CN1048300C - Hank yarn type sizing and dyeing combination machine - Google Patents
Hank yarn type sizing and dyeing combination machine Download PDFInfo
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- CN1048300C CN1048300C CN94111216A CN94111216A CN1048300C CN 1048300 C CN1048300 C CN 1048300C CN 94111216 A CN94111216 A CN 94111216A CN 94111216 A CN94111216 A CN 94111216A CN 1048300 C CN1048300 C CN 1048300C
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- 238000004513 sizing Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 29
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- 238000005406 washing Methods 0.000 claims abstract description 17
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- 238000003825 pressing Methods 0.000 claims description 22
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Abstract
The invention discloses a hank-yarn type sizing and dyeing combination machine, which comprises a lifting extrusion travelling crane, wherein the lifting extrusion travelling crane is arranged on an elevated rail, a liquid flow dyeing machine is arranged below the elevated rail, and a dehydration tank and a water washing and sprinkling tank are sequentially arranged behind the liquid flow dyeing machine; an electric control device is electrically connected with the elements generating the start-stop signals on the devices, and the electric control device is also electrically connected with the power sources on the mechanisms. The sizing and dyeing machine has the advantages of good sizing and dyeing effect, simple operation, strong universality and complete functions.
Description
The liquid phase that the present invention relates to a kind of textile material is handled, and is a kind of special equipment of handling textile material, specifically a kind of production line that reeled yarn or reeled yarn formula textiles are dyeed.
At present, the equipment that hank dyeing is both at home and abroad adopted mostly has: high temperature-pressure dyeing machine, injection dyeing machine, reciprocating type dyeing machine, wobbler, MZ309 series liquid-flow dyeing machine, cabinet type serial dyeing machine, lift dyeing machine etc., these dyeing installation functions are incomplete, can not finish independently except that kiering, all dyeing process that pine yarn and drying are outer, carry out producing automatically continuously, can not generally adapt to many kinds and multiple dyeing, be exactly the output height, cost height, quality instability, be exactly to yield poorly, labour intensity is big, and recruitment is many, and automaticity is low.As more advanced high temperature-pressure dyeing machine group, though constitute the dyeing production line by electric block, but it does not have crowded dying, dehydrating function, it is few to finish dyeing process, the autoxidation condition is poor, water consumption, power consumption is big, dye addictive consumes many, can not be applicable to azoic dyeing, and dyeing is to adopt single just reverse circulating liquid flow method, make dye liquor infiltration layer from outward appearance to inner essence, level-dyeing property is poor, dye-uptake is lower, easily produce aberration look flower phenomenon, and dyeing quantity can not change at random, the pump of high pressure-temperature dyeing simultaneously, motor is fragile, maintenance rate and maintenance cost height.More advanced cabinet type serial dyeing machine is separate unit and uses or be used in combination dyeing, though dyeing per unit area yield output height, but in dyeing course, can only carry out single dyeing process, and the dyeing pin water cylinder that can not continue uses, finish whole dyeing course, need to finish, so flowability is big, operation is complicated, work efficiency is low, cost is high through several corollary equipment operations.In a word, existing these dyeing installations can not make the whole dyeing course of factory be under the optimum state and carry out, and keep efficient, low consumption, produce automatically continuously safely and reliably.
The object of the present invention is to provide a kind ofly can adapt to that yarn dyeing is wide in variety, technological operation requirement height, operation are many, the characteristics of long flow path, and easy to operate, Color good, the low skein type sizing and dyeing combined machine of dyeing cost.
Technical solution of the present invention is:
A kind of skein type sizing and dyeing combined machine, the difference of itself and prior art is: comprise lifting-squeezing travelling, lifting-squeezing travelling is contained on the aerial conveyor, and the below of aerial conveyor is equipped with liquid-flow dyeing machine, drench pit and washing and drenches jet-bedding; The element of the generation start stop signal on electrical control gear and above-mentioned each device is electrically connected, electrical control gear also with said mechanism on power source be electrically connected.
Lifting-squeezing travelling comprises car body, the operation wheel is equipped with in the car body bottom, the operation wheel is by the drive systems that is loaded on the car body, the hydraulic lifting compression set is housed on the car body, and the hydraulic lifting compression set comprises structure that connects reeled yarn chain lid and the hydraulic jack that is connected with this structure also is housed on pressing plate and the hydraulic jack that is connected with pressing plate, the pressing plate.
Liquid-flow dyeing machine comprises the collecting tank that is connected the cell body two ends, lead in the collecting tank outside distributing pipe, distributing pipe communicates with indirect heater, valve is housed in the distributing pipe, the circulation pipe of cell body bottom communicates with indirect heater, one end of circulation pipe is equipped with the drive unit of circulating pump and pump, the reeled yarn chain frame that is placed with reeled yarn chain lid in the cell body and links to each other with reeled yarn chain lid.
Drench pit comprises cell body, and the cell body bottom is connected with collecting tank, and draining valve is equipped with at the delivery port place of collecting tank one side, and is connected with centrifugal drawing liquid pump, and by tube connector and relevant liquid-flow dyeing machine cell body connection.
Washing is drenched jet-bedding and is comprised cell body, and the pouring washing pipe is housed on the cell body, and the cell body bottom is connected with collecting tank, and draining valve is equipped with at a side delivery port place of collecting tank, and is connected with centrifugal drawing liquid pump, and by tube connector and relevant liquid-flow dyeing machine cell body connection.
Electrical control gear is made up of lifting-squeezing travelling and Oil pump electrical machinery main circuit, main control circuit, photoswitch circuit, signal and illuminating circuit and circulating pump control circuit.
The present invention can form processing line except that all dyeing process kiering, loose yarn, the drying, has overcome shortcomings such as flowability is big in the past, operation is complicated, labour intensity is big, recruitment is many; Bath raio is less than 1: 20, and fully stirs by circulating pump, makes dye liquor evenly reach level dyeing by layer, uses reeled yarn chain frame cover plate on indirect heater and the staining bath mouth dying pot two, makes dye liquor be heated evenly, have a narrow range of temperature; Have to squeeze and dye, take off the liquid function, can make dye liquor, slurries fully be penetrated into fibr tissue inside, and unnecessary dyestuff, slurry, surperficial loose colour, analyte and other dirt got rid of from reeled yarn, the liquid content that guarantees reeled yarn is even, the yarn inherent quality is improved, simultaneously, the excess dyestuff that use value is arranged, slurry can make its row utilization again, reduces environmental pollution, reduces the energy and raw materials consumption, reduces production costs; Except that the dress yarn with doffing, all the other are electrified control or system controlled by computer, have improved the yarn dyeing automaticity, make hank dyeing rise to new level; The present invention has also changed the past in dyeing course, and the moving dye liquor of yarn is motionless, the moving motionless traditional dyeing method of reeled yarn of dye liquor, reeled yarn and dye liquor can both be moved, thereby further improved the yarn dye-uptake; Can shorten the process-cycle, improve output, compare, can improve work efficiency 8-10 doubly with existing dyeing installation; Suitable dye wide in variety, scope wide, realize technological process, technological requirement is easy, adaptability is strong: can produce in enormous quantities (10-20 bag/pot) but, small lot batch manufacture again (1-2 bag/pot), the variation of adapted breed batch; Of many uses, highly versatile, multiple functional can satisfy the needs that other strand formula textile dyeing is produced as requested.
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is the overall construction drawing of one embodiment of the invention.
Fig. 2 is a kind of lifting-squeezing travelling structure chart of the present invention.
Fig. 3 is the vertical view of lifting-squeezing travelling among Fig. 2.
Fig. 4 is the upward view of lifting pressing plate among Fig. 2.
Fig. 5 is the front view of liquid-flow dyeing machine among Fig. 1.
Fig. 6 is the vertical view that is placed with the liquid-flow dyeing machine of reeled yarn chain frame, lid among Fig. 5.
Fig. 7 is the front view of reeled yarn chain lid, reeled yarn chain frame among Fig. 5.
Fig. 8 is a kind of drench pit front view of the present invention.
Fig. 9 is the vertical view of drench pit among Fig. 8.
Figure 10 is that the jet-bedding front view is drenched in a kind of washing of the present invention.
Figure 11 is the vertical view that jet-bedding is drenched in washing among Figure 10.
Figure 12 is lifting-squeezing travelling and an Oil pump electrical machinery main circuit diagram in the electrical control gear of the present invention.
Figure 13 is main control circuit figure in the electrical control gear of the present invention.
Figure 14 is a photoswitch circuit figure of the present invention.
Figure 15 is a kind of signal of the present invention and illuminating circuit figure.
Figure 16 is circulating pump control circuit figure among the present invention.
Comprise among Fig. 1 that lifting-squeezing travelling 1, lifting-squeezing travelling are contained on the aerial conveyor 2, the below of aerial conveyor 2 is equipped with liquid-flow dyeing machine 3, drench pit 4, washing pouring jet-bedding 5.Drench between the jet-bedding 5 and/or after jet-bedding 5 is drenched in washing in drench pit the place ahead and/or in drench pit 4 and washing 1 above liquid-flow dyeing machine 3 all is being housed, quantity and mutual alignment thereof that jet-bedding 5 is drenched in liquid-flow dyeing machine 3, drench pit 4, washing can require suitably adjustment according to different enterprises different process.Liquid-flow dyeing machine 3 can have dyeing, oxidation, soap boiling, washing, sizing, cooperation lifting-squeezing travelling and take off multiple functions such as liquid.Photoemission source 6 also is housed on the aerial conveyor 2, limit switch 8,8a is housed respectively, on the platform of installation aerial conveyor luminous signal lamp 9, electrical control gear 10 are housed also near the two ends of switch 7, aerial conveyor 2.Transmission of electricity cable 68 and slide guide rail 69.
A kind of structure of lifting-squeezing travelling has been described among Fig. 2, Fig. 3, Fig. 4.On the front end-plate 51 of car body frame 52 drive unit is installed, comprises drive motors 62, (drive motors has retainer, can control the lifting-squeezing travelling accurate positioning.) one-level speed changer 61, dual-range transmission 59, chain 60 is enclosed within on the input sprocket of the output chain gear of one-level speed changer 61 and dual-range transmission 59, and chain 57 is enclosed within the output chain gear of dual-range transmission 59 and is contained on the sprocket wheel of driving shaft 56.Certainly drive unit also can adopt other suitable construction forms.Roller 55 is fixed on driving shaft 56 and the driven axle 28, and directive wheel 32 is contained in the left and right sides of under-chassis.The hydraulic lifting compression set also is housed on the car body: be separately fixed on lifting top board 44 and the lifting pressing plate 53 with guide rod seat 41 sliding guide rod 49 ends of joining that are packed on the frame top board 48, case 45 is contained on the lifting top board 44.The hydraulic jack 43 that drives the pressing plate lifting is packed on the frame top board 48.Lifting drive motors 29, oil pump 30, fuel tank 54, electro-hydraulic reversing valve 31 and other hydraulic fittings are installed on the end plate 35.Certainly the hydraulic lifting compression set also can adopt other suitable forms.
Also have handling reeled yarn chain lid 22 among Fig. 2, Fig. 3, Fig. 4 and it is shelved on the mechanism of notch, it comprises: be installed in two oil cylinders 63 on the lifting top board 44, one end of two rotating shafts 33,37 of joining with mutual cunning respectively by connecting rod is connected, the other end of rotating shaft 33,37 is contained on the lifting pressing plate 53, the lifting pressing plate is equipped with clutch telescoping mechanism 36 for 53 li, with key seat 18 corresponding matching of installing on the reeled yarn chain lid 22.Clutch telescoping mechanism 36 comprises: the kinematic link 66 that is connected with rotating shaft 37, and kinematic link 66 drives pin 67, and pin 67 can insert in the key seat.Certainly, handling reeled yarn chain lid 22 and it also can be adopted other suitable forms every the mechanism of putting at notch.Two blocks of wallboards 50 that are fixed with top board 48 are installed on the frame 52, and case 38 is contained in the front and back end of frame 52 and the both sides of wallboard 50.Photoelectricity receiving terminal 34 also is housed on the frame 52, matches with photoemission source 6 on the aerial conveyor 2.The travel switch 42 of control elevating mechanism lifting position is installed on the frame top board 48, the pin 40 of tool boss be installed in lifting top board 44 below, in the pressing plate lifting process, can touch travel switch 42.Buting iron 39 is contained on the frame 52, in the lifting-squeezing travelling running, can by buting iron 39 induction be loaded on the aerial conveyor 2 near switch 7.Upper limit protection switch 46 is packed on the frame top board 48, the pin 47 of tool boss be installed in top board 44 below, can touch upper limit protection switch 46.Protective arrangement for limiting output voltage (pressure controller) 58 is housed on the in-line of oil cylinder 43.The walking mechanism of lifting-squeezing travelling makes it continuously back and forth between each station, and the speed of a motor vehicle is generally 50 meters/minute.The pressing mechanism of lifting-squeezing travelling can carry out extruding dyeing, dehydration to reeled yarn.The clutch of lifting-squeezing travelling can be to carrying out clutch between lifting pressing plate and dyeing machine reeled yarn chain lid, reeled yarn chain lid and the dyeing machine cell body.
Fig. 5,32 (or other suitable number) liquid adfluxion liquid baths 20 are welded on the two ends of cell body 17 among Fig. 6, liquid adfluxion liquid bath 20 communicates with cell body 17,32 cover (or other suitable number) distributing pipes 19 communicate with liquid adfluxion liquid bath 20, valve 15 is housed in the distributing pipe 19, the distributing pipe outside communicates with indirect heater 14, the circulation pipe 11 of cell body 17 bottoms communicates with indirect heater 14, one end of circulation pipe is equipped with the drive motors 13 of circulating pump 12 and pump, the reeled yarn chain frame 16 that is connected on the reeled yarn chain lid 22 is placed in the cell body 17 when dyeing, cover yarn sheet frame in the reeled yarn chain frame, reeled yarn fixed length standard according to national regulation is made, and also can manufacture and design as required.On the reeled yarn chain lid 22 the clutch telescoping mechanism is housed: comprise pin 65 and the kinematic link 64 that links to each other with pin 65, and link to each other with kinematic link 64, the chimeric swivel becket 21 of rotating shaft 33 also and on the lifting-squeezing travelling.
Reeled yarn chain lid 22 is fixedlyed connected with two covers (or single cover) reeled yarn chain frame among Fig. 7, reeled yarn chain frame 16 comprises: be packed in below the reeled yarn chain lid 22 with having gain and certain metal that gradient is installed and 70 ryce shelved groove 71 and shelf 72 (engineering plastics or other material) by being linked in sequence of its space in flakes, an end of shelving groove 71 at ryce is equipped with pin or catch 73.
Drench pit comprises cell body 24 among Fig. 8, Fig. 9, cell body 24 bottoms are connected with dehydration collecting tank 23, draining valve is equipped with at delivery port place in dehydration collecting tank 23 1 sides, and be connected with centrifugal drawing liquid pump, and be communicated with (specifically link to each other, decide) with the cell body 17 of relevant liquid-flow dyeing machine according to technological requirement with that liquid-flow dyeing machine by tube connector.Drench pit mainly is to cooperate lifting-squeezing travelling to take off liquid.
Washing pouring jet-bedding comprises cell body 26 among Figure 10, Figure 11, the bottom of cell body 26 is welded with pouring towards collecting tank 27, towards collecting tank 27 1 side outlet places draining valve is housed in pouring, and is connected with centrifugal drawing liquid pump, and by tube connector and relevant liquid-flow dyeing machine cell body connection (deciding according to technological requirement).Three groups drench washing pipe and are connected with a side at place, cell body 26 left, center, right respectively.It mainly carries out oxidation, drenches and dash reeled yarn in dyeing course, also can cooperate lifting-squeezing travelling to carry out extrusion dehydration.
Figure 12, Figure 13, Figure 14, Figure 15, Figure 16 have described adoptable physical circuit in the electrical control gear of the present invention, are made up of lifting-squeezing travelling and Oil pump electrical machinery main circuit, main control circuit, photoswitch circuit, signal and illuminating circuit and circulating pump control circuit.
Driving and Oil pump electrical machinery main circuit comprise automatic air-break switch HK, fuse RD1, RD11, RD12, RD2, RD21, RD22, A.C. contactor ZC, FC, C3, electrothermal relay JR, driving motor YD1, Oil pump electrical machinery YD2.
Main control circuit comprises relay 1ZJ, 2ZJ, 3ZJ, 4ZJ, 5ZJ, 6ZJ, 7ZJ8ZJ, 9ZJ, 10ZJ, 11ZJ and their contact; Fuse RD3, RD31, transformer 1B; A.C. contactor FC, ZC, C3; Electrothermal relay 1JR, indicator lamp UD, switch ZK1, ZK2, K; Control button 1TA, 2TA, 7TA, 1QA, 2QA, 3QA, 4QA, 5QA, 6QA, 7QA, 8QA, 9QA, 10QA, 11QA, 12QA; Time relay sj 1, SJ2; Photoelectric relay GJ contact; Near switch JK1, JK2, JK3, JK4, JK5, JK6, JK7, JK8, JK9 (promptly be contained on the aerial conveyor 9 near switch 7); Electro-hydraulic reversing valve DF1, DF2, DF3, DF4.Travel switch 1XK (promptly being loaded on the upper limit protection switch 46 on the lifting-squeezing travelling), travel switch 2XK (promptly being loaded on the limit switch 8 of aerial conveyor end), travel switch 3XK (promptly being loaded on the limit switch 8a of aerial conveyor end), travel switch 4XK (promptly being loaded on the travel switch 42 on the lifting-squeezing travelling), pressure controller YJ.
Photoswitch circuit comprises photoelectric relay GJ, photoelectric receiving tube JD (promptly being loaded on the photoelectricity receiving terminal 34 on the lifting-squeezing travelling), reaches the contact of relay 1ZJ, 2ZJ.
Signal and illuminating circuit comprise transformer 1B, fuse RD4, RD41, indicator lamp HD, indicator lamp (promptly being loaded on the luminous signal lamp 9 on the operating platform), LD01, LD1, LD2, LD3, LD4, LD5, LD6, LD7, LD8; Photoemission head (promptly being loaded on the photoemission source 6 on the aerial conveyor) F01, F02, F1, F2, F3, F4, F5, F6, F7, F8, F9, F10, F11, F12, F13, F14, F15, F16.K switch K1-9.
The circulating pump control circuit comprises air switch ZD, fuse RL1, RL2, RL21, RL3; A.C. contactor C1, C2, C3; Electrothermal relay JR, drawing liquid pump motor D2, circulating pump motor D1; Button QA, FA, ZA, TA, CA, BT, BA; Switch ZK, XZ; Relay 1J, 2J, 3J, 4J; Time relay 1SJ, 2SJ, 3SJ, 4SJ, 5SJ; Indicator lamp XD1 (green), XD2 (redness), XD3 (green), XD4 (yellow), XD5, XD6; The fast Chinese percussion instrument PJ of alarm.
The operation principle of main control circuit of the present invention is:
Close a switch HK, ZK1 connects power supply, presses the button 1QA and makes A.C. contactor C3 energising and self-insurance, the Oil pump electrical machinery operation.
Selected certain number station, and with corresponding K switch K connection, other switch should disconnect, and makes signal lamp LD that worker's item is shown, and the K switch is allocated to automatic position location.Suppose the operation of lifting-squeezing travelling forward: press the button 2QA, relay 1ZJ energising and self-insurance, normal battle (1-105), (2-107), (X1-D1) closure of relay 1ZJ make photoemission source 6 transmitting illuminants that photoelectric relay GJ switches on and puts into operation and be installed in certain number station on the aerial conveyor 2 simultaneously; Another of relay 1ZJ makes A.C. contactor ZC adhesive to normally opened contact (17-19) closure, the lifting-squeezing travelling operation.Elevating mechanism has been in peak and has touched the travel switch 1XK that is loaded on the lifting-squeezing travelling at this moment, and its normal make war (7-9) connected the power supply of main control circuit.When lifting-squeezing travelling moves to light emitting source, be installed in photoelectricity receiving terminal 34 on the frame 52 when being subjected to illumination, normal battle of (1-33) closure of photoelectric relay GJ, make relay 3ZJ get electric adhesive, its closure of often making war (1-35) make relay 4ZJ also electric adhesive and self-insurance, its normally-closed contact (15-17) is opened, make A.C. contactor ZC dead electricity, the lifting-squeezing travelling operation stops, normal battle of (1-4) closure of relay 4ZJ makes time relay sj 1 and is loaded on switching near switch JK on the aerial conveyor simultaneously, time relay sj 1 gets electric laggard line delay adhesive and release, make normally opened contact (1-17) realize automatic crawl to A.C. contactor ZC, lifting-squeezing travelling moves ahead gradually, makes it accurate location.When the lifting-squeezing travelling operation arrives the station center, be installed in buting iron on the frame 52 shelter from be contained on the overhead guide rail near the sensitive surface of switch JK the time, move near switch JK, the normally-closed contact that is connected in the lifting-squeezing travelling control circuit is opened, A.C. contactor ZC and relay 1ZJ dead electricity, lifting-squeezing travelling stops, and the photoelectric relay GJ while is dead electricity also.[the manually crawl location of driving a vehicle also: behind selected certain station, open corresponding K switch K, K switch is placed the manual positioning position, the starting lifting-squeezing travelling, when lifting-squeezing travelling runs to certain station transmitting illuminant, the photoelectricity receiving terminal 34 that is contained on the frame 52 is penetrated by illumination, photoelectric relay GJ action, its normally opened contact (1-33) closure makes relay 3ZJ adhesive, the normally opened contact of relay 3ZJ (1-35) closure, make relay 4ZJ adhesive and self-insurance, the normally-closed contact of relay 4ZJ (15-17) disconnects, and makes relay ZC dead electricity, lifting-squeezing travelling is out of service, at this moment presses inching button 4QA and carries out the crawl location.] near after the switch JK action, its normally opened contact (41-43) closure, make relay 5ZJ get electric adhesive and self-insurance, the normally closed point (47-49) of relay 5ZJ is opened, time relay sj 1 and power supply have been cut off near switch JK, they are returned to normal, and normally opened contact (57-63) closure of while relay 5ZJ is for the decline of elevating mechanism is got ready.
ZK2 places lifting position with selector switch, the energising of electro-hydraulic reversing valve DF2 one side, and oil pump is to elevating mechanism oil cylinder fuel feeding.Press the button 7QA, relay 7ZJ adhesive and self-insurance, its normally opened contact (63-65) closure, electro-hydraulic reversing valve DF1 one side gets the electric elevating mechanism that makes and descends, when dropping to cell body (can be liquid-flow dyeing machine or drench pit, the cell body of jet-bedding etc. is drenched in washing) during aperture position, pin 40 on the elevating mechanism touches travel switch 4XK, its normally-closed contact is opened, the normally opened contact closure, the normally closed point (39-41) of travel switch 4XK is packed, and relay 4ZJ discharges, its often make war (1-35) opens, make relay 5ZJ also dead electricity discharge, cause its normally opened contact (57-63) to be opened, also dead electricity of relay 6ZJ this moment, disconnect their normal battle (57-63) simultaneously, relay 7ZJ dead electricity, its normal make war (63-65) also opens, and electro-hydraulic reversing valve DF1 one side dead electricity is descended stop.After decline stopped, ZK2 placed clutch position with switch, the energising of electro-hydraulic reversing valve DF2 opposite side, and oil pump is to clutch oil cylinder fuel feeding.Press the button 11QA, electro-hydraulic reversing valve DF4 one side and relay 8ZJ simultaneously electric, relay 8ZJ adhesive and self-insurance make oil cylinder 63 work, rotating shaft 37 is rotated, flexible pin is opened in the lifting pressing plate 53, makes elevating mechanism and reeled yarn chain cover 22 and is connected.The normally opened contact of relay 8ZJ (75-77) closure, get ready for contracting in the flexible pin in the reeled yarn chain lid 22, another normally opened contact (89-089) closure of relay 8ZJ, for descending to pressurizeing, elevating mechanism prepares, when pressing the 8QA button, electro-hydraulic reversing valve DF3 one side and relay 10ZJ are switched on simultaneously, relay 10ZJ adhesive and self-insurance, oil cylinder 63 work, rotating shaft 33 is rotated, and contracts in the flexible pin in the reeled yarn chain lid 22, and reeled yarn chain lid breaks away from notch, the normally opened contact of relay 10ZJ (089-93) closure is got ready for elevating mechanism continues to descend to pressurize.
ZK2 is placed lifting position, the energising of electro-hydraulic reversing valve DF2 one side, oil pump is to elevating mechanism oil cylinder fuel feeding.12QA touches the button, make relay 9ZJ get electric adhesive and self-insurance, its normally opened contact (1-65) closure, the energising of electro-hydraulic reversing valve DF1 one side, make elevating mechanism continue to descend, when dropping to setting pressure, be loaded on the pressure controller YJ action on the oil cylinder 43 oil-feed paths, (force value can be according to the moisture content of technological requirement, change at random.) contact (93-95) is opened, relay 9ZJ dead electricity, its normally opened contact (1-65) is opened, the outage of electro-hydraulic reversing valve DF1 one side, decline stops.When elevating mechanism descend make pin 40 leave travel switch 4XK after, travel switch 4XK promptly resets, thereby has disconnected the power supply that the flexible pin in the reeled yarn chain lid is stretched out, and avoids maloperation and the equipment breakdown that causes.
Press the button 6QA, the energising of electro-hydraulic reversing valve DF1 one side is risen elevating mechanism, when rising to corresponding cell body aperture position, pin 40 on the elevating mechanism has touched travel switch 4XK again causes contact (57-S9) to disconnect, electro-hydraulic reversing valve DF1 one side dead electricity, and rising stops.[at this moment,, then press button 12QA if need pressurization repeatedly, make relay 9ZJ get electric adhesive and self-insurance, its normally opened contact (1-65) closure makes the energising of electro-hydraulic reversing valve DF1 one side, and lifters descends, when dropping to setting pressure, pressure controller YJ action, normally-closed contact (93-95) discharges, and makes relay 9ZJ outage, normally opened contact (1-65) disconnects, and decline stops.This process can be carried out repeatedly.] simultaneously, travel switch 4XK contact (1-75) is connected, and provides power supply for flexible pin in the reeled yarn chain lid stretches out.If reeled yarn chain lid 22 is not held on the corresponding cell body aperture position, the 5QA that also can touch the button makes elevating mechanism directly rise, be shifted in corresponding cell body.
ZK2 places clutch position with switch, the energising of electro-hydraulic reversing valve DF2 one side, and oil pump is to clutch oil cylinder fuel feeding.Press the button 9QA, electro-hydraulic reversing valve DF3 one side and relay 11ZJ simultaneously electric, relay 11ZJ adhesive and self-insurance, flexible pin stretches out in the reeled yarn chain lid 22, normal battle of (75-83) closure of relay 11ZJ is for flexible pin retraction in the pressing plate has been done preparation.When pressing the button 10QA, time relay sj 2 adhesives and self-insurance, the energising of electro-hydraulic reversing valve DF4 one side, make flexible pin retraction in the pressing plate, pressing plate and pot cover break away from, through behind the setting-up time, time relay sj 2 normally-closed contacts (1-89) are opened, and make the circuit of hydraulic part be returned to normality.
ZK2 places lifting position with switch, the energising of electro-hydraulic reversing valve DF2 one side, and oil pump is to elevating mechanism oil cylinder fuel feeding.Press the button 5QA, elevating mechanism is risen, travel switch 4XK resets, when rising to setting height, when the pin 47 on the elevating mechanism touched travel switch 1XK, its contact (57-53) connected, make relay 6ZJ adhesive and self-insurance, its normally-closed contact (57-057) disconnects, the outage of electro-hydraulic reversing valve DF1 one side, and rising stops.Normally opened contact (7-9) closure of travel switch 1XK has simultaneously been connected the control power supply of lifting-squeezing travelling, and lifting-squeezing travelling can be shifted.
When lifting-squeezing travelling is oppositely walked, press the 3QA button, A.C. contactor FC work, other course of work is identical when walking with forward.
Certainly, main control circuit of the present invention also can adopt full-automatic control circuit or pure manual circuit or other appropriate circuitry.
The operation principle of circulating pump circuit is among the present invention:
ZK is allocated to automated location universal seclector, press button QA again, be that time relay 1SJ gets, treat that time relay 1SJ gets the electric time that has arrived setting, it often open the time-delay contact closure, intermediate relay ZJ and time relay 2SJ are got, at this moment the closed self-locking of the normally open contact ZJ5 of relay ZJ, normally closed interlock ZJ2 opens, and makes time relay 1SJ outage, and normally closed interlock ZJ1 opens, make contactor C2 be in off state, normally open contact ZJ3 and the ZJ4 closure of while relay ZJ, contactor C1 gets electric, motor direct circulation running beginning.
Electricly arrived the time of setting when time relay 2SJ gets, it often open the time-delay contact closure, relay 1J gets, the closed self-locking of its normally open contact 1J5, normally open contact 1J3 and 1J4 closure, for relay 3J and 3SJ energising is prepared, normally open contact 1J6 is closed to prepare for contactor C2 switches on.Normally closed interlock 1J1 and the 1J2 of relay 1J open, and make relay 2J and 2SJ outage, and after the relay 2J outage, its contact 2J3 and 2J4 discharge, contactor C1 outage, and direct circulation stops, and normally closed interlock 2J2 resets simultaneously, and relay 1SJ is again.
When time relay 1SJ gets the electric time that has arrived setting again, it often to open the time-delay contact closed again, auxiliary reclay 3J and time relay 3SJ get electric, relay 3J get electric after, the closed self-locking of its normally open contact 3J4, normally closed interlock 3J2 opens, and makes time relay 1SJ outage, and normally closed interlock 3J1 opens, make contactor C1 be in off state, the normally open contact 3J3 closure of while relay 3J, contactor C2 gets electric, and the anti-cycle operation of motor begins.
When time relay 3SJ gets the electric time that has arrived setting, its normally closed time-delay contact is opened, relay 1J dead electricity, its contact 1J1 and 1J2 reset, contact 1J6 discharges, and anti-circulation shuts down, and the contact 1J3 of relay 1J and 1J4 discharge simultaneously, relay 3J and 3SJ dead electricity, after the relay 3J dead electricity, its contact 3J3 and 3J4 discharge, and contact 3J1 and 3J2 reset, after contact 3J2 is multiple, time relay 1SJ once more electric, for preparation has been done in the running of carrying out direct circulation once more, like this from direct circulation to anti-circulation, be recycled to direct circulation from counter again, circulating pump will continual positive and negative running.
If whole process of production leaves it at that, the normally closed time-delay contact of time relay 4SJ is opened, green signal light XD1 dead electricity is extinguished, two normally open contact closures of while time relay 4SJ, after its normally open contact closure, time relay 5SJ gets electric, the luminous demonstration of red signal lamp simultaneously, and alarm news Chinese percussion instrument sends sound, when time relay 5SJ gets the electric time that has arrived setting, its normally closed time-delay contact is opened, and auxiliary reclay 4J dead electricity is after the relay 4J dead electricity, its normally open contact discharges, automatic power cut-off, so far, whole automated procedure is all over.
Certainly, the circulating pump circuit also can adopt manual control:
Universal seclector is allocated to manual position, stirs button F A again, contactor C1 gets electric, the closed self-locking of the normally open contact C1A of C1 simultaneously, and direct circulation running beginning, as press button CA and then can stop.
Press ammonium button ZA, then contactor C2 get electric, the closed self-locking of the normally open contact C2A of contactor C2 simultaneously, anti-cycle operation begins, and stops as need, presses button CA and gets final product.
Entire work process of the present invention is:
White light yarn after the kiering is bumped Song Lizhi to be inserted on the ryce plate, again the ryce plate is contained on the reeled yarn chain frame layer by layer and pins, press then recoil simulator-→ lifting-squeezing travelling move to selected dress yarn station-→ the driving pressing plate descend is connected with reeled yarn chain lid-→ promote reeled yarn chain lid leave notch position-→ driving move to the dyeing station-→ the driving pressing plate drops on the dyeing notch-→ start circulating pump dyeing (positive and negative circulation 10 minutes)-→ reeled yarn chain lid in the clutch telescoping mechanism shrink-→ the reeled yarn chain covers decline, pressurization (repeatedly for several times), dyeing-→ the reeled yarn chain covers and rises-→ lifting-squeezing travelling moves to down-→ station, as: vexed cylinder-→ extrusion dehydration-→ washing-→ pouring dashes, oxidation-→ soap boiling-→ take off soap lye-→ hot water wash-→ cold wash-→ dehydration-→ sizing-→ destarch-→ unload yarn to finish overall process.
Different cultivars can go to carry out operations such as pre-treatment, dyeing, post processing, sizing according to different technological processes, process conditions, every pot dyeing quantity what, can manufacture and design according to instructions for use.
Claims (6)
1, a kind of skein type sizing and dyeing combined machine is characterized in that: comprise lifting-squeezing travelling, lifting-squeezing travelling is contained on the aerial conveyor, and the below of aerial conveyor is equipped with liquid-flow dyeing machine, drench pit and washing and drenches jet-bedding; The element of the generation start stop signal on electrical control gear and above-mentioned each device is electrically connected, electrical control gear also with above-mentioned each mechanism on power source be electrically connected.
2, skein type sizing and dyeing combined machine according to claim 1, it is characterized in that: lifting-squeezing travelling comprises car body, the operation wheel is equipped with in the car body bottom, the operation wheel is by the drive systems that is loaded on the car body, the hydraulic lifting compression set is housed on the car body, the hydraulic lifting compression set comprises pressing plate and the hydraulic jack that is connected with pressing plate, and structure that connects reeled yarn chain lid and the hydraulic jack that is connected with this structure also are housed on the pressing plate.
3, skein type sizing and dyeing combined machine according to claim 1 and 2, it is characterized in that: liquid-flow dyeing machine comprises the collecting tank that is connected the cell body two ends, lead in the collecting tank outside distributing pipe, distributing pipe communicates with indirect heater, valve is housed in the distributing pipe, the circulation pipe of cell body bottom communicates with indirect heater, and an end of circulation pipe is equipped with the drive unit of circulating pump and pump, the reeled yarn chain frame that is placed with reeled yarn chain lid in the cell body and links to each other with reeled yarn chain lid.
4, skein type sizing and dyeing combined machine according to claim 1 and 2, it is characterized in that: drench pit comprises cell body, and the cell body bottom is connected with collecting tank, and draining valve is equipped with at the delivery port place of collecting tank one side, and be connected, and by tube connector and relevant liquid-flow dyeing machine cell body connection with centrifugal drawing liquid pump.
5, skein type sizing and dyeing combined machine according to claim 1 and 2, it is characterized in that: washing is drenched jet-bedding and is comprised cell body, the pouring washing pipe is housed on the cell body, the cell body bottom is connected with collecting tank, draining valve is equipped with at one side delivery port place of collecting tank, and be connected, and by tube connector and relevant liquid-flow dyeing machine cell body connection with centrifugal drawing liquid pump.
6, skein type sizing and dyeing combined machine according to claim 1 and 2 is characterized in that: electrical control gear is made up of lifting-squeezing travelling and Oil pump electrical machinery main circuit, main control circuit, photoswitch circuit, signal and illuminating circuit and circulating pump control circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN94111216A CN1048300C (en) | 1994-01-14 | 1994-01-14 | Hank yarn type sizing and dyeing combination machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN94111216A CN1048300C (en) | 1994-01-14 | 1994-01-14 | Hank yarn type sizing and dyeing combination machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1091486A CN1091486A (en) | 1994-08-31 |
| CN1048300C true CN1048300C (en) | 2000-01-12 |
Family
ID=5035108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN94111216A Expired - Fee Related CN1048300C (en) | 1994-01-14 | 1994-01-14 | Hank yarn type sizing and dyeing combination machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1048300C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100363550C (en) * | 2005-12-16 | 2008-01-23 | 梅秉枢 | Continuous dyeing sample plate |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103866511B (en) * | 2012-12-11 | 2016-02-03 | 财团法人纺织产业综合研究所 | Liquid flow hank dyeing machine |
| CN103910313B (en) * | 2014-04-15 | 2016-05-18 | 山东省科学院海洋仪器仪表研究所 | Experimental trough driving system |
| CN104593967B (en) * | 2015-03-03 | 2016-08-24 | 奉化市骏兴玩具有限公司 | A kind of liquid flow type bundle dyeing device |
| CN109097932B (en) * | 2018-10-31 | 2020-10-30 | 浙江富兴服装有限公司 | Energy-concerving and environment-protective dyeing machine discharging device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0026272A1 (en) * | 1979-09-28 | 1981-04-08 | OFFICINE MINNETTI di Federico Minnetti & C. S.A.S. | A plant for squeezing yarn skeins and process therefor |
| WO1989000621A1 (en) * | 1987-07-13 | 1989-01-26 | Mario Scatizzi | Automatic machine for loading or unloading skeins |
-
1994
- 1994-01-14 CN CN94111216A patent/CN1048300C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0026272A1 (en) * | 1979-09-28 | 1981-04-08 | OFFICINE MINNETTI di Federico Minnetti & C. S.A.S. | A plant for squeezing yarn skeins and process therefor |
| WO1989000621A1 (en) * | 1987-07-13 | 1989-01-26 | Mario Scatizzi | Automatic machine for loading or unloading skeins |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100363550C (en) * | 2005-12-16 | 2008-01-23 | 梅秉枢 | Continuous dyeing sample plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1091486A (en) | 1994-08-31 |
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