CN104884222A - 用于制造板状机动车辆车体构件的方法以及机动车辆车体构件 - Google Patents

用于制造板状机动车辆车体构件的方法以及机动车辆车体构件 Download PDF

Info

Publication number
CN104884222A
CN104884222A CN201380067855.XA CN201380067855A CN104884222A CN 104884222 A CN104884222 A CN 104884222A CN 201380067855 A CN201380067855 A CN 201380067855A CN 104884222 A CN104884222 A CN 104884222A
Authority
CN
China
Prior art keywords
fibre
component
vehicle body
coating
composite component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201380067855.XA
Other languages
English (en)
Inventor
F·基赛韦特
J·沃考克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Webasto SE
Webasto Thermosysteme GmbH
Original Assignee
Webasto Thermosysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Webasto Thermosysteme GmbH filed Critical Webasto Thermosysteme GmbH
Publication of CN104884222A publication Critical patent/CN104884222A/zh
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14786—Fibrous material or fibre containing material, e.g. fibre mats or fibre reinforced material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16—Making multilayered or multicoloured articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16—Making multilayered or multicoloured articles
    • B29C45/1679—Making multilayered or multicoloured articles applying surface layers onto injection-moulded substrates inside the mould cavity, e.g. in-mould coating [IMC]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561—Injection-compression moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B29C2037/0035—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied as liquid, gel, paste or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/002—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/08—Properties of the materials having optical properties
    • D06N2209/0861—Transparent

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

本发明提出一种用于制造机动车辆车体构件(10)的方法，所述机动车辆车体构件由平坦的塑料模制部件形成，所述方法包括以下步骤：-制造纤维复合构件(12)，所述纤维复合构件以由纤维材料组成的平坦的半成品形成；-将纤维复合构件(12)设置在注射模具(22)的摸腔(20)中，从而使得纤维复合构件(12)的应当被涂覆的上侧(28)经由空隙(32)与摸腔(20)的限制面(30)隔开；-将涂层材料引入到空隙(32)中，从而使得涂层被形成在纤维复合构件(12)的应当被涂覆的上侧(28)；-借助于注射模具将压力施加在涂层材料上；-使涂层材料硬化，从而使得机动车辆车体构件的外皮(18)由涂层形成，所述外皮包括高品质的可视表面；以及-将所得到的由纤维复合构件(12)以及外皮形成的平坦的塑料模制部件脱模。

Description

用于制造板状机动车辆车体构件的方法以及机动车辆车体构件
技术领域
本发明涉及一种用于制造由平坦的塑料模制部件形成的机动车辆车体构件的方法，以及涉及一种机动车辆车体构件。
背景技术
根据实践，已知的是由构成纤维复合部件、特别是碳纤维复合部件的平坦的塑料模制部件形成的机动车辆车体构件。通常期望的是，碳纤维复合部件被形成为所谓的可视碳构件，其中碳嵌体的结构可从外侧被辨别。在制造这样的部件时，规定相应部件的刚度的纤维复合构件以费力的方式配置有多个涂层。以这样的方式，可制造出高品质的可视表面，所述可视表面可被用作所谓的A级表面，即使在汽车产业中也是如此。喷涂过程是费时的并且因此也是成本密集的。
发明内容
本发明的目的是建立一种用于制造由平坦的塑料模制部件形成的机动车辆车体构件的方法，以及一种对应的机动车辆车体构件，其中无需事后或单独的喷涂。
依照本发明，所述目的由具有权利要求1的特征的方法实现。
本发明由此提出一种用于制造由平坦的塑料模制部件形成的机动车辆车体构件的方法，所述方法包括以下步骤：
-制造纤维复合构件，所述纤维复合构件由平坦的半成品形成，所述半成品由纤维材料组成；
-将纤维复合构件设置在注射模具的摸腔中，从而使得纤维复合构件的应当被涂覆的上侧经由空隙与隔开摸腔的限制面；
-将涂层材料引入到所述空隙中，从而使得涂层被形成在纤维复合构件的应当被涂覆的上侧；
-借助于注射模具将压力施加在涂层材料上；
-使涂层材料硬化，从而使得机动车辆车体构件的外皮由涂层形成，所述外皮包括高品质的可视表面；以及
-将所得到的由纤维复合构件和外皮形成的平坦的塑料模制部件脱模。
因此，本发明的本质是机动车辆车体构件以这样的方式由纤维复合构件制成，使得所述机动车辆车体构件在外侧配置有形成外皮的涂层，所述涂层不需要任何附加的单独喷涂。涂层根据其特别是被形成为所谓的A级表面的可视表面而替代到目前为止所需的喷涂。因此，在制造包括纤维复合构件的机动车辆车体构件期间的费力的方法步骤可被去除。可能的是，借助于可为注塑成型或泡沫成型工具的注射模具，高压被施加在已被引入或被注射到纤维复合构件与对应的摸腔之间的空隙中的涂层材料上。由此，制造外皮成为压印过程，其中高封闭压力占据主导并且其中对应的工具半部前进到涂层材料上，用于建立高压。
高品质的可视表面特别是构成A级表面，所述A级表面的特征至少在很大程度上在于曲率连续性。优选地，所述可视表面是高度抛光的可视表面。
理论上，在涂层材料完全固化或硬化时被施加在涂层材料上的压力应当尽可能高。优选地，所述压力是至少250t/m2。特别高的表面质量可以在压力是至少1000t/m2的情况下、更好的是至少1800t/m2的情况下获得。
为了在将注射模具闭合时实现足够通风同时也为了使得用于制造塑料模制部件的外皮的摸腔的紧密性足够好，在根据本发明的方法的优选实施方式中，剪边模具被用作注射模具。
为了能够在纤维复合构件上制造具有足够高品质的将被涂覆的上侧，在根据本发明的方法的有利实施方式中，纤维复合构件与注塑成型或泡沫成型工具的摸腔的相关限制面之间的空隙被调节至0.02与2.0mm之间的尺寸、优选地被调节至大致1.0mm的尺寸。
聚氨酯或聚脲材料特别是可被用作用于塑料模制部件的外皮的涂层材料。
在根据本发明的方法的优选实施方式中被利用的涂层材料为透明的，最起码在已被硬化之后为透明的，从而使得具有高表面质量的纤维复合部件被制造，其中纤维复合构件的结构能够从外部可见。因此，外皮形成塑料模制部件的所谓的透明涂层。
还可想到的是，涂层材料为有色的。透明性在此可被维持。然而替代地，涂层材料在已被硬化之后可为不透光或非透明的，从而使得被涂覆的纤维复合构件的结构不能穿透示出。这样的涂层的上侧也具有高品质。
在根据本发明的方法的另一优选实施方式中，由纤维材料组成的平坦的半成品为由碳纤维或玻璃纤维制成的无纺布、编织布料或垫。纤维材料由碳纤维组成，就透明涂层而言，由纤维材料组成的半成品导致所谓的可视碳片。
根据本发明的方法可被执行，从而使得纤维复合构件在单独的生产工具中被制造。这意味着，纤维复合构件最初在单独的生产工具中被制造并且随后被插入到注射模具中并且配置有在此构成外皮的涂层，即将纤维复合构件插入到摸腔中的工具闭合，以及涂层材料被注射到在工具已闭合后存在的空隙中。随后，所述工具被进一步收紧，从而使得附加压力被施加在涂层材料上。在涂层材料已在压力下被硬化之后，所得到的平坦的塑料模制部件可被脱模。
替代地，所述方法可被执行，从而使得纤维复合构件在注射模具自身中、即在摸腔中被制造。在此，半成品由纤维材料以及例如适当的树脂、特别是环氧树脂组成，在由平坦的半成品组成的纤维复合构件已硬化之后，所述工具被稍微打开，从而使得空隙得以形成，纤维复合构件经由所述空隙与摸腔的限制壁隔开。随后，涂层材料可被注射到所述空隙中，由此压力通过进一步收紧所述工具来再次施加在被注射的涂层材料上。因此，压印过程再次进行。
依照本发明，还提出一种由平坦的塑料模制部件组成的机动车辆车体构件，所述塑料模制部件包括纤维复合构件，所述纤维复合构件以由纤维材料组成的平坦的半成品形成。塑料模制部件包括形成外皮的被注射、被注塑成型或泡沫成型的涂层，所述涂层已被直接地涂覆到纤维复合构件上并且形成塑料模制部件的高品质的可视表面。
所述涂层可由聚氨酯或聚脲材料形成。
在根据本发明的机动车辆车体构件的优选实施方式中，由纤维材料组成的半成品为由碳纤维或玻璃纤维制成的无纺布、编织布料或垫。
本发明的主题的其它优点和有利配置可从具体实施方式、附图以及权利要求中获得。
附图说明
本发明的主题的一个示例性实施方式以示意性简化的方式在附图中展示出并且将会在下文的具体实施方式中被更详细地解释。在附图中：
图1示出穿过纤维复合构件的示意性横截面图；
图2示出穿过用于制造根据图1的纤维复合构件上的涂层的注射成型模具的横截面图；
图3示出从被涂覆的纤维复合构件上方所见的俯视图；一级
图4示出沿图3中的线IV-IV穿过被涂覆的纤维复合构件的横截面图。
具体实施方式
机动车辆车体构件10在图3和4中展示出，所述机动车辆车体构件被形成为平坦的塑料模制部件并且为例如用于被形成为敞篷式车辆的机动车辆的顶部储藏室的盖板。替代地，根据本发明的机动车辆车体构件还可为由固定式顶棚构件(可伸缩式硬顶；RHT)组成的敞篷式车辆的顶部的顶棚部段、行李箱盖板、发动机盖或机动车辆的任何其它外部面板部件。
机动车辆车体构件10包括作为支撑件的纤维复合构件12，所述纤维复合构件以由碳纤维组成的无纺布14形成，所述织物被嵌入在树脂基体16中。由此，纤维复合构件12构成由碳组成的结构部件。
纤维复合构件12在其面向车辆外侧的一侧配置有涂层，所述涂层被直接地涂覆到纤维复合构件12上并且由在硬化后为透明的聚氨酯材料形成。形成机动车辆车体构件10的外皮18的涂层包括高度抛光的表面，所述表面具有高品质并且根据其透明性而使得纤维复合构件12的结构可以从车辆外皮外部可见。涂层18具有大致0.05mm至1.0mm的厚度。
在图3和4中展示出的机动车辆车体构件10以在下文中描述的方式生产。
在第一方法步骤中，在图1中展示出的纤维复合构件12在单独的工具中以由碳纤维组成的平坦的半成品以及例如环氧树脂形成。纤维复合构件12接下来在硬化时被设置在被设计为剪边模具的注射成型模具22的摸腔20中(参见图2)。摸腔20由注射成型模具22的上部模具24和下部模具26限制。纤维复合构件12在被设置在摸腔20中时靠在摸腔20的由下部模具26形成的限制面上。在工具22被闭合时，上部模具24沿下部模具26的方向前进，从而使得大致0.05mm至1mm的空隙32形成在纤维复合构件12的上侧28与摸腔20的限制面30之间，所述限制面由上部模具24形成并且构成高度抛光的表面。因此，纤维复合构件12接下来经由空隙32与摸腔20的限制面30隔开。
随后，聚氨酯或聚脲材料被注射到纤维复合构件12与限制面30之间的空隙32中，从而使得空隙32被填充。此后，压力P通过将注射成型模具22进一步闭合来施加在已被注射到空隙32中的材料上，这意味着通过使上部模具24沿下部模具26的方向进一步前进。所述压力在使材料硬化时被维持，用于形成机动车辆车体构件10的外皮18，所述外皮在图3中展示出，以及所述压力为大致250t/m2。
在使材料硬化之后，完成的机动车辆车体构件10可从注射成型模具22脱模。
附图标记一览
10 机动车辆车体构件
12 纤维复合构件
14 由碳纤维组成的无纺布
16 树脂基体
18 外皮
20 摸腔
22 注射成型模具
24 上部模具
26 下部模具
28 上侧
30 限制面
32 空隙

Claims (15)

1.一种用于制造机动车辆车体构件(10)的方法，所述机动车辆车体构件由平坦的塑料模制部件形成，所述方法包括以下步骤：
-制造纤维复合构件(12)，所述纤维复合构件由平坦的半成品形成，所述半成品由纤维材料组成；
-将纤维复合构件(12)设置在注射模具(22)的模腔(20)中，从而使得纤维复合构件(12)的应当被涂覆的上侧(28)经由空隙(32)与模腔(20)的限制面(30)隔开；
-将涂层材料引入到所述空隙(32)中，从而使得涂层被形成在纤维复合构件(12)的应当被涂覆的上侧(28)；
-借助于注射模具将压力施加在涂层材料上；
-使涂层材料硬化，从而使得机动车辆车体构件的外皮(18)由涂层形成，所述外皮包括高品质的可视表面；以及
-将所得到的由纤维复合构件(12)和外皮形成的平坦的塑料模制部件脱模。
2.根据权利要求1所述的方法，其特征在于，借助于注射模具(22)施加在涂层材料上的压力为至少250t/m2。
3.根据权利要求1或2所述的方法，其特征在于，剪边模具被用作注射模具(22)。
4.根据权利要求1至3中任一项所述的方法，其特征在于，所述空隙(32)被调节为大致0.02mm与2.0mm之间的尺寸。
5.根据权利要求1至4中任一项所述的方法，其特征在于，涂层材料为聚氨酯或聚脲材料。
6.根据权利要求1至5中任一项所述的方法，其特征在于，涂层材料为透明的，最起码在已硬化后为透明的。
7.根据权利要求1至6中任一项所述的方法，其特征在于，涂层材料为有色的。
8.根据权利要求1至7中任一项所述的方法，其特征在于，由纤维材料组成的平坦的半成品(14)为由碳纤维或玻璃纤维制成的无纺布、编织布料或垫。
9.根据权利要求1至8中任一项所述的方法，其特征在于，纤维复合构件(12)在单独的生产工具中被制造。
10.根据权利要求1至8中任一项所述的方法，其特征在于，纤维复合构件在注射模具的模腔中被制造。
11.一种由平坦的塑料模制部件组成的机动车辆车体构件，所述塑料模制部件包括纤维复合构件(12)，所述纤维复合构件以由纤维材料组成的平坦的半成品(14)形成，其特征在于，涂层(18)形成纤维复合构件(12)的外皮，所述涂层已被直接地涂覆到纤维复合构件(12)上并且形成塑料模制部件的高品质的可视表面。
12.根据权利要求11所述的机动车辆车体构件，其特征在于，涂层(18)由聚氨酯或聚脲材料形成。
13.根据权利要求11或12所述的机动车辆车体构件，其特征在于，涂层(18)为透明的。
14.根据权利要求11至13中任一项所述的机动车辆车体构件，其特征在于，涂层为有色的。
15.根据权利要求11至14中任一项所述的机动车辆车体构件，其特征在于，由纤维复合材料制成的半成品(14)为由碳纤维或玻璃纤维制成的无纺布、编织布料或垫。
CN201380067855.XA 2012-11-23 2013-11-21 用于制造板状机动车辆车体构件的方法以及机动车辆车体构件 Pending CN104884222A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102012111350.5 2012-11-23
DE201210111350 DE102012111350A1 (de) 2012-11-23 2012-11-23 Verfahren zur Herstellung eines flächigen Kraftfahrzeugkarosserieelements und Kraftfahrzeugkarosserieelement
PCT/EP2013/074377 WO2014079923A1 (de) 2012-11-23 2013-11-21 Verfahren zur herstellung eines flächigen kraftfahrzeugkarosserieelements und kraftfahrzeugkarosserieelement

Publications (1)

Publication Number Publication Date
CN104884222A true CN104884222A (zh) 2015-09-02

Family

ID=49880684

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201380067855.XA Pending CN104884222A (zh) 2012-11-23 2013-11-21 用于制造板状机动车辆车体构件的方法以及机动车辆车体构件

Country Status (5)

Country Link
US (1) US20150298373A1 (zh)
EP (1) EP2922679B1 (zh)
CN (1) CN104884222A (zh)
DE (1) DE102012111350A1 (zh)
WO (1) WO2014079923A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109153805A (zh) * 2016-03-30 2019-01-04 韦巴斯托股份公司 生产机动车辆的车顶部件的方法以及具有模塑部分的车顶部件

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016206517A1 (de) * 2016-04-19 2017-10-19 Bayerische Motoren Werke Aktiengesellschaft Verfahren zur Herstellung eines mehrschichtigen Kunststoffbauteils
DE102016110586B3 (de) * 2016-06-08 2017-08-24 Roof Systems Germany Gmbh Dachmodul für ein Fahrzeug sowie Verfahren zur Herstellung eines Dachmoduls

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0492532A2 (en) * 1990-12-21 1992-07-01 Sumitomo Chemical Company, Limited Process for producing multilayer molded article
DE19755111A1 (de) * 1996-12-21 1998-06-25 Volkswagen Ag Lackiertes Kunststoffteil
DE19948664A1 (de) * 1999-10-08 2001-04-12 Bayerische Motoren Werke Ag Verfahren zum Umspritzen einer Fasermatte mit Kunststoff
US20040123941A1 (en) * 1987-03-27 2004-07-01 Spain Patrick L. Dry paint transfer-lamination process for making high doi automotive body panels
EP1649999A2 (de) * 2004-10-21 2006-04-26 Christian Fuchs Verfahren zur Herstellung eines formstabilen, mit einem textilen Flächengebilde, insbesondere einer Faserverbundstruktur überzogenen Gegenstands
WO2008134505A2 (en) * 2007-04-26 2008-11-06 Ocv Intellectual Capital, Llc Process for molding composite pieces, device for molding such composites pieces obtained thereby

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4668460A (en) * 1985-04-02 1987-05-26 The Sherwin-Williams Company Method of molding and coating a substrate in a mold.
US8057903B2 (en) * 2001-11-30 2011-11-15 Sabic Innovative Plastics Ip B.V. Multilayer articles comprising resorcinol arylate polyester and method for making thereof
DE10207080A1 (de) * 2002-02-20 2003-08-28 Krauss Maffei Kunststofftech Verfahren und Vorrichtung zum Herstellen von Kunststoffformteilen
US20060118999A1 (en) * 2004-12-06 2006-06-08 Bayer Materialscience Llc Method of preparing a coated molded article
DE202008001483U1 (de) * 2008-02-02 2008-04-30 Kieslich Industries Administration Gmbh Artikel mit IMD dekorierten Edelstahlgewebematten zur mechanischen Verstärkung und optischen Aufwertung
DE102010005700A1 (de) * 2010-01-25 2011-09-01 F.S. Fehrer Automotive Gmbh Verbundbauteil aus Polyurethan-Sandwichmaterialien mit farbiger Deckschicht
DE102010015426A1 (de) * 2010-04-19 2011-10-20 Audi Ag Verfahren zum Herstellen eines Verbundbauteils

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040123941A1 (en) * 1987-03-27 2004-07-01 Spain Patrick L. Dry paint transfer-lamination process for making high doi automotive body panels
EP0492532A2 (en) * 1990-12-21 1992-07-01 Sumitomo Chemical Company, Limited Process for producing multilayer molded article
DE19755111A1 (de) * 1996-12-21 1998-06-25 Volkswagen Ag Lackiertes Kunststoffteil
DE19948664A1 (de) * 1999-10-08 2001-04-12 Bayerische Motoren Werke Ag Verfahren zum Umspritzen einer Fasermatte mit Kunststoff
EP1649999A2 (de) * 2004-10-21 2006-04-26 Christian Fuchs Verfahren zur Herstellung eines formstabilen, mit einem textilen Flächengebilde, insbesondere einer Faserverbundstruktur überzogenen Gegenstands
WO2008134505A2 (en) * 2007-04-26 2008-11-06 Ocv Intellectual Capital, Llc Process for molding composite pieces, device for molding such composites pieces obtained thereby

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109153805A (zh) * 2016-03-30 2019-01-04 韦巴斯托股份公司 生产机动车辆的车顶部件的方法以及具有模塑部分的车顶部件

Also Published As

Publication number Publication date
US20150298373A1 (en) 2015-10-22
EP2922679A1 (de) 2015-09-30
WO2014079923A1 (de) 2014-05-30
DE102012111350A1 (de) 2014-05-28
EP2922679B1 (de) 2018-11-14

Similar Documents

Publication Publication Date Title
CN106457697B (zh) 用于制造设有单向纤维稀松布的smc构件的方法
US20160368187A1 (en) Method for producing plastic components, which have a high mechanical load-bearing capacity, with a correct final contour
CN101722611B (zh) 汽车座椅头枕的成型方法
US20110123658A1 (en) Mold and method for producing two-color injection-molded parts
CN103476572A (zh) 用于生产具有纤维强化支撑件和功能部件的模制部件的方法和设备
CN104884222A (zh) 用于制造板状机动车辆车体构件的方法以及机动车辆车体构件
US20090194902A1 (en) Bumper Back Beam For Vehicle and Molding Method Thereof
US20170297240A1 (en) Foam body and apparatus and method of making the body
WO2008113446A1 (de) Bauteil, insbesondere innenverkleidungsteil für kraftfahrzeug und herstellverfahren
CN105345977A (zh) 活门组件夹布橡胶密封件的制造方法
ITMI961247A1 (it) Procedimento perfezionato per la formatura di manufatti quali finte pelli o simili da materiali termoplastici, termoindurenti o
CN112172197B (zh) 用于机动车辆的天然纤维强化的装饰构件的制造方法
CN110370679B (zh) 一种汽车后背门内板及其制备方法
JP2018140528A (ja) 樹脂成形体の製造方法
CN102939219A (zh) 车辆内饰部件和制造车辆内饰部件的方法
CN102501541A (zh) 用聚合物天然纤维复合材料制造汽车门内饰板的方法
CN105015114A (zh) 一种用聚合物天然纤维复合材料制造汽车门内饰板的方法
CN111319570B (zh) 装饰模制部件
CN103331914A (zh) 无需表面预处理的粘结片状模制复合汽车组件
CN111225786A (zh) 用于制造纤维复合构件的方法以及纤维复合构件
KR20180007877A (ko) 리얼카본 인테리어 부품 및 이의 제조방법
US9180614B2 (en) Method for producing a decorative part
CN107921678B (zh) 装饰件的制造方法
KR101989787B1 (ko) 차량용 내장재 부품의 제조방법
KR102184217B1 (ko) 성형성이 향상된 버스의 흡기 파이프 제조방법

Legal Events

Date Code Title Description
PB01 Publication
EXSB Decision made by sipo to initiate substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20150902