The full nutrition intelligence preparation system of bean food bioid
Technical field
The present invention relates to technical field of food machinery, more particularly to a kind of full nutrition of bean food bioid intelligently to prepare system
System.
Background technology
The cultivation of bean is derived from China, and nutritive value is very high, such as soybean, in addition to soybean protein, and can
The vegetative grease that quality is good, abundant is provided, Shen Nongshi is once classified as one of five cereals, is then passed to the Asias such as South Korea, Japan
Continent country.In fact, soybean contains the composition beneficial to human body such as abundant hormone, protein, lipid, vitamin.With isoflavones
Exemplified by, it is a kind of phytoestrogen, can effectively prevent the disease of breast cancer, cervix cancer, osteoporosis and slow Woman climacteric of relaxing
Shape.Furthermore soybean protein contains complete essential amino acid composition (such as:Histidine, from amino acid, white amino acid, different white amino acid, color
Amino acid etc.), and any cholesterol is free of, more can the illness such as pre- anti-cancer, hypertension, angiocardiopathy and kidney stone.It is in addition, big
Beans are also the important sources of lecithin, can strengthen memory, enhance metabolism and cell activation;And soy oligosaccharide, cellulose, half
The carbohydrate such as cellulose, mannosan, bean gum then has stimulation intestines peristalsis, prevents constipation;Eliminate enterogenous endotoxin and cause
Cancer material, mitigate burden of liver and other effects.
Soybean is rich in multiple nutritional components from the above, but its must through processing after fully can be inhaled by human body
Receive, in other words, its absorbed degree is directly proportional to processing stage.For example, because soybean belongs to high protein of plant, not
Before processed, the digestibility of protein is extremely low, and soybean processing is more smart, and utilization rate is higher, such as:Fry beans protein digestibility be
60%, cooked beans 68%, ripe soya-bean milk is 85%, and the digestibility of Tofu pudding, bean curd, bean powder is up to 95%.That is, prepared food soybean is
The nutritional ingredient wherein contained can be absorbed, otherwise, some active components contained by raw soybean, raw soya-bean milk are (such as:Tryptose suppresses
Agent, lectins, phytic acid) although with cancer-resisting and other effects, it can also suppress Nutrient Absorption or the mucous membrane that stimulates digestion;
Luckily it can be preferably minimized these active components by heating or other appropriate processing, while still possess the original work(of soybean
Effect.
However, soybean quality is hard, human body was for boiling or the digestibility of roasted soybean is still relatively low, it is necessary to is adding
Heat is crushed to pureed after cooking or liquid or powdery product is made again, can improve this problem, and can increase soybean prod
The convenience of application.Therefore, the method for various working process soybean is arisen at the historic moment.
The mode for typically making bean product on the market is to be positioned over washing soybean in one soaking compartment later to soak one section
Time, make soybean soften after, then by soak a period of time soybean put boiling in a cooker into, treat to be sent into again after the completion of boiling
Crushed for the first time in fine wet-milling machine, and foregoing fine wet-milling machine is placed into after a period of time is placed in taking-up after crushing for the first time
Crushing that is interior, being refined again, but during this, soybean must be often exposed in air once by a step,
The loss and oxidation of soy bean components may be caused, and then influences to make quality, meanwhile, after liquid soymilk is extracted, produce
A large amount of bean dregs for failing properly to utilize, turn into feed and base manure, the waste formed in resource more;In addition, in the mistake of processing beans
Cheng Zhong, must add ferment or chemical agent under high pressure, and it is unicellular just to isolate soybean, but also therefore easily cause cell membrane
Destruction, increase its oxidized chance.
Therefore, exploitation one kind can completely retain complete-bean nutrient composition, and and can prevents beans cellular oxidation from producing beany flavor
Processing device, actually an important problem.
The content of the invention
The technical problems to be solved by the invention are the provision of a kind of structure-integrated, and the product nutrient of production scatters and disappears
It is few, it is easy to the full nutrition intelligence preparation system of bean food bioid of digestion.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of full nutrition intelligence preparation system of bean food bioid, including bioid system, crushing system, stocking system
And formation system;
The bioid system mainly includes a biochemistry pool, carries out bioid processing to beans, specific method step is:Will
The bean material chosen is poured into biochemistry pool, pours into 20-26 DEG C of warm water, and the water poured into rear biochemistry pool is higher than raw material 15-
25cm, soak 4-24 hours;The purpose for carrying out bioid processing is to expand beans, improves the activity of beans inner material, makes
Nutrient is easily absorbed by the human body, while improves the utilization rate of beans, subsequent step is not produced bean dregs;
After 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factors also can be largely removed soybean, thus be sent out
Protein utilization improves 5-10%, and contained stodgy a variety of things when protein utilization is than big dried bean curd in big soya bean
Matter is drastically lower in immersion process so that disappearing, and its oil contained changes by immersion, avoids and has eaten beans abdominal distension and mistake
Phenomena such as quick fat is more, come out more substance releases by the effect of enzyme in growth course, are easily immediately used by the body;
The crushing system mainly includes a fine wet-milling machine, and the charging aperture of the fine wet-milling machine passes through pump and adsorption tube
Road is connected to biochemistry pool, and the bean material after bioid in biochemistry pool is pumped into fine wet-milling machine and carries out pulverization process, often
Minute 4500-6000 rotating speeds, are crushed to 80-120 mesh, standby into head tank;Pulverization process is carried out under the state that vacuumizes
, it is therefore an objective to contact of the air with beans is reduced, reduces oxidation, while caused bubble in crushing process is taken away, improves beans
The quality of milk products;
The stocking system mainly includes a head tank, for storing the pasty state soy milk product after fine wet-milling machine crushes,
The soy milk product is sent to formation system again;
The formation system mainly includes a food extrusion shaping machine, soy milk product is cured, extrusion molding, shaping
Bean product afterwards can be that strip, bulk, sheet etc. are variously-shaped;
The food extrusion shaping machine includes frame, and the upper rack is provided with extrusion sleeve, pacified in the extrusion sleeve
Equipped with extrusion screw rod, described extrusion screw rod one end is connected with reduction box, and the other end is connected with extrusion die, the reduction box connection
There is driving motor, described extrude is connected with timing feed appliance on sleeve, uniform and interval on the extrusion sleeve to be arranged with electricity
Magnetic heater;Timing feed appliance is installed on main barrel and helical axis, the raw material in head tank according to the more of main frame dosage
It is few, feed appliance is automatically drawn into, is produced for main frame;
120-130 DEG C of temperature control in the extrusion screw rod, is cured to raw material, and three are provided with extrusion screw rod
Tapered formula grinding groove, can enter oil-bearing material and pasty material and not return, the abrasive lapping of discharging it is finer tasty, make last
The material of extrusion die is entered in 130 mesh or so, reaches optimal mouthfeel;
While bioid processing is carried out, nutrition softening agent can also be added in warm water, it is soft to carry out nutrition to beans
Change, the weight ratio of the nutrition softening agent and warm water is 1:15, and above-mentioned nutrition softening agent is the component structure by following parts by weight
Into:5 parts of protease, 5 parts of chrysanthemum water extract, 5 parts of honeysuckle flower water extract, 3 parts of Se-enriched yeast, 5 parts of xylitol micro powders, animal
5 parts of lipase, 5 parts of rose water extract, 5 parts of amylase, 3 parts of polysaccharide of condensation, 2 parts of theophylline, 2 parts of curcumin, magnetized water 80
Part;Using new softening formula, it is possible to increase the softening time of beans, beans is absorbed more nutritional ingredients, food can be met
Requirement of the user to food nutrition, products taste is good, easy to digest, and nutrition easily absorbs;Bactericidal effect can be also played simultaneously, is removed
Beany flavor.
Above-mentioned magnetized water be water at normal temperatures, in 200-600 gauss magnetic fields magnetize 1-6 hours.
The electromagnetic heater includes a heat conduction body, and heater wire, the heat conducting pipe are wound with the heat conduction body
Body is made by being modified alumina silicate fibre, has fire resistant heat preserving effect.It is multi-functional fixed to be that my company voluntarily develops for electromagnetic heater
When automatic control heater, be made up of temperature automatically controlled case and heating collar, than conventional heater, power saving 30-40%, heating collar are adopted per hour
(alumina silicate fibre) is made with novel light flame-proof thermal insulation material, there is quick heating, it is easy to loading and unloading, inside and outside the advantages that homogeneous heating.
The modified alumina silicate fibre is made up of the component of following parts by weight:80 parts of alumina silicate fibre, sepiolite powder
15 parts, 5 parts of cationic starch, 5 parts of clay, 5 parts of carborundum, 5 parts of sodium carboxymethylcellulose, 2 parts of mullite, 2 parts of shell, ooze
5 parts, 2 parts of silicon nitride, 2 parts of boron nitride, 5 parts of calcined kaolin, 2 parts of alum, 5 parts of aquamaine stone flour.
The beneficial effects of the invention are as follows:
1) integral connecting structure is used, changing tradition needs the mode of artificial loading and unloading, improves operating efficiency, pacifies
Entirely, health, health;
2) bioid pretreatment mode is used, bioid processing is carried out to soybean, lipid phase is converted into protein, does not have
There is the generation of bean dregs, the finished product nutrition of preparation easily absorbs, and fat content is low;
3) change traditional heating mode, homogeneous heating can be reached, making can be well-done inside and outside product, increases mouthfeel.
Brief description of the drawings
Fig. 1 is structure connection diagram of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
Embodiment 1
As shown in figure 1, a kind of full nutrition intelligence preparation system of bean food bioid, including bioid system 10, crushing
System 20, stocking system 30 and formation system 40;
Bioid system 10 mainly includes a biochemistry pool 101, carries out bioid processing to beans, specific method step is:
The bean material chosen is poured into biochemistry pool 101, pours into 20-26 DEG C of warm water, the water poured into rear biochemistry pool 101 is higher than
Raw material 15-25cm, soak 4-24 hours;The purpose for carrying out bioid processing is to expand beans, improves beans inner material
Activity, nutrient is easily absorbed by the human body, while improves the utilization rate of beans, subsequent step is not produced bean dregs;Soybean is passing through
After 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factors also can be largely removed, thus protein in the soya bean for sending out big
Protein utilization improves 5-10% when utilization rate is than big dried bean curd, and contained stodgy many kinds of substance is anxious in immersion process
Play is lower, and so that disappearing, its oil contained changes by immersion, avoids phenomena such as having eaten beans abdominal distension and more allergy fat,
More substance releases are come out by the effect of enzyme in growth course, are easily immediately used by the body;
Crushing system 20 mainly includes a fine wet-milling machine 201, and the charging aperture 202 of fine wet-milling machine 201 passes through pump and suction
Attached pipeline is connected to biochemistry pool 101, and the bean material after bioid in biochemistry pool 101 is pumped into fine wet-milling machine 201
Row pulverization process, is crushed to 80-100 mesh, and pulverization process is carried out under the state that vacuumizes, it is therefore an objective to reduces air and beans
Contact, reduce oxidation, while caused bubble in crushing process taken away, improve the quality of soy milk product;
Stocking system 30 mainly includes a head tank 301, for storing the soy milk product after fine wet-milling machine 201 crushes,
Soy milk product is sent to formation system 40 again;
Formation system 40 mainly includes a food extrusion shaping machine, soy milk product is cured, extrusion molding, after shaping
Bean product can be that strip, bulk, sheet etc. are variously-shaped;
Food extrusion shaping machine includes frame 401, and the top of frame 401 is provided with extrusion sleeve 402, pacified in extrusion sleeve 402
Equipped with extrusion screw rod 403, the chrome molybdenum aluminium of material 308 of sleeve 402 is extruded, axle is plated with 45 bronze medals, and wearability is good, not fried cylinder, non-corrosive, no
The features such as sizing.The one end of extrusion screw rod 403 is connected with reduction box 404, and the other end is connected with extrusion die 405, and reduction box 404 connects
Driving motor 406 is connected to, driving motor 406 is the behaviour that main frame is effectively increased using the motor of 55 kilowatts of multifrequency adjustable speed
Control property.Timing feed appliance 407 is connected with extrusion sleeve 402, spacer sleeve on sleeve 402 is extruded and is provided with electromagnetic heater 408;Squeeze
It is strong to go out the choosing property of die head 405, different product can be made with different die heads, change is more, caters to the market demand, reaches one
The benefit of machine platform machine at most, the cost of more machines of purchase can be saved to client.
120-130 DEG C of temperature control in extrusion screw rod 403, is cured to raw material, and extrusion screw rod 403 enters to raw material
The further refinement grinding of row, make to enter finally into the material of extrusion die 405 in 130 mesh or so, reach optimal mouthfeel;Electricity
Magnetic heater 408 includes a heat conduction body, heater wire is wound with heat conduction body, heat conduction body is by being modified alumina silicate fibre system
Into having fire resistant heat preserving effect.
The rear end of extrusion screw rod 403 is provided with automatic jacking shaft device, is being extruded behind sleeve 402, the apical axis silk separately installed additional
Bar, axle can be ejected from extrusion sleeve 402 the inside automatically after stopping production, for clear up the inside of extrusion screw rod 403 clout in case
Next time uses.
While bioid processing is carried out, nutrition softening agent is added in warm water, nutrition softening, the battalion are carried out to beans
The weight ratio for supporting softening agent and warm water is 1:15, and above-mentioned nutrition softening agent is made up of the component of following parts by weight:Albumen
5 parts of enzyme, 5 parts of chrysanthemum water extract, 5 parts of honeysuckle flower water extract, 3 parts of Se-enriched yeast, 5 parts of xylitol micro powders, animal tallow enzyme 5
Part, 5 parts of rose water extract, 5 parts of amylase, condense 3 parts of polysaccharide, 2 parts of theophylline, 2 parts of curcumin, 80 parts of magnetized water;Using
New softening formula, it is possible to increase the softening time of beans, make beans absorb more nutritional ingredients, eater can be met to food
The requirement of product nutrition, products taste is good, easy to digest, and nutrition easily absorbs;Bactericidal effect can be also played simultaneously, remove beany flavor.
Above-mentioned magnetized water be water at normal temperatures, in 200-600 gauss magnetic fields magnetize 1-6 hours.
Modified alumina silicate fibre is made up of the component of following parts by weight:80 parts of alumina silicate fibre, 15 parts of sepiolite powder,
5 parts of cationic starch, 5 parts of clay, 5 parts of carborundum, 5 parts of sodium carboxymethylcellulose, 2 parts of mullite, 2 parts of shell, 5 parts of ooze,
2 parts of silicon nitride, 2 parts of boron nitride, 5 parts of calcined kaolin, 2 parts of alum, 5 parts of aquamaine stone flour.
Embodiment 2
A kind of full nutrition intelligence preparation system of bean food bioid, including bioid system 10, crushing system 20, storage
System 30 and formation system 40;
Bioid system 10 mainly includes a biochemistry pool 101, carries out bioid processing to beans, specific method step is:
The bean material chosen is poured into biochemistry pool 101, pours into 20-26 DEG C of warm water, the water poured into rear biochemistry pool 101 is higher than
Raw material 15-25cm, soak 4-24 hours;The purpose for carrying out bioid processing is to expand beans, improves beans inner material
Activity, nutrient is easily absorbed by the human body, while improves the utilization rate of beans, subsequent step is not produced bean dregs;Soybean is passing through
After 25 DEG C of temperature automatically controlled biochemistry pool biochemistry, various injurious factors also can be largely removed, thus protein in the soya bean for sending out big
Protein utilization improves 5-10% when utilization rate is than big dried bean curd, and contained stodgy many kinds of substance is anxious in immersion process
Play is lower, and so that disappearing, its oil contained changes by immersion, avoids phenomena such as having eaten beans abdominal distension and more allergy fat,
More substance releases are come out by the effect of enzyme in growth course, are easily immediately used by the body;
Crushing system 20 mainly includes a fine wet-milling machine 201, and the charging aperture 202 of fine wet-milling machine 201 passes through pump and suction
Attached pipeline is connected to biochemistry pool 101, and the bean material after bioid in biochemistry pool 101 is pumped into fine wet-milling machine 201
Row pulverization process, is crushed to 80-100 mesh, and pulverization process is carried out under the state that vacuumizes, it is therefore an objective to reduces air and beans
Contact, reduce oxidation, while caused bubble in crushing process taken away, improve the quality of soy milk product;
Stocking system 30 mainly includes a head tank 301, for storing the soy milk product after fine wet-milling machine 201 crushes,
Soy milk product is sent to formation system 40 again;
Formation system 40 mainly includes a food extrusion shaping machine, soy milk product is cured, extrusion molding, after shaping
Bean product can be that strip, bulk, sheet etc. are variously-shaped;
Food extrusion shaping machine includes frame 401, and the top of frame 401 is provided with extrusion sleeve 402, pacified in extrusion sleeve 402
Equipped with extrusion screw rod 403, the chrome molybdenum aluminium of material 308 of sleeve 402 is extruded, axle is plated with 45 bronze medals, and wearability is good, not fried cylinder, non-corrosive, no
The features such as sizing.The one end of extrusion screw rod 403 is connected with reduction box 404, and the other end is connected with extrusion die 405, and reduction box 404 connects
Driving motor 406 is connected to, driving motor 406 is the behaviour that main frame is effectively increased using the motor of 55 kilowatts of multifrequency adjustable speed
Control property.Timing feed appliance 407 is connected with extrusion sleeve 402, spacer sleeve on sleeve 402 is extruded and is provided with electromagnetic heater 408;Squeeze
It is strong to go out the choosing property of die head 405, different product can be made with different die heads, change is more, caters to the market demand, reaches one
The benefit of machine platform machine at most, the cost of more machines of purchase can be saved to client.
120-130 DEG C of temperature control in extrusion screw rod 403, is cured to raw material, and extrusion screw rod 403 enters to raw material
The further refinement grinding of row, make to enter finally into the material of extrusion die 405 in 130 mesh or so, reach optimal mouthfeel;Electricity
Magnetic heater 408 includes a heat conduction body, heater wire is wound with heat conduction body, heat conduction body is by being modified alumina silicate fibre system
Into having fire resistant heat preserving effect.
The rear end of extrusion screw rod 403 is provided with automatic jacking shaft device, is being extruded behind sleeve 402, the apical axis silk separately installed additional
Bar, axle can be ejected from extrusion sleeve 402 the inside automatically after stopping production, for clear up the inside of extrusion screw rod 403 clout in case
Next time uses.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.