223 B CN 104909223B CN 201510289538 A CN201510289538 A CN 201510289538A CN 104909223 B CN104909223 B CN 104909223B
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- fixed plate
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- automatic tape
- wrapping machine
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Abstract
The invention discloses an intelligent automatic table-type encapsulation device and a use method. The intelligent automatic table-type encapsulation device comprises a footstand, a base fixing plate, a belt tension device, a bearing block, a synchronous pulley fixing seat, a synchronous belt device, a cushion, a multi-degree of freedom clamp fixing device, a quick clamp, a first fixing plate, an automobile wire harnesses, a control box, a handheld type automatic encapsulation machine clamp, a motor, a synchronous belt connecting device, a motor fixing seat, a second fixing plate, a travel switch, a linear bearing, a chromium-plating optical shaft, a third fixing plate, a table-type encapsulation machine base and a fourth fixing plate. The intelligent automatic table-type encapsulation device has the advantages that requirements of different factories on different wire harness encapsulation techniques can be met; convenience and quickness are achieved, and relative adjustment can be performed according to different wire harnesses; one machine with dual purposes is achieved actually, and the applicability of the table-type encapsulation device is largely improved; the controllability of encapsulation is ensured, and the encapsulation quality is improved.
Description
Technical field
The invention belongs to field of machinery automation is and in particular to a kind of intelligent desk-top automatic tape-wrapping equipment and user
Method.The present invention mainly disclose a kind of can be by the certain encapsulated pressing rate of artificial setting, the material of adhesive tape, width, line
The series of parameters such as the thickness of bundle, encapsulated speed, realize a kind of plant equipment and its using method of automatic tape-wrapping.
Background technology
In automobile industry, it to be uniquely not to be automated the industry of transformation that wire harness is encapsulated, in current factory, manually twines
Around the mode of adhesive tape, wire harness is packaged, encapsulated etc., to reach binding, anticreep, anti-aging, etch-proof effect.Workman
High labor intensive, efficiency low, be unfavorable for modern production.Therefore, people are in the urgent need to inventing a kind of automatic Wiring apparatus
To improve the labor intensity of workman, to improve the production efficiency of factory.For this reason, Zhuji Zhong Ao automation equipment company limited proposes
A kind of hand-held automatic tape-wrapping machine.This rubber coating machine carries out encapsulated by workman is hand-held, can greatly improve the labor efficiency of workman.
But, with the raising of social development and cost of labor, people's cry more and more higher full-automatic to automobile industry, and city
Such a automatic equipment is lacked on field, for this reason, a kind of intelligence of Zhuji Zhong Ao automation equipment company limited independent development
The desk-top automatic tape-wrapping machine of energyization simultaneously discloses its using method.Its exploitation can not only greatly liberate mankind both hands, improves
Encapsulated efficiency it is often more important that, it can effectively avoid producing because of some anthropic factors such as the sex of workman, proficiency level
Encapsulated difference, greatly enhance encapsulated quality.
Content of the invention
The purpose of the present invention is for the deficiencies in the prior art, provides a kind of intelligent desk-top automatic tape-wrapping equipment.
The present invention includes runners, base fixing plate, belt stretcher, bearing block, synchronous pulley fixed seat, Timing Belt dress
Put, cushion pad, multiple degrees of freedom fixture fixing device, quick-speed jigs, the first fixed plate, automotive wire bundle, control box, hand-held automatic
Encapsulated machine clamp, motor, Timing Belt coupling arrangement, motor fixing seat, the second fixed plate, travel switch, linear bearing, chromium plating light
Axle, the 3rd fixed plate, desk-top encapsulated machine base, the 4th fixed plate；
Four runners are arranged on base fixing plate lower surface；Desk-top encapsulated machine base is rectangular, and centre has rectangular through slot,
It is fixed on base fixing plate；First fixed plate, the second fixed plate, the 3rd fixed plate and the 4th fixed plate growth bar shaped, fixing
On desk-top encapsulated machine base, and the two ends of four fixed plates are all connected with the two ends of desk-top encapsulated machine base rectangular through slot；
One multiple degrees of freedom fixture fixing device is fixed in the 3rd fixed plate, and two cushion pads are fixed on the 3rd fixed plate medial surface,
Another multiple degrees of freedom fixture fixing device is fixed in the second fixed plate, and two other cushion pad is fixed in the second fixed plate
Side；And the multiple degrees of freedom fixture fixing device being arranged in the 3rd fixed plate is located between two cushion pads；Second fixed plate
The position of the multiple degrees of freedom fixture fixing device of upper setting and two cushion pads is pressed from both sides with the multiple degrees of freedom of setting in the 3rd fixed plate
Tool fixing device is corresponding with buffering pad position；
Two quick-speed jigs are respectively and movably connected on multiple degrees of freedom fixture fixing device by screw, turn on fast after screw
Fast fixture slides up and down along multiple degrees of freedom fixture fixing device；Two linear bearings, hand-held automatic tape-wrapping machine clamps are fixed
In the first fixed plate, and hand-held automatic tape-wrapping machine clamp is arranged in the middle of two linear bearings；Hand-held automatic tape-wrapping machine
Hand-held automatic tape-wrapping machine is disposed in the holding chamber body of fixture；Two chromium plating optical axises through after linear bearing, its two ends is passed through
Bearing block is separately mounted in the 4th fixed plate and the second fixed plate；Motor is fixed on desk-top rubber coating machine bottom by motor fixing seat
On seat；
Synchronous belt device is strip belt, connects into endless-belt by Timing Belt coupling arrangement；Synchronous pulley is fixed
Seat is fixed in the 4th fixed plate；Synchronous belt device one end is connected with synchronous pulley fixed seat, the other end and motor output shaft
It is connected；Control box is arranged on desk-top encapsulated machine base, and with motor wired connection, wirelessly connect with hand-held automatic tape-wrapping machine
Connect；After automotive wire bundle passes through the working portion of hand-held automatic tape-wrapping machine, its two ends is clamped on two quick-speed jigs；Two row
Cheng Kaiguan is arranged on inside the rectangular through slot of desk-top encapsulated machine base, and parallel with chromium plating optical axis.
A kind of using method of intelligent desk-top automatic tape-wrapping equipment, comprises the steps:
Step 1, adhesive tape quickly load hand-held automatic tape-wrapping machine；
Step 2, hand-held automatic tape-wrapping machine is fixed in the holding chamber body of hand-held automatic tape-wrapping machine clamp, and tightly
Gu；
Step 3, technological requirement according to needed for automotive wire bundle adjust the control parameter of control box；
Step 4, the claming angle by multiple degrees of freedom fixture fixing device regulation quick-speed jigs and direction, thus ensure vapour
Vehicle wire harness and the relative position relation of hand-held automatic tape-wrapping machine working portion；
Step 5, automotive wire bundle is fixed in hand-held automatic tape-wrapping machine and is clamped at two ends with quick-speed jigs；
Step 6, the control key of startup control box, hand-held automatic tape-wrapping machine carries out encapsulated, if occurring abnormal, in control box
Alarm sound and warning light can be sent, now press jerk button；After releasing exception, unclamp jerk button, continue by reset key
Continuous operation；After operation finishes, open two quick-speed jigs, take off automotive wire bundle, fulfil assignment.
The beneficial of the present invention is described as follows:
There is programmable operations interface in control box of the present invention, what we can be related according to the encapsulated actual requirement input of wire harness
Parameter, such as: encapsulated pressing rate, the width of adhesive tape, diameter of wire harness etc..Ensure that the concordance of encapsulated quality, meet not
With the requirement to the encapsulated technique of different wire harness for the producer.
The multiple degrees of freedom fixture fixing device of the present invention can freely adjust the locus of quick-speed jigs it is ensured that vapour
Vehicle wire harness and the relative position relation of hand-held automatic tape-wrapping machine working portion.Convenient and swift, phase can be made according to wire harness difference
The regulation answered, scope on probation is wider.
The quick-speed jigs of the present invention can quickly and easily change the wire harness of required parcel.And its front end adopts rubber line ball
Terminal, has largely disperseed pressure, protects wire harness, is conducive to improving encapsulated quality.
The hand-held automatic tape-wrapping machine clamp of the present invention can quickly and easily fill and take hand-held automatic tape-wrapping machine, take off with
After can as hand-held set use, under suitable line operate, realize real dual-use, greatly improve this desk-top automatic bag
The suitability of gluing equipment.
The travel switch of the present invention ensure that when linear bearing moves to one end of desk-top encapsulated equipment, triggers stroke
Switch, terminates encapsulated process.Ensure that encapsulated controllability, improve encapsulated quality.
Brief description
Fig. 1 is the schematic diagram a of the present invention；
Fig. 2 is the schematic diagram b of the present invention；
Fig. 3 is schematic elevation view c of the present invention；
Fig. 4 is schematic top plan view d of the present invention.
Specific embodiment
The present invention will be further described below in conjunction with the accompanying drawings.
As shown in Fig. 1 ~ Fig. 4, a kind of intelligent desk-top automatic tape-wrapping equipment, open including runners 1, base fixing plate 2, belt
Tight device 3, bearing block 4, synchronous pulley fixed seat 5, synchronous belt device 6, cushion pad 7, multiple degrees of freedom fixture fixing device 8, fast
Fast fixture 9, the first fixed plate 10, automotive wire bundle 11, hand-held automatic tape-wrapping machine 12, control box 13, hand-held automatic tape-wrapping machine
Fixture 14, motor 15, Timing Belt coupling arrangement 16, motor fixing seat 17, the second fixed plate 18, travel switch 19, linear bearing
20th, chromium plating optical axis 21, the 3rd fixed plate 22, desk-top encapsulated machine base 23, the 4th fixed plate 24.
Four runners 1 are arranged on base fixing plate 2 lower surface.Desk-top encapsulated machine base 23 is rectangular, and centre has rectangle
Groove, is fixed on base fixing plate 2.First fixed plate 10, the second fixed plate 18, the 3rd fixed plate 22 and the 4th fixed plate 24
Growth bar shaped, is fixed on desk-top encapsulated machine base 23, and the two ends of four fixed plates are all led to desk-top encapsulated machine base rectangle
The two ends of groove are connected；One multiple degrees of freedom fixture fixing device 8 is fixed in the 3rd fixed plate 22, and two cushion pads 7 are fixing
In the 3rd fixed plate 22 medial surface, another multiple degrees of freedom fixture fixing device 8 is fixed in the second fixed plate 18, two other
Cushion pad 7 is fixed on the second fixed plate 18 medial surface；And it is arranged on the multiple degrees of freedom fixture fixing device 8 in the 3rd fixed plate 22
Between two cushion pads 7；The multiple degrees of freedom fixture fixing device 8 of setting and two cushion pads 7 in second fixed plate 18
Position is corresponding with the multiple degrees of freedom fixture fixing device 8 of setting and cushion pad 7 position in the 3rd fixed plate 22；
Two quick-speed jigs 9 are respectively and movably connected on multiple degrees of freedom fixture fixing device 8 by screw, after turning on screw
Quick-speed jigs 9 slide up and down along multiple degrees of freedom fixture fixing device 8；Two linear bearings 20, hand-held automatic tape-wrapping machine folders
Tool 14 is fixed in the first fixed plate 10, and hand-held automatic tape-wrapping machine clamp 14 is arranged in the middle of two linear bearings 20；Handss
Hold formula automatic tape-wrapping machine 12 to be placed in the holding chamber body of hand-held automatic tape-wrapping machine clamp 14；The passing through of two chromium plating optical axises 21
After linear bearing 20, its two ends is separately mounted in the 4th fixed plate 24 and the second fixed plate 18 by bearing block 4；Motor 15 leads to
Cross motor fixing seat 17 to be fixed on desk-top encapsulated machine base 23；
Synchronous belt device 6 is strip belt, connects into endless-belt by Timing Belt coupling arrangement 16；Synchronous pulley is solid
Reservation 5 is fixed in the 4th fixed plate 24；Synchronous belt device 6 one end is connected with synchronous pulley fixed seat 5, the other end and motor
15 output shafts are connected；Control box 13 is arranged on desk-top encapsulated machine base 23, and with motor 15 wired connection, with hand-held from
Dynamic rubber coating machine 12 wirelessly connects；After automotive wire bundle 11 passes through the working portion of hand-held automatic tape-wrapping machine 12, its two ends is clamped in
On two quick-speed jigs 9.Two travel switches are arranged on inside the rectangular through slot of desk-top encapsulated machine base 23, and with chromium plating optical axis
21 is parallel.
Described runners 1, by being securedly mounted under base fixing plate 2, plays fixation to entirely desk-top automatic tape-wrapping equipment
Effect with protection.Base fixing plate 2, as motherboard, is played a supporting role to other parts.Described belt stretcher 3 can
Adjust the distance of synchronous pulley fixed seat 5 and motor shaft, thus idler.Described synchronous pulley fixed seat 5 can not only
Fixing synchronous pulley, and can two-freedom adjustable.Described two cushion pads 7 can protect the first fixed plate 10 will not encounter
Three fixed plates 22 and the second fixed plate 18.Described motor 15 can produce different transmission speed according to the control instruction of control box 13
Degree, transmission speed is transmitted by synchronous belt device 6, and then drives the hand-held automatic tape-wrapping machine clamp 14 in the first fixed plate 10
Move according to different speed, thus controlling the rate travel of hand-held automatic tape-wrapping machine 12, meanwhile, control box 13 is passed through wireless
Transmission controls the rotary speed of hand-held automatic tape-wrapping machine 12, thus ensureing the requirement to encapsulated quality for the different wire harness.Described many
Degree of freedom fixture fixing device 8 can freely adjust the locus of quick-speed jigs 9, thus have adjusted the space of automotive wire bundle 11
Position.By the locus of automotive wire bundle 11 it is ensured that the phase of automotive wire bundle 11 and hand-held automatic tape-wrapping machine 12 working portion
To position relationship.Described quick-speed jigs 9 can quickly and easily change the automotive wire bundle 11 of required parcel.Described hand-held is automatic
Encapsulated machine clamp 14 can quickly and easily fill and take hand-held automatic tape-wrapping machine 12.It is solid that described linear bearing 20 can follow first
Fixed board 10 is mobile, and that is, linear bearing 20 can move freely on chromium plating optical axis 21.Described travel switch 19 ensure that when straight
Bobbin hold 20 near the second fixed plate or three fixed plates when, trigger travel switch, terminate moving processes.
A kind of using method of intelligent desk-top automatic tape-wrapping equipment, comprises the steps:
Step 1, adhesive tape quickly load hand-held automatic tape-wrapping machine 12.
Step 2, hand-held automatic tape-wrapping machine 12 is fixed in the holding chamber body of hand-held automatic tape-wrapping machine clamp 14, and
Fastening.
Step 3, technological requirement according to needed for automotive wire bundle adjust the control parameter of control box 13.
Step 4, the claming angle by multiple degrees of freedom fixture fixing device 8 regulation quick-speed jigs 9 and direction, thus ensure
Automotive wire bundle 11 and the relative position relation of hand-held automatic tape-wrapping machine 12 working portion.
Step 5, automotive wire bundle 11 is fixed in hand-held automatic tape-wrapping machine 12 and is clamped at two ends with quick-speed jigs 9.
Step 6, the control key of startup control box 13, hand-held automatic tape-wrapping machine 12 carries out encapsulated, if abnormal, control
Alarm sound and warning light can be sent in box 13, now press jerk button；After releasing exception, unclamp jerk button, by multiple
Position key continues operation.After operation finishes, open two quick-speed jigs 9, take off automotive wire bundle, fulfil assignment.
When this desk-top automatic tape-wrapping machine uses as hand-held rubber coating machine it is only necessary to open hand-held automatic tape-wrapping machine folder
Tool 14, takes off hand-held automatic tape-wrapping machine 12, you can be energized into operation encapsulated under line.
Claims (2)
1. a kind of intelligent desk-top automatic tape-wrapping equipment it is characterised in that include runners, base fixing plate, belt stretcher,
Bearing block, synchronous pulley fixed seat, synchronous belt device, cushion pad, multiple degrees of freedom fixture fixing device, quick-speed jigs, first solid
Fixed board, automotive wire bundle, control box, hand-held automatic tape-wrapping machine clamp, motor, Timing Belt coupling arrangement, motor fixing seat, second
Fixed plate, travel switch, linear bearing, chromium plating optical axis, the 3rd fixed plate, desk-top encapsulated machine base, the 4th fixed plate；
Four runners are arranged on base fixing plate lower surface；Desk-top encapsulated machine base is rectangular, and centre has rectangular through slot, fixing
On base fixing plate；First fixed plate, the second fixed plate, the 3rd fixed plate and the 4th fixed plate growth bar shaped, are fixed on platform
On the encapsulated machine base of formula, and the two ends of four fixed plates are all connected with the two ends of desk-top encapsulated machine base rectangular through slot；One
Multiple degrees of freedom fixture fixing device is fixed in the 3rd fixed plate, and two cushion pads are fixed on the 3rd fixed plate medial surface, another
Individual multiple degrees of freedom fixture fixing device is fixed in the second fixed plate, and two other cushion pad is fixed on inside the second fixed plate
Face；And the multiple degrees of freedom fixture fixing device being arranged in the 3rd fixed plate is located between two cushion pads；In second fixed plate
The multiple degrees of freedom fixture of setting on the position of the multiple degrees of freedom fixture fixing device of setting and two cushion pads and the 3rd fixed plate
Fixing device is corresponding with buffering pad position；
Two quick-speed jigs are respectively and movably connected on multiple degrees of freedom fixture fixing device by screw, turn on quick clip after screw
Tool slides up and down along multiple degrees of freedom fixture fixing device；Two linear bearings, hand-held automatic tape-wrapping machine clamps are fixed on
In one fixed plate, and hand-held automatic tape-wrapping machine clamp is arranged in the middle of two linear bearings；Hand-held automatic tape-wrapping machine clamp
Holding chamber body in dispose hand-held automatic tape-wrapping machine；After two chromium plating optical axises pass through linear bearing, every chromium plating optical axis two ends
It is separately mounted in the 4th fixed plate and the second fixed plate by bearing block；Motor is fixed on desk-top encapsulated by motor fixing seat
On machine base；
Synchronous belt device is strip belt, connects into endless-belt by Timing Belt coupling arrangement；Synchronous pulley fixed seat is solid
It is scheduled in the 4th fixed plate；Synchronous belt device one end is connected with synchronous pulley fixed seat, and the other end is connected with motor output shaft
Connect；Control box is arranged on desk-top encapsulated machine base, and with motor wired connection, be wirelessly connected with hand-held automatic tape-wrapping machine；
After automotive wire bundle passes through the working portion of hand-held automatic tape-wrapping machine, its two ends is clamped on two quick-speed jigs；Two strokes
Switch is arranged on inside the rectangular through slot of desk-top encapsulated machine base, and parallel with chromium plating optical axis.
2. as claimed in claim 1 a kind of using method of intelligent desk-top automatic tape-wrapping equipment it is characterised in that include as
Lower step:
Step 1, adhesive tape quickly load hand-held automatic tape-wrapping machine；
Step 2, hand-held automatic tape-wrapping machine is fixed in the holding chamber body of hand-held automatic tape-wrapping machine clamp, and fastens；
Step 3, technological requirement according to needed for automotive wire bundle adjust the control parameter of control box；
Step 4, the claming angle by multiple degrees of freedom fixture fixing device regulation quick-speed jigs and direction, thus ensure automotive line
Bundle and the relative position relation of hand-held automatic tape-wrapping machine working portion；
Step 5, automotive wire bundle is fixed in hand-held automatic tape-wrapping machine and with quick-speed jigs, two ends is clamped；
Step 6, the control key of startup control box, hand-held automatic tape-wrapping machine carries out encapsulated, if occurring extremely, sending out in control box
Go out alarm sound and warning light, now press jerk button；After releasing exception, unclamp jerk button, continue to make by reset key
Industry；After operation finishes, open two quick-speed jigs, take off automotive wire bundle, fulfil assignment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510289538.3A CN104909223B (en) | 2015-05-29 | 2015-05-29 | Intelligent automatic table-type encapsulation device and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510289538.3A CN104909223B (en) | 2015-05-29 | 2015-05-29 | Intelligent automatic table-type encapsulation device and use method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104909223A CN104909223A (en) | 2015-09-16 |
| CN104909223B true CN104909223B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510289538.3A Active CN104909223B (en) | 2015-05-29 | 2015-05-29 | Intelligent automatic table-type encapsulation device and use method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106006184B (en) * | 2016-05-13 | 2018-10-02 | 德尔福派克电气系统有限公司成都分公司 | A kind of harness automatic winding system |
| CN107658066A (en) * | 2017-09-22 | 2018-02-02 | 太仓市林源电线电缆有限公司 | It is a kind of to be used for gluing device of the cable processing with illumination functions |
| CN108591681B (en) * | 2018-06-06 | 2019-11-08 | 徐州市国栋生化装备有限公司 | A kind of pipeline corrosion protection processing equipment and its anticorrosion treatment technology |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201060892Y (en) * | 2007-07-13 | 2008-05-14 | 深圳市高威仕科技有限公司 | Electrode tab encapsulation device |
| IT1392488B1 (en) * | 2008-12-24 | 2012-03-09 | Gambini Int Sa | MACHINE AND METHOD FOR GLUING A FINAL ROLL OF A PAPER ROLL |
| CN201517141U (en) * | 2009-03-27 | 2010-06-30 | 东莞市宏德电子设备有限公司 | Quick clamping device |
| CN201425891Y (en) * | 2009-06-02 | 2010-03-17 | 海宁三弘电子科技有限公司 | Semiautomatic adhesive tape wrapping machine used for transformer |
| CN201440378U (en) * | 2009-07-14 | 2010-04-21 | 东莞创慈磁性元件有限公司 | Full-automatic adhesive tape packaging machine of transformer |
| CN204162207U (en) * | 2014-09-26 | 2015-02-18 | 沈义 | A kind of adhesive tape electricity wrapping machine |
| CN104282431A (en) * | 2014-10-28 | 2015-01-14 | 武汉联创恒业科技有限公司 | Automatic rubber coating machine for inductance coil |
| CN204689275U (en) * | 2015-05-29 | 2015-10-07 | 诸暨中澳自动化设备有限公司 | Intelligent desk-top automatic tape-wrapping equipment |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An Intelligent Desktop automatic glue wrapping equipment and its application method Effective date of registration: 20211126 Granted publication date: 20170118 Pledgee: Taozhu sub branch of Zhejiang Zhuji Rural Commercial Bank Co., Ltd Pledgor: ZHUJI CANU AUTOMATION EQUIPMENT CO.,LTD. Registration number: Y2021980013215 |
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