CN104752529A - 3D printed tapered electrode structure of solar cell - Google Patents

3D printed tapered electrode structure of solar cell Download PDF

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Publication number
CN104752529A
CN104752529A CN201310747128.XA CN201310747128A CN104752529A CN 104752529 A CN104752529 A CN 104752529A CN 201310747128 A CN201310747128 A CN 201310747128A CN 104752529 A CN104752529 A CN 104752529A
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Prior art keywords
gate line
secondary grid
main gate
grid line
conductive layer
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CN201310747128.XA
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CN104752529B (en
Inventor
胡剑豪
张忠卫
尹振忠
周利荣
刘穆清
马贤芳
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SHANGHAI SHENZHOU NEW ENERGY DEVELOPMENT Co Ltd
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SHANGHAI SHENZHOU NEW ENERGY DEVELOPMENT Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Physics & Mathematics (AREA)
  • Thin Film Transistor (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention relates to a 3D printed tapered electrode structure of a solar cell. The 3D printed tapered electrode structure comprises a substrate, a main gate line and an auxiliary gate line; the main gate line and the auxiliary gate line both are formed by virtue of 3D printing; the main gate line and the auxiliary gate line are arranged on the substrate perpendicularly and crosswise; the auxiliary gate line is of a segmental structure; the main gate line comprises a main gate line conductive layer and a main gate line seed layer; the main gate line seed layer is laid on the substrate; the main gate line conductive layer is laid on the main gate line seed layer; the auxiliary gate line comprises an auxiliary gate line conductive layer and an auxiliary gate line seed layer; the auxiliary gate line seed layer is laid on the substrate, while the auxiliary gate line conductive layer is laid on the auxiliary gate line seed layer; the auxiliary gate line conductive layer is a tapered lamellar body. Compared with the prior art, the gate lines of the electrode structure are elaborate and controllable in morphology, the closer to the main gate line the auxiliary gate line is, the higher the auxiliary gate line is; as a result, the current carrier collecting capability of the auxiliary gate line is enhanced, and the electrical conductivity of the gate lines are improved.

Description

The solar cell conical gradual change formula electrode structure that a kind of 3D prints
Technical field
The present invention relates to a kind of electrode structure of solar cell, especially relate to the solar cell conical gradual change formula electrode structure that a kind of 3D prints.
Background technology
Increasingly active along with industrial development and mankind's activity, the consumption of the mankind to the energy increases increasingly, and the non-reproducible fossil energy in underground is increasingly short, energy supply and demand contradiction intensifies day by day, energy problem oneself become one of key issue affecting human survival and development.Compared with many regenerative resources such as wind power generation, ocean power generation, biomass power generation, solar energy power generating has spatter property, fail safe, popularity, noiseless, pollution-free, energy is available anywhere, without the need to consume fuel, mechanical rotating part, easy maintenance, can unattended operation, the construction period is short, scale is random, can easily with many unrivaled advantages such as building combines.Solar cell is the semiconductor device utilizing photovoltaic effect solar energy to be converted into electric energy, is then assembled into the device of different voltage, electric current and power, thus makes people obtain new forms of energy.Solar cell is widely used in space technology, military depot, navigation mark, household electrical appliances and other shorts of electricity outlying district without electricity, and wherein crystalline silicon battery plate is due to the commercially produced product becoming main flow with low cost.
The main manufacturing processes of silica-based solar cell monomer mainly comprises chemical prerinse and surface-texturing, diffusion, etching phosphorosilicate glass or Pyrex, depositing antireflection film, making electrode and sintering.Metallization is in the rear end of solar cell technique, and the quality of metal electrode is the key link determining conversion efficiency.The front electrode of solar cell is the electric conducting material forming tight ohmic contact with PN junction two ends, and it has the charge carrier in collection silicon chip and is delivered to the effect of external circuit.
It is non-contact printing mode that 3D prints, without board fragment, can be applicable to thinner silicon chip (< 140 μm) and conductive ink is passed through tiny nozzle at a high speed by the program of setting, the ad-hoc location being directly injected to substrate surface forms electrode pattern.Conductive ink is the high-resolution ink containing nano_scale particle, except containing nano-silver powder, glass dust and organic phase, also containing base metal elements such as Ni, Cu.3D prints and can print thinner fuller metal wire by superposing multiple conducting resinl thin layer, and grid line depth-width ratio, close to 1.0, adds electrode cross-section and amasss, improve conductive capability.
Present stage, the design that adopts of solar energy crystalline silicon battery plate positive electrode pattern was by many main grids (1 ~ 100) the secondary grid line (5 ~ 200 piece) vertical with it with many, parallel to each other between main grid, also parallel to each other between secondary grid line.In this electrode structure, main gate line and secondary grid line adopt identical conductive silver paste, the secondary grid line of diverse location also has close Cross Section Morphology, because charge carrier collects after main gate line through secondary grid line to export to external circuit, if the secondary grid line of distance main gate line diverse location will affect carrier collection effect the homogeneous conductive capability of maintenance.
Summary of the invention
Object of the present invention is exactly provide a kind of grid line pattern solar cell conical gradual change formula electrode structure that meticulous controlled, 3D that grid line electric conductivity is good prints to overcome defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions:
The solar cell conical gradual change formula electrode structure that a kind of 3D prints, comprise substrate, main gate line and secondary grid line, described main gate line and secondary grid line print by 3D and are formed, described main gate line and secondary grid line square crossing are arranged on substrate, and secondary grid line is segmental structure, described main gate line comprises main gate line conductive layer and main gate line Seed Layer, described main gate line Seed Layer is laid on substrate, described main gate line conductive layer is laid in main gate line Seed Layer, described secondary grid line comprises secondary grid line conductive layer and secondary grid line Seed Layer, described secondary grid line Seed Layer is laid on substrate, described secondary grid line conductive layer is laid in secondary grid line Seed Layer, described secondary grid line conductive layer is conical gradual change formula lamina.
Described secondary grid line conductive layer is conical gradual change formula lamina, and secondary grid line conductive layer is maximum near main gate line place height, and distance main gate line secondary grid line conductive layer height far away is less.
Described secondary grid line conductive layer is the conical gradual change formula lamina formed by the stacking number of plies of the secondary grid line conductive layer of 3D Print Control diverse location.
Described main gate line Seed Layer is equal thickness lamina, and described secondary grid line Seed Layer is equal thickness lamina, and described main gate line conductive layer is equal thickness lamina.
Described secondary grid line subsection setup centered by main gate line, same main gate line both sides and be in collinear two secondary grid lines be spaced apart 0.05 ~ 10mm.
All containing conductive metal elements in described main gate line conductive layer or secondary grid line conductive layer.
Described main gate line Seed Layer or secondary grid line Seed Layer adopt less and larger with the substrate adhesion ink 3D of contact resistance to print and form, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Ni is (30 ~ 70): (5 ~ 25): (40 ~ 70): (0.1 ~ 25).
Described main gate line conductive layer or secondary grid line conductive layer adopt the larger ink 3D of conductivity to print and form; In this ink, the weight ratio of Ag, glass dust, glycol ether and Cu is (35 ~ 75): (5 ~ 25): (40 ~ 70): (0.1 ~ 25).
Compared with prior art, the present invention has the following advantages:
One, Seed Layer and conductive layer adopt the conductive ink of different electrology characteristic, two kinds of ink stoicheiometries are all not identical with doped chemical, wherein conductive layer contains the base metals such as Cu, glass dust content reduces compared with Seed Layer, silver content improves, can according to the two-layer proportioning of cell piece front road technique flexible to improve conversion efficiency;
Two, main gate line and secondary grid line adopt nanoparticle metallic ink, and nanoparticle metallic ink and tradition can reduce contact resistance compared with starching containing the Ag of frit;
Three, print on demand, the conductive ink comparatively conventional silver slurry saving consumption more than 30% of use;
Four, grid line pattern is meticulous controlled, and distance main gate line is larger apart from nearer secondary grid line height, enhances the ability that secondary grid line collects charge carrier, improves grid line electric conductivity.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is part section structural representation of the present invention.
In figure, 1 is substrate, and 2 is main gate line, and 21 is main gate line conductive layer, and 22 is main gate line Seed Layer, and 3 is secondary grid line, and 31 is secondary grid line conductive layer, and 32 is secondary grid line Seed Layer.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
The solar cell conical gradual change formula electrode structure that a kind of 3D prints, as Fig. 1, shown in Fig. 2, comprise substrate 1, main gate line 2 and secondary grid line 3, main gate line 2 and secondary grid line 3 print by 3D and are formed, main gate line 2 and the square crossing of secondary grid line 3 are arranged on substrate 1, and secondary grid line 3 is segmental structure, main gate line 2 comprises main gate line conductive layer 21 and main gate line Seed Layer 22, main gate line Seed Layer 22 is laid on substrate 1, main gate line conductive layer 21 is laid in main gate line Seed Layer 22, secondary grid line 3 comprises secondary grid line conductive layer 31 and secondary grid line Seed Layer 32, secondary grid line Seed Layer 32 is laid on substrate 1, secondary grid line conductive layer 31 is laid in secondary grid line Seed Layer 32, secondary grid line conductive layer 31 is conical gradual change formula lamina.
Secondary grid line conductive layer 31 is conical gradual change formula lamina, and secondary grid line conductive layer 31 is maximum near main gate line 2 place height, and distance main gate line 2 secondary grid line conductive layer 31 far away is highly less.Secondary grid line conductive layer 31 is the stacking number of plies by the secondary grid line conductive layer 31 of 3D Print Control diverse location and the conical gradual change formula lamina that formed.Secondary grid line 3 subsection setup centered by main gate line 2, secondary grid line 3 is spaced apart 0.05 ~ 10mm.
Main gate line Seed Layer 22 is equal thickness lamina, and secondary grid line Seed Layer 32 is equal thickness lamina, and main gate line conductive layer 21 is equal thickness lamina.
All containing conductive metal elements in main gate line conductive layer 21 or secondary grid line conductive layer 31.
Main gate line Seed Layer 22 or secondary grid line Seed Layer 32 adopt less and larger with the substrate 1 adhesion ink 3D of contact resistance to print and form, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Ni is 30: 5: 40: 0.1.
The ink 3D that main gate line conductive layer 21 or secondary grid line conductive layer 31 adopt conductivity larger prints and forms, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Cu is 35: 5: 40: 0.1.
In the present embodiment, grid line pattern is meticulous controlled, and distance main gate line is larger apart from nearer secondary grid line height, enhances the ability that secondary grid line collects charge carrier, improves grid line electric conductivity.
Embodiment 2
The solar cell conical gradual change formula electrode structure that a kind of 3D prints, as Fig. 1, shown in Fig. 2, comprise substrate 1, main gate line 2 and secondary grid line 3, main gate line 2 and secondary grid line 3 print by 3D and are formed, main gate line 2 and the square crossing of secondary grid line 3 are arranged on substrate 1, and secondary grid line 3 is segmental structure, main gate line 2 is complete structure, main gate line 2 comprises main gate line conductive layer 21 and main gate line Seed Layer 22, main gate line Seed Layer 22 is laid on substrate 1, main gate line conductive layer 21 is laid in main gate line Seed Layer 22, secondary grid line 3 comprises secondary grid line conductive layer 31 and secondary grid line Seed Layer 32, secondary grid line Seed Layer 32 is laid on substrate 1, secondary grid line conductive layer 31 is laid in secondary grid line Seed Layer 32, secondary grid line conductive layer 31 is conical gradual change formula lamina.
Secondary grid line conductive layer 31 is conical gradual change formula lamina, and secondary grid line conductive layer 31 is maximum near main gate line 2 place height, and distance main gate line 2 secondary grid line conductive layer 31 far away is highly less.Secondary grid line conductive layer 31 is the stacking number of plies by the secondary grid line conductive layer 31 of 3D Print Control diverse location and the conical gradual change formula lamina that formed.Secondary grid line 3 subsection setup centered by main gate line 2, secondary grid line 3 is spaced apart 0.05 ~ 10mm.
Main gate line Seed Layer 22 is equal thickness lamina, and secondary grid line Seed Layer 32 is equal thickness lamina, and main gate line conductive layer 21 is equal thickness lamina.
All containing conductive metal elements in main gate line conductive layer 21 or secondary grid line conductive layer 31.
Main gate line Seed Layer 22 or secondary grid line Seed Layer 32 adopt less and larger with the substrate 1 adhesion ink 3D of contact resistance to print and form, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Ni is 70: 25: 70: 25.
The ink 3D that main gate line conductive layer 21 or secondary grid line conductive layer 31 adopt conductivity larger prints and forms, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Cu is 75: 25: 70: 25.
In the present embodiment, grid line pattern is meticulous controlled, and distance main gate line is larger apart from nearer secondary grid line height, enhances the ability that secondary grid line collects charge carrier, improves grid line electric conductivity.
Embodiment 3
The solar cell conical gradual change formula electrode structure that a kind of 3D prints, as Fig. 1, shown in Fig. 2, comprise substrate 1, main gate line 2 and secondary grid line 3, main gate line 2 and secondary grid line 3 print by 3D and are formed, main gate line 2 and the square crossing of secondary grid line 3 are arranged on substrate 1, and secondary grid line 3 is segmental structure, main gate line 2 is complete structure, main gate line 2 comprises main gate line conductive layer 21 and main gate line Seed Layer 22, main gate line Seed Layer 22 is laid on substrate 1, main gate line conductive layer 21 is laid in main gate line Seed Layer 22, secondary grid line 3 comprises secondary grid line conductive layer 31 and secondary grid line Seed Layer 32, secondary grid line Seed Layer 32 is laid on substrate 1, secondary grid line conductive layer 31 is laid in secondary grid line Seed Layer 32, secondary grid line conductive layer 31 is conical gradual change formula lamina.
Secondary grid line conductive layer 31 is conical gradual change formula lamina, and secondary grid line conductive layer 31 is maximum near main gate line 2 place height, and distance main gate line 2 secondary grid line conductive layer 31 far away is highly less.Secondary grid line conductive layer 31 is the stacking number of plies by the secondary grid line conductive layer 31 of 3D Print Control diverse location and the conical gradual change formula lamina that formed.Secondary grid line 3 subsection setup centered by main gate line 2, secondary grid line 3 is spaced apart 0.05 ~ 10mm.
Main gate line Seed Layer 22 is equal thickness lamina, and secondary grid line Seed Layer 32 is equal thickness lamina, and main gate line conductive layer 21 is equal thickness lamina.
All containing conductive metal elements in main gate line conductive layer 21 or secondary grid line conductive layer 31.
Main gate line Seed Layer 22 or secondary grid line Seed Layer 32 adopt less and larger with the substrate 1 adhesion ink 3D of contact resistance to print and form, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Ni is 50: 10: 50: 5.
The ink 3D that main gate line conductive layer 21 or secondary grid line conductive layer 31 adopt conductivity larger prints and forms, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Cu is (50: 10: 50: 5.
In the present embodiment, grid line pattern is meticulous controlled, and distance main gate line is larger apart from nearer secondary grid line height, enhances the ability that secondary grid line collects charge carrier, improves grid line electric conductivity.

Claims (8)

1. the solar cell conical gradual change formula electrode structure of a 3D printing, it is characterized in that, comprise substrate, main gate line and secondary grid line, described main gate line and secondary grid line print by 3D and are formed, described main gate line and secondary grid line square crossing are arranged on substrate, and secondary grid line is segmental structure, described main gate line comprises main gate line conductive layer and main gate line Seed Layer, described main gate line Seed Layer is laid on substrate, described main gate line conductive layer is laid in main gate line Seed Layer, described secondary grid line comprises secondary grid line conductive layer and secondary grid line Seed Layer, described secondary grid line Seed Layer is laid on substrate, described secondary grid line conductive layer is laid in secondary grid line Seed Layer, described secondary grid line conductive layer is conical gradual change formula lamina.
2. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1, it is characterized in that, described secondary grid line conductive layer is conical gradual change formula lamina, and secondary grid line conductive layer is maximum near main gate line place height, and distance main gate line secondary grid line conductive layer height far away is less.
3. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1 and 2, it is characterized in that, described secondary grid line conductive layer is the conical gradual change formula lamina formed by the stacking number of plies of the secondary grid line conductive layer of 3D Print Control diverse location.
4. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1, it is characterized in that, described main gate line Seed Layer is equal thickness lamina, and described secondary grid line Seed Layer is equal thickness lamina, and described main gate line conductive layer is equal thickness lamina.
5. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1, it is characterized in that, described secondary grid line subsection setup centered by main gate line, same main gate line both sides and be in collinear two secondary grid lines be spaced apart 0.05 ~ 10mm.
6. the solar cell conical gradual change formula electrode structure that prints of a kind of 3D according to claim 1, is characterized in that, all containing conductive metal elements in described main gate line conductive layer or secondary grid line conductive layer.
7. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1, it is characterized in that, described main gate line Seed Layer or secondary grid line Seed Layer adopt less and larger with the substrate adhesion ink 3D of contact resistance to print and form, and in this ink, the weight ratio of Ag, glass dust, glycol ether and Ni is (30 ~ 70): (5 ~ 25): (40 ~ 70): (0.1 ~ 25).
8. the solar cell conical gradual change formula electrode structure of a kind of 3D printing according to claim 1, is characterized in that, described main gate line conductive layer or secondary grid line conductive layer adopt the larger ink 3D of conductivity to print and form; In this ink, the weight ratio of Ag, glass dust, glycol ether and Cu is (35 ~ 75): (5 ~ 25): (40 ~ 70): (0.1 ~ 25).
CN201310747128.XA 2013-12-30 2013-12-30 3D printed tapered electrode structure of solar cell Expired - Fee Related CN104752529B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106356412A (en) * 2015-07-17 2017-01-25 杨振民 Crystalline silicon solar cell grid line, electrode and back surface field manufacturing process
CN107738503A (en) * 2017-09-15 2018-02-27 东方环晟光伏(江苏)有限公司 Solar cell size printing process
CN108318541A (en) * 2017-01-16 2018-07-24 华邦电子股份有限公司 Gas measuring device
CN109524484A (en) * 2018-11-26 2019-03-26 西安交通大学 Micro- vibration of highly conductive silver electrode assists high speed impact deposition method
CN109980023A (en) * 2017-12-27 2019-07-05 阿特斯阳光电力集团有限公司 Photovoltaic cell and photovoltaic module
CN112002772A (en) * 2020-08-28 2020-11-27 晶科能源有限公司 Solar cell grid line structure and photovoltaic module
CN114284381A (en) * 2020-09-18 2022-04-05 嘉兴阿特斯技术研究院有限公司 Heterojunction solar cell and manufacturing method thereof

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CN101807627A (en) * 2010-04-02 2010-08-18 日强光伏科技有限公司 Preparation method of positive gate electrode of silicon-based solar battery
CN102152676A (en) * 2010-11-29 2011-08-17 奥特斯维能源(太仓)有限公司 Saving type ink jet printing process for solar cell grid lines
CN103426942A (en) * 2013-08-29 2013-12-04 中利腾晖光伏科技有限公司 Grid line structure of crystalline silicon cell
CN203721738U (en) * 2013-12-30 2014-07-16 上海神舟新能源发展有限公司 3D printed solar cell conical gradient type electrode structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101807627A (en) * 2010-04-02 2010-08-18 日强光伏科技有限公司 Preparation method of positive gate electrode of silicon-based solar battery
CN102152676A (en) * 2010-11-29 2011-08-17 奥特斯维能源(太仓)有限公司 Saving type ink jet printing process for solar cell grid lines
CN103426942A (en) * 2013-08-29 2013-12-04 中利腾晖光伏科技有限公司 Grid line structure of crystalline silicon cell
CN203721738U (en) * 2013-12-30 2014-07-16 上海神舟新能源发展有限公司 3D printed solar cell conical gradient type electrode structure

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106356412A (en) * 2015-07-17 2017-01-25 杨振民 Crystalline silicon solar cell grid line, electrode and back surface field manufacturing process
CN108318541A (en) * 2017-01-16 2018-07-24 华邦电子股份有限公司 Gas measuring device
CN107738503A (en) * 2017-09-15 2018-02-27 东方环晟光伏(江苏)有限公司 Solar cell size printing process
CN109980023A (en) * 2017-12-27 2019-07-05 阿特斯阳光电力集团有限公司 Photovoltaic cell and photovoltaic module
CN109524484A (en) * 2018-11-26 2019-03-26 西安交通大学 Micro- vibration of highly conductive silver electrode assists high speed impact deposition method
CN109524484B (en) * 2018-11-26 2020-05-22 西安交通大学 Micro-vibration assisted high-speed impact deposition method of high-conductivity silver electrode
CN112002772A (en) * 2020-08-28 2020-11-27 晶科能源有限公司 Solar cell grid line structure and photovoltaic module
CN114464690A (en) * 2020-08-28 2022-05-10 晶科能源股份有限公司 Solar cell grid line structure and photovoltaic module
CN114284381A (en) * 2020-09-18 2022-04-05 嘉兴阿特斯技术研究院有限公司 Heterojunction solar cell and manufacturing method thereof

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