Summary of the invention
Technical problem to be solved by this invention is to provide the processing unit (plant) of the automotive bake caliper support of the hole processing on a kind of front panel that can be used in automotive bake caliper support.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of processing unit (plant) of automotive bake caliper support, comprise and be positioned at middle rotary table, and the multiple lathes be positioned at around rotary table, it is characterized in that: described rotary table can horizontally rotate between multiple station, and the position of other stations in the plurality of station except first station is equipped with lathe, the position of the corresponding each station of described rotary table is equipped with one group of fixture, described lathe is provided with laterally extending and processes the machining tool of end towards described rotary table, fixture on described rotary table the machined surface of workpiece fixed make machining tool corresponding to each station process it toward the outer side.
Preferably, described lathe comprises a three-dimensional mobile platform, and described machining tool to be fixed in described three-dimensional mobile platform and can to move along three directions along with described three-dimensional mobile platform, and these three directions are vertical between two.
Preferably, described three-dimensional mobile platform comprises base, and the X being positioned at movement in X direction on base is to base plate, and be positioned at X to the Y-direction base plate along Y-direction movement on base plate, be positioned at the Z-direction base plate along Z-direction movement on Y-direction base plate, described X, Y and Z-direction are vertical between two, and described X, Y-direction are horizontal direction, described Z-direction is above-below direction, and described Z-direction base plate removably fixes described machining tool.
Preferably, the X that described three-dimensional mobile platform also comprises X-direction one side being fixed on base is to drive motors and be positioned at the X direction guiding rail that base extends in X direction, described X is to the output shaft of drive motors along X to extending and being connected to one along X to the X extended to screw mandrel by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block to the other end of screw mandrel, and described X fixes to the nut on screw mandrel and X to base plate;
Also comprise be fixed on X to the Y-direction drive motors of Y-direction one side on base plate and be positioned at X on base plate along Y-direction extend Y-direction guide rail, the output shaft of described Y-direction drive motors is extended along Y-direction and is connected to the Y-direction screw mandrel extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel, cover has nut, the other end of described Y-direction screw mandrel is a bearing block, and the nut on described Y-direction screw mandrel and Y-direction base plate fix;
Described Y-direction base plate is provided with the Z-direction guide rail extended along Z-direction, and be positioned at the Z-direction drive motors of Y-direction base plate Z-direction one side, described Z-direction guide rail is setting up and down, and top is provided with connecting plate to be connected, this Z-direction drive motors is fixed on the connecting plate at described top, the output shaft of Z-direction drive motors is connected to a Z-direction screw mandrel extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel, cover has nut, the other end of described Z-direction screw mandrel connects on the bearing block with described Y-direction base plate, and the nut on described Z-direction screw mandrel is fixed on Z-direction base plate.
Described station is four, be respectively a station, two stations, three stations and four stations, wherein a station is loading and unloading station, and described two stations, three stations and the position corresponding to four stations are equipped with lathe, and the angle that between each station, rotary table rotates is 90 degree.
For the ease of location, described fixture comprises holder and is positioned at the intermediate mass that holder projects upwards, the both sides of described intermediate mass are respectively provided with a groove locating piece, described groove locating piece can compress the sidepiece of automotive bake caliper support to two lateral movements inner surface relative to intermediate mass makes the right position of automotive bake caliper support fix, briquetting before the front, both sides of described intermediate mass is respectively provided with one, described front briquetting can seesaw towards holder the front surface of the front panel compressing described automotive bake caliper support, a briquetting is respectively provided with above the both sides of described intermediate mass, described briquetting can relative to holder move up and down compress described automotive bake caliper support both sides above position.
In order to make location more accurate, described groove locating piece is provided with the protuberance with the groove match of the front panel lower surface both sides of this automotive bake caliper support.
Preferably, described groove locating piece is connected with the first oil cylinder, described first oil cylinder is between described groove locating piece and intermediate mass, described front briquetting is connected with one second oil cylinder, described second oil cylinder is between front briquetting and holder, described briquetting is connected with the 3rd oil cylinder, and described 3rd oil cylinder is between briquetting and holder.
Compared with prior art, not only structure is simple, easy to process to the invention has the advantages that the processing unit (plant) of this automotive bake caliper support, and the automatic step processing of automotive bake caliper support can be realized, and this processing unit (plant) can also be used for the processing of different product, as long as select suitable machining tool to carry out replacing.And this processing unit (plant) by the rotation of rotary table, can carry out different processing at each station, substantially increases production efficiency simultaneously.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1-2, for the schematic perspective view of automotive bake caliper support, this automotive bake caliper support comprises the front panel 100 being positioned at centre, with the sidepiece 200 that the both sides from front panel 100 extend back, this front panel 100 is the plate of an irregular approximate bridge shape, two ends are downward, and comparatively two ends are upwards in centre.The both sides, top of this front panel 100 are provided with projection 101 outstanding forward, and the top position of the projection 101 of this front panel 100 needs to be processed into two M12 screwed holes 102, the position of the projection 101 of this front panel 100 is respectively provided with a M9 screwed hole 103.Two side positions of the lower surface of the front panel 100 of brake-caliper support 10 are also provided with the groove 201 extended in the same way with sidepiece 200, and this groove 201 also extends on the lower surface of sidepiece 200, and is positioned at the outside of projection 101 relative to center.
As shown in figures 3-8, the processing unit (plant) of the automotive bake caliper support of the embodiment of the present invention, be mainly used in processing the M12 screwed hole on the front panel 100 of automotive bake caliper support and M9 screwed hole, this processing unit (plant) comprises one and is positioned at middle rotary table 1, and be positioned at the multiple lathes 2 of the machined surface around rotary table 1 towards rotary table 1, described rotary table 1 can horizontally rotate between multiple station, and correspondence is provided with a lathe 2 on the position of other stations in each station except first station, on rotary table 1, the position of corresponding each station is provided with one group of fixture 3.
As shown in Figure 4, described rotary table 1 is roughly square, the corresponding station in each direction, namely one have four stations, be respectively a station A, two station B, three station C and four station D, wherein a station is loading and unloading station, and the position that two, three and four stations are corresponding is provided with lathe 2, and the position of the rotary table 1 that each station is corresponding is provided with one group of fixture 3.Angle between this each station is 90 degree.
This rotary table 1 comprises fixing pedestal 11, and is positioned on pedestal 11 relative to the panoramic table 12 that pedestal 11 horizontally rotates around the axis of vertical direction.The structure of this rotary table 1 can structure disclosed in application reference CN101450046B, also can adopt other structures.
Each station A is also provided with lathe 2, this lathe 2 comprises a three-dimensional mobile platform 4, the movement in X, Y and Z tri-directions can be realized, be positioned at the machining tool 5 in three-dimensional mobile platform 4, described machining tool 5 horizontal cross extends towards rotary table 1, and its processing end, towards rotary table 1, can be processed workpiece fixing on rotary table 1 along with the movement of three-dimensional mobile platform 4.As shown in Figure 5,6, for the schematic diagram of lathe 2, described three-dimensional mobile platform 4 comprises a base 41, and the X being positioned at movement in X direction on base 41 is to base plate 42, and be positioned at X to the Y-direction base plate 43 along Y-direction movement on base plate 42, be positioned at the Z-direction base plate 44 along Z-direction movement on Y-direction base plate 43, described X, Y and Z tri-directions are vertical between two, preferably, Z-direction is above-below direction, X and Y is horizontal direction.On described Z-direction base plate 44 upper downward-extension face on be fixed with the machining tool 5 towards rotary table 1 of horizontally set, this machining tool 5 can be one, also can be multiple, this machining tool 5 can be boring drill bit, also can be the counterbit boring ream, also can be the processing head of tapping, preferably, the hole this Z-direction base plate 44 being fixed machining tool 5 is demountable structure, and different machining tools 5 can be selected to replace.Machining tool 5 is each to be all horizontally disposed with, and processes end face to revolution machine table 1, and each drive motors that is equipped with of machining tool 5 carries out driving processing to it.
Preferably, this three-dimensional mobile platform 4 also comprise be fixed on base 41X direction one side X to drive motors 411, and be positioned on base 41, along X to the X direction guiding rail 412 extended, the output shaft of drive motors 411 is also along X to extension, output shaft is connected to one along X to the X extended to screw mandrel 413 by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block 414 to the other end of screw mandrel, described nut and X fix to base plate 42, described X to base plate 42 can drive motors 411 driving under move along X direction guiding rail 412.
Preferably, this X is provided with the Y-direction guide rail 422 extended along Y-direction to base plate 42, and be positioned at X to base plate 42Y to the Y-direction drive motors 421 of a side, the output shaft of drive motors 421 also extends along Y-direction, output shaft is connected to a Y-direction screw mandrel 423 extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel 443, cover has a nut, the other end of described Y-direction screw mandrel 423 is a bearing block 424, described nut and Y-direction base plate 43 are fixed, described Y-direction base plate 43 can Y-direction drive motors 421 driving under move along Y-direction guide rail 422.
Preferably, this Y-direction base plate 43 is provided with the Z-direction guide rail 432 extended along Z-direction, and be positioned at the Z-direction drive motors 431 of Y-direction base plate 43Z to a side, preferably, described Z-direction guide rail 432 is setting up and down, and top is provided with connecting plate 435 to be connected, this Z-direction drive motors 431 is fixed on the connecting plate 435 at described top, the output shaft of Z-direction drive motors 431 also extends along Z-direction, output shaft is connected to a Z-direction screw mandrel 433 extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel 433, cover has a nut, the other end of described Z-direction screw mandrel 433 connects on the bearing block with described Y-direction base plate 43, described nut and Z-direction base plate 44 are fixed, described Z-direction base plate 44 can Z-direction drive motors 431 driving under move along Z-direction guide rail 432.
Preferably, this station A is loading and unloading position, therefore, this station can not be provided with lathe 2, this station realizes the installation and removal of automotive bake caliper support to be processed, after automotive bake caliper support installing, the front panel of brake-caliper support is towards the outside of rotary table 1, rotary table 1 turns to two station B from a station A 90-degree rotation, lathe 2 corresponding on two station B is provided with the machining tool of Milling Process, along with the movement of three-dimensional mobile platform 4, Milling Process is carried out to the end face at the M12 screwed hole place on front panel 100, subsequently along with rotary table 1 90-degree rotation, three station C are turned to from two station B, lathe 2 on three station C is provided with the machining tool of boring and tapping, along with the movement of three-dimensional mobile platform 4, M12 screwed hole place end face is holed and tapping, then rotary table 1 90-degree rotation to four station D, along with the movement of three-dimensional mobile platform 4, brill ream and tapping are carried out to M9 screwed hole place end face, after completing the processing of all stations, workpiece rotates to a station with rotary table, carries out the operation of discharging and material loading again.And because rotary table is equipped with fixture relative to each station, therefore, can process on each station simultaneously, namely a station is while carrying out loading and unloading, two stations, three stations and four stations are all processed, greatly reduce process time like this, saved cost, improve production efficiency.
As Figure 7-8, for being fixed on the fixture on rotary table 1, comprise the holder 31 be fixed on the horizontal plane 13 of rotary table 1, and be positioned at the intermediate mass 32 that holder 31 projects upwards, the both sides of this intermediate mass 32 are respectively provided with a groove locating piece 33, two side positions of the lower surface of the front panel 100 of brake-caliper support 10 are also provided with the groove 201 extended in the same way with sidepiece 200, and the top of this groove locating piece 33 has the protuberance 331 matched with the position of this groove 201 and size.
The front, both sides of the intermediate mass 32 of this holder 31 is respectively provided with a front briquetting 34, this front briquetting 34 can seesaw towards holder 31 and compress or unclamp the front surface 105 of front panel 100, and then compresses and unclamp the both side ends of front panel 100 of this brake-caliper support.
The both sides of the intermediate mass 32 of this holder 31, the top position of briquetting 34 namely, be respectively provided with a briquetting 35, this briquetting 35 can move up and down.When placing this brake-caliper support, the front panel 100 of brake-caliper support is across the top being positioned at intermediate mass 32, groove 201 and groove locating piece 33 match, this groove locating piece 33 is connected with one first oil cylinder, this first oil cylinder 332 is between groove locating piece 33 and intermediate mass 32, make described groove locating piece 33 can be adjacent to the surface of this groove 201 to both sides side-to-side movement relative to intermediate mass 32, the center of this automotive bake caliper support and right position are fixed.Make right position and the upper-lower position Primary Location of this brake-caliper support.And those skilled in the art can recognize, also not necessarily protuberance 331 to can be provided with on groove locating piece 33, as long as the rear surface of this groove locating piece 3 and the front panel 100 of brake-caliper support and fitting the front and back and right position that coordinate and locate this brake-caliper support with the inner surface of side lever 200.
Front briquetting 34 is connected with one second oil cylinder, and this second oil cylinder 341 is between front briquetting 34 and holder 31, and front briquetting 34 can compress the position, both sides of front panel 100 backward, and the front and back position of brake-caliper support is fixed.Briquetting 35 compresses the top of the front panel 100 of brake-caliper support downwards respectively, and the upper-lower position of brake-caliper support is fixed.This briquetting 35 is connected with one the 3rd oil cylinder, 3rd oil cylinder 351 is between briquetting 35 and holder 31, briquetting 35 can be moved up and down, preferably, the at least side of this briquetting 35 is provided with locating piece 36, this locating piece 36 is oppositely arranged with a side-lower of briquetting 35, and for locating the position that briquetting 35 moves downward.The processing unit (plant) of automotive bake caliper support, comprise one and be positioned at middle rotary table 1, and be positioned at the multiple lathes 2 of the machined surface around rotary table 1 towards rotary table 1, described rotary table 1 can horizontally rotate between multiple station, and correspondence is provided with a lathe 2 on the position of other stations in each station except first station, on rotary table 1, the position of corresponding each station is provided with one group of fixture 3.
As shown in Figure 4, described rotary table 1 is roughly square, the corresponding station in each direction, namely one have four stations, be respectively a station A, two station B, three station C and four station D, wherein a station is loading and unloading station, and the position that two, three and four stations are corresponding is provided with lathe 2, and the position of the rotary table 1 that each station is corresponding is provided with one group of fixture 3.Angle between this each station is 90 degree.
This rotary table 1 comprises fixing pedestal 11, and is positioned on pedestal 11 relative to the panoramic table 12 that pedestal 11 horizontally rotates around the axis of vertical direction.The structure of this rotary table 1 can structure disclosed in application reference CN101450046B, also can adopt other structures.
Each station A is also provided with lathe 2, this lathe 2 comprises a three-dimensional mobile platform 4, the movement in X, Y and Z tri-directions can be realized, be positioned at the machining tool 5 in three-dimensional mobile platform 4, described machining tool 5 horizontal cross extends towards rotary table 1, and its processing end, towards rotary table 1, can be processed workpiece fixing on rotary table 1 along with the movement of three-dimensional mobile platform 4.As shown in Figure 5,6, for the schematic diagram of lathe 2, described three-dimensional mobile platform 4 comprises a base 41, and the X being positioned at movement in X direction on base 41 is to base plate 42, and be positioned at X to the Y-direction base plate 43 along Y-direction movement on base plate 42, be positioned at the Z-direction base plate 44 along Z-direction movement on Y-direction base plate 43, described X, Y and Z tri-directions are vertical between two, preferably, Z-direction is above-below direction, X and Y is horizontal direction.On described Z-direction base plate 44 upper downward-extension face on be fixed with the machining tool 5 towards rotary table 1 of horizontally set, this machining tool 5 can be one, also can be multiple, this machining tool 5 can be boring drill bit, also can be the counterbit boring ream, also can be the processing head of tapping, preferably, the hole this Z-direction base plate 44 being fixed machining tool 5 is demountable structure, and different machining tools 5 can be selected to replace.Machining tool 5 is each to be all horizontally disposed with, and processes end face to revolution machine table 1, and each drive motors that is equipped with of machining tool 5 carries out driving processing to it.
Preferably, this three-dimensional mobile platform 4 also comprise be fixed on base 41X direction one side X to drive motors 411, and be positioned on base 41, along X to the X direction guiding rail 412 extended, the output shaft of drive motors 411 is also along X to extension, output shaft is connected to one along X to the X extended to screw mandrel 413 by a shaft coupling, described X overlaps on screw mandrel a nut, described X is a bearing block 414 to the other end of screw mandrel, described nut is fixed on X on base plate 42, described X to base plate 42 can drive motors 411 driving under move along X direction guiding rail 412.
Preferably, this X is provided with the Y-direction guide rail 422 extended along Y-direction to base plate 42, and be positioned at X to base plate 42Y to the Y-direction drive motors 441 of a side, the output shaft of drive motors 441 also extends along Y-direction, output shaft is connected to a Y-direction screw mandrel 443 extended along Y-direction by a shaft coupling, on described Y-direction screw mandrel 443, cover has a nut, the other end of described Y-direction screw mandrel 443 is a bearing block 444, described nut is fixed on Y-direction base plate 43, described Y-direction base plate 43 can Y-direction drive motors 441 driving under move along Y-direction guide rail 422.
Preferably, this Y-direction base plate 43 is provided with the Z-direction guide rail 432 extended along Z-direction, and be positioned at the Z-direction drive motors 431 of Y-direction base plate 43Z to a side, preferably, described Z-direction guide rail 432 is setting up and down, and top is provided with connecting plate 435 to be connected, this Z-direction drive motors 431 is fixed on the connecting plate 435 at described top, the output shaft of Z-direction drive motors 431 also extends along Z-direction, output shaft is connected to a Z-direction screw mandrel 433 extended along Z-direction by a shaft coupling, on described Z-direction screw mandrel 433, cover has a nut, the other end of described Z-direction screw mandrel 433 connects on the bearing block with described Y-direction base plate 43, described nut is fixed on Z-direction base plate 44, described Z-direction base plate 44 can Z-direction drive motors 431 driving under move along Z-direction guide rail 432.
Preferably, this station A is loading and unloading position, therefore, this station can not be provided with lathe 2, this station realizes the installation and removal of automotive bake caliper support to be processed, after automotive bake caliper support installing, the front panel of brake-caliper support is towards the outside of rotary table 1, rotary table 1 turns to two station B from a station A 90-degree rotation, lathe 2 corresponding on two station B is provided with the machining tool of Milling Process, along with the movement of three-dimensional mobile platform 4, Milling Process is carried out to the end face at the M12 screwed hole place on front panel 100, subsequently along with rotary table 1 90-degree rotation, three station C are turned to from two station B, lathe 2 on three station C is provided with the machining tool of boring and tapping, along with the movement of three-dimensional mobile platform 4, M12 screwed hole place end face is holed and tapping, then rotary table 1 90-degree rotation to four station D, along with the movement of three-dimensional mobile platform 4, brill ream and tapping are carried out to M9 screwed hole place end face, after completing the processing of all stations, workpiece rotates to a station with rotary table, carries out the operation of discharging and material loading again.And because rotary table is equipped with fixture relative to each station, therefore, can process on each station simultaneously, namely a station is while carrying out loading and unloading, two stations, three stations and four stations are all processed, greatly reduce process time like this, saved cost, improve production efficiency.
As Figure 7-8, for being fixed on the fixture on rotary table 1, comprise the holder 31 be fixed on the horizontal plane 13 of rotary table 1, and be positioned at the intermediate mass 32 that holder 31 projects upwards, the both sides of this intermediate mass 32 are respectively provided with a groove locating piece 33, the lower surface of the sidepiece 200 of this brake-caliper support is provided with a groove 201 upwards, and the top of this groove locating piece 33 has the protuberance 331 matched with the position of this groove 201 and size.
The front, both sides of the intermediate mass 32 of this holder 31 is respectively provided with a front briquetting 34, this front briquetting 34 can seesaw towards holder 31 and compress or unclamp the front surface 105 of front panel 100, and then compresses and unclamp the both side ends of front panel 100 of this brake-caliper support.
The both sides of the intermediate mass 32 of this holder 31, the top position of briquetting 34 namely, be respectively provided with a briquetting 35, this briquetting 35 can move up and down.When placing this brake-caliper support, the front panel 100 of brake-caliper support is across the top being positioned at intermediate mass 32, groove 201 and groove locating piece 33 match, this groove locating piece 33 is connected with one first oil cylinder, this first oil cylinder 332 is between groove locating piece 33 and intermediate mass 32, described groove locating piece 33 can be located with this groove 201 phase to both sides side-to-side movement adjustment relative to intermediate mass 32, the center of this automotive bake caliper support is determined.Make right position and the upper-lower position Primary Location of this brake-caliper support.And those skilled in the art can recognize, by the compression backward of front briquetting 34, the rear surface of this front panel 100 is made to be affixed on the front side of groove locating piece 33, also not necessarily protuberance 331 to can be provided with on groove locating piece 33, as long as the rear surface of this groove locating piece 33 and the front panel 100 of brake-caliper support and fitting the front and back and right position that coordinate and locate this brake-caliper support with the inner surface of side lever 200.
Front briquetting 34 is connected with one second oil cylinder, and this second oil cylinder 341 is between front briquetting 34 and holder 31, and front briquetting 34 can compress the position, both sides of front panel 100 backward, and the front and back position of brake-caliper support is fixed.Briquetting 35 compresses the top of the front panel 100 of brake-caliper support downwards respectively, and the upper-lower position of brake-caliper support is fixed.This briquetting 35 is connected with one the 3rd oil cylinder, 3rd oil cylinder 351 is between briquetting 35 and holder 31, briquetting 35 can be moved up and down, preferably, at least one side-lower of this briquetting 35 is provided with locating piece 36, this locating piece 36 is oppositely arranged with a side-lower of briquetting 35, and for locating the position that briquetting 35 moves downward.
The processing unit (plant) of this automotive bake caliper support, not only structure is simple, easy to process, and can realize the automatic step processing of automotive bake caliper support, and this processing unit (plant) can also be used for the processing of different product, as long as select suitable machining tool to carry out replacing.And this processing unit (plant) by the rotation of rotary table, can carry out different processing at each station, substantially increases production efficiency simultaneously.
Although more than describe in detail the preferred embodiments of the present invention, should be expressly understood that, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.