CN203345774U - Combining and separating device for cigarette packing boxes - Google Patents
Combining and separating device for cigarette packing boxes Download PDFInfo
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- CN203345774U CN203345774U CN 201320386585 CN201320386585U CN203345774U CN 203345774 U CN203345774 U CN 203345774U CN 201320386585 CN201320386585 CN 201320386585 CN 201320386585 U CN201320386585 U CN 201320386585U CN 203345774 U CN203345774 U CN 203345774U
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Abstract
The utility model relates to a logistics device, in particular to a combining and separating device for cigarette packing boxes. The combining and separating device for the cigarette packing boxes is installed in a sorting system for the cigarette packing boxes to be applied. The combining and separating device for the cigarette packing boxes is composed of an overturning channel, an accumulation channel, a cigarette packing box turning channel, an aligning channel and a cigarette tidying channel, wherein the channels are connected in sequence. The combining and separating device for the cigarette packing boxes is used in cooperation with other devices. The other devices move a cigarette packing box combination from a pallet to the combining and separating device for the cigarette packing boxes. The combining and separating device for the cigarette packing boxes separates the cigarette packing box combination into the independent cigarette packing boxes which are arranged in the same sequence, and therefore the task of pallet separation is completed. The combining and separating device for the cigarette packing boxes combines the independent cigarette packing boxes conveyed by a conveying system into a cigarette packing box combination according to a required placement sequence, the cigarette packing box combination is moved to a pallet through other devices, and therefore the task of pallet combination is finished. The combining and separating device for the cigarette packing boxes is reasonable in structure, convenient to operate, stable in operation, high in work efficiency, and capable of greatly relieving the labor intensity and reducing the operation cost.
Description
One, technical field
The utility model relates to Logistics Equipment, refers more particularly to a kind of combination and disengagement gear of cigarette packing case.
Two, background technology
" the tobacco business universal pallet for through transport " of in March, 2007 State Tobacco Monopoly Bureau's issue (YC/T215-2007) industry standard stipulates that (L) * wide (W) * height (H) is 1000mm * 1250mm * 150mm to tobacco business through transport general tray plane nominal contour dimension length, cigarette packing case is piled up form and is adopted the transverse and longitudinal formula, pile up 10 smoke boxes for every layer, three layers of piles.Every layer of 10 smoke box are divided into two groups, and 5 cigarette packing cases are one group, and 3 smoke boxes are traverse side by side, and 2 smoke boxes are vertical putting side by side, two groups of cigarette packing cases discharge reversed in order of same layer, and each layer discharges reversed in order.Current cigarette packing case be take pallet as carrier in the retailing link, complete that dish is torn in warehouse-in code-disc, outbound sorting open, single cigarette packing case splits and chooses, finally realize that the bar cigarette is dispensed into the client, complete 30 smoke box code-discs and tear 30 open putting one's child in a boarding nursery that to coil tobacco bale vanning be the operation that must complete in the tobacco circulation link.
At present commonly usedly tear dish open and group dish mode has two kinds: manual operation and with tearing dish, group dish robot open.Manual operation needs a large amount of human resources, and labour intensity is large, and inefficiency can't meet the mechanical efficiency requirement of current delivery system and sorting system.Piling up due to cigarette packing case on pallet is sequentially inconsistent, single equipment can't meet smoke box from pallet by the identical ordinal shift of putting to delivery system, also can't meet putting that the delivery system transportation the is come cigarette packing case that order is identical according to the form of the piling up pile of industry through transport standard code on empty pallet; Robot tears dish open and the group disc apparatus need to be captured smoke box by Acetabula device, and it captures quantity limitation in 3 smoke boxes, and, after the crawl smoke box, need to rely on mechanical arm to move in three dimensional space by mechanical joint, moving period head, efficiency is low; Its Acetabula device easily lost efficacy because of the inspiration dust, needed periodic cleaning or replacing, caused recurrent expenditure high.
The code-disc of realizing 30 cigarette packing cases can be divided into two steps: combination unit is combined into the cigarette packing case group by single smoke box, then by miscellaneous equipment, the cigarette packing case group is moved on pallet; Realization is torn 30 smoke box pallets open and also is divided into two steps: the cigarette packing case group on pallet is moved to disengagement gear successively, and disengagement gear is separated into the smoke box combination to put the single smoke box that order is identical again.Current in tobacco business, be mainly to rely on manual operation to complete its combination and the effect of separating, also do not have corresponding device can replace manual operation.
Three, summary of the invention
The purpose of this utility model is: overcome the defect that prior art exists, provide a kind of and can replace manual operation, the Semi-automatic combination of realizing cigarette packing case with separate, and combination and the disengagement gear of high efficiency, operating cost is low, practical, labour intensity is low cigarette packing case.
The utility model is arranged on the sorting system application of cigarette packing case, its technical scheme serve as reasons the upset passage, accumulate passage, smoke box tuning passage, alignment channel, reason cigarette channel and connect and compose successively.
The upset passage is to consist of bar shaped band conveyor, upper cigarette guide plate, reason cigarette plate, cross switching mechanism and two photoelectric sensors A and B; On both sides, bar shaped band conveyor top, correspondence is installed the cigarette guide plate, the cross switching mechanism is installed in position therebetween, on its terminal position both sides, the symmetrical reason cigarette plate of installing, install photoelectric sensors A at the front end of cross switching mechanism, and its lower end position is installed opto-electronic pickup B; The cross switching mechanism is connected on turn drive motor and is formed by the bar shaped shift fork, and turn drive motor is fixed on the side of upset passage, and the bar shaped shift fork is arranged between the bar shaped belt;
Accumulate passage and formed by band conveyor A and opto-electronic pickup, at the top of band conveyor A, opto-electronic pickup C is installed;
Smoke box tuning passage is embraced clamp assembly, Lift Part A, bracing frame and opto-electronic pickup D, opto-electronic pickup E, opto-electronic pickup F by band conveyor B, revolution and is formed; Bracing frame is to consist of supporting traverse and support post, the guiding mechanism of band conveyor B by Lift Part is arranged on bracing frame and the position that accumulates passage and alignment channel and be connected, and on the supporting traverse on bracing frame top, the position corresponding with the center of band conveyor B installed revolution and embraced a clamp assembly; It is to consist of turn-around machine and an armful clip assembly that clamp assembly is embraced in revolution:
Turn-around machine is to consist of revolution basal disc, rotary disk, revolution mandrel, multi-directional ball, Geneva mechanism, revolution drive motor, support and bearing; Between revolution basal disc, rotary disk, multi-directional ball is installed, the revolution mandrel is arranged on the revolution basal disc by bearing, and hangs and be arranged on rotary disk by back-up ring; Revolution mandrel upper end mounting groove wheel mechanism, the power intake of Geneva mechanism is installed the revolution drive motor, and the revolution drive motor is arranged on support beam by support, and opto-electronic pickup F is installed on support; Turn-around machine is arranged on support beam by the revolution basal disc;
Embracing clip assembly forms by embracing folder substrate, two groups of guide rails, two groups of cylinder assemblies, two armfuls of jig arm, two groups of saddles and two armfuls of clamping plate, saddle is installed respectively on guide rail, two armfuls of jig arm are separately fixed on two groups of saddles, embrace the fixing clamping plate of embracing on jig arm, with guide rails assembling plate and cylinder mounting plate, two groups of guide rails, two groups of cylinder assembly symmetries are arranged on and embrace on the folder substrate respectively, the cylinder rod of two groups of cylinder assemblies is connected with an armful jig arm respectively; Embrace the folder substrate and be bolted on the lower end of turning round mandrel;
Lift Part A is comprised of lifting drive motor A, driving chain A, drive motor sprocket wheel A and B, driven sprocket A and B, two groups of lifter motion cam shafts and four groups of guiding mechanisms, vertical shaft bearing, cams; Four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor B is connected with bracing frame, guiding mechanism is comprised of orienting sleeve and the cam follower be arranged in orienting sleeve, four orienting sleeves are fixedly mounted on respectively on the bracing frame corresponding with four angles of band conveyor B, with the upper end of the cam follower of its coupling, are fixed on four angles of corresponding band conveyor B; Lifting drive motor A, lifter motion cam shaft and driving chain are arranged on the support beam on the bracing frame of bottom of band conveyor; Driven sprocket A and B and two groups of cams are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearings, the vertical shaft bearing is fixed on the support beam on bracing frame; Two groups of lifter motion cam shafts are corresponding with the lifting slide bar at band conveyor B head and the tail two ends respectively, and four groups of cams on two groups of lifter motion cam shafts withstand on respectively the lower end that is fixed on four groups of cam followers on band conveyor B; Drive motor sprocket wheel A and B are installed on the power take-off shaft of lifting drive motor A, the corresponding position of sprocket wheel A on the power take-off shaft of two groups of lifter motion cam shafts and lifting drive motor A and B is separately installed with driven sprocket A and B, between two sprocket wheel A on the power take-off shaft of lifting drive motor A and B and two driven sprocket A on corresponding lifter motion cam shaft and B, driving chain is installed respectively; Middle part and end at band conveyor B are installed respectively opto-electronic pickup D and E;
Alignment channel consists of band conveyor C, reason cigarette plate, cylinder assembly, reason cigarette plate guidance set and opto-electronic pickup, two groups of cylinder assemblies, four groups of reason cigarette plate guidance sets and manage accordingly the cigarette plate, be arranged on respectively band conveyor C middle part dual-side, the cylinder rod of cylinder assembly connects the midway location of resonable cigarette plate, and the two ends of reason cigarette plate are connected with reason cigarette plate guidance set; Opto-electronic pickup G is installed at middle part at band conveyor;
The reason cigarette channel is comprised of band conveyor D, Lift Part B, stop member and opto-electronic pickup H, in the bottom of band conveyor D, Lift Part B is installed, and at the top of band conveyor D, opto-electronic pickup H is installed, and in its terminal, stop member is installed; Lift Part B is comprised of lifting drive motor B, driving chain B, drive motor sprocket wheel C and D, driven sprocket C and D, two groups of lifter motion cam shafts and four groups of guiding mechanisms, vertical shaft bearing, cams; Four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor C is connected with bracing frame, guiding mechanism is comprised of orienting sleeve and the cam follower be arranged in orienting sleeve, four orienting sleeves are fixedly mounted on respectively on the bracing frame corresponding with four angles of band conveyor C, with the upper end of the cam follower of its coupling, are fixed on four angles of corresponding band conveyor C; Lifting drive motor C, lifter motion cam shaft and driving chain are arranged on the support beam on the bracing frame of bottom of band conveyor C; Driven sprocket C and D and two groups of cams are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearings, the vertical shaft bearing is fixed on the support beam on bracing frame; Two groups of lifter motion cam shafts are corresponding with the lifting slide bar at band conveyor C head and the tail two ends respectively, and four groups of cams on two groups of lifter motion cam shafts withstand on respectively the lower end that is fixed on four groups of cam followers on band conveyor C; Drive motor sprocket wheel C and D are installed on the power take-off shaft of lifting drive motor B, position corresponding with the sprocket wheel on the power take-off shaft of lifting drive motor B on two lifter motion cam shafts is separately installed with driven sprocket C and D, between two sprocket wheel C on the power take-off shaft of drive motor B and D and two driven sprocket C on corresponding lifter motion cam shaft and D, driving chain is installed respectively; Barrier structure consists of bracing frame, four groups of slide bar assemblies, one group of cylinder assembly, two slide bar adapter plates, whole stop member is fixed on the end of band conveyor, cylinder block is fixed on bracing frame, four groups of slide bars are arranged in the orienting sleeve of barrier support frame, by connecting panel, two slide bar adapter plates are linked together, the cylinder rod of cylinder assembly is connected with connecting panel.
The combination of cigarette packing case and disengagement gear should be used in conjunction with miscellaneous equipment, and miscellaneous equipment moves to this device by the cigarette packing case combination from pallet, and this device is separated into the cigarette packing case combination to put the single smoke box that order is identical, completes the dish task of tearing open; This device transports by delivery system the single smoke box sequential combination of putting according to the rules of coming and becomes the cigarette packing case group, by miscellaneous equipment, the cigarette packing case group is moved on pallet, completes group dish task.
This apparatus structure is reasonable, easy to operate, operate steadily, high efficiency, greatly reduced labour intensity and operating cost.
Four, accompanying drawing explanation
The front view that Fig. 1 is the utility model integral structure schematic diagram;
The birds-eye view that Fig. 2 is the utility model integral structure schematic diagram;
Fig. 3 is the front view that the clamp assembly structural representation is embraced in the utility model revolution;
Fig. 4 is the left view that the clamp assembly structural representation is embraced in the utility model revolution;
Fig. 5 is the part sectional view that clamp assembly is embraced in the utility model revolution;
The A-A cutaway view that Fig. 6 is Fig. 1;
The B-B cutaway view that Fig. 7 is Fig. 1.
Reference numeral:
1, upset passage 1-1, bar shaped band conveyor 1-1-1, actuating device A1-1-2, bar shaped belt conveyor 1-2, upper cigarette guide plate 1-3, reason cigarette plate A1-4, cross switching mechanism 1-4-1, bar shaped shift fork 1-4-2, turn drive motor 1-5, photoelectric sensors A 1-6 opto-electronic pickup B
2, accumulate passage 2-1, band conveyor A2-1-1, actuating device B2-1-2 belt conveyor A2-2, opto-electronic pickup C
3, smoke box tuning passage 3-1, band conveyor B3-1-1, actuating device C3-1-2, belt conveyor B3-2, clamp assembly 3-2-1 is embraced in revolution, revolution basal disc 3-2-2, rotary disk 3-2-3, revolution mandrel 3-2-4, multi-directional ball 3-2-5, Geneva mechanism 3-2-6, revolution drive motor 3-2-7, support 3-2-8, support beam 3-2-9, embrace folder substrate 3-2-10, guide rail 3-2-11, cylinder assembly A3-2-12, embrace jig arm 3-2-13, embrace clamping plate 3-2-14, guide rails assembling plate 3-2-15, cylinder mounting plate 3-2-16, saddle 3-2-17, bearing 3-2-18, back-up ring 3-3, Lift Part A3-3-1, lifting drive motor A3-3-2, motor sprocket A3-3-3, motor sprocket B3-3-4, driving chain A3-3-5, driven sprocket A3-3-6, driven sprocket B3-3-7, camshaft A3-3-8, camshaft B3-3-9, orienting sleeve A3-3-10, cam follower A3-3-11, vertical shaft bearing A3-3-12, cam A3-4, bracing frame 3-4-1, supporting traverse 3-4-2, support post 3-5, opto-electronic pickup D3-6, opto-electronic pickup E3-7, opto-electronic pickup F
4, alignment channel 4-1, band conveyor C4-1-1, actuating device D4-1-2 belt conveyor C4-2, reason cigarette plate B4-3, cylinder assembly B4-4, reason cigarette plate guidance set 4-5, opto-electronic pickup G
5, reason cigarette channel 5-1, band conveyor D5-1-1, actuating device E5-1-2 belt conveyor D5-2, Lift Part B5-2-1, lifting drive motor B5-2-2, motor sprocket C5-2-3, motor sprocket D5-2-4, driving chain B5-2-5, driven sprocket C5-2-6, driven sprocket D5-2-7, camshaft C5-2-8, camshaft D5-2-9, orienting sleeve B5-2-10, cam follower B5-2-11, vertical shaft bearing B5-2-12, cam B5-3, stop member 5-3-1, bracing frame 5-3-2, four groups of slide bar assembly 5-3-3, cylinder assembly C5-3-4, slide bar adapter plate 5-4, opto-electronic pickup H
6, smoke box
Five, the specific embodiment
Describe by reference to the accompanying drawings implementation process of the present utility model in detail, as shown in Fig. 1-7.
The utility model device by upset passage 1, accumulate passage 2, smoke box tuning passage 3, alignment channel 4, reason cigarette channel 5 connects and composes successively.
Accumulating passage 2 is to consist of band conveyor A2-1 and opto-electronic pickup C2-2, actuating device B2-1-1 is installed in the lower end of band conveyor A2-1 and drives the running that belt conveyor A2-1-2 realizes band conveyor A2-1, at its top, opto-electronic pickup C2-2 is installed.
Smoke box tuning passage 3 is to embrace clamp assembly 3-2, Lift Part A3-3, bracing frame 3-4, opto-electronic pickup D3-5, opto-electronic pickup E3-6 and opto-electronic pickup F3-7 by band conveyor B3-1, revolution to form, actuating device C3-1-1 is installed in the lower end of band conveyor B3-1 and drives the running that belt conveyor B3-1-2 realizes band conveyor B3-1, bracing frame 3-4 consists of supporting traverse 3-4-1 and support post 3-4-2, it is across on band conveyor B3-1, the upper revolution armful clamp assembly 3-2 that installs of the supporting traverse 3-4-1 on its top, Lift Part A3-3 is installed at middle part at support post 3-4-2, band conveyor B3-1 is installed on Lift Part A3-3 top, guarantees band conveyor B3-1, revolution armful clamp assembly 3-2, Lift Part A3-3 line of centers coincidence in vertical direction after installing, revolution is embraced clamp assembly 3-2 by turn-around machine and is embraced clip assembly and forms, and turn-around machine is to consist of revolution basal disc 3-2-1, rotary disk 3-2-2, revolution mandrel 3-2-3, multi-directional ball 3-2-4, Geneva mechanism 3-2-5, revolution drive motor 3-2-6, support 3-2-7 and bearing 3-2-17, at revolution basal disc 3-2-1, multi-directional ball 3-2-4 is installed between rotary disk 3-2-2, revolution mandrel 3-2-3 is arranged on revolution basal disc 3-2-1 by bearing 3-2-17, it hangs and is arranged on rotary disk 3-2-2 by back-up ring 3-2-18, guarantee rotary disk 3-2-2, revolution mandrel 3-2-3, bearing 3-2-17 and revolution basal disc 3-2-1 center superposition, rotary disk 3-2-2 and revolution mandrel 3-2-3 can synchronously rotate around bearing 3-2-17 line of centers, multi-directional ball 3-2-4 is supporting rotary disk 3-2-2 and is rotating on revolution basal disc 3-2-1, revolution mandrel 3-2-3 upper end mounting groove wheel mechanism 3-2-5, the power intake of Geneva mechanism 3-2-5 is installed revolution drive motor 3-2-6, revolution drive motor 3-2-6 is arranged on support beam 3-2-8 by support 3-2-7, turn-around machine is arranged on support beam 3-2-8 by revolution basal disc 3-2-1, embracing clamp assembly is by embracing folder substrate 3-2-9, two groups of guide rail 3-2-10, two groups of cylinder assembly A3-2-11, embrace jig arm 3-2-12 for two, two groups of saddle 3-2-16 and two armfuls of clamping plate 3-2-13 form, saddle 3-2-16 is installed respectively on guide rail 3-2-10, two armfuls of jig arm 3-2-12 are separately fixed on two groups of saddle 3-2-16, embrace the upper fixing clamping plate 3-2-13 of embracing of jig arm 3-2-12, use respectively guide rails assembling plate 3-2-14 and cylinder mounting plate 3-2-15 by two groups of guide rail 3-2-10, two groups of cylinder assembly A3-2-11 symmetries are arranged on embraces on folder substrate 3-2-9, the cylinder rod of two groups of cylinder assembly A3-2-11 is connected with an armful jig arm 3-2-12 respectively, embrace folder substrate 3-2-9 and be bolted on the lower end of revolution mandrel 3-2-3, embrace like this folder substrate 3-2-9 attaching parts such as embracing jig arm 3-2-12 can be with turning round mandrel 3-2-3 around center steering, Lift Part A3-3 is comprised of lifting drive motor A3-3-1, motor drive sprocket A3-3-2 and motor drive sprocket B3-3-3, driving chain 3-3-4, driven sprocket A3-3-5 and driven sprocket B3-3-6, lifter motion cam shaft A3-3-7 and camshaft B3-3-8 and four groups of guiding mechanisms, vertical shaft bearing 3-3-11, cam 3-3-12, four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor B3-1 is connected with bracing frame 3-4, guiding mechanism is comprised of orienting sleeve A3-3-9 and the cam follower A3-3-10 be arranged in orienting sleeve A3-3-9, it is upper that four orienting sleeve A3-3-9 are fixedly mounted on respectively the bracing frame 3-4 corresponding with four angles of band conveyor B3-1, with the upper end of four cam follower 3-3-10 of its coupling, is separately fixed on four angles of corresponding band conveyor B3-1, lifting drive motor A3-3-1, lifter motion cam shaft A3-3-7, lifter motion cam shaft B3-3-8 and driving chain A3-3-4 are arranged on the support beam on the bracing frame 3-4 of bottom of band conveyor B3-1, driven sprocket and two groups of cam A3-3-12 are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearing A3-3-11, lifter motion cam shaft A3-3-7, lifter motion cam shaft B3-3-8 are corresponding with the lifting slide bar A3-3-10 at band conveyor head and the tail two ends respectively, and vertical shaft bearing A3-3-11 is fixed on the support beam on bracing frame, four groups of cam A3-3-12 on lifter motion cam shaft A3-3-7, lifter motion cam shaft B3-3-8 withstand on respectively the lower end that is fixed on four groups of cam follower A3-3-10 on band conveyor B3-1, drive motor sprocket wheel A3-3-2 and drive motor sprocket wheel B3-3-3 are installed on the power take-off shaft of lifting drive motor, driven sprocket A3-3-5 is installed in the corresponding position of sprocket wheel A3-3-2 on the upper power take-off shaft with the lifting drive motor of lifter motion cam shaft A3-3-7, the position installation driven sprocket B3-3-6 corresponding with the sprocket wheel B3-3-3 on the power take-off shaft of lifting drive motor on lifter motion cam shaft B3-3-8, be separately installed with driving chain 3-3-4 between sprocket wheel A3-3-2, B3-3-3 on the power take-off shaft of drive motor and the driven sprocket A3-3-5 on lifter motion cam shaft A3-3-7 and between the driven sprocket B3-3-6 on lifter motion cam shaft B3-3-8, opto-electronic pickup D3-5 and opto-electronic pickup E3-6 are installed respectively on the side of downward 265mm place, the center of band conveyor B3-1 and end as Fig. 2, opto-electronic pickup F3-7 is installed on the bracing frame 3-4 of mounting groove wheel mechanism 3-2-5.
Alignment channel 4 consists of band conveyor C4-1, reason cigarette plate 4-2, cylinder assembly B4-3, reason cigarette plate guidance set 4-4 and opto-electronic pickup G4-5, two groups of cylinder assembly B4-3, four groups of reason cigarette plate guidance set 4-4 and manage accordingly on the middle part dual-side that cigarette plate 4-2 is arranged on respectively band conveyor C4-1, the cylinder rod of cylinder assembly B4-3 connects the midway location of resonable cigarette plate 4-2, and the two ends of reason cigarette plate 4-2 are connected with reason cigarette plate guidance set 4-4; Actuating device D4-1-1 is installed in the lower end of band conveyor C4-1 and drives the operation that belt conveyor C4-1-2 is used for realizing band conveyor C4-1, as Fig. 2 installs opto-electronic pickup G4-5 on the side at 398mm place downwards therebetween.
Reason cigarette channel 5 is to consist of band conveyor D5-1, Lift Part B5-2, stop member 5-3 and opto-electronic pickup H5-4, installation Lift Part B5-2 below band conveyor D5-1, the actuating device E5-1-1 that install its lower end drives the operation that belt conveyor D5-1-2 is used for realizing band conveyor D5-1; Terminal at band conveyor D5-1 is installed stop member 5-3; Lift Part B5-2 is comprised of lifting drive motor B5-2-1, motor drive sprocket C5-2-2 and motor drive sprocket D5-2-3, driving chain B5-2-4, driven sprocket C5-2-5 and driven sprocket D5-2-6, lifter motion cam shaft C5-2-7 and camshaft D5-2-8 and four groups of guiding mechanisms, vertical shaft bearing B5-2-11, cam B5-2-12; Four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor D5-1 is connected with bracing frame, guiding mechanism is by orienting sleeve B5-2-9 and be arranged on orienting sleeve B5-2-9, interior cam follower B5-2-10 forms, four orienting sleeves are fixedly mounted on respectively on the bracing frame corresponding with four angles of band conveyor D5-1, with the upper end of the cam follower B5-2-10 of its coupling, are fixed on four angles of corresponding band conveyor D5-1; Lifting drive motor B5-2-1, lifter motion cam shaft C5-2-7, lifter motion cam shaft D5-2-8 and driving chain B5-2-4 are arranged on the support beam of bracing frame of bottom of band conveyor D5-1; Driven sprocket and two groups of cam B5-2-12 are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearing B5-2-11, and vertical shaft bearing B5-2-11 is fixed on the support beam on bracing frame; Lifter motion cam shaft C5-2-7, lifter motion cam shaft D5-2-8 are corresponding with the cam follower B5-2-10 at band conveyor D5-1 head and the tail two ends respectively, and four groups of cam B5-2-12 on lifter motion cam shaft C5-2-7, lifter motion cam shaft D5-2-8 withstand on respectively the lower end that is fixed on four groups of cam follower B5-2-10 on band conveyor D5-1; Mounted motor drive sprocket C5-2-2 and motor drive sprocket D5-2-3 on the power take-off shaft of lifting drive motor, driven sprocket C5-2-5 is installed in the corresponding position of sprocket wheel C5-2-2 on the upper power take-off shaft with the lifting drive motor of lifter motion cam shaft C5-2-7, the position installation driven sprocket D5-2-6 corresponding with the sprocket wheel D5-2-3 on the power take-off shaft of lifting drive motor on lifter motion cam shaft D5-2-8; Be separately installed with driving chain B5-2-4 between sprocket wheel C5-2-2, D5-2-3 on the power take-off shaft of drive motor and the driven sprocket C5-2-5 on lifter motion cam shaft C5-2-7 and between the driven sprocket D5-2-6 on lifter motion cam shaft D5-2-8; Barrier structure 5-3 consists of bracing frame 5-3-1, four groups of slide bar assembly 5-3-2, one group of cylinder assembly C5-3-3, two slide bar adapter plate 5-3-4, whole stop member 5-3 is fixed on the end of band conveyor D5-1, cylinder block is fixed on bracing frame 5-3-1, four groups of slide bar 5-3-2 are arranged on respectively in the orienting sleeve of barrier support frame 5-3-1, by connecting panel, two slide bar adapter plate 5-3-4 are linked together, the cylinder rod of cylinder assembly C5-3-3 is connected with connecting panel, and opto-electronic pickup H5-4 is installed on the side at band conveyor D5-1 top.
While applying this device, this device is arranged in Cigarette Sorting System, and the actuating device of a clamp assembly, Lift Part and each cylinder are embraced in each band conveyor, cross turning part, revolution, opto-electronic pickup is connected with control system.
When this device carries out the combination of cigarette packing case, step is as follows:
So far, two own ready three smoke box groups that laterally stand up that also differ from of the smoke box group vertically stood up in five smoke box combination arrangement modes, carrying out two smoke box group revolutions, during alignment work, control system can start upset passage 1 and accumulate passage 2, until three smoke box tuning passages 3 that laterally stand up the ready and back of smoke box group and alignment channel 4 during without work, control system can start the band conveyor that accumulates passage 2 and smoke box tuning passage 3, when front end that three smoke boxes that laterally stand up are combined in direction of travel is transported to the opto-electronic pickup E3-6 on the band conveyor B3-1 of smoke box tuning passage 3, opto-electronic pickup E3-6 feedback start stop signal is to control system, the band conveyor C4-1 that stops accumulating the band conveyor A2-1 of passage 2 and start alignment channel 4, when three smoke boxes that laterally stand up side by side when the front end of direction of travel runs to the opto-electronic pickup G4-5 on the band conveyor C4-1 of alignment channel 4, the feedback start stop signal is to control system, stop the band conveyor B3-1 operation of smoke box tuning passage 3, and start the cylinder assembly B4-3 on alignment channel 4 right sides as shown in Figure 2, the reason cigarette plate 4-2 that promotion is connected with its cylinder rod, make the smoke box snap left laterally stood up side by side, neat in order to guarantee ten smoke box outsides, five, right side smoke box is combined in while being alignd work and need starts the cylinder assembly B4-3 in alignment channel 4 left sides as shown in Figure 2, the reason cigarette plate 4-2 that promotion is connected with its cylinder rod makes smoke box combine snap to the right.Now cylinder rod and attached reason cigarette plate 4-2 regain, and startup band conveyor C4-1, when three smoke boxes that laterally stand up are combined in the front end triggering opto-electronic pickup H5-4 of direction of travel, feedback control signal starts band conveyor D5-1 operation to control system, two smoke boxes that vertically stand up that upper step arranges out and three present smoke boxes that laterally stand up are combined under the drive of band conveyor D5-1, are fed forward together, two slide bar adapter plate 5-3-4 of cylinder assembly C5-3-3 drive that now control system control is arranged on stop member 5-3 stretch out, when the end that is combined in direction of travel when five smoke boxes is transported to opto-electronic pickup H5-4, control system can be closed band conveyor D5-1, the cylinder assembly C5-3-3 controlled on stop member 5-3 drives two slide bar adapter plate 5-3-4 retractions, controlling other armful of clamp device presss from both sides the smoke box combination of holds, then control system starts lifting motor B5-2-1, by controlling the rotation of 4 lifter cam B5-2-12, drive four groups of cam follower B5-2-10 being fixed on band conveyor D5-1 moves down under orienting sleeve B5-2-9 spacing, make the downward landing of band conveyor D5-1 one segment distance of whole reason cigarette channel 5, guarantee that strap surface and the bottom surface of embracing the folder smoke box do not reach, control system is controlled the transfer work that its armful of clamp device carries out next step.So far, in one deck, (two smoke boxes vertically stand up front in five smoke box combinations in left side, three smoke boxes laterally stand up rear) arranged complete, next step is that (three smoke boxes laterally stand up front the smoke box combination of five, arrangement right side, two smoke boxes vertically stand up rear) upset, accumulate, tuning, the arrangement mode of operation while combining with the left side smoke box with regular compactness is identical, just order vertically stands up by first two, latter three laterally stand up, becoming first three laterally stands up, latter two vertically stand up, at this, no longer do repeat specification.
When this device carries out the separation of cigarette packing case group, step is as follows:
This device is used in conjunction with the miscellaneous equipment device, such as manipulator or armful clamp device etc., five smoke box combinations are put on band conveyor D5-1, now control system starts lifting motor B5-2-1, by controlling the rotation of 4 lifter cam B5-2-12, be fixed on four groups of cam follower B5-2-10 on band conveyor D5-1 moves down under orienting sleeve B5-2-9 spacing, make the downward landing of band conveyor D5-1 one segment distance of whole reason cigarette channel 5, guarantee strap surface and embrace a bottom surface that presss from both sides smoke box not reach, now, control system will be closed lifting motor B5-2-1, when smoke box being placed into to the band conveyor D5-1 top of reason cigarette channel 5, control system starts lifting motor B5-2-1 makes band conveyor D5-1 playback, then control system starts the actuating device E5-1-1 of band conveyor D5-1, when smoke box is combined in the front end triggering opto-electronic pickup H5-4 of direction of travel, the feedback start stop signal starts the band conveyor C4-1 of alignment channel 4 to control system, now control system can change by frequency converter the front and back delivery speed of band conveyor C4-1, guarantee that band conveyor C4-1 is identical with band conveyor D5-1 delivery speed when folding cigarette work, when carrying out the smoke box mask work, control system is heightened the delivery speed of band conveyor C4-1 by frequency converter, guarantee that the delivery speed of band conveyor C4-1 is higher than band conveyor D5-1, exactly because the velocity contrast of two belt conveyors of reason cigarette channel 5 and alignment channel 4, smoke box is combined in spacing in the process of being transferred and is opened, the smoke box that in the cigarette packing case combination, first three part laterally stands up is transported to the band conveyor B3-1 of smoke box tuning passage 3 successively, accumulate the band conveyor A2-1 of passage 2 and the bar shaped band conveyor 1-1 of upset passage 1, when the end of first traverse smoke box on direction of travel is transported to opto-electronic pickup C2-2, opto-electronic pickup C2-2 feeds back to control system by start stop signal, control system is closed band conveyor A2-1, the smoke box of latter two traverse is still on band conveyor thereafter, first smoke box of laterally placing is transported to the bar shaped band conveyor 1-1 of upset passage 1, when the front end when smoke box on direction of travel runs to opto-electronic pickup B1-6, opto-electronic pickup B1-6 feeds back to control system by start stop signal, control system is closed the actuating device A1-1-1 of bar shaped band conveyor 1-1, start the turn drive motor 1-4-2 of bar shaped shift fork 1-4-1 simultaneously, when the light barrier on bar shaped shift fork 1-4-1 is turned to opto-electronic pickup B1-6, bar shaped shift fork 1-4-1 just in time turns over and turn 90 degrees, and laterally stands up smoke box and becomes the placement that laterally lies low.Upset passage 1 is connected with the stock preparation system of cigarette packing case, and the smoke box of placing that laterally lies low enters stock preparation system, and another two smoke boxes that laterally stand up repeat same action, enter successively stock preparation system.When in three smoke boxes of laterally placing, last smoke box is through photoelectric sensors A 1-5, and when the top of two smoke boxes of vertically placing moves to opto-electronic pickup D3-5, opto-electronic pickup D3-5 feeds back to control system by start stop signal, control system will be closed its band conveyor B3-1, start revolution simultaneously and embrace armful gas enclosure cylinder component A3-2-11 on clamp assembly 3-2, embrace and clamp two smoke boxes of vertically placing, start the downward landing of band conveyor B3-1 one segment distance that lifting motor A3-3-1 makes whole smoke box tuning passage 3 simultaneously, now, system will be turned off lifting motor A3-3-1, and the revolution drive motor 3-2-6 that starts whirler becomes two smoke boxes into traverse side by side by indulging to put side by side, after clamp assembly 3-2 90-degree rotation is embraced in whole revolution, after band conveyor B3-1 will rise to original position, control system starts an armful gas enclosure cylinder component A3-2-11 two smoke box groups is discharged into to band conveyor B3-1, and turn-around machine reversion resets and gets back to initial condition, control system starts band conveyor B3-1 and Belt Conveying A2-1, vertically placing the smoke box group for two is continued to be fed forward, band conveyor B3-1 and Belt Conveying A2-1 exist velocity contrast the same as with band conveyor D5-1 band conveyor C4-1 when separating, Belt Conveying A2-1 delivery speed is faster than band conveyor B3-1, be changed to two smoke box groups that laterally stand up and repeat the operating process of laterally placing smoke box of three of fronts, finally complete the task resolution of a cigarette packing case combination.
The utility model apparatus structure is reasonable, simple to operate, practical, labour intensity is low, the combination that can automatically complete smoke box with separate, high efficiency, operating cost is low, economic benefit is obvious.
Claims (6)
1. the combination of a cigarette packing case and disengagement gear, be arranged on the sorting system of cigarette packing case, it is characterized by by the upset passage, accumulates passage, smoke box tuning passage, alignment channel, reason cigarette channel and connect and compose successively.
2. the combination of a kind of cigarette packing case according to claim 1 and disengagement gear, is characterized by described upset passage and be by bar shaped band conveyor, upper cigarette guide plate, reason cigarette plate, cross switching mechanism and two photoelectric sensors A and B and form; On both sides, bar shaped band conveyor top, correspondence is installed the cigarette guide plate, the cross switching mechanism is installed in position therebetween, on its terminal position both sides, the symmetrical reason cigarette plate of installing, install photoelectric sensors A at the front end of cross switching mechanism, and its lower end position is installed opto-electronic pickup B; The cross switching mechanism is connected on turn drive motor and is formed by the bar shaped shift fork, and turn drive motor is fixed on the side of upset passage, and the bar shaped shift fork is arranged between the bar shaped belt.
3. the combination of a kind of cigarette packing case according to claim 1 and disengagement gear, is characterized by the described passage that accumulates and consist of band conveyor A and opto-electronic pickup, at the top of band conveyor A, opto-electronic pickup C is installed.
4. the combination of a kind of cigarette packing case according to claim 1 and disengagement gear, is characterized by described smoke box tuning passage and consist of band conveyor B, revolution armful clamp assembly, Lift Part A, bracing frame and opto-electronic pickup D, opto-electronic pickup E, opto-electronic pickup F;
Bracing frame is to consist of supporting traverse and support post, the guiding mechanism of band conveyor B by Lift Part is arranged on bracing frame and the position that accumulates passage and alignment channel and be connected, and on the supporting traverse on bracing frame top, the position corresponding with the center of band conveyor B installed revolution and embraced a clamp assembly; It is to consist of turn-around machine and an armful clip assembly that clamp assembly is embraced in revolution:
Turn-around machine is to consist of revolution basal disc, rotary disk, revolution mandrel, multi-directional ball, Geneva mechanism, revolution drive motor, support and bearing; Between revolution basal disc, rotary disk, multi-directional ball is installed, the revolution mandrel is arranged on the revolution basal disc by bearing, and hangs and be arranged on rotary disk by back-up ring; Revolution mandrel upper end mounting groove wheel mechanism, the power intake of Geneva mechanism is installed the revolution drive motor, and the revolution drive motor is arranged on support beam by support, and opto-electronic pickup F is installed on support; Turn-around machine is arranged on support beam by the revolution basal disc;
Embracing clip assembly forms by embracing folder substrate, two groups of guide rails, two groups of cylinder assemblies, two armfuls of jig arm, two groups of saddles and two armfuls of clamping plate, saddle is installed respectively on guide rail, two armfuls of jig arm are separately fixed on two groups of saddles, embrace the fixing clamping plate of embracing on jig arm, with guide rails assembling plate and cylinder mounting plate, two groups of guide rails, two groups of cylinder assembly symmetries are arranged on and embrace on the folder substrate respectively, the cylinder rod of two groups of cylinder assemblies is connected with an armful jig arm respectively; Embrace the folder substrate and be bolted on the lower end of turning round mandrel;
Lift Part A is comprised of lifting drive motor A, driving chain A, drive motor sprocket wheel A and B, driven sprocket A and B, two groups of lifter motion cam shafts and four groups of guiding mechanisms, vertical shaft bearing, cams; Four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor B is connected with bracing frame, guiding mechanism is comprised of orienting sleeve and the cam follower be arranged in orienting sleeve, four orienting sleeves are fixedly mounted on respectively on the bracing frame corresponding with four angles of band conveyor B, with the upper end of the cam follower of its coupling, are fixed on four angles of corresponding band conveyor B; Lifting drive motor A, lifter motion cam shaft and driving chain are arranged on the support beam on the bracing frame of bottom of band conveyor; Driven sprocket A and B and two groups of cams are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearings, the vertical shaft bearing is fixed on the support beam on bracing frame; Two groups of lifter motion cam shafts are corresponding with the lifting slide bar at band conveyor B head and the tail two ends respectively, and four groups of cams on two groups of lifter motion cam shafts withstand on respectively the lower end that is fixed on four groups of cam followers on band conveyor B; Drive motor sprocket wheel A and B are installed on the power take-off shaft of lifting drive motor A, the corresponding position of sprocket wheel A on the power take-off shaft of two groups of lifter motion cam shafts and lifting drive motor A and B is separately installed with driven sprocket A and B, between two sprocket wheel A on the power take-off shaft of lifting drive motor A and B and two driven sprocket A on corresponding lifter motion cam shaft and B, driving chain is installed respectively; Middle part and end at band conveyor B are installed respectively opto-electronic pickup D and E.
5. the combination of a kind of cigarette packing case according to claim 1 and disengagement gear, it is characterized by described alignment channel consists of band conveyor C, reason cigarette plate, cylinder assembly, reason cigarette plate guidance set and opto-electronic pickup, two groups of cylinder assemblies, four groups of reason cigarette plate guidance sets and manage accordingly the cigarette plate, be arranged on respectively band conveyor C middle part dual-side, the cylinder rod of cylinder assembly connects the midway location of resonable cigarette plate, and the two ends of reason cigarette plate are connected with reason cigarette plate guidance set; Opto-electronic pickup G is installed at middle part at band conveyor.
6. the combination of a kind of cigarette packing case according to claim 1 and disengagement gear, it is characterized by described reason cigarette channel is comprised of band conveyor D, Lift Part B, stop member and opto-electronic pickup H, Lift Part B is installed in bottom at band conveyor D, opto-electronic pickup H is installed at top at band conveyor D, in its terminal, stop member is installed; Lift Part B is comprised of lifting drive motor B, driving chain B, drive motor sprocket wheel C and D, driven sprocket C and D, two groups of lifter motion cam shafts and four groups of guiding mechanisms, vertical shaft bearing, cams; Four groups of guiding mechanisms are arranged on respectively on four angles that band conveyor C is connected with bracing frame, guiding mechanism is comprised of orienting sleeve and the cam follower be arranged in orienting sleeve, four orienting sleeves are fixedly mounted on respectively on the bracing frame corresponding with four angles of band conveyor C, with the upper end of the cam follower of its coupling, are fixed on four angles of corresponding band conveyor C; Lifting drive motor C, lifter motion cam shaft and driving chain are arranged on the support beam on the bracing frame of bottom of band conveyor C; Driven sprocket C and D and two groups of cams are installed on every group of lifter motion cam shaft, and are arranged on by bearing at two ends on two vertical shaft bearings, the vertical shaft bearing is fixed on the support beam on bracing frame; Two groups of lifter motion cam shafts are corresponding with the lifting slide bar at Belt Conveying C prow tail two ends respectively, and four groups of cams on two groups of lifter motion cam shafts withstand on respectively the lower end that is fixed on four groups of cam followers on band conveyor C; Drive motor sprocket wheel C and D are installed on the power take-off shaft of lifting drive motor B, position corresponding with the sprocket wheel on the power take-off shaft of lifting drive motor B on two lifter motion cam shafts is separately installed with driven sprocket C and D, between two sprocket wheel C on the power take-off shaft of drive motor B and D and two driven sprocket C on corresponding lifter motion cam shaft and D, driving chain is installed respectively; Barrier structure consists of bracing frame, four groups of slide bar assemblies, one group of cylinder assembly, two slide bar adapter plates, whole stop member is fixed on the end of band conveyor, cylinder block is fixed on bracing frame, four groups of slide bars are arranged in the orienting sleeve of barrier support frame, by connecting panel, two slide bar adapter plates are linked together, the cylinder rod of cylinder assembly is connected with connecting panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320386585 CN203345774U (en) | 2013-07-01 | 2013-07-01 | Combining and separating device for cigarette packing boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320386585 CN203345774U (en) | 2013-07-01 | 2013-07-01 | Combining and separating device for cigarette packing boxes |
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| Publication Number | Publication Date |
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| CN203345774U true CN203345774U (en) | 2013-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320386585 Expired - Fee Related CN203345774U (en) | 2013-07-01 | 2013-07-01 | Combining and separating device for cigarette packing boxes |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759893A (en) * | 2015-03-27 | 2015-07-08 | 王威 | Keel forming system and application method thereof |
| CN103303688B (en) * | 2013-07-01 | 2015-11-25 | 山东兰剑物流科技股份有限公司 | A kind of combination of cigarette packing case and disengagement gear |
| CN105109976A (en) * | 2015-08-03 | 2015-12-02 | 福建龙基机械设备制造有限公司 | Automatic tray conversion device based on PLC |
| CN105329661A (en) * | 2014-08-11 | 2016-02-17 | 李新亮 | Conveying mechanism with mechanical arms |
| CN106542338A (en) * | 2015-09-18 | 2017-03-29 | 今日机械设备（大连）有限公司 | Part orientation identification correction balance robot and its method of work |
-
2013
- 2013-07-01 CN CN 201320386585 patent/CN203345774U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103303688B (en) * | 2013-07-01 | 2015-11-25 | 山东兰剑物流科技股份有限公司 | A kind of combination of cigarette packing case and disengagement gear |
| CN105329661A (en) * | 2014-08-11 | 2016-02-17 | 李新亮 | Conveying mechanism with mechanical arms |
| CN104759893A (en) * | 2015-03-27 | 2015-07-08 | 王威 | Keel forming system and application method thereof |
| CN105109976A (en) * | 2015-08-03 | 2015-12-02 | 福建龙基机械设备制造有限公司 | Automatic tray conversion device based on PLC |
| CN106542338A (en) * | 2015-09-18 | 2017-03-29 | 今日机械设备（大连）有限公司 | Part orientation identification correction balance robot and its method of work |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20160701 |