CN100363550C - Continuous dyeing sample plate - Google Patents
Continuous dyeing sample plate Download PDFInfo
- Publication number
- CN100363550C CN100363550C CNB2005101023529A CN200510102352A CN100363550C CN 100363550 C CN100363550 C CN 100363550C CN B2005101023529 A CNB2005101023529 A CN B2005101023529A CN 200510102352 A CN200510102352 A CN 200510102352A CN 100363550 C CN100363550 C CN 100363550C
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- cylinder
- frame
- sample plate
- roll compacting
- dyeing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
Abstract
The present invention relates to a continuous dyeing sample plate machine, which comprises a machine rack, a roll compacting roller, a stroke roller group, a dyeing vat, a dyeing roller group and an operation controlling device, wherein the roll compacting roller and the stroke roller group are arranged on the machine rack, the roll compacting roller is connected with a power device and is composed of an upper glue roller and a lower steel roller, and the dyeing vat is arranged on the lower part of the dyeing roller group. The continuous dyeing sample plate machine is characterized in that the machine rack is provided with a dyeing vat elevating platform, the dyeing vat is movably arranged on the elevating platform, and the glue roller of the roll compacting roller is connected with an elevating driving device. The continuous dyeing sample plate machine has the advantages of simple structure, low cost and high work efficiency.
Description
Technical field
The present invention relates to the whole field of seal of bleachinging and dyeing of textile industry, more particularly relate to press continuously the associating pulp machine of doing purposes such as denim that dyes series.
Background technology
As everyone knows, before all dyeing of the amount of rule is greatly produced, must obtain relevant accurately prescription in advance.Associating pulp machine is no exception.Though the traditional of denim only is indigo-blue a kind of with dyestuff, and the branch of cyan light and red light is also arranged because of client's requirement, need by the control of dyeing auxiliaries usage ratio; And the denim of other color, promptly so-called look ox is then used SULPHUR DYES, as brown, grey, black, green, blue or green, red, blue isochrome; Add tertiary colour, promptly before dying mass-tone, dye required relevant dyestuff earlier.All need obtain dyeing recipe accurately in advance.
Associating pulp machine is huge thing at present! With 1 infiltration cylinder, the associating pulp machine of 10 dye vats, 3 wash water cylinders, only dyeing partly surpasses 40 meters long, and every dye vat volume more surpasses a kilolitre.Mechanically beat tinctorial pattern and do not gear to actual circumstances so huge with the examination of 30-50 gram cotton yarn.As application number be 01108065, the applying date is that January 19 calendar year 2001, denomination of invention are the patent application of dyeing machine integrating both pad dyeing and dip dyeing, its disclosed a kind of dyeing machine integrating both pad dyeing and dip dyeing comprises base, the base upper support has axis to be the rotary drum of level, the two ends of rotary drum are provided with and the fixing support of base, be provided with rack-mount dip-dye groove in the rotary drum, the top of contaminating groove is provided with a pair of rack-mount roll; For another example application number be 94111216, the applying date be January 14, denomination of invention in 1994 be skein type sizing and dyeing combined machine, open/day for announcing are on August 31st, 1994 patent of invention it comprise lifting-squeezing travelling, lifting-squeezing travelling is contained on the aerial conveyor, the below of aerial conveyor is equipped with liquid-flow dyeing machine, and drench pit is housed successively at the liquid-flow dyeing machine rear and jet-bedding is drenched in washing; The element of the generation start stop signal on electrical control gear and above-mentioned each device is electrically connected, electrical control gear also with above-mentioned each mechanism on power source be electrically connected.The above-mentioned big machinery that is can be placed in the laboratory even if it is contracted to, and its cost is also high!
Existing general producer examination tinctorial pattern is that a tuftlet cotton yarn is contaminated (simulation dyeing kinetics) in the beaker timing that fills dye liquor earlier, empty oxidation is revealed in roll compacting then, and repeats by associating pulp engine dyeing cylinder quantity (or by actual pad dyeing number of times), last wash water is obtained tinctorial pattern.This way maximum shortcoming except that complicated is to disconnect with actual dyeing course.Because associating pulp machine is to have under the situation of tension force to dye, and said method is contaminated cotton yarn and fundamentally is not had tension force (relaxed state) in dye liquor, so tinctorial pattern that draws and actual Color are come in and gone out greatly!
Summary of the invention
The objective of the invention is provides a kind of simple in structure in order to solve above-mentioned deficiency, low, the high efficiency of cost, and with associating pulp engine dyeing look process: comprise that a kind of continuous dyeing sample that pre-infiltration, dyeing, wash water, starching etc. match does machine.
The present invention is achieved by the following scheme above-mentioned purpose:
A kind of continuous dyeing sample plate, it comprises frame, is arranged on roll compacting cylinder and stroke cylinder group, dye vat and dye cylinder group, actuation means on the frame, be connected with power set on the roll compacting cylinder, the roll compacting cylinder is made up of top glue cylinder and bottom steel cylinder, dye vat is arranged on the bottom of dyeing cylinder group, it is characterized in that, also is provided with a dye vat lifting platform on frame, dye vat is movably placed on this lifting platform, also is connected with lifting drive on the glue cylinder of roll compacting cylinder.
As further specifying of such scheme, described lifting drive adopts rack-mounted a pair of roll compacting cylinder, and glue cylinder is installed in a pair of lever pressure arm of bearing block, and the pressure arm fulcrum is fixed on the frame, and the other end is connected with roll compacting cylinder one end.
Described lifting platform drives cylinder by dye vat and is connected lifting platform with two pairs of rocking arms and props up and be configured to; rocking arm one end fulcrum is fixed on the frame; other end fulcrum is installed on the lifting platform support 71; base of dye vat lift cylinder 5 is fixed on the frame 2, and its telescopic shaft then is installed on the pillar of lifting platform rocking arm 72; Also be provided with the lifting platform buffer in the lifting platform bottom, the one end is contained on the frame, and the other end is contained on the rocking arm pillar.
Also be fixed with tensioner on the described frame, this tensioner is supported by an elasticity tension that is connected between tension bracket and tension bracket and the frame and constitutes; Described tension bracket is made up of a tension roller and a pair of lever rocking arm, and the rocking arm fulcrum is fixed on the frame, and tension roller is installed in the end of rocking arm.Described elasticity tension is supported for spring also can adopt the tension force cylinder.
Described stroke cylinder group is arranged side by side the top in frame, and the roll compacting cylinder is arranged on the interlude of frame.
Between the top glue cylinder of described tension bracket cylinder, stroke cylinder group, roll compacting cylinder and the bottom steel cylinder, dyeing cylinder group be provided with conduction band, conduction band is provided with and is fixed with sample and constitutes a circulatory system, also is provided with the electromagnetic induction device of cycle-index between conduction band and frame.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
The present invention is condensed into a small device with large-scale combined staining machine, has kept the main dyeing function of original equipment simultaneously, and its multi-cylinder dyeing gets final product by the multiple cycles running; Because dye vat is to be movably placed on the lifting platform, thereby only need changes dye vat can dye the time and get final product; Then also only need to change the clear water dye vat when needing to clean and get final product, easy to use, simple in structure, cost is low; The reforming processing that the present invention simultaneously can also carry out automation as increasing counter, is carried out automation control by cycle-index is set, and makes operation more easy.
Description of drawings
Fig. 1 is the embodiments of the invention perspective view;
Fig. 2 is another perspective view of embodiments of the invention;
Fig. 3 is a side direction structural representation of the present invention;
Fig. 4 is an another side of the present invention structural representation;
Among the figure: 1, oxidation stroke cylinder group 2, frame 3, roll compacting cylinder 4, roll compacting cylinder 5, dye vat lift cylinder 6, power set (motor) 7, dye vat lifting platform 8, dye vat 9, tension bracket 10, dyeing cylinder group 11, tension force cylinder 12, control device (control cabinet) 13, conduction band
The specific embodiment
By Fig. 1-shown in Figure 4, continuous dyeing sample plate of the present invention comprises frame 2, is arranged on roll compacting cylinder 3 and stroke cylinder group 1, dye vat 9 and dye cylinder group 10, control device 12 on the frame 2, the top that oxidation stroke cylinder group 1 is arranged side by side in frame 2, oxidation stroke cylinder group is by the stainless steel manufacturing, totally 15 of present embodiments, all be installed on the frame with the small-size shaft bearing, its haul distance is identical with the ratio of associating pulp machine with the ratio of dyeing haul distance; Frame 2 is that metal frame is around assembly, in order to above-mentioned all parts to be installed; Roll compacting cylinder 3 is arranged on the interlude of frame 2; Roll compacting cylinder 3 is made up of two cylinders up and down, and following is stainless steel drum 32, is fixed on the frame with pair of bearing, is the drive roll of this machine; Be the outer glue cylinder 31 that is surrounded by rubber above, be installed in a pair of lever pressure arm 33 of bearing block, pressure arm 33 fulcrums are fixed on the frame 2, the other end then promotes up and down with the lifting drive that is installed in frame 2, this lifting drive adopts a pair of roll compacting cylinder 4, when roll compacting, cylinder 4 promotes downwards, and regulates supply gas pressure to obtain required roll compacting effect by the compressed air pressure regulator that is contained in the control cabinet.
Be connected with power set 6 on the roll compacting cylinder 3, these power set 6 are made up of the motor and the speed changer that are fixed on frame 2 sidepieces, and driving with gear motor is unique power resources of this machine, is directly installed on the power transmission shaft of drive roll 32, need not with chain or belt transmission, ensure handling safety.Motor speed is turned round by converter technique control rotating speed and by the control by associating pulp engine dyeing look speed calculation in the control cabinet and is regulated the true dyeing kinetics of simulation.
The dyeing cylinder group adopts the stainless steel manufacturing, totally 5, is installed in the framework made from corrosion resistant plate.Framework then is fixed in the frame 2 with the support that two stainless steel branches are formed.This design be different from ordinary stain cylinder group 10 be contained in the dye vat 8 not so that dye vat 8 can be changed at any time.The length of dyeing cylinder group 10 strokes and the ratio of the dyeing haul distance of uniting each dye vat of pulp machine are this machine control cabinet simulation associating pulp engine dyeing look speed data bases.Dye vat 8 is movably arranged on the bottom of dyeing cylinder group 10, and the embodiment of the invention provides four dye vats 8, and wherein two have only heater, and as heat tinting and starching usefulness, two are used for pre-infiltration, cold dyeing, wash water usefulness in addition.
On frame 2, also be provided with a dye vat lifting platform 7, dye vat 8 is movably placed on this lifting platform 7, the dye vat lifting platform with two pairs of rocking arms 72 in succession with the balance quad type, an end fulcrum is fixed on the frame 2, other end fulcrum is installed on the lifting platform support 71, makes lifting platform 7 eternal maintenance levels.
The base of dye vat lift cylinder 5 is fixed on the frame 2, and its telescopic shaft then is installed on the pillar of lifting platform rocking arm 72.Lifting platform power is provided by this dye vat lift cylinder 5 that is contained on the frame 2: also be provided with lifting platform buffer 5 ' in lifting platform 7 bottoms, the one end is contained on the frame 2, and the other end is contained on rocking arm 72 pillars; Be mainly used in and make the elevating movement slyness.
Also be fixed with tensioner 9 on the described frame 2, this tensioner 9 is supported by an elasticity tension that is connected between tension bracket and tension bracket and the frame 2 and constitutes; Tensioner 9 is by associating pulp engine dyeing look characteristic and establishing, and promptly dyes under the situation of tension force having, and therefore the colour table of making is more accurate! This tension bracket is made up of a tension roller 91 and a pair of lever rocking arm 92, and rocking arm 92 fulcrums are fixed on the frame 2, and tension roller 91 is installed in the end of rocking arm 92, and tension force then supports a pair of cylinder 11 and provides by being installed in elasticity tension on the frame 2.Then by the compressed air governor regulation and control of device at control cabinet, elasticity tension supports except that adopting a pair of tension force cylinder 11 size of tension force; Also can be other alternative members such as spring.
Control device control cabinet 12 of the present invention has been installed all actuation means of this machine with the regulation and control operation, comprising: the pressure of roll compacting cylinder regulate and on fall, fall to controlling on setting, dyeing temperature setting and the regulation and control of tension adjustment, dyeing or other operation number of processes of the adjusting (frequency conversion) of dyeing kinetics, tension bracket, sample position adjustments, the lifting platform etc.Simultaneously in equipment of the present invention, can set up automaton,, dyeing number of times (being the conduction band cycle-index) be implemented control automatically by this device as electromagnetic induction device.Use more convenient.
In the use, need the stained clot-h yarn etc. be connected on the conduction band, conduction band 13 adopts with the fiber of dyestuff lining and power difference and makes, and two ends respectively are provided with bracelet, are used as the clamping of sample between the bracelet.Sample as the examination colour table is a branch of cotton yarn or a little cloth, is linked to be complete loop body by the connecting device between conduction band 13 bracelets; Conduction band also is equipped with induction installation, calculates and control as the dyeing number of times; Pass between the top glue cylinder and bottom steel cylinder of tension bracket cylinder, stroke cylinder group, roll compacting cylinder, the dyeing cylinder group constitutes a circular flow system, the start-up control switch, number of times by gauge tap control dye cycle, after one time colors staining reaches cycle-index, change the dyeing that dye vat carries out another kind of color again, after dyeing is finished, change dye vat, adopt the dye vat of clear water to clean the dyeing sampling effect that has promptly reached former big machinery, cost of the present invention is low, easy for operation, high efficiency.
The present invention is not limited to the foregoing description, the improvement that all need not done through creative work on the basis of embodiment of the invention technical scheme or be equal to replacement and all belong to protection scope of the present invention.
Claims (10)
1. continuous dyeing sample plate, it comprises frame, is arranged on roll compacting cylinder and stroke cylinder group, dye vat and dye cylinder group, actuation means on the frame, be connected with power set on the roll compacting cylinder, the roll compacting cylinder is made up of top glue cylinder and bottom steel cylinder, dye vat is arranged on the bottom of dyeing cylinder group, it is characterized in that, also is provided with a dye vat lifting platform on frame, dye vat is movably placed on this lifting platform, also is connected with lifting drive on the glue cylinder of roll compacting cylinder.
2. a kind of continuous dyeing sample plate according to claim 1, it is characterized in that: described lifting drive adopts rack-mounted a pair of roll compacting cylinder, glue cylinder is installed in a pair of lever pressure arm of bearing block, the pressure arm fulcrum is fixed on the frame, and the other end is connected with roll compacting cylinder one end.
3. a kind of continuous dyeing sample plate according to claim 1 and 2, it is characterized in that: described lifting platform drives cylinder by dye vat and is connected lifting platform with two pairs of rocking arms and props up and be configured to; rocking arm one end fulcrum is fixed on the frame; other end fulcrum is installed on the lifting platform support 71; base of dye vat lift cylinder 5 is fixed on the frame 2, and its telescopic shaft then is installed on the pillar of lifting platform rocking arm 72.
4. a kind of continuous dyeing sample plate according to claim 3 is characterized in that: also be provided with the lifting platform buffer in the lifting platform bottom, the one end is contained on the frame, and the other end is contained on the rocking arm pillar.
5. a kind of continuous dyeing sample plate according to claim 1 and 2 is characterized in that: also be fixed with tensioner on the described frame, this tensioner is supported by an elasticity tension that is connected between tension bracket and tension bracket and the frame and constitutes.
6. a kind of continuous dyeing sample plate according to claim 4 is characterized in that: described tension bracket is made up of a tension roller and a pair of lever rocking arm, and the rocking arm fulcrum is fixed on the frame, and tension roller is installed in the end of rocking arm.
7. a kind of continuous dyeing sample plate according to claim 5 is characterized in that: described elasticity tension is supported for spring.
8. a kind of continuous dyeing sample plate according to claim 5 is characterized in that: described elasticity tension is supported for the tension force cylinder.
9. a kind of continuous dyeing sample plate according to claim 1 and 2 is characterized in that: described stroke cylinder group is arranged side by side the top in frame, and the roll compacting cylinder is arranged on the interlude of frame.
10. a kind of continuous dyeing sample plate according to claim 1 and 2, it is characterized in that: between the top glue cylinder of described tension bracket cylinder, stroke cylinder group, roll compacting cylinder and the bottom steel cylinder, dyeing cylinder group be provided with conduction band, conduction band is provided with and is fixed with sample and constitutes a circulatory system, also is provided with the electromagnetic induction device of cycle-index between conduction band and frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101023529A CN100363550C (en) | 2005-12-16 | 2005-12-16 | Continuous dyeing sample plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101023529A CN100363550C (en) | 2005-12-16 | 2005-12-16 | Continuous dyeing sample plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1786323A CN1786323A (en) | 2006-06-14 |
| CN100363550C true CN100363550C (en) | 2008-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101023529A Expired - Fee Related CN100363550C (en) | 2005-12-16 | 2005-12-16 | Continuous dyeing sample plate |
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| Country | Link |
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| CN (1) | CN100363550C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498309B (en) * | 2013-09-24 | 2015-06-17 | 江阴市青阳通用设备厂 | Continuous dyeing production line for fabric grey cloth |
| CN105586739B (en) * | 2016-03-07 | 2020-03-10 | 东莞百宏实业有限公司 | Dip-dyeing bundle head automatic positioning dip-dyeing device |
| CN111286896A (en) * | 2020-04-10 | 2020-06-16 | 海宁市万路针织有限公司 | Dyeing device for socks |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989000621A1 (en) * | 1987-07-13 | 1989-01-26 | Mario Scatizzi | Automatic machine for loading or unloading skeins |
| CN2272022Y (en) * | 1996-11-15 | 1998-01-07 | 增益资讯股份有限公司 | Dyeing and finishing sampling machine |
| CN1048300C (en) * | 1994-01-14 | 2000-01-12 | 周春华 | Skein type sizing and dyeing combined machine |
-
2005
- 2005-12-16 CN CNB2005101023529A patent/CN100363550C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989000621A1 (en) * | 1987-07-13 | 1989-01-26 | Mario Scatizzi | Automatic machine for loading or unloading skeins |
| CN1048300C (en) * | 1994-01-14 | 2000-01-12 | 周春华 | Skein type sizing and dyeing combined machine |
| CN2272022Y (en) * | 1996-11-15 | 1998-01-07 | 增益资讯股份有限公司 | Dyeing and finishing sampling machine |
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| Publication number | Publication date |
|---|---|
| CN1786323A (en) | 2006-06-14 |
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Granted publication date: 20080123 Termination date: 20141216 |
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