CN104806900B - LED lamp and its manufacture method - Google Patents
LED lamp and its manufacture method Download PDFInfo
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- CN104806900B CN104806900B CN201410044045.9A CN201410044045A CN104806900B CN 104806900 B CN104806900 B CN 104806900B CN 201410044045 A CN201410044045 A CN 201410044045A CN 104806900 B CN104806900 B CN 104806900B
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- led lamp
- fluorescent tube
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
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Abstract
The present invention be on a kind of LED lamp and its manufacture method, wherein, the LED lamp is mainly made up of lamp socket, many fluorescent tubes, multiple self-adhesion substrates and multiple LED elements, has the advantages that simple structure, low cost of manufacture, high color rendering.In addition, the volume production of automatic/semi-automaticization of the LED lamp of baseplate-laminating fixture or the baseplate-laminating mechanism completion present invention can be used in manufacturing process, the integrality of the technology of the present invention is more shown.
Description
Technical field
The present invention is a kind of LED lamp and its system for particularly relating to substitute traditional energy-saving lamp on a kind of LED lamp
Make method.
Background technology
Bulb, i.e. incandescent lamp, its illumination mode are to be heated to the tungsten filament being arranged in bulb by the mode of energization
Incandescent state.Generally, the bulb of incandescent lamp is that as manufactured by glass, and to be disposed on the vacuum that glass bulb surrounded empty for tungsten filament
Between among, inert gas is then passed among the vacuum space to prevent that tungsten filament from aoxidizing at high operating temperatures.Incandescent lamp is one
The light fixture for wasting very much the energy is planted, reason is that incandescent lamp can change into about 90% electric energy useless heat energy, only few part
The electric energy of (about 10%) can be contributed on the light that incandescent lamp is sent.Therefore, incandescent lamp is little by little eliminated and used, and is used to
The light of substitution incandescent lamp is referred to as electricity-saving lamp.
Referring to Fig. 1, being a kind of stereogram of electricity-saving lamp.As shown in figure 1, electricity-saving lamp 1 ' is also known as compact fluorescent lamp,
It is to be made up of housing 11 ', many fluorescent tubes 12 ' with Rotatable lamp holder 13 ', wherein, it is provided with filament, and filament in fluorescent tube 12 '
On be coated with some electronic powders；In addition, mercury (being commonly called as mercury) is more filled with fluorescent tube 12 ', and fluorescent tube 12 ' is while be coated with glimmering
Stimulative substance.Thus, when filament electrified regulation, electronic powder just disengages the electron stream with certain speed and energy, and electron stream
It can beat on mercury so that mercury atom is excited, while ultraviolet light is discharged, and after fluorescent material is excited by ultraviolet light
The light suitable for illumination will be sent.
Although above-mentioned electricity-saving lamp 1 ' has the advantages that energy saving；So, present inventor sends out after studying for a long period of time
Show, existing electricity-saving lamp 1 ' shows the upper defect of several uses：
1. electricity-saving lamp is when in use, electromagnetic wave and microwave slightly can be produced, under long-term use, these electromagnetic waves with it is micro-
Ripple may be damaged to human body.
2. the meeting such as mercury and ultraviolet that includes of electricity-saving lamp produces the material injured to human body；And also have many among reality
Chinese workman mercury poisoning because of manufacture electricity-saving lamp.
3. color rendering is relatively low：The color rendering of incandescent lamp and Halogen lamp LED is 100, and performance is perfect, but the color rendering of electricity-saving lamp
It is only that mostly between 80 to 90.
4. the manufacture material based on electricity-saving lamp includes the multiple materials such as mercury, electronic powder, filament, fluorescent material so that it is made
Cause originally can not effectively force down, be inconjunction with and cause its price higher.
Therefore, present inventor still has many shortcomings and deficiency in view of existing electricity-saving lamp, therefore is strongly subject to
Research invention, finally research and development complete a kind of LED lamp and its manufacture method of the present invention.
The content of the invention
The main object of the present invention, is to provide a kind of LED lamp and its manufacture method, wherein, the LED lamp is mainly
It is made up of lamp socket, many fluorescent tubes, multiple self-adhesion substrates and multiple LED elements, with simple structure, low cost of manufacture, height
The advantages of color rendering.In addition, can be used baseplate-laminating fixture or baseplate-laminating mechanism to complete the present invention's in manufacturing process
The volume production of automatic/semi-automaticization of LED lamp, more shows the integrality of the technology of the present invention.
Therefore, the object of the invention to solve the technical problems is realized using following technical scheme.In order to reach
The above-mentioned purpose of the present invention, present inventor proposes a kind of LED lamp, is include lamp socket, be at least have electrically end and
Lighting tube combination end, wherein, LED drive module is provided with inside the lighting tube combination end, and the LED drive module is coupled to the electricity
Property connection end；Many fluorescent tubes, are the lighting tube combination ends for being assembled in the lamp socket；Multiple self-adhesion substrates, are that to be respectively arranged at this more
The inwall of root fluorescent tube, and the surface of each self-adhesion substrate is to form at least line layer, and the line layer is to be electrically connected with
In the LED drive module；And multiple LED elements, it is disposed on multiple self-adhesion substrates, and electrically connect with above-mentioned line layer
Connect, wherein, the LED drive module can control the luminous of above-mentioned LED element by line layer.
The object of the invention to solve the technical problems can be also applied to the following technical measures to achieve further.
Foregoing LED lamp, the wherein LED drive module have sensing unit, when the LED lamp is by impact,
The sensing unit can detect the impact and continue to supply power to the plurality of LED element while cutting off the LED drive module.
One end of foregoing LED lamp, the wherein fluorescent tube is to be formed with opening, and its inwall or outer wall are to be coated with light
Learn diffusion coating.
The two ends of foregoing LED lamp, the wherein fluorescent tube are to be respectively formed with an opening, and one of opening is combination
To the lighting tube combination end, and another opening is then assembled with end cap.
Foregoing LED lamp, both end of which is respectively formed with the fluorescent tube of the opening, and its inwall or outer wall are to be coated with light
Learn diffusion coating.
Foregoing LED lamp, the wherein fluorescent tube are following any：Full glass lamp or plastic cement fluorescent tube.
Foregoing LED lamp, wherein described full glass lamp is following any：Light diffusing glass fluorescent tube or transparent glass
Glass fluorescent tube.
Foregoing LED lamp, wherein described plastic cement fluorescent tube is following any：Heat conduction plastic cement is answered with light diffusion plastic cement
Close fluorescent tube, light diffusion plastic cement fluorescent tube or perspex fluorescent tube.
Foregoing LED lamp, further includes multiple explosive-proof protector films, is the outer surface for being attached at many fluorescent tubes respectively, with
Coat and protect many fluorescent tubes.
Foregoing LED lamp, wherein the explosive-proof protector film are following any：Light diffusion explosive-proof protector film, transparent explosion-proof
Diaphragm, light diffusion pyrocondensation mantle, transparent pyrocondensation mantle, be sprayed into pattern light diffusing protection film, to be sprayed into pattern transparency protected
Film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
Foregoing LED lamp, self-adhesion substrate for being formed with the line layer is following any：Heat conduction self-adhesion base
Plate, the glass-fiber-plate with rubberizing, the aluminium base with rubberizing, the copper base with rubberizing, the FPC soft boards with rubberizing, have
The ceramic substrate of rubberizing or the printed substrate with rubberizing.
Foregoing LED lamp, wherein described rubberizing is following any：Heat-conducting glue, silica gel, polymethyl methacrylate
Glue, viscose glue, viscous cream or adhering substance.
Foregoing LED lamp, the wherein electrical end are Rotatable lamp holder.
Foregoing LED lamp, the wherein electrical end have two electric terminals, to be electrically connected with external power source.
Also, the object of the invention to solve the technical problems is also realized using following technical scheme.In order to reach this
The above-mentioned purpose of invention, present inventor proposes a kind of manufacture method of LED lamp, is to comprise the following steps：(1) provide
Many fluorescent tubes；(2) by the use of release liners, surface is provided with line layer and the self-adhesion substrate of multiple LED elements is placed in base
On plate laminating fixture；(3) release liners are removed, and the baseplate-laminating fixture is inserted within the fluorescent tube；(4) hang fluorescent tube
Sky, and the fluorescent tube is supported with the baseplate-laminating fixture so that the rubberizing of the self-adhesion substrate bottom surface has reached with the inwall of the fluorescent tube
Full connected；(5) operated roller rolls across the outer wall of the fluorescent tube, and mode enables the rubberizing of the self-adhesion substrate bottom surface close whereby
Fit in the inwall of fluorescent tube；(6) the baseplate-laminating fixture is taken out；(7) repeat the above steps (2) to step (6) so that this many
The inwall of fluorescent tube is all provided with a self-adhesion substrate；And many fluorescent tubes are bound to the lighting tube combination end of lamp socket by (8), wherein should
Lamp socket is provided with LED drive module with more electrical end, and inside lamp socket.
The object of the invention to solve the technical problems can be also applied to the following technical measures to achieve further.
The manufacture method of foregoing LED lamp, wherein the baseplate-laminating fixture is to include：Rigid support material, to upper
Step (4) is stated to support the fluorescent tube make it that fluorescent tube is hanging；And soft engaging member, it is disposed on the rigid support material, and
With multiple LED grooves, when the self-adhesion substrate is placed on the baseplate-laminating fixture, to house above-mentioned LED element.
The manufacture method of foregoing LED lamp, the wherein fluorescent tube are following any：Full glass lamp or plastic cement lamp
Pipe.
The manufacture method of foregoing LED lamp, wherein described full glass lamp is following any：Light diffusing glass lamp
Pipe or clear glass fluorescent tube.
The manufacture method of foregoing LED lamp, wherein described plastic cement fluorescent tube is following any：Heat conduction plastic cement and light
Spread plastic cement Combined lamp tube, light diffusion plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of foregoing LED lamp, further includes multiple explosive-proof protector films, is to be attached at many fluorescent tubes respectively
Outer surface, to coat and protect many fluorescent tubes.
The manufacture method of foregoing LED lamp, wherein the explosive-proof protector film are following any：Light spreads explosive-proof protector
Film, transparent explosion-proof diaphragm, light spread pyrocondensation mantle, transparent pyrocondensation mantle, are sprayed into pattern light diffusing protection film, are sprayed into
Pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of foregoing LED lamp, self-adhesion substrate for being formed with the line layer is following any：Lead
Hot self-adhesion substrate, the glass-fiber-plate with rubberizing, the aluminium base with rubberizing, the copper base with rubberizing, the FPC with rubberizing are soft
Plate, the ceramic substrate with rubberizing or the printed substrate with rubberizing.
The manufacture method of foregoing LED lamp, wherein described rubberizing is following any：Heat-conducting glue, silica gel, poly- methyl
Methyl acrylate glue, viscose glue, viscous cream or adhering substance.
The manufacture method of foregoing LED lamp, the wherein electrical end are Rotatable lamp holder.
The manufacture method of foregoing LED lamp, the wherein electrical end have two electric terminals, to electric with external power source
Property connection.
Furthermore, the object of the invention to solve the technical problems is realized using following technical scheme again in addition.In order to up to
Into the above-mentioned purpose of the present invention, present inventor proposes a kind of manufacture method of LED lamp, is to comprise the following steps：
(1a) provides many fluorescent tubes；Surface is provided with the self-adhesion base of line layer and multiple LED elements by (2a) by the use of release liners
Plate is placed on baseplate-laminating mechanism, wherein, the baseplate-laminating mechanism has gas bag unit；(3a) removes the release liners, and will
The baseplate-laminating mechanism is inserted within the fluorescent tube；Gas is filled with the gas bag unit by (4a), with the expansion by gas bag unit
The self-adhesion substrate is pushed, mode make it that the rubberizing of the self-adhesion substrate bottom surface reaches full contact with the inwall of the fluorescent tube whereby；
(5a) takes out the baseplate-laminating mechanism；(6a) repeats the above steps (2a) to step (5a) so that the inwall of many fluorescent tubes is all
Provided with a self-adhesion substrate；And many fluorescent tubes are bound to the lighting tube combination end of lamp socket by (7a), the wherein lamp socket has more
Electrically LED drive module is provided with inside end, and lamp socket.
The object of the invention to solve the technical problems can be also applied to the following technical measures to achieve further.
The manufacture method of foregoing LED lamp, wherein the baseplate-laminating mechanism are further included：Air bag accommodating body, its surface is
Offer self-adhesion substrate and insert hole, and the gas bag unit is placed within the air bag accommodating body.
The manufacture method of foregoing LED lamp, the wherein fluorescent tube are following any：Full glass lamp or plastic cement lamp
Pipe.
The manufacture method of foregoing LED lamp, wherein described full glass lamp is following any：Light diffusing glass lamp
Pipe or clear glass fluorescent tube.
The manufacture method of foregoing LED lamp, wherein described plastic cement fluorescent tube is following any：Heat conduction plastic cement and light
Spread plastic cement Combined lamp tube, light diffusion plastic cement fluorescent tube or perspex fluorescent tube.
The manufacture method of foregoing LED lamp, further includes multiple explosive-proof protector films, is to be attached at many fluorescent tubes respectively
Outer surface, to coat and protect many fluorescent tubes.
The manufacture method of foregoing LED lamp, wherein the explosive-proof protector film are following any：Light spreads explosive-proof protector
Film, transparent explosion-proof diaphragm, light spread pyrocondensation mantle, transparent pyrocondensation mantle, are sprayed into pattern light diffusing protection film, are sprayed into
Pattern transparent protective film, impregnation formation type light diffusing protection film or impregnation formation type transparent protective film.
The manufacture method of foregoing LED lamp, self-adhesion substrate for being formed with the line layer is following any：Lead
Hot self-adhesion substrate, the glass-fiber-plate with rubberizing, the aluminium base with rubberizing, the copper base with rubberizing, the FPC with rubberizing are soft
Plate, the ceramic substrate with rubberizing or the printed substrate with rubberizing.
The manufacture method of foregoing LED lamp, wherein described rubberizing is following any：Heat-conducting glue, silica gel, poly- methyl
Methyl acrylate glue, viscose glue, viscous cream or adhering substance.
The manufacture method of foregoing LED lamp, the wherein electrical end are Rotatable lamp holder.
The manufacture method of foregoing LED lamp, the wherein electrical end have two electric terminals, to electric with external power source
Property connection.
By above-mentioned technical proposal, the present invention at least has following advantages：LED lamp of the present invention has simple structure, system
The advantages of making low cost, high color rendering；Human body will not be damaged;Insulation effect is good；Use safety；And in manufacturing process
The volume production of automatic/semi-automaticization of LED lamp of the present invention can be completed, the integrality of the technology of the present invention is more shown.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the present invention above and other objects, features and advantages can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
Brief description of the drawings
Fig. 1 is a kind of stereogram of electricity-saving lamp.
Fig. 2 is a kind of stereogram of LED lamp of the present invention.
Fig. 3 A to Fig. 3 C are the exploded views of LED lamp.
Fig. 4 is stereogram of the self-adhesion substrate with multiple LED elements of LED lamp.
Fig. 5 A are the second embodiments of many fluorescent tubes of LED lamp.
Fig. 5 B are the 3rd embodiments of many fluorescent tubes of LED lamp.
Fig. 5 C are the fourth embodiments of many fluorescent tubes of LED lamp.
Fig. 5 D are the 5th embodiments of many fluorescent tubes of LED lamp.
Fig. 6 A are the second embodiments of the lamp socket of LED lamp.
Fig. 6 B are the 3rd embodiments of the lamp socket of LED lamp.
Fig. 7 is the side sectional view of fluorescent tube, self-adhesion substrate and LED element.
Refer to a kind of flow chart of the manufacture method for LED lamp tube that Fig. 8 is the present invention.
Fig. 9 A to Fig. 9 E are the manufacturing process schematic diagrames of the manufacture method of LED lamp tube.
Refer to a kind of flow chart of the second manufacture method of LED lamp tube that Figure 10 is the present invention.
Figure 11 A to Figure 11 D are the manufacturing process schematic diagrames of the second manufacture method of LED lamp tube.
【Main element symbol description】
1’:Electricity-saving lamp 11 ':Housing
12’:Fluorescent tube 13 ':Rotatable lamp holder
1：LED lamp 11：Lamp socket
12：Fluorescent tube 13：Self-adhesion substrate
14：LED element 111：Electrically hold
112：Lighting tube combination end 15：LED drive module
15a：Sensing unit 131：Line layer
132：Rubberizing 12C：End cap
121：Dual openings fluorescent tube 122：U-shaped end cap
S01~S08：Method and step 2：Baseplate-laminating fixture
21：Rigid support material 22：Soft engaging member
221：LED grooves S01a~S07a：Method and step
3：Baseplate-laminating mechanism 31：Air bag accommodating body
312：Self-adhesion substrate inserts hole 311：Gas bag unit
Embodiment
In order to more clearly describe a kind of LED lamp and its manufacture method proposed by the invention, below in conjunction with
Schema, elaborates presently preferred embodiments of the present invention.
Fig. 2 and Fig. 3 A to Fig. 3 C are referred to, is the stereogram and its exploded view of a kind of LED lamp of the present invention.As Fig. 2 with
Shown in Fig. 3 A to Fig. 3 C, LED lamp 1 of the invention is to include：Lamp socket 11, many fluorescent tubes 12, multiple self-adhesion substrates 13, Yi Jiduo
Individual LED element 14；Wherein, lamp socket 11 at least has electrically end 111 and lighting tube combination end 112, also, the lighting tube combination end 112
Inside be provided with LED drive module 15, and the LED drive module 15 is coupled to the electrical end 111.
Please continue to refer to Fig. 2 and Fig. 3 A to Fig. 3 C, and please refer to Fig. 4, be LED lamp self-adhesion substrate 13 with it is multiple
The stereogram of LED element 14.As illustrated, many fluorescent tubes 12 are the lighting tube combination ends 112 for being assembled in the lamp socket 11, and should
Multiple self-adhesion substrates 13, are the inwalls for being respectively arranged at many fluorescent tubes 12.In the present invention, the table of each self-adhesion substrate 13
Face is to form at least line layer 131, and the line layer 131 is electrically coupled to the LED drive module 15.The plurality of LED
Element 14 is then arranged on multiple self-adhesion substrates 13, and is electrically connected with above-mentioned line layer 131, wherein, the LED drive module
15 can control the luminous of above-mentioned LED element 14 by line layer 131.In addition, the inside of LED drive module 15 is single provided with sensing
First 15a, when the LED lamp is by impact, sensing unit 15a can detect the impact and while cut off LED drivings
Module 15 continues to supply power to the plurality of LED element 14.
It is second embodiment, the 3rd implementation of many fluorescent tubes 12 please continue to refer to Fig. 5 A, Fig. 5 B, Fig. 5 C and Fig. 5 D
The stereogram of example, fourth embodiment and the 5th embodiment.Although the quantity of the fluorescent tube 12 shown in Fig. 2 and Fig. 3 A to Fig. 3 C is 4
Root, but, as shown in Figure 5A, in the application of some energy-saving lamps, the quantity of fluorescent tube 12 can also be 3.Fig. 2, Fig. 3 A extremely scheme
Fluorescent tube 12 shown and shown 3C and Fig. 5 A is test tube type fluorescent tube (that is, single radial cut fluorescent tube), and its inwall or outer wall are to be coated with light
Learn diffusion coating；In addition, fluorescent tube 12 can also be glass-tube formula fluorescent tube (that is, dual openings fluorescent tube) as shown in Figure 5 B, wherein, it is double to open
The inwall or outer wall of mouth fluorescent tube 12 are to be coated with optics diffusion coating, and one end opening is to be incorporated into the lighting tube combination end 112,
And its another end opening is then assembled with end cap 12C.In addition, fluorescent tube 12 can also be U-shaped fluorescent tube 12 as shown in Figure 5 C, not one
Surely elongated fluorescent tube is limited to；Also, as shown in Figure 5 D, each single u-shaped fluorescent tube 12 can be by two dual openings fluorescent tubes 121 and one
Individual U-shaped end cap 122 is constituted.
In addition, for the material of fluorescent tube 12, fluorescent tube 12 can be full transparent glass fluorescent tube or all-transparent plastic cement fluorescent tube；And
And, in order to increase the scattering of light, fluorescent tube 12 can be light diffusing glass fluorescent tube or light diffusion plastic cement fluorescent tube.Thus, it is possible to push away
Obtain and know, when fluorescent tube 12 is full transparent glass fluorescent tube, can arrange in pairs or groups spread explosive-proof protector film to cover all-transparent glass using light
Glass fluorescent tube；On the contrary, when if fluorescent tube 12 is light diffusing glass fluorescent tube, just collocation using all-transparent explosive-proof protector film with to cover
Protection.Furthermore, moulded if fluorescent tube 12 is heat conduction plastic cement with light diffusion plastic cement Combined lamp tube, all-transparent plastic cement fluorescent tube or light diffusion
During glue fluorescent tube, produced because plastic cement fluorescent tube does not have the thing burst suddenly, therefore the use of explosive-proof protector film can be saved.This
Outside, in addition to the diaphragm of sticking type, explosive-proof protector film can also be thermal shrinkage type mantle, for example light diffusion pyrocondensation mantle with it is transparent
Pyrocondensation mantle；In addition, explosive-proof protector film can also be taken shape on fluorescent tube 12 by spraying method, for example, it is sprayed into pattern light
Diffusing protection film is with being sprayed into pattern transparent protective film；Finally, fluorescent tube 12 can also be soaked among glue and causes protection
Film is taken shape on fluorescent tube 12, for example, be impregnated with formation type light diffusing protection film or impregnation formation type transparent protective film.
In addition, referring to the second embodiment and the solid of 3rd embodiment that Fig. 6 A and Fig. 6 B are the lamp sockets 11 of LED lamp 1
Figure.Although the lamp socket 11 shown in Fig. 2 and Fig. 3 A to Fig. 3 C, it is Rotatable lamp holder that it, which electrically holds 111, does not limit lamp socket 11 with this
Embodiment.As shown in Figure 6A, the electrical end 111 of lamp socket 11 can be electrically connected with terminals and externally connected power supply by two；This
Outside, as shown in Figure 6B, the external form of lamp socket 11 is not limited to cylinder, and it can also be cubical design.
It please repeat refering to Fig. 4, and be fluorescent tube 12, self-adhesion substrate 13 and the side of LED element 14 please refer to Fig. 7
Sectional view.As shown in fig. 7, surface of the present invention is formed with the self-adhesion substrate 13 of line layer 131, it can be following any
Kind：Heat conduction self-adhesion substrate, the glass-fiber-plate with rubberizing, the aluminium base with rubberizing, the copper base with rubberizing, with rubberizing
FPC soft boards, the ceramic substrate with rubberizing or the printed substrate with rubberizing.Described rubberizing 132 is to be located at self-adhesion base
The back side of plate 13, here, the species or form for rubberizing 132 are not any limitation as especially, therefore, under rubberizing 132 can be
Row are any：Heat-conducting glue, silica gel, polymethyl methacrylate glue, viscose glue, viscous cream, sticker or other any adhering substances.
Thus, self-adhesion substrate 13 is the rubberizing 132 by its back side and pastes and stick on the inwall of the fluorescent tube 12, and the self-adhesion substrate 13
At least formed with line layer 131, wherein, line layer 131 can be copper wire layer；Or, line layer 131 can also pass through electricity
The mode of road plate is presented.
Thus, being clear and complete illustrated via the structure and technical characteristic of above-mentioned, of the invention LED lamp 1；
Then, the manufacture method of the LED lamp 1 is further described in detail by by the auxiliary of method flow diagram below.Referring to Fig. 8, being
A kind of flow chart of the manufacture method of LED lamp tube of the present invention；Also, it is the LED lamp tube please refer to Fig. 9 A to Fig. 9 E
The manufacturing process schematic diagram of manufacture method.The manufacture method of the present invention is mainly included the following steps that：
First, it is that there is provided many fluorescent tubes 12 for execution step (S01) as shown in Fig. 8 and Fig. 9 A；Then, as shown in Figure 9 B,
It is to perform step (S02) by the use of release liners, surface is provided with to the self-adhesion of line layer 131 and multiple LED elements 14
Substrate 13 is placed on baseplate-laminating fixture 2.Wherein, the baseplate-laminating fixture 2 is by rigid support material 21 and soft engaging member
22 are constituted.The rigid support material 21 is used to supporting the fluorescent tube 12 make it that fluorescent tube 12 is hanging, and the soft engaging member 22 is then set
It is placed on rigid support material 21, and with multiple LED grooves 221, to be placed in the baseplate-laminating in the self-adhesion substrate 13
When on fixture 2, above-mentioned LED element 14 is housed.
Unceasingly, as shown in Figure 9 C, it is to perform step (S03) to remove the release liners, and the baseplate-laminating fixture 2 is put
Enter within the fluorescent tube 12.Then, among step (S04), just it can cause that fluorescent tube 12 is hanging by rigid support material 21, and with
The baseplate-laminating fixture 2 supports the fluorescent tube 12 so that the rubberizing 132 of the bottom surface of self-adhesion substrate 13 and the inwall of the fluorescent tube 12 reach
Completely attach to.Then, as shown in fig. 9d, it is to perform step (S05), operated roller rolls across the outer wall of the fluorescent tube 12, whereby mode
The rubberizing 132 of the bottom surface of self-adhesion substrate 13 is brought into close contact in the inwall of fluorescent tube 12；Then, perform step (S06) with
Take out the baseplate-laminating fixture 2.Unceasingly, it is repeat the above steps (S02) to step (S06) in step (S07) so that
The inwall of many fluorescent tubes 12 is all provided with a self-adhesion substrate 13；Finally, as shown in fig. 9e, then step (S08) is performed, this is more
Root fluorescent tube 12 is bound to the lighting tube combination end 112 of lamp socket 11, and wherein the lamp socket 11 is held inside 111, and lamp socket 11 with more electrical
Provided with LED drive module 15.
In addition, the present invention more provides second set of manufacture method of the LED lamp 1.Referring to Fig. 10, being one kind of the present invention
The flow chart of second manufacture method of LED lamp tube；Also, it is the manufacture of the manufacture method please refer to Figure 11 A to Figure 11 D
Process schematic.The manufacture method of the present invention is mainly included the following steps that：
First, it is that there is provided many fluorescent tubes 12 for execution step (S01a) as shown in Figure 10 and Figure 11 A；Then, such as Figure 11 B institutes
Show, perform step (S02a) with by the use of release liners, by surface be provided with line layer 131 and multiple LED elements 14 from
Viscous substrate 13 is placed on baseplate-laminating mechanism 3.Wherein, baseplate-laminating mechanism 3 is further included：Air bag accommodating body 31, its surface is
Offer self-adhesion substrate and insert hole 312, and gas bag unit 311 is provided with inside it.
Unceasingly, as shown in Figure 11 C, it is to perform step (S03a) to remove the release liners, and by the baseplate-laminating mechanism 3
Insert within the fluorescent tube 12.Then, among step (S04a), gas just can be filled with to the gas bag unit 311, with by gas
The expansion of capsule unit 311 and push the self-adhesion substrate 13, mode causes the rubberizing 132 of the bottom surface of self-adhesion substrate 13 and the lamp whereby
The inwall of pipe 12 reaches full contact.Then, it is to perform step (S05a) to take out the baseplate-laminating mechanism 3.Unceasingly, in step
Suddenly it is repeat the above steps (S02a) to step (S05a) in (S06a) so that the inwall of many fluorescent tubes 12 is all provided with one
Self-adhesion substrate 13；Finally, as shown in Figure 11 D, step (S07a) is performed, many fluorescent tubes 12 are bound to the light tube group of lamp socket 11
End 112 is closed, wherein the lamp socket 11 is with more electrically end 111, and the inside of lamp socket 11 is provided with LED drive module 15.
Thus, it is above-mentioned be completely and clearly demonstrate the present invention LED lamp tube and its two sets manufacture methods, also, pass through
By above-mentioned, can learn the present invention be have the advantages that it is following：
1. compared to traditional electricity-saving lamp, LED lamp of the invention is by lamp socket 11, many fluorescent tubes 12, multiple self-adhesion bases
Plate 13 and multiple LED elements 14 are constituted, and have the advantages that simple structure, low cost of manufacture, high color rendering.
2. holding at above-mentioned 1st point, injury can be produced to human body because the LED lamp of the present invention does not include mercury and ultraviolet etc.
Material, therefore the materials such as mercury gas, ultraviolet, electromagnetic wave that will not shed, it is ensured that human body will not be damaged.
Furthermore 3., different from the existing electricity-saving lamp commonly used, LED lamp of the invention can using baseplate-laminating fixture 2 or
Baseplate-laminating mechanism 3 completes the volume production of automatic/semi-automaticization of the LED lamp 1 of the present invention, more shows the complete of the technology of the present invention
Whole property.
4. hold at above-mentioned 1st point, because the LED lamp 1 of the present invention is without using any aluminium base, therefore, full glass material
Fluorescent tube 12 or the fluorescent tube of plastic cement material 12 can effectively achieve insulation effect, and its insulation effect is to meet LED lamp 1
Associated safety regulation.
5. in addition to above-mentioned listed advantage, sensing is particularly provided with inside the LED drive module 15 of the LED lamp 1
Unit 15a；Thus, when the LED lamp is by impact, sensing unit 15a can detect the impact and is somebody's turn to do while cutting off
LED drive module 15 continues to supply power to the plurality of LED element 14, is more to provide the LED lamp 1 to use upper security.
The above, is only presently preferred embodiments of the present invention, not does any formal limitation to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention
To any simple modification made for any of the above embodiments, equivalent variations and modification, in the range of still falling within technical solution of the present invention.
Claims (11)
1. a kind of manufacture method of LED lamp, it is characterised in that be to comprise the following steps：
(1a) provides many fluorescent tubes；
(2a) is provided with line layer with the self-adhesion substrate of multiple LED elements by the uses of release liners, by surface and is placed in substrate patch
Close on mechanism, wherein, the baseplate-laminating mechanism has gas bag unit；
(3a) removes the release liners, and the baseplate-laminating mechanism is inserted within the fluorescent tube；
Gas is filled with the gas bag unit by (4a), and the self-adhesion substrate is pushed with the expansion by gas bag unit, and mode makes whereby
Obtain the rubberizing of the self-adhesion substrate bottom surface and reach full contact with the inwall of the fluorescent tube；
(5a) takes out the baseplate-laminating mechanism；
(6a) repeats the above steps (2a) to step (5a) so that the inwall of many fluorescent tubes is all provided with a self-adhesion substrate；With
And
The many fluorescent tubes are bound to the lighting tube combination end of lamp socket by (7a), and the wherein lamp socket is held with more electrical, and inside lamp socket
Provided with LED drive module.
2. the manufacture method of LED lamp according to claim 1, it is characterised in that：Wherein baseplate-laminating mechanism Geng Bao
Include：Air bag accommodating body, its surface is to offer self-adhesion substrate to insert hole, and the gas bag unit be placed in the air bag accommodating body it
It is interior.
3. the manufacture method of LED lamp according to claim 1, it is characterised in that：Wherein the fluorescent tube is following any：
Full glass lamp or plastic cement fluorescent tube.
4. the manufacture method of LED lamp according to claim 3, it is characterised in that：Wherein described full glass lamp is
It is following any：Light diffusing glass fluorescent tube or clear glass fluorescent tube.
5. the manufacture method of LED lamp according to claim 3, it is characterised in that：Wherein described plastic cement fluorescent tube is
It is following any：Heat conduction plastic cement and light diffusion plastic cement Combined lamp tube, light diffusion plastic cement fluorescent tube or perspex fluorescent tube.
6. the manufacture method of LED lamp according to claim 1, it is characterised in that：Multiple explosive-proof protector films are further included, are
The outer surface of many fluorescent tubes is attached at respectively, to coat and protect many fluorescent tubes.
7. the manufacture method of LED lamp according to claim 6, it is characterised in that：Wherein the explosive-proof protector film is following
It is any：Light diffusion explosive-proof protector film, transparent explosion-proof diaphragm.
8. the manufacture method of LED lamp according to claim 1, it is characterised in that：It is formed with being somebody's turn to do for the line layer
Self-adhesion substrate is following any：Heat conduction self-adhesion substrate, the glass-fiber-plate with rubberizing, the FPC soft boards with rubberizing, with rubberizing
Ceramic substrate or printed substrate with rubberizing.
9. the manufacture method of LED lamp according to claim 8, it is characterised in that：Wherein described rubberizing is：Viscose glue.
10. the manufacture method of LED lamp according to claim 1, it is characterised in that：Wherein the electrical end is revolving light
Head.
11. the manufacture method of LED lamp according to claim 1, it is characterised in that：Wherein the electrical end has two electricity
Property terminal, to be electrically connected with external power source.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044045.9A CN104806900B (en) | 2014-01-28 | 2014-01-28 | LED lamp and its manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044045.9A CN104806900B (en) | 2014-01-28 | 2014-01-28 | LED lamp and its manufacture method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104806900A CN104806900A (en) | 2015-07-29 |
| CN104806900B true CN104806900B (en) | 2017-07-14 |
Family
ID=53691982
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|---|---|---|---|
| CN201410044045.9A Active CN104806900B (en) | 2014-01-28 | 2014-01-28 | LED lamp and its manufacture method |
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| Country | Link |
|---|---|
| CN (1) | CN104806900B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200458004Y1 (en) * | 2011-06-21 | 2012-01-16 | 이화랑 | LED Light |
| CN102865472A (en) * | 2012-06-13 | 2013-01-09 | 东莞市天晖电子材料科技有限公司 | High-heat-conductivity flexible ultrathin LED (light-emitting diode) lamp |
| CN202868400U (en) * | 2012-10-08 | 2013-04-10 | 浙江上光照明有限公司 | Compact light emitting diode (LED) energy-saving lamp |
| CN203240353U (en) * | 2013-05-15 | 2013-10-16 | 苏州盟泰励宝光电有限公司 | LED straight tube lamp |
-
2014
- 2014-01-28 CN CN201410044045.9A patent/CN104806900B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200458004Y1 (en) * | 2011-06-21 | 2012-01-16 | 이화랑 | LED Light |
| CN102865472A (en) * | 2012-06-13 | 2013-01-09 | 东莞市天晖电子材料科技有限公司 | High-heat-conductivity flexible ultrathin LED (light-emitting diode) lamp |
| CN202868400U (en) * | 2012-10-08 | 2013-04-10 | 浙江上光照明有限公司 | Compact light emitting diode (LED) energy-saving lamp |
| CN203240353U (en) * | 2013-05-15 | 2013-10-16 | 苏州盟泰励宝光电有限公司 | LED straight tube lamp |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104806900A (en) | 2015-07-29 |
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Effective date of registration: 20221028 Address after: Guangdong province Huizhou Huicheng District Shuikou Street office central village factory building four floor right side Patentee after: Hefeng Electronic Technology (Huizhou) Co.,Ltd. Address before: Taiwan, Taipei, China Zhongshan District, 11 West Road, No. 10, building 3 Patentee before: JIN WEI ELECTRONIC CO.,LTD. |
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