CN104759893A - Keel forming system and application method thereof - Google Patents
Keel forming system and application method thereof Download PDFInfo
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- CN104759893A CN104759893A CN201510137324.4A CN201510137324A CN104759893A CN 104759893 A CN104759893 A CN 104759893A CN 201510137324 A CN201510137324 A CN 201510137324A CN 104759893 A CN104759893 A CN 104759893A
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- 238000000034 method Methods 0.000 title claims description 7
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000012856 packing Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 33
- 238000001514 detection method Methods 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 18
- 238000007514 turning Methods 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000003032 molecular docking Methods 0.000 claims description 14
- 230000007306 turnover Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 4
- 239000012769 display material Substances 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 9
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 5
- 238000012797 qualification Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 1
- 235000020004 porter Nutrition 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/18—Stacking of articles of particular shape elongated, e.g. sticks, rods, bars
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- Optics & Photonics (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention relates to the keel processing technology, and in particular relates to a keel forming system. The system comprises a coiled material conveying device with an adding prompting function, a keel forming raw material quality detecting device, a keel forming machine, a keel cutting device, an automatic metal keel overturning buckling discharging and conveying device, a keel packing machine and an automatic stacking device. According to the keel forming system, the coiled conveying device is simple to operate and stable to use, and can reduce the problems of materials lacking in coiled material conveying, coil releasing and knotting, so that the production line can run stably; the labor intensity and risk in manual polling and monitoring of the raw material use can be reduced; monitoring and dispatching can be remotely performed, so that the use is convenient. The keel forming system is high in automation degree, safe, stable, and high in production efficiency; the manual operation is reduced, and the labor cost can be saved.
Description
Technical field
The present invention relates to the technology of keel processing, particularly relate to a kind of keel formation system.
Background technology
Uncoiler is commonly used in keel processing equipment of the prior art, during use, coiled strip is installed on the support erect and place, coiled strip launches one end and draws in former, conveying under pressure roller drives, because pipelining is produced, filler work generally transfers to fork lift operators to come, and the vertical support installing arranged is inconvenient; In addition have the mode of movement adopting and keep flat on turntable mounting, rotate in expansion process at coiled strip, launch to affect by coiled strip natural resiliency around rotating shaft, easily produce internal diameter and amplify, coiled strip is more few more easily to be occurred, the now easy knocking over knotting of coiled strip, causes streamline to shut down.
In addition, above-mentioned coiled strip conveying device does not possess filler prompt facility yet, and pipeline management and monitoring difficulty requires high, and being also not easy to control room scheduling fork truck person needs not stop to make an inspection tour each bar streamline materials progress, material loading at any time.
Coiled material is the raw material that ceiling joist is produced, and the quality of coiled strip is directly connected to the quality of keel, in general production process due to coiled strip be all whole dish place directly upper forming machine start shaping, cut, turn over button inspection, finished product of packing; The main flaw by hand inspection product, efficiency is low, time-consumingly again takes a lot of work.
During keel are produced, occur that flaw product mainly contains two kinds, one is former fault or arranges mistake, and this product clearly, easily checks out; Another kind is coiled strip flaw, such as jagged, perforation or protruding, and slight becomes flaw product after former, is not easy to check out, and reduce the qualification rate of product, serious causes former fault or shutdown, causes no small loss.
In addition, it is steady that traditional coiled strip feeding unit also causes coiled strip to transport, such as knotting, not open and flat, feeding skew problems.
Keel are in production inventory, generally two are similar to U-shaped keel make-up discharge, add keel slight, stablize during stacking and be convenient to Mechanical Moving, current keel machining production line, mainly manually to turn over button discharge, production line inefficiency in actual discharge packing process, manual working intensity is large, constrain the raising of production efficiency, simultaneously along with the increase of human cost, line workers's cost increases, and further increases enterprise's production cost.In existing keel forming equipment, suitable keel are not had to turn over button equipment.
Keel are in production inventory, and piling is generally by manual operation, and efficiency is low, labour intensity is large, and the keel of packing discharge on keel stockpile by workman one by one, and a production line at least needs to take 1 porter, 1 Forklift Worker, had not only taken manpower but also inefficiency, had constrained the raising of production efficiency; Simultaneously owing to being all metal objects in workshop, employee operates and unavoidably collides with, and too increases work risk.
Summary of the invention
The object of the invention is to solve the problem, the keel formation system that a kind of automaticity is high, save manpower, safety and stability is provided.
Technical scheme of the present invention is:
A kind of keel formation system, comprise the coiled strip conveying device of band filling prompt facility, keel shaping raw material quality detection device, keel forming machine, keel cutting means, metal joist automatic turning button discharge conveyor, keel baling press and automatic docking device, each part mentioned above feature is as follows:
With the coiled strip conveying device of filling prompt facility, comprise rotating disk, rotary base and rotating shaft, rotating disk is arranged at above rotary base, the rotating shaft of band bearing is provided with between rotating disk and rotary base, rotating shaft top drilling, tie a knot for preventing coiled strip knocking over, perforate is provided with spacing shelves arm, spacing shelves arm is two joints, centre is shelves arm connector, spacing shelves arm vertical pole is inserted in rotating shaft tapping, tension spring is provided with in spacing shelves arm cross bar, pull bar is tightened up by coiled strip pretension by " L " shape of front end, tighten up pull bar side and be provided with distance-sensor, move along with tightening up the chute that pull bar establishes on the downside of spacing shelves arm cross bar, spacing shelves arm cross bar is provided with early warning induction point near end, distance-sensor is connected to control system, early warning signal can be sent,
Keel shaping raw material quality detection device, comprise coiled strip cleaning, coiled strip flattens and coiled strip testing agency, coiled strip flatten mechanism is two groups of spaced pressure rollers, often organize pressure roller to be made up of upper and lower two pressure rollers, be coiled strip testing agency between two groups of pressure rollers, coiled strip testing agency is made up of two optars being up and down in same perpendicular, coiled strip detection light source A is positioned at top, coiled strip detection light source B is positioned at below, light source A is linear light sorurce with light source B and moves towards vertical with coiled strip, coiled strip cleaning is arranged on table base upper feeding mouth place, intert and install in the draw-in groove of side plate at pressure roller, coiled strip cleaning adopts hairbrush, coiled strip testing agency is connected with PLC, in real time light source A and light source B data processing are detected coiled strip varied in thickness,
Metal joist automatic turning button discharge conveyor, comprise frame, turn over buckle mechanism, discharging mechanism and conveying mechanism, turn over buckle mechanism to comprise and being arranged in frame for displaying the upper strata loading plate cutting keel, the single keel being arranged on upper strata loading plate laterally promote spiral shell roller, frame and passage home record arm form keel and transfer passage, passage home record arm is vertical with upper strata loading plate, square crossing corner location is provided with keel invertible head draw-in groove, keel upset dop at interval of a keel upset once, transfer passage and pass straight through to lower floor's loading plate by keel; Discharging mechanism is arranged at inside frame lower floor loading plate, comprise and be positioned at keel and transfer fastening keel upset leaf that passage just transferring, fasten keel and laterally promote spiral shell roller, the fastening keel kept flat are through to overturn vertically under laterally promoting discharge one by one and squeeze arrangement laterally; Conveying mechanism comprises the band sliding bearing pull bar being moved air cylinder driven by whole row's keel, after whole row's keel reach counter set point, be pulled in the keel slide roller outside lower floor's loading plate by it, be provided with limited block outside keel slide roller, whole row's keel are delivered to baling press by conveying mechanism;
Keel formation system automatic docking device, comprise frame, be arranged at keel vertical movement mechanism in rack framework and keel level travel mechanism, frame is frame structure, and one end is that charging aperture is corresponding with baling press platform, the other end is discharging opening, goes out trolley for stacking whole row's keel temporarily; Keel vertical movement mechanism comprises the lifting trolley docked with baling press platform, lifting trolley side is stuck in and hoists on track, centre connects the chain that hoists, hoist the motor be connected to after chain is turned to by gear below frame, keel level travel mechanism comprises the horizontal sliding top board being fixed on lifting trolley side, be arranged on the horizontal sliding cylinder at horizontal sliding top board two ends, lifting trolley is interval with the sliding roller of keel; Go out below trolley and establish orbit, go out trolley and whole row's keel good for piling are shifted out frame, whole row's keel good for piling are moved by fork truck outside discharging opening.
Further, in the coiled strip conveying device of band filling prompt facility, rotating disk is polygonal frame, and described distance-sensor can be replaced the laser induced switch arranged between base and spacing shelves arm, and installation site is located at spacing shelves arm rest proximal end place; Described pull bar lower end of tightening up is plastic casing-pipe, rotatably; Rotating shaft is provided with flexible internal diameter strut at coiled strip shaft core position, and atmospheric pressure pole top is hemispherical.
Further, in keel shaping raw material quality detection device, detect accuracy for improving, coiled strip cleaning adopts hairbrush for arrange in pairs up and down, and hairbrush is fastening by the hairbrush set bolt being arranged on pressure roller installation side plate, can adjust up and down along draw-in groove; Often organize above pressure roller and be provided with nip adjusting screw(rod), adjustable nip, adapt to different-thickness coiled strip; Coiled strip testing agency is provided with coiled strip length measuring and calculating device, and coiled strip length measuring and calculating device is connected with PLC, in real time display materials length.
Further, in metal joist automatic turning button discharge conveyor, upper strata loading plate and the middle protruding slideway be provided with upwards of lower floor's loading plate, frame one end is provided with the tailgate being convenient to alignment keel; Keel are transferred passage side and are provided with electromagnetism relay prop head, and electromagnetism relay prop head is driven by side rack drives bar, coordinate keel upset dop to be fastened by keel; Conveying mechanism is provided with the rubber rollers on band shelves limit in frame aft exit, be convenient to whole row's keel to block deliver to baling press.
Further, in keel formation system automatic docking device, go out trolley and establishing lateral column, lateral column and cart vertical by frame side, ensure during piling to stack neatly; Lifting trolley two ends are provided with anti-dumping diagonal cleat arm, and anti-dumping diagonal cleat arm is vertical with horizontal sliding top board, and anti-dumping diagonal cleat arm can move horizontally, and adapt to keel length; Frame top is provided with out trolley and moves alarm device, goes out trolley and moves along orbit, can carry out audible and visible alarm prompting.
Above-mentioned keel formation system using method, its key step is:
Conveying coiled strip: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck;
Coiled strip detects: before start, unclamp pressure roller, and by coiled strip from conveying device preview, through coiled strip cleaning hairbrush, two groups, front and back pressure roller, causes keel forming machine; Then regulate nip adjusting screw(rod) to make pressure roller contact coiled strip, PLC is set and controls, input standard coiled strip thickness and width parameter; Start, keel forming machine and the synchronous operation of keel checkout gear, coiled strip testing agency light source A and light source B records distance gap H, is coiled strip real-time thickness value; PLC will record coiled strip real-time thickness value and standard comparison, and when H is less than raw material error permissible value, system keeps running; When H is greater than raw material error permissible value, represents that coiled strip has projection, report to the police and shut down; When H equals zero, represent that raw material is jagged or bore a hole, report to the police and shut down;
Shapingly to cut.
Automatic turning button: first the keel processed are delivered to above frame by the shaping cutting apparatus of streamline, cut rear single keel and be positioned over upper strata loading plate, keel are pushed into inside channels and transfer in passage by single keel horizontal promotion spiral shell roller, electromagnetism relay prop head catches the keel of opening upwards, keel invertible head card at interval of a upset once, turned over by former and later two keel and be buckled together, then upset is put into keel and transfers channel bottom; Fasten keel at discharging mechanism place, upset is holded up and arranges into whole row's keel; After whole row's keel reach counter set point, whole row's keel move on conveying mechanism by band sliding bearing pull bar, and the rotation of keel slide roller is ordered about whole row's keel and is sent to baling press, completes metal joist and turns over button, discharge, course of conveying;
Packing piling: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck.
Beneficial effect of the present invention
The coiled strip conveying device of this band filling prompt facility, simple to operate, use stable, reduce in coiled strip conveying and lack material, knocking over knotting problem, ensure that the stable running of streamline, improve production efficiency; Reduce working strength and the risk of the use of manual patrol monitoring raw material, can remote monitoring dispatch, very convenient.
This keel shaping raw material quality detection device, simple to operate, use stable, reduce in coiled strip conveying and cause keel product defectiveness because of raw material defect, reduce the problems such as the former fault caused because of raw material, reduce maintenance cost; Improve the qualification rate of product, reduce artificial quality inspection difficulty.
This metal joist automatic turning button discharge conveyor, simple to operate, save manpower, use stable, improve production line machinery level, reduce further labor cost, improve production efficiency simultaneously.
This keel formation system automatic docking device, automaticity is high, safety and stability, improves production efficiency; Reduce manual operation, save human cost, reduce personnel risk.
Accompanying drawing explanation
Fig. 1 is the coiled strip conveying device perspective view of this keel formation system band filling prompt facility.
Fig. 2 is the coiled strip conveying device side structure schematic diagram of this keel formation system band filling prompt facility.
Fig. 3 is the coiled strip conveying device internal diameter structural representation of this keel formation system band filling prompt facility.
Fig. 4 is the coiled strip conveying device spacing shelves arm cross bar lower structure schematic diagram of this keel formation system band filling prompt facility.
Fig. 5 is this keel formation system keel shaping raw material quality detection device side structure schematic diagram.
Fig. 6 is this keel formation system keel shaping raw material quality detection device perspective view.
Fig. 7 is this keel formation system keel shaping raw material quality detection device plan structure schematic diagram.
Fig. 8 is this metal joist automatic turning button discharge conveyor complete machine perspective view.
Fig. 9 is this metal joist automatic turning button discharge conveyor complete machine side structure schematic diagram.
Figure 10 is this metal joist automatic turning button discharge conveyor understructure schematic top plan view.
Figure 11 is these metal joist automatic turning button discharge conveyor keel upset schematic diagram.
Figure 12 is this keel formation system baling press structural representation.
Figure 13 is this keel formation system automatic docking device complete machine perspective view.
Figure 14 is this keel formation system automatic docking device and baling press plan structure schematic diagram.
Figure 15 is this keel formation system automatic docking device outlet side schematic view.
Figure 16 is this keel formation system quality detection device and former position view.
In Fig. 1 to 4,101. coiled strip rotating disks, 102. coiled strips, 103. spacing grades of arms, 104. shrink pull bars, 105. rotating shafts, 106. rotary bases, 107. distance-sensor, 108. tension springs, 109. early warning induction points, 110. grades of arm connectors, 111. coiled strip internal diameter struts.
In Fig. 5 to 7,201. table bases, 202. pressure rollers install side plate, 203. pressure rollers, 204. hairbrush, 205. hairbrush draw-in grooves, 206. hairbrush set bolts, 207. coiled strips detect upper light source A, 208. coiled strips detect lower light source B, 209. workbench built in machine fall apart grid, 210. coiled strips, 211. nip adjusting screw(rod)s, and 212.PLC controls window.
In Fig. 8 to 11,301. frames, 302. upper strata loading plates, 303. single keel laterally promote spiral shell rollers, 304. keel transfer passage, 305. keel invertible head draw-in grooves, 306. passage home record arms, 307. electromagnetism relay prop heads, 308. rack drives bars, 309. hydraulic cylinders, 310. lower floor's loading plates, 311. whole row's keel move cylinder, 312. band sliding bearing pull bars, 313 is whole row's keel limited block, 314 is keel slip rod, 315 laterally promote spiral shell roller for fastening keel, 316 for fastening keel upset leaf, 317 for fastening keel, and 318 is whole row's keel.
In figure, 1. frames, 2. upper strata loading plate, 3. single keel laterally promote spiral shell roller, 4. keel transfer passage, 5. keel invertible head draw-in groove, 6. passage home record arm, 7. electromagnetism relay prop head, 8. rack drives bar, 9. hydraulic cylinder, 10. lower floor's loading plate, 11. whole row's keel move cylinder, 12. band sliding bearing pull bars, 13 is whole row's keel limited block, 14 is keel slip rod, 15 laterally promote spiral shell roller for fastening keel, 16 for fastening keel upset leaf, and 17 for fastening keel, and 18 is whole row's keel.
In Figure 12 to 15,401. frames, 402. go out trolley, 403. lifting trolleys, the sliding roller of 403-1. keel, 403-2. horizontal sliding cylinder, 404-1. horizontal sliding top board, 405. hoist slide rail, 406. hoists chain, 407. gears, 408. go out trolley and move alarm device, 409. frame lateral columns, 410. discharging trolley tracks, 411. baling press platforms, 412. keel strappings, 413 is whole row's keel.
In Figure 16,501 is that material quality checkout gear, 502 is for former.
Detailed description of the invention
embodiment one: see Fig. 1 to 16, technical scheme of the present invention is:
A kind of keel formation system, comprise the coiled strip conveying device of band filling prompt facility, keel shaping raw material quality detection device, keel forming machine, keel cutting means, metal joist automatic turning button discharge conveyor, keel baling press and automatic docking device, each part mentioned above feature is as follows:
Referring to figs. 1 through 4, with the coiled strip conveying device of filling prompt facility, comprise rotating disk, rotary base and rotating shaft, rotating disk is arranged at above rotary base, the rotating shaft of band bearing is provided with between rotating disk and rotary base, rotating shaft top drilling, tie a knot for preventing coiled strip knocking over, perforate is provided with spacing shelves arm, spacing shelves arm is two joints, centre is shelves arm connector, spacing shelves arm vertical pole is inserted in rotating shaft tapping, tension spring is provided with in spacing shelves arm cross bar, pull bar is tightened up by coiled strip pretension by " L " shape of front end, tighten up pull bar side and be provided with distance-sensor, move along with tightening up the chute that pull bar establishes on the downside of spacing shelves arm cross bar, spacing shelves arm cross bar is provided with early warning induction point near end, distance-sensor is connected to control system, early warning signal can be sent,
With reference to Fig. 5 to 7, keel shaping raw material quality detection device, comprise coiled strip cleaning, coiled strip flattens and coiled strip testing agency, coiled strip flatten mechanism is two groups of spaced pressure rollers, often organize pressure roller to be made up of upper and lower two pressure rollers, be coiled strip testing agency between two groups of pressure rollers, coiled strip testing agency is made up of two optars being up and down in same perpendicular, coiled strip detection light source A is positioned at top, coiled strip detection light source B is positioned at below, light source A is linear light sorurce with light source B and moves towards vertical with coiled strip, coiled strip cleaning is arranged on table base upper feeding mouth place, intert and install in the draw-in groove of side plate at pressure roller, coiled strip cleaning adopts hairbrush, coiled strip testing agency is connected with PLC, in real time light source A and light source B data processing are detected coiled strip varied in thickness,
With reference to Fig. 8 to 11, metal joist automatic turning button discharge conveyor, comprise frame, turn over buckle mechanism, discharging mechanism and conveying mechanism, turn over buckle mechanism to comprise and being arranged in frame for displaying the upper strata loading plate cutting keel, the single keel being arranged on upper strata loading plate laterally promote spiral shell roller, frame and passage home record arm form keel and transfer passage, passage home record arm is vertical with upper strata loading plate, square crossing corner location is provided with keel invertible head draw-in groove, keel upset dop at interval of a keel upset once, transfer passage and pass straight through to lower floor's loading plate by keel; Discharging mechanism is arranged at inside frame lower floor loading plate, comprise and be positioned at keel and transfer fastening keel upset leaf that passage just transferring, fasten keel and laterally promote spiral shell roller, the fastening keel kept flat are through to overturn vertically under laterally promoting discharge one by one and squeeze arrangement laterally; Conveying mechanism comprises the band sliding bearing pull bar being moved air cylinder driven by whole row's keel, after whole row's keel reach counter set point, be pulled in the keel slide roller outside lower floor's loading plate by it, be provided with limited block outside keel slide roller, whole row's keel are delivered to baling press by conveying mechanism;
With reference to Figure 12 to 15, keel formation system automatic docking device, comprise frame, be arranged at keel vertical movement mechanism in rack framework and keel level travel mechanism, frame is frame structure, one end is that charging aperture is corresponding with baling press platform, the other end is discharging opening, goes out trolley for stacking whole row's keel temporarily; Keel vertical movement mechanism comprises the lifting trolley docked with baling press platform, lifting trolley side is stuck in and hoists on track, centre connects the chain that hoists, hoist the motor be connected to after chain is turned to by gear below frame, keel level travel mechanism comprises the horizontal sliding top board being fixed on lifting trolley side, be arranged on the horizontal sliding cylinder at horizontal sliding top board two ends, lifting trolley is interval with the sliding roller of keel; Go out below trolley and establish orbit, go out trolley and whole row's keel good for piling are shifted out frame, whole row's keel good for piling are moved by fork truck outside discharging opening.
Further, in the coiled strip conveying device of band filling prompt facility, rotating disk is polygonal frame, and described distance-sensor can be replaced the laser induced switch arranged between base and spacing shelves arm, and installation site is located at spacing shelves arm rest proximal end place; Described pull bar lower end of tightening up is plastic casing-pipe, rotatably; Rotating shaft is provided with flexible internal diameter strut at coiled strip shaft core position, and atmospheric pressure pole top is hemispherical.
Further, in keel shaping raw material quality detection device, detect accuracy for improving, coiled strip cleaning adopts hairbrush for arrange in pairs up and down, and hairbrush is fastening by the hairbrush set bolt being arranged on pressure roller installation side plate, can adjust up and down along draw-in groove; Often organize above pressure roller and be provided with nip adjusting screw(rod), adjustable nip, adapt to different-thickness coiled strip; Coiled strip testing agency is provided with coiled strip length measuring and calculating device, and coiled strip length measuring and calculating device is connected with PLC, in real time display materials length.
Further, in metal joist automatic turning button discharge conveyor, upper strata loading plate and the middle protruding slideway be provided with upwards of lower floor's loading plate, frame one end is provided with the tailgate being convenient to alignment keel; Keel are transferred passage side and are provided with electromagnetism relay prop head, and electromagnetism relay prop head is driven by side rack drives bar, coordinate keel upset dop to be fastened by keel; Conveying mechanism is provided with the rubber rollers on band shelves limit in frame aft exit, be convenient to whole row's keel to block deliver to baling press.
Further, in keel formation system automatic docking device, go out trolley and establishing lateral column, lateral column and cart vertical by frame side, ensure during piling to stack neatly; Lifting trolley two ends are provided with anti-dumping diagonal cleat arm, and anti-dumping diagonal cleat arm is vertical with horizontal sliding top board, and anti-dumping diagonal cleat arm can move horizontally, and adapt to keel length; Frame top is provided with out trolley and moves alarm device, goes out trolley and moves along orbit, can carry out audible and visible alarm prompting.
Above-mentioned keel formation system using method, its key step is:
Conveying coiled strip: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck;
Coiled strip detects: before start, unclamp pressure roller, and by coiled strip from conveying device preview, through coiled strip cleaning hairbrush, two groups, front and back pressure roller, causes keel forming machine; Then regulate nip adjusting screw(rod) to make pressure roller contact coiled strip, PLC is set and controls, input standard coiled strip thickness and width parameter; Start, keel forming machine and the synchronous operation of keel checkout gear, coiled strip testing agency light source A and light source B records distance gap H, is coiled strip real-time thickness value; PLC will record coiled strip real-time thickness value and standard comparison, and when H is less than raw material error permissible value, system keeps running; When H is greater than raw material error permissible value, represents that coiled strip has projection, report to the police and shut down; When H equals zero, represent that raw material is jagged or bore a hole, report to the police and shut down;
Shapingly to cut.
Automatic turning button: first the keel processed are delivered to above frame by the shaping cutting apparatus of streamline, cut rear single keel and be positioned over upper strata loading plate, keel are pushed into inside channels and transfer in passage by single keel horizontal promotion spiral shell roller, electromagnetism relay prop head catches the keel of opening upwards, keel invertible head card at interval of a upset once, turned over by former and later two keel and be buckled together, then upset is put into keel and transfers channel bottom; Fasten keel at discharging mechanism place, upset is holded up and arranges into whole row's keel; After whole row's keel reach counter set point, whole row's keel move on conveying mechanism by band sliding bearing pull bar, and the rotation of keel slide roller is ordered about whole row's keel and is sent to baling press, completes metal joist and turns over button, discharge, course of conveying;
Packing piling: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck.
Beneficial effect of the present invention
The coiled strip conveying device of this band filling prompt facility, simple to operate, use stable, reduce in coiled strip conveying and lack material, knocking over knotting problem, ensure that the stable running of streamline, improve production efficiency; Reduce working strength and the risk of the use of manual patrol monitoring raw material, can remote monitoring dispatch, very convenient.
This keel shaping raw material quality detection device, simple to operate, use stable, reduce in coiled strip conveying and cause keel product defectiveness because of raw material defect, reduce the problems such as the former fault caused because of raw material, reduce maintenance cost; Improve the qualification rate of product, reduce artificial quality inspection difficulty.
This metal joist automatic turning button discharge conveyor, simple to operate, save manpower, use stable, improve production line machinery level, reduce further labor cost, improve production efficiency simultaneously.
This keel formation system automatic docking device, automaticity is high, safety and stability, improves production efficiency; Reduce manual operation, save human cost, reduce personnel risk.
Claims (7)
1. a keel formation system, comprise the coiled strip conveying device of band filling prompt facility, keel shaping raw material quality detection device, keel forming machine, keel cutting means, metal joist automatic turning button discharge conveyor, keel baling press and automatic docking device, it is characterized in that:
With the coiled strip conveying device of filling prompt facility, comprise rotating disk, rotary base and rotating shaft, rotating disk is arranged at above rotary base, the rotating shaft of band bearing is provided with between rotating disk and rotary base, rotating shaft top drilling, tie a knot for preventing coiled strip knocking over, perforate is provided with spacing shelves arm, spacing shelves arm is two joints, centre is shelves arm connector, spacing shelves arm vertical pole is inserted in rotating shaft tapping, tension spring is provided with in spacing shelves arm cross bar, pull bar is tightened up by coiled strip pretension by " L " shape of front end, tighten up pull bar side and be provided with distance-sensor, move along with tightening up the chute that pull bar establishes on the downside of spacing shelves arm cross bar, spacing shelves arm cross bar is provided with early warning induction point near end, distance-sensor is connected to control system, early warning signal can be sent,
Keel shaping raw material quality detection device, comprise coiled strip cleaning, coiled strip flattens and coiled strip testing agency, coiled strip flatten mechanism is two groups of spaced pressure rollers, often organize pressure roller to be made up of upper and lower two pressure rollers, be coiled strip testing agency between two groups of pressure rollers, coiled strip testing agency is made up of two optars being up and down in same perpendicular, coiled strip detection light source A is positioned at top, coiled strip detection light source B is positioned at below, light source A is linear light sorurce with light source B and moves towards vertical with coiled strip, coiled strip cleaning is arranged on table base upper feeding mouth place, intert and install in the draw-in groove of side plate at pressure roller, coiled strip cleaning adopts hairbrush, coiled strip testing agency is connected with PLC, in real time light source A and light source B data processing are detected coiled strip varied in thickness,
Metal joist automatic turning button discharge conveyor, comprise frame, turn over buckle mechanism, discharging mechanism and conveying mechanism, turn over buckle mechanism to comprise and being arranged in frame for displaying the upper strata loading plate cutting keel, the single keel being arranged on upper strata loading plate laterally promote spiral shell roller, frame and passage home record arm form keel and transfer passage, passage home record arm is vertical with upper strata loading plate, square crossing corner location is provided with keel invertible head draw-in groove, keel upset dop at interval of a keel upset once, transfer passage and pass straight through to lower floor's loading plate by keel; Discharging mechanism is arranged at inside frame lower floor loading plate, comprise and be positioned at keel and transfer fastening keel upset leaf that passage just transferring, fasten keel and laterally promote spiral shell roller, the fastening keel kept flat are through to overturn vertically under laterally promoting discharge one by one and squeeze arrangement laterally; Conveying mechanism comprises the band sliding bearing pull bar being moved air cylinder driven by whole row's keel, after whole row's keel reach counter set point, be pulled in the keel slide roller outside lower floor's loading plate by it, be provided with limited block outside keel slide roller, whole row's keel are delivered to baling press by conveying mechanism;
Keel formation system automatic docking device, comprise frame, be arranged at keel vertical movement mechanism in rack framework and keel level travel mechanism, frame is frame structure, and one end is that charging aperture is corresponding with baling press platform, the other end is discharging opening, goes out trolley for stacking whole row's keel temporarily; Keel vertical movement mechanism comprises the lifting trolley docked with baling press platform, lifting trolley side is stuck in and hoists on track, centre connects the chain that hoists, hoist the motor be connected to after chain is turned to by gear below frame, keel level travel mechanism comprises the horizontal sliding top board being fixed on lifting trolley side, be arranged on the horizontal sliding cylinder at horizontal sliding top board two ends, lifting trolley is interval with the sliding roller of keel; Go out below trolley and establish orbit, go out trolley and whole row's keel good for piling are shifted out frame, whole row's keel good for piling are moved by fork truck outside discharging opening.
2. keel formation system according to claim 1, it is characterized in that: in the coiled strip conveying device of band filling prompt facility, rotating disk is polygonal frame, described distance-sensor can be replaced the laser induced switch arranged between base and spacing shelves arm, and installation site is located at spacing shelves arm rest proximal end place; Described pull bar lower end of tightening up is plastic casing-pipe, rotatably; Rotating shaft is provided with flexible internal diameter strut at coiled strip shaft core position, and atmospheric pressure pole top is hemispherical.
3. keel formation system according to claim 1, it is characterized in that: in keel shaping raw material quality detection device, accuracy is detected for improving, coiled strip cleaning adopts hairbrush for arrange in pairs up and down, hairbrush is fastening by the hairbrush set bolt being arranged on pressure roller installation side plate, can adjust up and down along draw-in groove; Often organize above pressure roller and be provided with nip adjusting screw(rod), adjustable nip, adapt to different-thickness coiled strip; Coiled strip testing agency is provided with coiled strip length measuring and calculating device, and coiled strip length measuring and calculating device is connected with PLC, in real time display materials length.
4. keel formation system according to claim 1, is characterized in that: in metal joist automatic turning button discharge conveyor, upper strata loading plate and the middle protruding slideway be provided with upwards of lower floor's loading plate, and frame one end is provided with the tailgate being convenient to alignment keel; Keel are transferred passage side and are provided with electromagnetism relay prop head, and electromagnetism relay prop head is driven by side rack drives bar, coordinate keel upset dop to be fastened by keel; Conveying mechanism is provided with the rubber rollers on band shelves limit in frame aft exit, be convenient to whole row's keel to block deliver to baling press.
5. keel formation system according to claim 1, is characterized in that: in keel formation system automatic docking device, goes out trolley and is establishing lateral column, lateral column and cart vertical by frame side, ensure to stack neatly during piling; Lifting trolley two ends are provided with anti-dumping diagonal cleat arm, and anti-dumping diagonal cleat arm is vertical with horizontal sliding top board, and anti-dumping diagonal cleat arm can move horizontally, and adapt to keel length; Frame top is provided with out trolley and moves alarm device, goes out trolley and moves along orbit, can carry out audible and visible alarm prompting.
6. a keel formation system using method, is characterized in that:
Conveying coiled strip: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck;
Coiled strip detects: before start, unclamp pressure roller, and by coiled strip from conveying device preview, through coiled strip cleaning hairbrush, two groups, front and back pressure roller, causes keel forming machine; Then regulate nip adjusting screw(rod) to make pressure roller contact coiled strip, PLC is set and controls, input standard coiled strip thickness and width parameter; Start, keel forming machine and the synchronous operation of keel checkout gear, coiled strip testing agency light source A and light source B records distance gap H, is coiled strip real-time thickness value; PLC will record coiled strip real-time thickness value and standard comparison, and when H is less than raw material error permissible value, system keeps running; When H is greater than raw material error permissible value, represents that coiled strip has projection, report to the police and shut down; When H equals zero, represent that raw material is jagged or bore a hole, report to the police and shut down;
Shapingly to cut.
7. automatic turning button: first the keel processed are delivered to above frame by the shaping cutting apparatus of streamline, cut rear single keel and be positioned over upper strata loading plate, keel are pushed into inside channels and transfer in passage by single keel horizontal promotion spiral shell roller, electromagnetism relay prop head catches the keel of opening upwards, keel invertible head card at interval of a upset once, turned over by former and later two keel and be buckled together, then upset is put into keel and transfers channel bottom; Fasten keel at discharging mechanism place, upset is holded up and arranges into whole row's keel; After whole row's keel reach counter set point, whole row's keel move on conveying mechanism by band sliding bearing pull bar, and the rotation of keel slide roller is ordered about whole row's keel and is sent to baling press, completes metal joist and turns over button, discharge, course of conveying;
Packing piling: first whole row's keel are sent to through streamline baling press on the lifting trolley of keel vertical movement mechanism, whole row's keel are along lifting trolley horizontal positioned, lifting trolley with go out trolley and be now positioned at same level face, the whole row's keel of keel level mechanism urges laterally move to out trolley, are booked to the first floor by rows; Then lifting trolley is by hoisting chain under motor drives, and be often booked one deck and be promoted to last layer, reciprocating operation is until piling completes; Go out whole row's keel that piling completes by trolley and shift out frame, whole row's keel good for piling are moved discharging opening is outer by fork truck.
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| CN201510137324.4A CN104759893A (en) | 2015-03-27 | 2015-03-27 | Keel forming system and application method thereof |
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| CN201510137324.4A CN104759893A (en) | 2015-03-27 | 2015-03-27 | Keel forming system and application method thereof |
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| CN104759893A true CN104759893A (en) | 2015-07-08 |
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| CN108946179A (en) * | 2018-07-25 | 2018-12-07 | 河北天晷自动化设备科技有限公司 | A kind of full-automatic turn-over stacking packaging machine |
| CN109867113A (en) * | 2017-12-04 | 2019-06-11 | 北新集团建材股份有限公司 | A kind of keel automatic stacking equipment and its control method |
| CN111572856A (en) * | 2015-11-27 | 2020-08-25 | 北新集团建材股份有限公司 | Keel packaging method and automatic binding method |
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