CN104806900A - Led lamp and manufacturing method thereof - Google Patents
Led lamp and manufacturing method thereof Download PDFInfo
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- CN104806900A CN104806900A CN201410044045.9A CN201410044045A CN104806900A CN 104806900 A CN104806900 A CN 104806900A CN 201410044045 A CN201410044045 A CN 201410044045A CN 104806900 A CN104806900 A CN 104806900A
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- led lamp
- fluorescent tube
- rubberizing
- lamp according
- manufacture method
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Microelectronics & Electronic Packaging (AREA)
Abstract
The invention relates to an LED lamp and a manufacturing method thereof. The LED lamp mainly comprises a lamp holder, a plurality of lamp tubes, a plurality of self-bonding substrates and a plurality of LED elements. The LED lamp has the advantages of being simple in structure, low in manufacturing cost, high in color rendering property and the like. Besides, the automatic/semi-automatic mass production of the LED lamp can be completed through a substrate attaching fixture or a substrate attaching mechanism, and the technological completeness is displayed.
Description
Technical field
The invention relates to a kind of LED lamp, refer to a kind of LED lamp in order to alternative traditional energy-saving lamp and manufacture method thereof especially.
Background technology
Bulb, i.e. incandescent lamp, its illumination mode is, by the mode be energized, the tungsten filament be arranged in bulb is heated to incandescent state.Usually, the bulb of incandescent lamp is manufactured by glass, and tungsten filament is arranged among vacuum space that glass bulb surrounds, then passes into inert gas among this vacuum space to prevent tungsten filament to be oxidized at high operating temperatures.Incandescent lamp is a kind of light fixture wasted energy very much, and reason is that incandescent lamp can become useless heat energy the electric energy conversion of about 90%, on only have the electric energy of few part (about 10%) to contribute to light that incandescent lamp sends.Therefore, incandescent lamp is little by little eliminated use, and is namely referred to as electricity-saving lamp in order to the light replacing incandescent lamp.
Referring to Fig. 1, is a kind of stereogram of electricity-saving lamp.As shown in Figure 1, electricity-saving lamp 1 ' is also called compact fluorescent lamp, and it is made up of with Rotatable lamp holder 13 ' housing 11 ', many fluorescent tubes 12 ', wherein, is provided with filament in fluorescent tube 12 ', and filament is coated with some electronic powders; In addition, be more filled with mercury (being namely commonly called as mercury) in fluorescent tube 12 ', and fluorescent tube 12 ' is coated with fluorescent material simultaneously.So, when filament electrified regulation, electronic powder just disengages the electron stream with certain speed and energy, and electron stream can be beaten on mercury, mercury atom is excited, discharges ultraviolet light simultaneously, and fluorescent material just can send the light being applicable to throw light on after being subject to exciting of ultraviolet light.
Although above-mentioned electricity-saving lamp 1 ' has the advantage of energy saving; So, present inventor finds after studying for a long period of time, and existing electricity-saving lamp 1 ' shows the defect in several use:
1. electricity-saving lamp in use, can produce electromagnetic wave slightly and microwave, and under Long-Time Service, these electromagnetic waves and microwave may damage human body.
2. electricity-saving lamp comprise mercury and ultraviolet etc. can to human body produce injury material; And also have many Chinese workmans among reality because manufacture electricity-saving lamp and mercury poisoning.
3. color rendering is lower: the color rendering of incandescent lamp and Halogen lamp LED is 100, and performance is perfect, but the color rendering of electricity-saving lamp is only between 80 to 90 mostly.
4. the manufactured materials based on electricity-saving lamp comprises the multiple materials such as mercury, electronic powder, filament, fluorescent material, its manufacturing cost effectively cannot be forced down, be inconjunction with and cause its price higher.
Therefore, present inventor because existing electricity-saving lamp still has many shortcomings with not enough, therefore does one's utmost to be studied invention, has has finally researched and developed a kind of LED lamp of the present invention and manufacture method thereof.
Summary of the invention
Main purpose of the present invention, be to provide a kind of LED lamp and manufacture method thereof, wherein, this LED lamp is mainly made up of lamp socket, many fluorescent tubes, multiple self-adhesion substrate and multiple LED element, has the advantages such as simple structure, low cost of manufacture, high color rendering.In addition, manufacture process can use baseplate-laminating fixture or baseplate-laminating mechanism complete the volume production of automatic/semi-automaticization of LED lamp of the present invention, more show the integrality of the technology of the present invention.
Therefore, the object of the invention to solve the technical problems realizes by the following technical solutions.In order to reach the above-mentioned object of the present invention, present inventor proposes a kind of LED lamp, is comprise lamp socket, that at least there is electrically end and lighting tube combination end, wherein, this lighting tube combination end inside is provided with LED drive module, and this LED drive module couples this electricity connection end; Many fluorescent tubes are these lighting tube combination ends being assembled in this lamp socket; Multiple self-adhesion substrate is the inwall being arranged at these many fluorescent tubes respectively, and the surface of each self-adhesion substrate is formed to rare line layer, and this line layer is electrically connected at this LED drive module; And multiple LED element, be arranged on multiple self-adhesion substrate, and be electrically connected with above-mentioned line layer, wherein, this LED drive module controls the luminescence of above-mentioned LED element by line layer.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Aforesaid LED lamp, wherein this LED drive module has sensing cell, and when this LED lamp is subject to impact, this sensing cell can be detected this impact and cut off this LED drive module simultaneously and continue to supply power to the plurality of LED element.
Aforesaid LED lamp, wherein one end of this fluorescent tube is formed with opening, and its inwall or outer wall are coated with optics diffusion coating.
Aforesaid LED lamp, wherein the two ends of this fluorescent tube are formed with an opening respectively, and one of them opening is incorporated into this lighting tube combination end, and another opening is then assembled with end cap.
Aforesaid LED lamp, wherein two ends are formed with this fluorescent tube of this opening respectively, and its inwall or outer wall are coated with optics diffusion coating.
Aforesaid LED lamp, wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
Aforesaid LED lamp, wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
Aforesaid LED lamp, wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
Aforesaid LED lamp, more comprises multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
Aforesaid LED lamp, wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
Aforesaid LED lamp, this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
Aforesaid LED lamp, wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
Aforesaid LED lamp, wherein this is electrically held as Rotatable lamp holder.
Aforesaid LED lamp, wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
Further, the object of the invention to solve the technical problems also realizes by the following technical solutions.In order to reach the above-mentioned object of the present invention, present inventor proposes a kind of manufacture method of LED lamp, is comprise the following steps: (1) provides many fluorescent tubes; (2) by the use of release liners, self-adhesion substrate surface being provided with line layer and multiple LED element is placed on baseplate-laminating fixture; (3) remove this release liners, and this baseplate-laminating fixture is inserted within this fluorescent tube; (4) make fluorescent tube unsettled, and support this fluorescent tube with this baseplate-laminating fixture, the rubberizing of this self-adhesion substrate bottom surface is reached with the inwall of this fluorescent tube and contacts completely; (5) operated roller rolls across the outer wall of this fluorescent tube, and mode makes this rubberizing of this self-adhesion substrate bottom surface can fit tightly inwall in fluorescent tube whereby; (6) this baseplate-laminating fixture is taken out; (7) repeat above-mentioned steps (2) to step (6), make the inwall of these many fluorescent tubes all be provided with a self-adhesion substrate; And these many fluorescent tubes are bonded to the lighting tube combination end of lamp socket by (8), wherein this lamp socket has more electrical end, and lamp socket inside is provided with LED drive module.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The manufacture method of aforesaid LED lamp, wherein this baseplate-laminating fixture comprises: rigid support material, in order to support this fluorescent tube to make fluorescent tube unsettled in above-mentioned steps (4); And soft conjunction, be arranged on this rigid support material, and there is multiple LED groove, in order to when this self-adhesion substrate is placed on this baseplate-laminating fixture, accommodating above-mentioned LED element.
The manufacture method of aforesaid LED lamp, wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
The manufacture method of aforesaid LED lamp, wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
The manufacture method of aforesaid LED lamp, wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of aforesaid LED lamp, more comprises multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
The manufacture method of aforesaid LED lamp, wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of aforesaid LED lamp, this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
The manufacture method of aforesaid LED lamp, wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
The manufacture method of aforesaid LED lamp, wherein this is electrically held as Rotatable lamp holder.
The manufacture method of aforesaid LED lamp, wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
Moreover the object of the invention to solve the technical problems realizes in addition more by the following technical solutions.In order to reach the above-mentioned object of the present invention, present inventor proposes a kind of manufacture method of LED lamp, is comprise the following steps: (1a) provides many fluorescent tubes; (2a) by the use of release liners, self-adhesion substrate surface being provided with line layer and multiple LED element is placed on baseplate-laminating mechanism, and wherein, this baseplate-laminating mechanism has gas bag unit; (3a) remove this release liners, and this baseplate-laminating mechanism is inserted within this fluorescent tube; (4a) gas is filled with this gas bag unit, pushes this self-adhesion substrate with the expansion by gas bag unit, mode makes the rubberizing of this self-adhesion substrate bottom surface reach with the inwall of this fluorescent tube to contact completely whereby; (5a) this baseplate-laminating mechanism is taken out; (6a) repeat above-mentioned steps (2a) to step (5a), make the inwall of these many fluorescent tubes all be provided with a self-adhesion substrate; And these many fluorescent tubes are bonded to the lighting tube combination end of lamp socket by (7a), wherein this lamp socket has more electrical end, and lamp socket inside is provided with LED drive module.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The manufacture method of aforesaid LED lamp, wherein this baseplate-laminating mechanism more comprises: air bag accommodating body, and its surface offers self-adhesion substrate to insert hole, and this gas bag unit is placed within this air bag accommodating body.
The manufacture method of aforesaid LED lamp, wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
The manufacture method of aforesaid LED lamp, wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
The manufacture method of aforesaid LED lamp, wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of aforesaid LED lamp, more comprises multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
The manufacture method of aforesaid LED lamp, wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of aforesaid LED lamp, this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
The manufacture method of aforesaid LED lamp, wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
The manufacture method of aforesaid LED lamp, wherein this is electrically held as Rotatable lamp holder.
The manufacture method of aforesaid LED lamp, wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
By technique scheme, the present invention at least has following advantages: LED lamp of the present invention has the advantages such as simple structure, low cost of manufacture, high color rendering; Can not damage human body; Insulation effect is good; Use safety; And the volume production of automatic/semi-automaticization of LED lamp of the present invention can be completed in manufacture process, more show the integrality of the technology of the present invention.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to technological means of the present invention can be better understood, and can be implemented according to the content of description, and can become apparent to allow above and other object of the present invention, feature and advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
Fig. 1 is a kind of stereogram of electricity-saving lamp.
Fig. 2 is the stereogram of a kind of LED lamp of the present invention.
Fig. 3 A to Fig. 3 C is the exploded view of LED lamp.
Fig. 4 is the self-adhesion substrate of LED lamp and the stereogram of multiple LED element.
Fig. 5 A is the second embodiment of many fluorescent tubes of LED lamp.
Fig. 5 B is the 3rd embodiment of many fluorescent tubes of LED lamp.
Fig. 5 C is the 4th embodiment of many fluorescent tubes of LED lamp.
Fig. 5 D is the 5th embodiment of many fluorescent tubes of LED lamp.
Fig. 6 A is the second embodiment of the lamp socket of LED lamp.
Fig. 6 B is the 3rd embodiment of the lamp socket of LED lamp.
Fig. 7 is the side sectional view of fluorescent tube, self-adhesion substrate and LED element.
Refer to the flow chart that Fig. 8 is the manufacture method of a kind of LED lamp tube of the present invention.
Fig. 9 A to Fig. 9 E is the manufacture process schematic diagram of the manufacture method of LED lamp tube.
Refer to the flow chart that Figure 10 is the second manufacture method of a kind of LED lamp tube of the present invention.
Figure 11 A to Figure 11 D is the manufacture process schematic diagram of the second manufacture method of LED lamp tube.
[main element symbol description]
1 ': electricity-saving lamp 11 ': housing
12 ': fluorescent tube 13 ': Rotatable lamp holder
1:LED light fixture 11: lamp socket
12: fluorescent tube 13: self-adhesion substrate
14:LED element 111: electrically hold
112: lighting tube combination end 15:LED driver module
15a: sensing cell 131: line layer
132: rubberizing 12C: end cap
121: two opening fluorescent tube 122:U type end cap
S01 ~ S08: method step 2: baseplate-laminating fixture
21: rigid support material 22: soft conjunction
221:LED groove S01a ~ S07a: method step
3: baseplate-laminating mechanism 31: air bag accommodating body
312: hole 311 inserted by self-adhesion substrate: gas bag unit
Detailed description of the invention
In order to a kind of LED lamp proposed by the invention and manufacture method thereof more clearly can be described, below will coordinate graphic, elaborate preferred embodiment of the present invention.
Referring to Fig. 2 and Fig. 3 A to Fig. 3 C, is stereogram and its exploded view of a kind of LED lamp of the present invention.As shown in Fig. 2 and Fig. 3 A to Fig. 3 C, LED lamp 1 of the present invention comprises: lamp socket 11, many fluorescent tubes 12, multiple self-adhesion substrate 13 and multiple LED element 14; Wherein, lamp socket 11 at least has electrically end 111 and lighting tube combination end 112, and the inside of this lighting tube combination end 112 is provided with LED drive module 15, and this LED drive module 15 couples this electrically end 111.
Please continue to refer to Fig. 2 and Fig. 3 A to Fig. 3 C, and please refer to Fig. 4, be the self-adhesion substrate 13 of LED lamp and the stereogram of multiple LED element 14.As shown in the figure, these many fluorescent tubes 12 are these lighting tube combination ends 112 being assembled in this lamp socket 11, and the plurality of self-adhesion substrate 13, be the inwall being arranged at these many fluorescent tubes 12 respectively.In the present invention, the surface of each self-adhesion substrate 13 is formed to rare line layer 131, and this line layer 131 is electrically connected at this LED drive module 15.The plurality of LED element 14 is arranged on multiple self-adhesion substrate 13, and is electrically connected with above-mentioned line layer 131, and wherein, this LED drive module 15 controls the luminescence of above-mentioned LED element 14 by line layer 131.In addition, this LED drive module 15 inside is provided with sensing cell 15a, and when this LED lamp is subject to impact, this sensing cell 15a can detect this impact and cut off this LED drive module 15 simultaneously and continue to supply power to the plurality of LED element 14.
Please continue to refer to Fig. 5 A, Fig. 5 B, Fig. 5 C, with Fig. 5 D, be the stereogram of second embodiment of these many fluorescent tubes 12, the 3rd embodiment, the 4th embodiment and the 5th embodiment.Although the quantity of the fluorescent tube 12 shown in Fig. 2 and Fig. 3 A to Fig. 3 C is 4, as shown in Figure 5A, in the application of some energy-saving lamp, the quantity of fluorescent tube 12 also can be 3.Be test tube type fluorescent tube (that is, single radial cut fluorescent tube) with shown fluorescent tube 12 shown in Fig. 2, Fig. 3 A to Fig. 3 C and Fig. 5 A, its inwall or outer wall are coated with optics diffusion coating; In addition, fluorescent tube 12 also can be glass-tube formula fluorescent tube as shown in Figure 5 B (namely, two opening fluorescent tube), wherein, the inwall of two opening fluorescent tube 12 or outer wall are coated with optics diffusion coating, and its one end open is incorporated into this lighting tube combination end 112, its other end opening is then assembled with end cap 12C.In addition, fluorescent tube 12 also can be U-shaped fluorescent tube 12 as shown in Figure 5 C, not must be restricted to elongated fluorescent tube; Further, as shown in Figure 5 D, each single u-shaped fluorescent tube 12 can be made up of two two opening fluorescent tubes 121 and a U-shaped end cap 122.
In addition, with regard to the material of fluorescent tube 12, fluorescent tube 12 can be full transparent glass fluorescent tube or all-transparent plastic cement fluorescent tube; Further, in order to increase the scattering of light, fluorescent tube 12 can be light diffusing glass fluorescent tube or light diffusion plastic cement fluorescent tube.Thus, can push away and know, when fluorescent tube 12 is full transparent glass fluorescent tube, can arrange in pairs or groups makes to use up diffusion explosive-proof protector film to cover full transparent glass fluorescent tube; On the contrary, if when fluorescent tube 12 is light diffusing glass fluorescent tube, just collocation use all-transparent explosive-proof protector film with covering protection.Moreover, if fluorescent tube 12 for heat conduction plastic cement and light spread plastic cement Combined lamp tube, all-transparent plastic cement fluorescent tube or light spread plastic cement fluorescent tube time, because plastic cement fluorescent tube does not have the unexpected thing generation burst, therefore can save the use of explosive-proof protector film.In addition, except the diaphragm of sticking type, explosive-proof protector film also can be thermal shrinkage type mantle, such as light diffusion pyrocondensation mantle and transparent pyrocondensation mantle; In addition, explosive-proof protector film also can be taken shape in by spraying method on fluorescent tube 12, such as, be sprayed into pattern light diffusing protection film and be sprayed into pattern transparent protective film; Finally, also fluorescent tube 12 can be soaked among glue and make diaphragm take shape on fluorescent tube 12, such as impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
In addition, the stereogram of the second embodiment that Fig. 6 A and Fig. 6 B is the lamp socket 11 of LED lamp 1 and the 3rd embodiment is referred to.Although the lamp socket 11 shown in Fig. 2 and Fig. 3 A to Fig. 3 C, it electrically holds 111 for Rotatable lamp holder, does not limit the embodiment of lamp socket 11 with this.As shown in Figure 6A, the electrical end 111 of lamp socket 11 is electrically connected terminal by two and is connected to external power source; In addition, as shown in Figure 6B, the external form of lamp socket 11 is not limited to cylinder, and it also can be cubical design.
Please repeat again to consult Fig. 4, and please refer to Fig. 7, be the side sectional view of fluorescent tube 12, self-adhesion substrate 13 and LED element 14.As shown in Figure 7, surface of the present invention is formed with the self-adhesion substrate 13 of line layer 131, its can be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.Described rubberizing 132 is the back side being positioned at self-adhesion substrate 13, at this, the kind of rubberizing 132 or form are not limited especially, therefore, rubberizing 132 can be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream, sticker or other any adhering substance.So, self-adhesion substrate 13 is that subsides stick on the inwall of this fluorescent tube 12 by the rubberizing 132 at its back side, and this self-adhesion substrate 13 is at least formed with line layer 131, and wherein, line layer 131 can be copper wire layer; Or line layer 131 also can be presented by the mode of circuit board.
So, via above-mentioned, the configuration and techniques feature of LED lamp 1 of the present invention has known and complete being illustrated; Then, below by assisting by method flow diagram in detail, the manufacture method of this LED lamp 1 is described in detail further.Referring to Fig. 8, is the flow chart of the manufacture method of a kind of LED lamp tube of the present invention; Further, please refer to Fig. 9 A to Fig. 9 E, be the manufacture process schematic diagram of the manufacture method of this LED lamp tube.Manufacture method of the present invention mainly comprises the following steps:
First, as shown in Fig. 8 and Fig. 9 A, be perform step (S01), many fluorescent tubes 12 are provided; Then, as shown in Figure 9 B, be perform step (S02) with the use by release liners, surface be provided with line layer 131 and be placed on baseplate-laminating fixture 2 with the self-adhesion substrate 13 of multiple LED element 14.Wherein, this baseplate-laminating fixture 2 is made up of rigid support material 21 and soft conjunction 22.This rigid support material 21 is in order to support this fluorescent tube 12 to make fluorescent tube 12 unsettled, this soft conjunction 22 is arranged on rigid support material 21, and there is multiple LED groove 221, and in order to when this self-adhesion substrate 13 is placed on this baseplate-laminating fixture 2, accommodating above-mentioned LED element 14.
Unceasingly, as shown in Figure 9 C, be perform step (S03) to remove this release liners, and this baseplate-laminating fixture 2 is inserted within this fluorescent tube 12.Then, among step (S04), just make fluorescent tube 12 unsettled by rigid support material 21, and support this fluorescent tube 12 with this baseplate-laminating fixture 2, the rubberizing 132 of this self-adhesion substrate 13 bottom surface is reached with the inwall of this fluorescent tube 12 and contacts completely.Then, as shown in fig. 9d, be perform step (S05), operated roller rolls across the outer wall of this fluorescent tube 12, and mode makes the rubberizing 132 of this self-adhesion substrate 13 bottom surface can fit tightly inwall in fluorescent tube 12 whereby; Then, step (S06) is performed to take out this baseplate-laminating fixture 2.Unceasingly, in step (S07), be repetition above-mentioned steps (S02) to step (S06), make the inwall of these many fluorescent tubes 12 all be provided with a self-adhesion substrate 13; Finally, as shown in fig. 9e, then perform step (S08), these many fluorescent tubes 12 are bonded to the lighting tube combination end 112 of lamp socket 11, wherein this lamp socket 11 has more electrically end 111, and lamp socket 11 inside is provided with LED drive module 15.
In addition, the present invention more provides the second cover manufacture method of this LED lamp 1.Referring to Figure 10, is the flow chart of the second manufacture method of a kind of LED lamp tube of the present invention; Further, please refer to Figure 11 A to Figure 11 D, be the manufacture process schematic diagram of this manufacture method.Manufacture method of the present invention mainly comprises the following steps:
First, as shown in Figure 10 and Figure 11 A, be perform step (S01a), many fluorescent tubes 12 are provided; Then, as shown in Figure 11 B, perform step (S02a) with the use by release liners, surface is provided with line layer 131 and is placed on baseplate-laminating mechanism 3 with the self-adhesion substrate 13 of multiple LED element 14.Wherein, baseplate-laminating mechanism 3 more comprises: air bag accommodating body 31, and its surface offers self-adhesion substrate to insert hole 312, and its inside is provided with gas bag unit 311.
Unceasingly, as shown in Figure 11 C, be perform step (S03a) to remove this release liners, and this baseplate-laminating mechanism 3 is inserted within this fluorescent tube 12.Then, among step (S04a), just gas can be filled with this gas bag unit 311, push this self-adhesion substrate 13 with the expansion by gas bag unit 311, mode makes the rubberizing 132 of this self-adhesion substrate 13 bottom surface reach with the inwall of this fluorescent tube 12 to contact completely whereby.Then, be perform step (S05a) to take out this baseplate-laminating mechanism 3.Unceasingly, in step (S06a), be repetition above-mentioned steps (S02a) to step (S05a), make the inwall of these many fluorescent tubes 12 all be provided with a self-adhesion substrate 13; Finally, as shown in Figure 11 D, perform step (S07a), these many fluorescent tubes 12 are bonded to the lighting tube combination end 112 of lamp socket 11, wherein this lamp socket 11 has more electrically end 111, and lamp socket 11 inside is provided with LED drive module 15.
So, above-mentioned be complete and clearly illustrate LED lamp tube of the present invention and two cover manufacture methods, and, via above-mentioned, can learn that the present invention has following advantage:
1., compared to traditional electricity-saving lamp, LED lamp of the present invention is made up of lamp socket 11, many fluorescent tubes 12, multiple self-adhesion substrate 13 and multiple LED element 14, has the advantages such as simple structure, low cost of manufacture, high color rendering.
2. hold above-mentioned 1st point, because LED lamp of the present invention does not comprise mercury and ultraviolet etc. can produce injury material to human body, therefore can not shed the materials such as mercury gas, ultraviolet, electromagnetic wave, and guarantee can not damage human body.
3. moreover, be different from the existing electricity-saving lamp commonly used, LED lamp of the present invention can utilize baseplate-laminating fixture 2 or baseplate-laminating mechanism 3 to complete the volume production of automatic/semi-automaticization of LED lamp 1 of the present invention, more shows the integrality of the technology of the present invention.
4. hold above-mentioned 1st point, because LED lamp 1 of the present invention does not use any aluminium base, therefore, the fluorescent tube 12 of full glass material or the fluorescent tube 12 of plastic cement material can reach insulation effect effectively, and its insulation effect is the associated safety regulation meeting LED lamp 1.
5., except above-mentioned listed advantage, LED drive module 15 inside of this LED lamp 1 is particularly provided with sensing cell 15a; So, when this LED lamp is subject to impact, this sensing cell 15a can detect this impact and cut off this LED drive module 15 simultaneously and continue to supply power to the plurality of LED element 14, is the security more providing this LED lamp 1 to use.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (36)
1. a LED lamp, it is characterized in that comprising:
Lamp socket, be at least have electrically end and lighting tube combination end, wherein, this lighting tube combination end inside is provided with LED drive module, and this LED drive module couples this electricity connection end;
Many fluorescent tubes are these lighting tube combination ends being assembled in this lamp socket;
Multiple self-adhesion substrate is the inwall being arranged at these many fluorescent tubes respectively, and the surface of each self-adhesion substrate is formed to rare line layer, and this line layer is electrically connected at this LED drive module; And
Multiple LED element, be arranged on multiple self-adhesion substrate, and be electrically connected with above-mentioned line layer, wherein, this LED drive module controls the luminescence of above-mentioned LED element by line layer.
2. LED lamp according to claim 1, it is characterized in that: wherein this LED drive module has sensing cell, when this LED lamp is subject to impact, this sensing cell can be detected this impact and cut off this LED drive module simultaneously and continue to supply power to the plurality of LED element.
3. LED lamp according to claim 1, is characterized in that: wherein one end of this fluorescent tube is formed with opening, and its inwall or outer wall are coated with optics diffusion coating.
4. LED lamp according to claim 1, is characterized in that: wherein the two ends of this fluorescent tube are formed with an opening respectively, and one of them opening is incorporated into this lighting tube combination end, and another opening is then assembled with end cap.
5. LED lamp according to claim 4, is characterized in that: wherein two ends are formed with this fluorescent tube of this opening respectively, and its inwall or outer wall are coated with optics diffusion coating.
6. the LED lamp according to claim 3 or 2, is characterized in that: wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
7. LED lamp according to claim 6, is characterized in that: wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
8. LED lamp according to claim 6, is characterized in that: wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
9. LED lamp according to claim 4, is characterized in that: more comprise multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
10. LED lamp according to claim 9, is characterized in that: wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
11. LED lamp according to claim 1, is characterized in that: this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
12. LED lamp according to claim 11, is characterized in that: wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
13. LED lamp according to claim 1, is characterized in that: wherein this is electrically held as Rotatable lamp holder.
14. LED lamp according to claim 1, is characterized in that: wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
The manufacture method of 15. 1 kinds of LED lamp, it is characterized in that comprising the following steps:
(1) many fluorescent tubes are provided;
(2) by the use of release liners, self-adhesion substrate surface being provided with line layer and multiple LED element is placed on baseplate-laminating fixture;
(3) remove this release liners, and this baseplate-laminating fixture is inserted within this fluorescent tube;
(4) make fluorescent tube unsettled, and support this fluorescent tube with this baseplate-laminating fixture, the rubberizing of this self-adhesion substrate bottom surface is reached with the inwall of this fluorescent tube and contacts completely;
(5) operated roller rolls across the outer wall of this fluorescent tube, and mode makes this rubberizing of this self-adhesion substrate bottom surface can fit tightly inwall in fluorescent tube whereby;
(6) this baseplate-laminating fixture is taken out;
(7) repeat above-mentioned steps (2) to step (6), make the inwall of these many lamp sockets all be provided with a self-adhesion substrate; And
(8) these many fluorescent tubes are bonded to the lighting tube combination end of lamp socket, wherein this lamp socket has more electrical end, and lamp socket inside is provided with LED drive module.
The manufacture method of 16. LED lamp according to claim 15, is characterized in that: wherein this baseplate-laminating fixture comprises:
Rigid support material, in order to support this fluorescent tube to make fluorescent tube unsettled in above-mentioned steps (4); And
Soft conjunction, is be arranged on this rigid support material, and has multiple LED groove, in order to when this self-adhesion substrate is placed on this baseplate-laminating fixture, and accommodating above-mentioned LED element.
The manufacture method of 17. LED lamp according to claim 15, is characterized in that: wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
The manufacture method of 18. LED lamp according to claim 17, is characterized in that: wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
The manufacture method of 19. LED lamp according to claim 17, is characterized in that: wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of 20. LED lamp according to claim 15, is characterized in that: more comprise multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
The manufacture method of 21. LED lamp according to claim 15, is characterized in that: wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of 22. LED lamp according to claim 15, is characterized in that: this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
The manufacture method of 23. LED lamp according to claim 22, is characterized in that: wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
The manufacture method of 24. LED lamp according to claim 15, is characterized in that: wherein this is electrically held as Rotatable lamp holder.
The manufacture method of 25. LED lamp according to claim 15, is characterized in that: wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
The manufacture method of 26. 1 kinds of LED lamp, it is characterized in that comprising the following steps:
(1a) many fluorescent tubes are provided;
(2a) by the use of release liners, self-adhesion substrate surface being provided with line layer and multiple LED element is placed on baseplate-laminating mechanism, and wherein, this baseplate-laminating mechanism has gas bag unit;
(3a) remove this release liners, and this baseplate-laminating mechanism 3 is inserted within this fluorescent tube;
(4a) gas is filled with this gas bag unit, pushes this self-adhesion substrate with the expansion by gas bag unit, mode makes the rubberizing of this self-adhesion substrate bottom surface reach with the inwall of this fluorescent tube to contact completely whereby;
(5a) this baseplate-laminating mechanism is taken out;
(6a) repeat above-mentioned steps (2a) to step (5a), make the inwall of these many fluorescent tubes all be provided with a self-adhesion substrate; And
(7a) these many fluorescent tubes are bonded to the lighting tube combination end of lamp socket, wherein this lamp socket has more electrical end, and lamp socket inside is provided with LED drive module.
The manufacture method of 27. LED lamp according to claim 26, is characterized in that: wherein this baseplate-laminating mechanism more comprises: air bag accommodating body, and its surface offers self-adhesion substrate to insert hole, and this gas bag unit is placed within this air bag accommodating body.
The manufacture method of 28. LED lamp according to claim 26, is characterized in that: wherein this fluorescent tube be following any one: full glass lamp or plastic cement fluorescent tube.
The manufacture method of 29. LED lamp according to claim 28, is characterized in that: wherein said full glass lamp be following any one: light diffusing glass fluorescent tube or clear glass fluorescent tube.
The manufacture method of 30. LED lamp according to claim 28, is characterized in that: wherein said plastic cement fluorescent tube be following any one: heat conduction plastic cement and light spread plastic cement Combined lamp tube, light spreads plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of 31. LED lamp according to claim 26, is characterized in that: more comprise multiple explosive-proof protector films, is the outer surface being attached at these many fluorescent tubes respectively, with coated and protect this many fluorescent tubes.
The manufacture method of 32. LED lamp according to claim 26, is characterized in that: wherein this explosive-proof protector film be following any one: light diffusion explosive-proof protector film, transparent explosion-proof diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, be sprayed into pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of 33. LED lamp according to claim 26, is characterized in that: this self-adhesion substrate being wherein formed with this line layer be following any one: heat conduction self-adhesion substrate, have rubberizing glass-fiber-plate, have rubberizing aluminium base, have rubberizing copper base, have rubberizing FPC soft board, there is the ceramic substrate of rubberizing or there is the printed substrate of rubberizing.
The manufacture method of 34. LED lamp according to claim 33, is characterized in that: wherein said rubberizing be following any one: heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, sticky cream or adhering substance.
The manufacture method of 35. LED lamp according to claim 26, is characterized in that: wherein this is electrically held as Rotatable lamp holder.
The manufacture method of 36. LED lamp according to claim 26, is characterized in that: wherein this is electrically held and has two electric terminals, in order to be electrically connected with external power source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044045.9A CN104806900B (en) | 2014-01-28 | 2014-01-28 | LED lamp and its manufacture method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044045.9A CN104806900B (en) | 2014-01-28 | 2014-01-28 | LED lamp and its manufacture method |
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| CN104806900B CN104806900B (en) | 2017-07-14 |
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| KR200458004Y1 (en) * | 2011-06-21 | 2012-01-16 | 이화랑 | LED Light |
| CN202868400U (en) * | 2012-10-08 | 2013-04-10 | 浙江上光照明有限公司 | Compact light emitting diode (LED) energy-saving lamp |
| CN102865472A (en) * | 2012-06-13 | 2013-01-09 | 东莞市天晖电子材料科技有限公司 | High-heat-conductivity flexible ultrathin LED (light-emitting diode) lamp |
| CN203240353U (en) * | 2013-05-15 | 2013-10-16 | 苏州盟泰励宝光电有限公司 | LED straight tube lamp |
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Effective date of registration: 20221028 Address after: Guangdong province Huizhou Huicheng District Shuikou Street office central village factory building four floor right side Patentee after: Hefeng Electronic Technology (Huizhou) Co.,Ltd. Address before: Taiwan, Taipei, China Zhongshan District, 11 West Road, No. 10, building 3 Patentee before: JIN WEI ELECTRONIC CO.,LTD. |