CN104647045A - Processing device of automobile brake caliper support - Google Patents
Processing device of automobile brake caliper support Download PDFInfo
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- CN104647045A CN104647045A CN201510111652.7A CN201510111652A CN104647045A CN 104647045 A CN104647045 A CN 104647045A CN 201510111652 A CN201510111652 A CN 201510111652A CN 104647045 A CN104647045 A CN 104647045A
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- base plate
- caliper support
- screw mandrel
- rotary table
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- 238000003754 machining Methods 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010079 rubber tapping Methods 0.000 description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 6
- 238000003801 milling Methods 0.000 description 5
- 230000001788 irregular Effects 0.000 description 3
- 241001074085 Scophthalmus aquosus Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
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Abstract
The invention relates to a processing device of an automobile brake caliper support. The processing device comprises a rotating table and a plurality of machine tools, wherein the rotating table is positioned in the middle; the machine tools are positioned at the periphery of the rotating table; the rotating table can be horizontally rotated to be positioned among a plurality of stations; the machine tools are arranged on the stations without the first station; a group of clamps are arranged on the position, corresponding to the station of the rotating table; processing tools horizontally extending are arranged on the machine tools; a processing end of each processing tool facts to the rotating table; and the processing face of a workpiece fixed by the clamp on the rotating table faces to the outside so that the workpiece is processed by the processing tool corresponding to the station. By utilizing the processing device of the automobile brake caliper support, automatic step processing of the automobile brake caliper support can be realized, different processing of the processing device can be carried out on various stations through rotation of the rotating table, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of processing unit (plant), particularly relate to a kind of processing unit (plant) of automotive bake caliper support.
Background technology
The structure of automotive bake caliper support as shown in Figure 1-2, is an irregular obform body, comprise and be positioned at middle front panel 100, and being positioned at the sidepiece 200 that front panel 100 two bottom sides extends back, front panel 100 is the plate of an irregular bridge shape, and both sides comparatively mid portion are downward.The both sides, top of front panel are respectively equipped with two screws, and the both sides, below of front panel are provided with outstanding projection 101 forward, and projection 101 is also provided with screw.
At present, to in each screw and surperficial process in the machining of automotive bake caliper trestle component, the techniques such as broaching, milling, boring and tapping are completed by different equipment respectively, separately between each equipment not connect, the transmission of workpiece between each equipment takes time and effort, and be easy to the phenomenon of appearance leakage processing and then produce substandard products and waste product, the yield rate of product is also lower.And each equipment generally adopts artificial loading and unloading, not only labor strength is large, and production efficiency is not high yet.Therefore, now in the urgent need to a kind of can the production line of the screw of processing automobile brake-caliper support automatically, and in this production line, it is a difficult point that the front panel 100 of this automotive bake caliper support processes screwed hole.
Summary of the invention
Technical problem to be solved by this invention is to provide the processing unit (plant) of the automotive bake caliper support of the hole processing on a kind of front panel that can be used in automotive bake caliper support.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing unit (plant) of automotive bake caliper support, comprise and be positioned at middle rotary table, and the multiple lathes be positioned at around rotary table, it is characterized in that: described rotary table can horizontally rotate between multiple station, and the position of other stations in the plurality of station except first station is equipped with lathe, the position of the corresponding each station of described rotary table is equipped with one group of fixture, described lathe is provided with laterally extending and processes the machining tool of end towards described rotary table, fixture on described rotary table the machined surface of workpiece fixed make machining tool corresponding to each station process it toward the outer side.
Preferably, described lathe comprises a three-dimensional mobile platform, and described machining tool to be fixed in described three-dimensional mobile platform and can to move along three directions along with described three-dimensional mobile platform, and these three directions are vertical between two.
Preferably, described three-dimensional mobile platform comprises base, and the X being positioned at movement in X direction on base is to base plate, and be positioned at X to the Y-direction base plate along Y-direction movement on base plate, be positioned at the Z-direction base plate along Z-direction movement on Y-direction base plate, described X, Y and Z-direction are vertical between two, and described X, Y-direction are horizontal direction, described Z-direction is above-below direction, and described Z-direction base plate removably fixes described machining tool.
Preferably, the X that described three-dimensional mobile platform also comprises X-direction one side being fixed on base is to drive motors and be positioned at the X direction guiding rail that base extends in X direction, described X is to the output shaft of drive motors along X to extending and being connected to one along X to the X extended to screw mandrel by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block to the other end of screw mandrel, and described X fixes to the nut on screw mandrel and X to base plate;
Also comprise be fixed on X to the Y-direction drive motors of Y-direction one side on base plate and be positioned at X on base plate along Y-direction extend Y-direction guide rail, the output shaft of described Y-direction drive motors is extended along Y-direction and is connected to the Y-direction screw mandrel extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel, cover has nut, the other end of described Y-direction screw mandrel is a bearing block, and the nut on described Y-direction screw mandrel and Y-direction base plate fix;
Described Y-direction base plate is provided with the Z-direction guide rail extended along Z-direction, and be positioned at the Z-direction drive motors of Y-direction base plate Z-direction one side, described Z-direction guide rail is setting up and down, and top is provided with connecting plate to be connected, this Z-direction drive motors is fixed on the connecting plate at described top, the output shaft of Z-direction drive motors is connected to a Z-direction screw mandrel extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel, cover has nut, the other end of described Z-direction screw mandrel connects on the bearing block with described Y-direction base plate, and the nut on described Z-direction screw mandrel is fixed on Z-direction base plate.
Described station is four, be respectively a station, two stations, three stations and four stations, wherein a station is loading and unloading station, and described two stations, three stations and the position corresponding to four stations are equipped with lathe, and the angle that between each station, rotary table rotates is 90 degree.
For the ease of location, described fixture comprises holder and is positioned at the intermediate mass that holder projects upwards, the both sides of described intermediate mass are respectively provided with a groove locating piece, described groove locating piece can compress the sidepiece of automotive bake caliper support to two lateral movements inner surface relative to intermediate mass makes the right position of automotive bake caliper support fix, briquetting before the front, both sides of described intermediate mass is respectively provided with one, described front briquetting can seesaw towards holder the front surface of the front panel compressing described automotive bake caliper support, a briquetting is respectively provided with above the both sides of described intermediate mass, described briquetting can relative to holder move up and down compress described automotive bake caliper support both sides above position.
In order to make location more accurate, described groove locating piece is provided with the protuberance with the groove match of the front panel lower surface both sides of this automotive bake caliper support.
Preferably, described groove locating piece is connected with the first oil cylinder, described first oil cylinder is between described groove locating piece and intermediate mass, described front briquetting is connected with one second oil cylinder, described second oil cylinder is between front briquetting and holder, described briquetting is connected with the 3rd oil cylinder, and described 3rd oil cylinder is between briquetting and holder.
Compared with prior art, not only structure is simple, easy to process to the invention has the advantages that the processing unit (plant) of this automotive bake caliper support, and the automatic step processing of automotive bake caliper support can be realized, and this processing unit (plant) can also be used for the processing of different product, as long as select suitable machining tool to carry out replacing.And this processing unit (plant) by the rotation of rotary table, can carry out different processing at each station, substantially increases production efficiency simultaneously.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the automotive bake caliper support of the embodiment of the present invention.
Fig. 2 is the schematic perspective view of the other direction of the automotive bake caliper support of the embodiment of the present invention.
Fig. 3 is the schematic perspective view of the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Fig. 4 is the top view of the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Fig. 5 is the schematic perspective view of the mobile platform in the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Fig. 6 is the schematic perspective view of the other direction of mobile platform in the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Fig. 7 is the schematic perspective view of the fixture in the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Fig. 8 is the schematic perspective view of the other direction of fixture in the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1-2, for the schematic perspective view of automotive bake caliper support, this automotive bake caliper support comprises the front panel 100 being positioned at centre, with the sidepiece 200 that the both sides from front panel 100 extend back, this front panel 100 is the plate of an irregular approximate bridge shape, two ends are downward, and comparatively two ends are upwards in centre.The both sides, top of this front panel 100 are provided with projection 101 outstanding forward, and the top position of the projection 101 of this front panel 100 needs to be processed into two M12 screwed holes 102, the position of the projection 101 of this front panel 100 is respectively provided with a M9 screwed hole 103.Two side positions of the lower surface of the front panel 100 of brake-caliper support 10 are also provided with the groove 201 extended in the same way with sidepiece 200, and this groove 201 also extends on the lower surface of sidepiece 200, and is positioned at the outside of projection 101 relative to center.
As shown in figures 3-8, the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention, be mainly used in processing the M12 screwed hole on the front panel 100 of automotive bake caliper support and M9 screwed hole, this processing unit (plant) comprises one and is positioned at middle rotary table 1, and be positioned at the multiple lathes 2 of the machined surface around rotary table 1 towards rotary table 1, described rotary table 1 can horizontally rotate between multiple station, and correspondence is provided with a lathe 2 on the position of other stations in each station except first station, on rotary table 1, the position of corresponding each station is provided with one group of fixture 3.
As shown in Figure 4, described rotary table 1 is roughly square, the corresponding station in each direction, namely one have four stations, be respectively a station A, two station B, three station C and four station D, wherein a station is loading and unloading station, and the position that two, three and four stations are corresponding is provided with lathe 2, and the position of the rotary table 1 that each station is corresponding is provided with one group of fixture 3.Angle between this each station is 90 degree.
This rotary table 1 comprises fixing pedestal 11, and is positioned on pedestal 11 relative to the panoramic table 12 that pedestal 11 horizontally rotates around the axis of vertical direction.The structure of this rotary table 1 can structure disclosed in application reference CN101450046B, also can adopt other structures.
Each station A is also provided with lathe 2, this lathe 2 comprises a three-dimensional mobile platform 4, the movement in X, Y and Z tri-directions can be realized, be positioned at the machining tool 5 in three-dimensional mobile platform 4, described machining tool 5 horizontal cross extends towards rotary table 1, and its processing end, towards rotary table 1, can be processed workpiece fixing on rotary table 1 along with the movement of three-dimensional mobile platform 4.As shown in Figure 5,6, for the schematic diagram of lathe 2, described three-dimensional mobile platform 4 comprises a base 41, and the X being positioned at movement in X direction on base 41 is to base plate 42, and be positioned at X to the Y-direction base plate 43 along Y-direction movement on base plate 42, be positioned at the Z-direction base plate 44 along Z-direction movement on Y-direction base plate 43, described X, Y and Z tri-directions are vertical between two, preferably, Z-direction is above-below direction, X and Y is horizontal direction.On described Z-direction base plate 44 upper downward-extension face on be fixed with the machining tool 5 towards rotary table 1 of horizontally set, this machining tool 5 can be one, also can be multiple, this machining tool 5 can be boring drill bit, also can be the counterbit boring ream, also can be the processing head of tapping, preferably, the hole this Z-direction base plate 44 being fixed machining tool 5 is demountable structure, and different machining tools 5 can be selected to replace.Machining tool 5 is each to be all horizontally disposed with, and processes end face to revolution machine table 1, and each drive motors that is equipped with of machining tool 5 carries out driving processing to it.
Preferably, this three-dimensional mobile platform 4 also comprise be fixed on base 41X direction one side X to drive motors 411, and be positioned on base 41, along X to the X direction guiding rail 412 extended, the output shaft of drive motors 411 is also along X to extension, output shaft is connected to one along X to the X extended to screw mandrel 413 by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block 414 to the other end of screw mandrel, described nut and X fix to base plate 42, described X to base plate 42 can drive motors 411 driving under move along X direction guiding rail 412.
Preferably, this X is provided with the Y-direction guide rail 422 extended along Y-direction to base plate 42, and be positioned at X to base plate 42Y to the Y-direction drive motors 421 of a side, the output shaft of drive motors 421 also extends along Y-direction, output shaft is connected to a Y-direction screw mandrel 423 extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel 443, cover has a nut, the other end of described Y-direction screw mandrel 423 is a bearing block 424, described nut and Y-direction base plate 43 are fixed, described Y-direction base plate 43 can Y-direction drive motors 421 driving under move along Y-direction guide rail 422.
Preferably, this Y-direction base plate 43 is provided with the Z-direction guide rail 432 extended along Z-direction, and be positioned at the Z-direction drive motors 431 of Y-direction base plate 43Z to a side, preferably, described Z-direction guide rail 432 is setting up and down, and top is provided with connecting plate 435 to be connected, this Z-direction drive motors 431 is fixed on the connecting plate 435 at described top, the output shaft of Z-direction drive motors 431 also extends along Z-direction, output shaft is connected to a Z-direction screw mandrel 433 extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel 433, cover has a nut, the other end of described Z-direction screw mandrel 433 connects on the bearing block with described Y-direction base plate 43, described nut and Z-direction base plate 44 are fixed, described Z-direction base plate 44 can Z-direction drive motors 431 driving under move along Z-direction guide rail 432.
Preferably, this station A is loading and unloading position, therefore, this station can not be provided with lathe 2, this station realizes the installation and removal of automotive bake caliper support to be processed, after automotive bake caliper support installing, the front panel of brake-caliper support is towards the outside of rotary table 1, rotary table 1 turns to two station B from a station A 90-degree rotation, lathe 2 corresponding on two station B is provided with the machining tool of Milling Process, along with the movement of three-dimensional mobile platform 4, Milling Process is carried out to the end face at the M12 screwed hole place on front panel 100, subsequently along with rotary table 1 90-degree rotation, three station C are turned to from two station B, lathe 2 on three station C is provided with the machining tool of boring and tapping, along with the movement of three-dimensional mobile platform 4, M12 screwed hole place end face is holed and tapping, then rotary table 1 90-degree rotation to four station D, along with the movement of three-dimensional mobile platform 4, brill ream and tapping are carried out to M9 screwed hole place end face, after completing the processing of all stations, workpiece rotates to a station with rotary table, carries out the operation of discharging and material loading again.And because rotary table is equipped with fixture relative to each station, therefore, can process on each station simultaneously, namely a station is while carrying out loading and unloading, two stations, three stations and four stations are all processed, greatly reduce process time like this, saved cost, improve production efficiency.
As Figure 7-8, for being fixed on the fixture on rotary table 1, comprise the holder 31 be fixed on the horizontal plane 13 of rotary table 1, and be positioned at the intermediate mass 32 that holder 31 projects upwards, the both sides of this intermediate mass 32 are respectively provided with a groove locating piece 33, two side positions of the lower surface of the front panel 100 of brake-caliper support 10 are also provided with the groove 201 extended in the same way with sidepiece 200, and the top of this groove locating piece 33 has the protuberance 331 matched with the position of this groove 201 and size.
The front, both sides of the intermediate mass 32 of this holder 31 is respectively provided with a front briquetting 34, this front briquetting 34 can seesaw towards holder 31 and compress or unclamp the front surface 105 of front panel 100, and then compresses and unclamp the both side ends of front panel 100 of this brake-caliper support.
The both sides of the intermediate mass 32 of this holder 31, the top position of briquetting 34 namely, be respectively provided with a briquetting 35, this briquetting 35 can move up and down.When placing this brake-caliper support, the front panel 100 of brake-caliper support is across the top being positioned at intermediate mass 32, groove 201 and groove locating piece 33 match, this groove locating piece 33 is connected with one first oil cylinder, this first oil cylinder 332 is between groove locating piece 33 and intermediate mass 32, make described groove locating piece 33 can be adjacent to the surface of this groove 201 to both sides side-to-side movement relative to intermediate mass 32, the center of this automotive bake caliper support and right position are fixed.Make right position and the upper-lower position Primary Location of this brake-caliper support.And those skilled in the art can recognize, also not necessarily protuberance 331 to can be provided with on groove locating piece 33, as long as the rear surface of this groove locating piece 3 and the front panel 100 of brake-caliper support and fitting the front and back and right position that coordinate and locate this brake-caliper support with the inner surface of side lever 200.
Front briquetting 34 is connected with one second oil cylinder, and this second oil cylinder 341 is between front briquetting 34 and holder 31, and front briquetting 34 can compress the position, both sides of front panel 100 backward, and the front and back position of brake-caliper support is fixed.Briquetting 35 compresses the top of the front panel 100 of brake-caliper support downwards respectively, and the upper-lower position of brake-caliper support is fixed.This briquetting 35 is connected with one the 3rd oil cylinder, 3rd oil cylinder 351 is between briquetting 35 and holder 31, briquetting 35 can be moved up and down, preferably, the at least side of this briquetting 35 is provided with locating piece 36, this locating piece 36 is oppositely arranged with a side-lower of briquetting 35, and for locating the position that briquetting 35 moves downward.The processing unit (plant) of automotive bake caliper support, comprise one and be positioned at middle rotary table 1, and be positioned at the multiple lathes 2 of the machined surface around rotary table 1 towards rotary table 1, described rotary table 1 can horizontally rotate between multiple station, and correspondence is provided with a lathe 2 on the position of other stations in each station except first station, on rotary table 1, the position of corresponding each station is provided with one group of fixture 3.
As shown in Figure 4, described rotary table 1 is roughly square, the corresponding station in each direction, namely one have four stations, be respectively a station A, two station B, three station C and four station D, wherein a station is loading and unloading station, and the position that two, three and four stations are corresponding is provided with lathe 2, and the position of the rotary table 1 that each station is corresponding is provided with one group of fixture 3.Angle between this each station is 90 degree.
This rotary table 1 comprises fixing pedestal 11, and is positioned on pedestal 11 relative to the panoramic table 12 that pedestal 11 horizontally rotates around the axis of vertical direction.The structure of this rotary table 1 can structure disclosed in application reference CN101450046B, also can adopt other structures.
Each station A is also provided with lathe 2, this lathe 2 comprises a three-dimensional mobile platform 4, the movement in X, Y and Z tri-directions can be realized, be positioned at the machining tool 5 in three-dimensional mobile platform 4, described machining tool 5 horizontal cross extends towards rotary table 1, and its processing end, towards rotary table 1, can be processed workpiece fixing on rotary table 1 along with the movement of three-dimensional mobile platform 4.As shown in Figure 5,6, for the schematic diagram of lathe 2, described three-dimensional mobile platform 4 comprises a base 41, and the X being positioned at movement in X direction on base 41 is to base plate 42, and be positioned at X to the Y-direction base plate 43 along Y-direction movement on base plate 42, be positioned at the Z-direction base plate 44 along Z-direction movement on Y-direction base plate 43, described X, Y and Z tri-directions are vertical between two, preferably, Z-direction is above-below direction, X and Y is horizontal direction.On described Z-direction base plate 44 upper downward-extension face on be fixed with the machining tool 5 towards rotary table 1 of horizontally set, this machining tool 5 can be one, also can be multiple, this machining tool 5 can be boring drill bit, also can be the counterbit boring ream, also can be the processing head of tapping, preferably, the hole this Z-direction base plate 44 being fixed machining tool 5 is demountable structure, and different machining tools 5 can be selected to replace.Machining tool 5 is each to be all horizontally disposed with, and processes end face to revolution machine table 1, and each drive motors that is equipped with of machining tool 5 carries out driving processing to it.
Preferably, this three-dimensional mobile platform 4 also comprise be fixed on base 41X direction one side X to drive motors 411, and be positioned on base 41, along X to the X direction guiding rail 412 extended, the output shaft of drive motors 411 is also along X to extension, output shaft is connected to one along X to the X extended to screw mandrel 413 by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block 414 to the other end of screw mandrel, described nut is fixed on X on base plate 42, described X to base plate 42 can drive motors 411 driving under move along X direction guiding rail 412.
Preferably, this X is provided with the Y-direction guide rail 422 extended along Y-direction to base plate 42, and be positioned at X to base plate 42Y to the Y-direction drive motors 441 of a side, the output shaft of drive motors 441 also extends along Y-direction, output shaft is connected to a Y-direction screw mandrel 443 extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel 443, cover has a nut, the other end of described Y-direction screw mandrel 443 is a bearing block 444, described nut is fixed on Y-direction base plate 43, described Y-direction base plate 43 can Y-direction drive motors 441 driving under move along Y-direction guide rail 422.
Preferably, this Y-direction base plate 43 is provided with the Z-direction guide rail 432 extended along Z-direction, and be positioned at the Z-direction drive motors 431 of Y-direction base plate 43Z to a side, preferably, described Z-direction guide rail 432 is setting up and down, and top is provided with connecting plate 435 to be connected, this Z-direction drive motors 431 is fixed on the connecting plate 435 at described top, the output shaft of Z-direction drive motors 431 also extends along Z-direction, output shaft is connected to a Z-direction screw mandrel 433 extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel 433, cover has a nut, the other end of described Z-direction screw mandrel 433 connects on the bearing block with described Y-direction base plate 43, described nut is fixed on Z-direction base plate 44, described Z-direction base plate 44 can Z-direction drive motors 431 driving under move along Z-direction guide rail 432.
Preferably, this station A is loading and unloading position, therefore, this station can not be provided with lathe 2, this station realizes the installation and removal of automotive bake caliper support to be processed, after automotive bake caliper support installing, the front panel of brake-caliper support is towards the outside of rotary table 1, rotary table 1 turns to two station B from a station A 90-degree rotation, lathe 2 corresponding on two station B is provided with the machining tool of Milling Process, along with the movement of three-dimensional mobile platform 4, Milling Process is carried out to the end face at the M12 screwed hole place on front panel 100, subsequently along with rotary table 1 90-degree rotation, three station C are turned to from two station B, lathe 2 on three station C is provided with the machining tool of boring and tapping, along with the movement of three-dimensional mobile platform 4, M12 screwed hole place end face is holed and tapping, then rotary table 1 90-degree rotation to four station D, along with the movement of three-dimensional mobile platform 4, brill ream and tapping are carried out to M9 screwed hole place end face, after completing the processing of all stations, workpiece rotates to a station with rotary table, carries out the operation of discharging and material loading again.And because rotary table is equipped with fixture relative to each station, therefore, can process on each station simultaneously, namely a station is while carrying out loading and unloading, two stations, three stations and four stations are all processed, greatly reduce process time like this, saved cost, improve production efficiency.
As Figure 7-8, for being fixed on the fixture on rotary table 1, comprise the holder 31 be fixed on the horizontal plane 13 of rotary table 1, and be positioned at the intermediate mass 32 that holder 31 projects upwards, the both sides of this intermediate mass 32 are respectively provided with a groove locating piece 33, the lower surface of the sidepiece 200 of this brake-caliper support is provided with a groove 201 upwards, and the top of this groove locating piece 33 has the protuberance 331 matched with the position of this groove 201 and size.
The front, both sides of the intermediate mass 32 of this holder 31 is respectively provided with a front briquetting 34, this front briquetting 34 can seesaw towards holder 31 and compress or unclamp the front surface 105 of front panel 100, and then compresses and unclamp the both side ends of front panel 100 of this brake-caliper support.
The both sides of the intermediate mass 32 of this holder 31, the top position of briquetting 34 namely, be respectively provided with a briquetting 35, this briquetting 35 can move up and down.When placing this brake-caliper support, the front panel 100 of brake-caliper support is across the top being positioned at intermediate mass 32, groove 201 and groove locating piece 33 match, this groove locating piece 33 is connected with one first oil cylinder, this first oil cylinder 332 is between groove locating piece 33 and intermediate mass 32, described groove locating piece 33 can be located with this groove 201 phase to both sides side-to-side movement adjustment relative to intermediate mass 32, the center of this automotive bake caliper support is determined.Make right position and the upper-lower position Primary Location of this brake-caliper support.And those skilled in the art can recognize, by the compression backward of front briquetting 34, the rear surface of this front panel 100 is made to be affixed on the front side of groove locating piece 33, also not necessarily protuberance 331 to can be provided with on groove locating piece 33, as long as the rear surface of this groove locating piece 33 and the front panel 100 of brake-caliper support and fitting the front and back and right position that coordinate and locate this brake-caliper support with the inner surface of side lever 200.
Front briquetting 34 is connected with one second oil cylinder, and this second oil cylinder 341 is between front briquetting 34 and holder 31, and front briquetting 34 can compress the position, both sides of front panel 100 backward, and the front and back position of brake-caliper support is fixed.Briquetting 35 compresses the top of the front panel 100 of brake-caliper support downwards respectively, and the upper-lower position of brake-caliper support is fixed.This briquetting 35 is connected with one the 3rd oil cylinder, 3rd oil cylinder 351 is between briquetting 35 and holder 31, briquetting 35 can be moved up and down, preferably, at least one side-lower of this briquetting 35 is provided with locating piece 36, this locating piece 36 is oppositely arranged with a side-lower of briquetting 35, and for locating the position that briquetting 35 moves downward.
The processing unit (plant) of this automotive bake caliper support, not only structure is simple, easy to process, and can realize the automatic step processing of automotive bake caliper support, and this processing unit (plant) can also be used for the processing of different product, as long as select suitable machining tool to carry out replacing.And this processing unit (plant) by the rotation of rotary table, can carry out different processing at each station, substantially increases production efficiency simultaneously.
Although more than describe in detail the preferred embodiments of the present invention, should be expressly understood that, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the processing unit (plant) of an automotive bake caliper support, comprise and be positioned at middle rotary table (1), and be positioned at rotary table (1) multiple lathes (2) around, it is characterized in that: described rotary table (1) can horizontally rotate between multiple station, and the position of other stations in the plurality of station except first station is equipped with lathe (2), the position of the corresponding each station of described rotary table (1) is equipped with one group of fixture (3), described lathe (2) is provided with laterally extending and processes the machining tool (5) of end towards described rotary table (1), fixture (3) on described rotary table (1) the machined surface of workpiece fixed make machining tool corresponding to each station (5) process it toward the outer side.
2. the processing unit (plant) of automotive bake caliper support as claimed in claim 1, it is characterized in that: described lathe (2) comprises a three-dimensional mobile platform (4), described machining tool (5) is fixed on described three-dimensional mobile platform (4) and goes up and can move along three directions along with described three-dimensional mobile platform (4), and these three directions are vertical between two.
3. the processing unit (plant) of automotive bake caliper support as claimed in claim 2, it is characterized in that: described three-dimensional mobile platform (4) comprises base (41), and the X being positioned at movement in X direction on base (41) is to base plate (42), and be positioned at X to the Y-direction base plate (43) along Y-direction movement on base plate (42), be positioned at the Z-direction base plate (44) along Z-direction movement on Y-direction base plate (43), described X, Y and Z-direction are vertical between two, described X, Y-direction is horizontal direction, described Z-direction is above-below direction, described Z-direction base plate (44) removably fixes described machining tool (5).
4. the processing unit (plant) of automotive bake caliper support as claimed in claim 3, it is characterized in that: the X that described three-dimensional mobile platform (4) also comprises X-direction one side being fixed on base (41) is to drive motors (411) and be positioned at the X direction guiding rail (412) that base (41) extends in X direction, described X is to the output shaft of drive motors along X to extending and being connected to one along X to the X extended to screw mandrel (413) by a shaft coupling, described X has a nut to the upper cover of screw mandrel (413), described X is a bearing block to the other end of screw mandrel, described X fixes to the nut on screw mandrel (413) and X to base plate (42),
Also comprise be fixed on X to the Y-direction drive motors (421) of Y-direction one side on base plate (42) and be positioned at X on base plate (42) along Y-direction extend Y-direction guide rail (422), the output shaft of described Y-direction drive motors is extended along Y-direction and is connected to the Y-direction screw mandrel (423) extended along Y-direction by a shaft coupling, the upper cover of described Y-direction screw mandrel (423) has nut, the other end of described Y-direction screw mandrel is a bearing block, and the nut on described Y-direction screw mandrel (423) and Y-direction base plate (43) fix;
Described Y-direction base plate (43) is provided with the Z-direction guide rail (432) extended along Z-direction, and be positioned at the Z-direction drive motors (431) of Y-direction base plate (43) Z-direction one side, described Z-direction guide rail (432) is setting up and down, and top is provided with connecting plate (435) to be connected, this Z-direction drive motors (431) is fixed on the connecting plate (435) at described top, the output shaft of Z-direction drive motors (431) is connected to a Z-direction screw mandrel (433) extended along Z-direction by a shaft coupling, the upper cover of described Z-direction screw mandrel (433) has nut, the other end of described Z-direction screw mandrel (433) connects on the bearing block with described Y-direction base plate (43), nut on described Z-direction screw mandrel (433) is fixed on Z-direction base plate (44).
5. the processing unit (plant) of the automotive bake caliper support according to any one of claim 1-4, it is characterized in that: described station is four, be respectively a station (A), two stations (B), three stations (C) and four stations (D), wherein a station (A) is loading and unloading station, described two stations (B), three stations (C) and the position corresponding to four stations (D) are equipped with lathe (2), and the angle that between each station, rotary table (1) rotates is 90 degree.
6. the processing unit (plant) of automotive bake caliper support as claimed in claim 1, it is characterized in that: described fixture (3) comprises holder (31) and is positioned at the intermediate mass (32) that holder (31) projects upwards, the both sides of described intermediate mass (32) are respectively provided with a groove locating piece (33), described groove locating piece (33) can compress the sidepiece (200) of automotive bake caliper support to two lateral movements inner surface relative to intermediate mass (32) makes the right position of automotive bake caliper support fix, briquetting (34) before the front, both sides of described intermediate mass (32) is respectively provided with one, described front briquetting (34) can seesaw towards holder (31) front surface (105) of the front panel (100) compressing described automotive bake caliper support, a briquetting (35) is respectively provided with above the both sides of described intermediate mass (32), described briquetting (35) can relative to holder (31) move up and down compress described automotive bake caliper support both sides above position.
7. the processing unit (plant) of automotive bake caliper support as claimed in claim 6, is characterized in that: described groove locating piece (33) is provided with the protuberance (331) matched with the groove (201) of the front panel lower surface both sides of this automotive bake caliper support.
8. the processing unit (plant) of automotive bake caliper support as claimed in claim 6, it is characterized in that: described groove locating piece (33) is connected with the first oil cylinder (332), described first oil cylinder (332) is positioned between described groove locating piece (33) and intermediate mass (32), described front briquetting (34) is connected with one second oil cylinder (341), described second oil cylinder (341) is positioned between front briquetting (34) and holder (31), described briquetting (35) is connected with the 3rd oil cylinder (351), described 3rd oil cylinder (351) is positioned between briquetting (34) and holder (31).
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| CN201510111652.7A CN104647045B (en) | 2015-03-13 | 2015-03-13 | Processing device of automobile brake caliper support |
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| CN201510111652.7A CN104647045B (en) | 2015-03-13 | 2015-03-13 | Processing device of automobile brake caliper support |
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| CN110449902A (en) * | 2019-08-20 | 2019-11-15 | 朗福紧固科技（西安）有限公司 | Turret type milling groove and tapping mechanism |
| CN111215948A (en) * | 2019-11-25 | 2020-06-02 | 安徽枫雅轩科技信息服务有限公司 | Automatic machining and positioning device for brake caliper support |
| CN114473530A (en) * | 2022-04-14 | 2022-05-13 | 河南祥瑞汽车部件有限公司 | Carousel formula multistation brake caliper body jar hole integration processingequipment |
| CN114473530B (en) * | 2022-04-14 | 2022-06-21 | 河南祥瑞汽车部件有限公司 | Carousel formula multistation brake caliper body jar hole integration processingequipment |
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Denomination of invention: A processing device for automobile brake caliper bracket Effective date of registration: 20200804 Granted publication date: 20170503 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2020330000575 |
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Denomination of invention: A processing device for automobile brake caliper support Effective date of registration: 20210808 Granted publication date: 20170503 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2021330001097 |
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