CN104621268A - Bean food biologicalization full nutrition intelligent preparation system - Google Patents
Bean food biologicalization full nutrition intelligent preparation system Download PDFInfo
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- CN104621268A CN104621268A CN201510039217.8A CN201510039217A CN104621268A CN 104621268 A CN104621268 A CN 104621268A CN 201510039217 A CN201510039217 A CN 201510039217A CN 104621268 A CN104621268 A CN 104621268A
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Abstract
The invention relates to a bean food biologicalization full nutrition intelligent preparation system which comprises a biologicalization system, a grinding system, a storage system and a forming system, wherein the biologicalization system mainly comprises a biologicalization tank which is used for performing biologicalization treatment to beans; the grinding system mainly comprises a fine wet powder machine, a feed inlet of the fine wet powder machine is connected with the biologicalization tank through an adsorption pump and an adsorption pipeline, so as to pump the biologicalized bean raw materials in the biologicalization tank into the fine wet powder machine for grinding; the storage system mainly comprises a storage pot which is used for storing soybean milk products ground by the fine wet powder machine, and then sending the soybean milk products into the forming system; and the forming system mainly comprises a food extruding and forming machine which is used for curing and carrying out extrusion-forming on the soybean milk products; biologicalization treatment is implemented to soybeans by adopting the biologicalization pretreatment mode, so that grease substances are converted into protein without generation of soybean residues. The nutrients of the prepared finished product is easily absorbed and the fat content is low.
Description
Technical field
The present invention relates to technical field of food machinery, particularly relate to a kind of bean food bioid full nutrition intelligence preparation system.
Background technology
Bean cultivation stem from China, nutritive value is very high, and as soybean, except soybean protein, can provide again the vegetative grease that quality is good, abundant, Shen Nongshi was once classified as one of five cereals, then imported the Asian countries such as Korea S, Japan into.In fact, soybean contains the composition of the useful human bodies such as abundant hormone, protein, lipid, vitamin.For isoflavones, it is a kind of phytoestrogen, effectively can prevent the symptom of breast cancer, cervix cancer, osteoporosis and slow Woman climacteric of relaxing.Moreover, soybean protein contains complete essential amino acid composition (as: histidine, from amino acid, white amino acid, different white amino acid, tryptophane etc.), and not containing any cholesterol, more can the illness such as anti-cancer, hypertension, angiocardiopathy and kidney stone in advance.In addition, soybean is also the important sources of lecithin, can strengthen memory, enhance metabolism and cell activation; And soy oligosaccharide, cellulose, hemicellulose, the carbohydrate such as mannosan, bean gum then has stimulation intestines peristalsis, prevents constipation; Eliminate enterogenous endotoxin and carcinogen, alleviate the effects such as burden of liver.
Soybean is rich in multiple nutritional components from the above, but its must through processing process after can fully absorb by human body, in other words, its absorbed degree is directly proportional to processing stage.For example, because soybean belongs to high protein of plant, before without processing, the digestibility of protein is extremely low, soybean processing is more smart, and utilization rate is higher, as: the protein digestibility frying beans is 60%, cooked beans is 68%, and ripe soya-bean milk is 85%, and the digestibility of Tofu pudding, bean curd, bean powder is up to 95%.Also be, prepared food soybean could absorb the nutritional labeling wherein contained, otherwise, some active component (as: trypsin inhibitor, lectins, phytic acid) contained in raw soybean, raw soya-bean milk, although have the effects such as cancer-resisting, also can suppress Nutrient Absorption or the mucous membrane that stimulates digestion; Luckily these active components can be made to drop to through heating or other suitable processing minimum, still possess the original effect of soybean simultaneously.
But soybean quality is hard, human body for boiled or the digestibility of roasted soybean still on the low side, must after heating cook, be crushed to pureed again or make liquid state or powdery product, this problem can be improved, and can increase soybean prod application convenience.Therefore, namely the method for various processing processed soybeans arises at the historic moment.
The general mode making bean product on the market soaks a period of time by being positioned over after washing soybean in a soaking compartment, after making soybean softening, put the soybean soaking a period of time in cooker boiling again, send to again after boiling completes in meticulous wet-milling machine and pulverize for the first time, and put into foregoing fine wet-milling machine again take out placement a period of time after first pulverizing after, again carry out the pulverizing of refinement, but in this process, soybean often must to be exposed in air once through a step, loss and the oxidation of soy bean components may be caused, and then impact makes quality, simultaneously, after the liquid soymilk of extraction, produce the bean dregs failing in a large number to utilize properly, become feed and base manure more, form the waste in resource, in addition, in the process of process beans, must add ferment or chemical agent under high pressure, it is unicellular just to isolate soybean, but also therefore easily causes the destruction of cell membrane, increases the chance that it is oxidized.
Therefore, exploitation one can complete reservation complete-bean nutrient composition, can prevent again beans cellular oxidation from producing the processing device of beany flavor, is an important problem in fact.
Summary of the invention
Technical problem to be solved by this invention there are provided a kind of structure-integrated, and the product nutrient of production scatters and disappears few, the bean food bioid being easy to digest full nutrition intelligence preparation system.
Technical problem to be solved by this invention realizes by the following technical solutions:
A kind of bean food bioid full nutrition intelligence preparation system, comprises bioid system, crushing system, stocking system and formation system;
Described bioid system mainly comprises a biochemistry pool, carry out bioid process to beans, concrete grammar step is: pour in biochemistry pool by the bean material chosen, and pours the warm water of 20-26 DEG C into, the water poured in rear biochemistry pool is higher than raw material 15-25cm, soaks 4-24 hour; The object of carrying out bioid process is that beans is expanded, and improves the activity of beans inner material, makes nutrient be easy to absorption of human body, improve the utilization rate of beans simultaneously, make subsequent step produce bean dregs;
Soybean is after 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factor also can major part be removed, thus in the soya bean sending out large, protein utilization improves 5-10% than protein utilization during large dried bean curd, and the sharply lower so that disappearance in immersion process of contained stodgy many kinds of substance, the oil that it contains changes through soaking, avoid and eaten beans abdominal distension and the phenomenon such as allergy fat is many, in growth course, make more substance release out by the effect of enzyme, be easily immediately used by the body;
Described crushing system mainly comprises a meticulous wet-milling machine, the charging aperture of described meticulous wet-milling machine is connected to biochemistry pool by pump and absorption pipeline, bean material after bioid in biochemistry pool is pumped in meticulous wet-milling machine and carries out pulverization process, 4500-6000 rotating speed per minute, be crushed to 80-120 order, enter head tank for subsequent use; Pulverization process is carried out vacuumizing under state, and object reduces air and the contact of beans, reduces oxidation, taken away by the bubble produced simultaneously in crushing process, the quality of raising soy milk product;
Described stocking system mainly comprises a head tank, for storing the pasty state soy milk product after the pulverizing of meticulous wet-milling machine, more described soy milk product is sent to formation system;
Described formation system mainly comprises a food extrusion shaping machine, carries out slaking, extrusion molding to soy milk product, and the bean product after shaping can be the various shapes such as strip, bulk, sheet;
Described food extrusion shaping machine comprises frame, described upper rack is provided with extrudes sleeve, described extruding in sleeve is provided with extrusion screw rod, described extrusion screw rod one end is connected with reduction box, the other end is connected with extrusion die, described reduction box is connected with driving motor, described in extrude on sleeve and be connected with timing glassware, described in extrude on sleeve evenly and interval be arranged with electromagnetic heater; Timing glassware is contained on main barrel and helical axis, the number of the raw material in head tank according to main frame consumption, automatically sucks feed appliance, produces for main frame;
Temperature control 120-130 DEG C in described extrusion screw rod, slaking is carried out to raw material, extrusion screw rod is provided with three roads gradually thin formula grinding groove, oil-bearing material and pasty material can be made to enter do not return, the abrasive lapping of discharging meticulousr good to eat, make the material finally entering into extrusion die about 130 orders, reach best mouthfeel;
While carrying out bioid process, also nutrition softening agent can be added in warm water, carry out nutrition to beans to soften, the weight ratio of this nutrition softening agent and warm water is 1:15, and above-mentioned nutrition softening agent is made up of the component of following parts by weight: 5 parts, protease, chrysanthemum water extract 5 parts, honeysuckle flower water extract 5 parts, Se-enriched yeast 3 parts, xylitol micro powders 5 parts, animal tallow enzyme 5 parts, rose water extract 5 parts, amylase 5 parts, condensation polysaccharide 3 parts, theophylline 2 parts, curcumin 2 parts, magnetized drinking water 80 parts; Adopt new softening formula, can improve the softening time of beans, make beans absorb more nutritional labeling, can meet the requirement of eater to food nutrition, products taste is good, easy to digest, and nutrition easily absorbs; Also can play bactericidal effect simultaneously, remove beany flavor.
Above-mentioned magnetized drinking water be water at normal temperatures, in 200-600 gauss magnetic field, magnetize 1-6 hour.
Described electromagnetic heater comprises a heat conduction body, and described heat conduction body is wound with heater wire, and described heat conduction body is made up of modification alumina silicate fibre, has fire resistant heat preserving effect.Electromagnetic heater is the Multifunction timed automatic control heater that my company develops voluntarily, be made up of temperature automatically controlled case and heating collar, power saving 30-40% more per hour than conventional heater, heating collar adopts novel light flame-proof thermal insulation material to make (alumina silicate fibre), there is quick heating, easy to loading and unloading, the inside and outside advantage such as homogeneous heating.
Described modification alumina silicate fibre is made up of the component of following parts by weight: alumina silicate fibre 80 parts, sepiolite powder 15 parts, cationic starch 5 parts, clay 5 parts, 5 parts, carborundum, sodium carboxymethylcellulose 5 parts, mullite 2 parts, 2 parts, shell, ooze 5 parts, silicon nitride 2 parts, boron nitride 2 parts, calcined kaolin 5 parts, 2 parts, alum, aquamaine stone flour 5 parts.
The invention has the beneficial effects as follows:
1) adopt integral connecting structure, change the mode that tradition needs artificial loading and unloading, improve operating efficiency, safety, health, health;
2) adopt bioid pretreatment mode, carry out bioid process to soybean, make lipid phase be converted into protein, do not have the generation of bean dregs, the finished product nutrition of preparation easily absorbs, and fat content is low;
3) change traditional heating mode, can reach homogeneous heating, making can both be well-done inside and outside product, increases mouthfeel.
Accompanying drawing explanation
Fig. 1 is anatomical connectivity schematic diagram of the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
Embodiment 1
As shown in Figure 1, a kind of bean food bioid full nutrition intelligence preparation system, comprises bioid system 10, crushing system 20, stocking system 30 and formation system 40;
Bioid system 10 mainly comprises a biochemistry pool 101, carry out bioid process to beans, concrete grammar step is: poured in biochemistry pool 101 by the bean material chosen, and pours the warm water of 20-26 DEG C into, the water poured in rear biochemistry pool 101 is higher than raw material 15-25cm, soaks 4-24 hour; The object of carrying out bioid process is that beans is expanded, and improves the activity of beans inner material, makes nutrient be easy to absorption of human body, improve the utilization rate of beans simultaneously, make subsequent step produce bean dregs; Soybean is after 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factor also can major part be removed, thus in the soya bean sending out large, protein utilization improves 5-10% than protein utilization during large dried bean curd, and the sharply lower so that disappearance in immersion process of contained stodgy many kinds of substance, the oil that it contains changes through soaking, avoid and eaten beans abdominal distension and the phenomenon such as allergy fat is many, in growth course, make more substance release out by the effect of enzyme, be easily immediately used by the body;
Crushing system 20 mainly comprises a meticulous wet-milling machine 201, the charging aperture 202 of meticulous wet-milling machine 201 is connected to biochemistry pool 101 by pump and absorption pipeline, bean material after bioid in biochemistry pool 101 is pumped in meticulous wet-milling machine 201 and carries out pulverization process, be crushed to 80-100 order, pulverization process is carried out vacuumizing under state, and object reduces air and the contact of beans, reduces and be oxidized, the bubble produced in crushing process is taken away simultaneously, improve the quality of soy milk product;
Stocking system 30 mainly comprises a head tank 301, for storing the soy milk product after the pulverizing of meticulous wet-milling machine 201, then soy milk product is sent to formation system 40;
Formation system 40 mainly comprises a food extrusion shaping machine, carries out slaking, extrusion molding to soy milk product, and the bean product after shaping can be the various shapes such as strip, bulk, sheet;
Food extrusion shaping machine comprises frame 401, and frame 401 top is provided with extrudes sleeve 402, extrudes in sleeve 402 and is provided with extrusion screw rod 403, and extrude sleeve 402 material 308 chrome molybdenum aluminium, axle 45 bronze medals plate, and wearability is good, do not explode cylinder, non-corrosive, not the feature such as sizing.Extrusion screw rod 403 one end is connected with reduction box 404, and the other end is connected with extrusion die 405, and reduction box 404 is connected with driving motor 406, and driving motor 406 is motors of the multifrequency adjustable speed of employing 55 kilowatts, effectively improves the handling of main frame.Extrude on sleeve 402 and be connected with timing glassware 407, extrude spacer sleeve on sleeve 402 and be provided with electromagnetic heater 408; Choosing property of extrusion die 405 is strong, and can make different product with different die heads, change is many, caters to the market demand, reaches the benefit of machine platform machine at most, can save the cost buying multiple stage machine to client.
Temperature control 120-130 DEG C in extrusion screw rod 403, carries out slaking to raw material, and extrusion screw rod 403 pairs of raw materials carry out further refinement grinding, makes the material finally entering into extrusion die 405 about 130 orders, reaches best mouthfeel; Electromagnetic heater 408 comprises a heat conduction body, and heat conduction body is wound with heater wire, and heat conduction body is made up of modification alumina silicate fibre, has fire resistant heat preserving effect.
Extrusion screw rod 403 rear end is provided with automatic jacking shaft device, is extruding after sleeve 402, the apical axis screw mandrel installed additional separately, can automatically axle be ejected from extruding inside sleeve 402 after stopping production, uses in order to next time for the clout cleared up inside extrusion screw rod 403.
While carrying out bioid process, nutrition softening agent is added in warm water, carry out nutrition to beans to soften, the weight ratio of this nutrition softening agent and warm water is 1:15, and above-mentioned nutrition softening agent is made up of the component of following parts by weight: 5 parts, protease, chrysanthemum water extract 5 parts, honeysuckle flower water extract 5 parts, Se-enriched yeast 3 parts, xylitol micro powders 5 parts, animal tallow enzyme 5 parts, rose water extract 5 parts, amylase 5 parts, condensation polysaccharide 3 parts, theophylline 2 parts, curcumin 2 parts, magnetized drinking water 80 parts; Adopt new softening formula, can improve the softening time of beans, make beans absorb more nutritional labeling, can meet the requirement of eater to food nutrition, products taste is good, easy to digest, and nutrition easily absorbs; Also can play bactericidal effect simultaneously, remove beany flavor.Above-mentioned magnetized drinking water be water at normal temperatures, in 200-600 gauss magnetic field, magnetize 1-6 hour.
Modification alumina silicate fibre is made up of the component of following parts by weight: alumina silicate fibre 80 parts, sepiolite powder 15 parts, cationic starch 5 parts, clay 5 parts, 5 parts, carborundum, sodium carboxymethylcellulose 5 parts, mullite 2 parts, 2 parts, shell, ooze 5 parts, silicon nitride 2 parts, boron nitride 2 parts, calcined kaolin 5 parts, 2 parts, alum, aquamaine stone flour 5 parts.
Embodiment 2
A kind of bean food bioid full nutrition intelligence preparation system, comprises bioid system 10, crushing system 20, stocking system 30 and formation system 40;
Bioid system 10 mainly comprises a biochemistry pool 101, carry out bioid process to beans, concrete grammar step is: poured in biochemistry pool 101 by the bean material chosen, and pours the warm water of 20-26 DEG C into, the water poured in rear biochemistry pool 101 is higher than raw material 15-25cm, soaks 4-24 hour; The object of carrying out bioid process is that beans is expanded, and improves the activity of beans inner material, makes nutrient be easy to absorption of human body, improve the utilization rate of beans simultaneously, make subsequent step produce bean dregs; Soybean is after 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factor also can major part be removed, thus in the soya bean sending out large, protein utilization improves 5-10% than protein utilization during large dried bean curd, and the sharply lower so that disappearance in immersion process of contained stodgy many kinds of substance, the oil that it contains changes through soaking, avoid and eaten beans abdominal distension and the phenomenon such as allergy fat is many, in growth course, make more substance release out by the effect of enzyme, be easily immediately used by the body;
Crushing system 20 mainly comprises a meticulous wet-milling machine 201, the charging aperture 202 of meticulous wet-milling machine 201 is connected to biochemistry pool 101 by pump and absorption pipeline, bean material after bioid in biochemistry pool 101 is pumped in meticulous wet-milling machine 201 and carries out pulverization process, be crushed to 80-100 order, pulverization process is carried out vacuumizing under state, and object reduces air and the contact of beans, reduces and be oxidized, the bubble produced in crushing process is taken away simultaneously, improve the quality of soy milk product;
Stocking system 30 mainly comprises a head tank 301, for storing the soy milk product after the pulverizing of meticulous wet-milling machine 201, then soy milk product is sent to formation system 40;
Formation system 40 mainly comprises a food extrusion shaping machine, carries out slaking, extrusion molding to soy milk product, and the bean product after shaping can be the various shapes such as strip, bulk, sheet;
Food extrusion shaping machine comprises frame 401, and frame 401 top is provided with extrudes sleeve 402, extrudes in sleeve 402 and is provided with extrusion screw rod 403, and extrude sleeve 402 material 308 chrome molybdenum aluminium, axle 45 bronze medals plate, and wearability is good, do not explode cylinder, non-corrosive, not the feature such as sizing.Extrusion screw rod 403 one end is connected with reduction box 404, and the other end is connected with extrusion die 405, and reduction box 404 is connected with driving motor 406, and driving motor 406 is motors of the multifrequency adjustable speed of employing 55 kilowatts, effectively improves the handling of main frame.Extrude on sleeve 402 and be connected with timing glassware 407, extrude spacer sleeve on sleeve 402 and be provided with electromagnetic heater 408; Choosing property of extrusion die 405 is strong, and can make different product with different die heads, change is many, caters to the market demand, reaches the benefit of machine platform machine at most, can save the cost buying multiple stage machine to client.
Temperature control 120-130 DEG C in extrusion screw rod 403, carries out slaking to raw material, and extrusion screw rod 403 pairs of raw materials carry out further refinement grinding, makes the material finally entering into extrusion die 405 about 130 orders, reaches best mouthfeel; Electromagnetic heater 408 comprises a heat conduction body, and heat conduction body is wound with heater wire, and heat conduction body is made up of modification alumina silicate fibre, has fire resistant heat preserving effect.
Extrusion screw rod 403 rear end is provided with automatic jacking shaft device, is extruding after sleeve 402, the apical axis screw mandrel installed additional separately, can automatically axle be ejected from extruding inside sleeve 402 after stopping production, uses in order to next time for the clout cleared up inside extrusion screw rod 403.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a bean food bioid full nutrition intelligence preparation system, is characterized in that: comprise bioid system, crushing system, stocking system and formation system;
Described bioid system mainly comprises a biochemistry pool, carry out bioid process to beans, concrete grammar step is: pour in biochemistry pool by the bean material chosen, and pours the warm water of 20-26 DEG C into, the water poured in rear biochemistry pool is higher than raw material 15-25cm, soaks 4-24 hour;
Described crushing system mainly comprises a meticulous wet-milling machine, the charging aperture of described meticulous wet-milling machine is connected to biochemistry pool by adsorption pump and absorption pipeline, bean material after bioid in biochemistry pool is pumped in meticulous wet-milling machine and carries out pulverization process, be crushed to 80-120 order, pulverization process is carried out vacuumizing under state;
Described stocking system mainly comprises a head tank, for storing the soy milk product after the pulverizing of meticulous wet-milling machine, more described soy milk product is sent to formation system;
Described formation system mainly comprises a food extrusion shaping machine, carries out slaking, extrusion molding to soy milk product;
Described food extrusion shaping machine comprises frame, described upper rack is provided with extrudes sleeve, described extruding in sleeve is provided with extrusion screw rod, described extrusion screw rod one end is connected with reduction box, the other end is connected with extrusion die, described reduction box is connected with driving motor, described in extrude on sleeve and be connected with timing glassware, described in extrude on sleeve evenly and interval be arranged with electromagnetic heater;
Temperature control 120-130 DEG C in described extrusion screw rod, carries out slaking to raw material, and extrusion screw rod carries out further refinement grinding to raw material, makes the material finally entering into extrusion die at 130 orders.
2. bean food bioid according to claim 1 full nutrition intelligence preparation system, it is characterized in that: while carrying out bioid process, in warm water, add nutrition softening agent, carry out nutrition soften beans, the weight ratio of this nutrition softening agent and warm water is 1:15.
3. bean food bioid according to claim 2 full nutrition intelligence preparation system, is characterized in that: above-mentioned nutrition softening agent is made up of the component of following parts by weight: 5 parts, protease, chrysanthemum water extract 5 parts, honeysuckle flower water extract 5 parts, Se-enriched yeast 3 parts, xylitol micro powders 5 parts, animal tallow enzyme 5 parts, rose water extract 5 parts, amylase 5 parts, condensation polysaccharide 3 parts, theophylline 2 parts, curcumin 2 parts, magnetized drinking water 80 parts.
4. bean food bioid according to claim 3 full nutrition intelligence preparation system, is characterized in that: above-mentioned magnetized drinking water be water at normal temperatures, in 200-600 gauss magnetic field, magnetize 1-6 hour.
5. bean food bioid according to claim 1 full nutrition intelligence preparation system, it is characterized in that: described electromagnetic heater comprises a heat conduction body, described heat conduction body is wound with heater wire, and described heat conduction body is made up of modification alumina silicate fibre.
6. bean food bioid according to claim 5 full nutrition intelligence preparation system, is characterized in that: described modification alumina silicate fibre is made up of the component of following parts by weight: alumina silicate fibre 80 parts, sepiolite powder 15 parts, cationic starch 5 parts, clay 5 parts, 5 parts, carborundum, sodium carboxymethylcellulose 5 parts, mullite 2 parts, 2 parts, shell, ooze 5 parts, silicon nitride 2 parts, boron nitride 2 parts, calcined kaolin 5 parts, 2 parts, alum, aquamaine stone flour 5 parts.
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| CN107279299A (en) * | 2017-05-15 | 2017-10-24 | 蚌埠市星光豆制品厂 | A kind of soymilk powder suitable for stomach functional defect crowd |
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| CN104621268B (en) | 2018-03-16 |
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