CN102334746A - Wet crushing and pulping device and method for food materials - Google Patents
Wet crushing and pulping device and method for food materials Download PDFInfo
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- CN102334746A CN102334746A CN2011102084845A CN201110208484A CN102334746A CN 102334746 A CN102334746 A CN 102334746A CN 2011102084845 A CN2011102084845 A CN 2011102084845A CN 201110208484 A CN201110208484 A CN 201110208484A CN 102334746 A CN102334746 A CN 102334746A
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Abstract
The invention relates to a wet crushing and pulping device and a method for food materials. The technical scheme is as follows: an outlet of a charging hopper is connected with an inlet of a feeding device, a container is arranged below an outlet of the feeding device, an outlet at the bottom of the container is connected with an inlet of a crushing chamber of a high-shear crushing machine by a feeding pipe, an outlet of the crushing chamber is connected with a material conveying pipe, and the other end of the material conveying pipe is provided with a three-way pipeline; an outlet of a material returning branch in the three-way pipeline is positioned above an opening of the container, and a material returning valve is installed on the material returning branch; an outlet of a material discharging branch in the three-way pipeline is connected to processing equipment in a next working procedure, and a material discharging valve is installed on the material discharging branch; and the wet crushing and pulping device and the method for the food materials are characterized in that a guide funnel is arranged in the container, an opening at the upper end of the guide funnel is over against the inlet of the feeding device, an opening at the lower end of the guide funnel is directly connected with the material conveying pipe, and water holes are evenly arranged on the circumferential wall of the lower end of the guide funnel. According to the wet crushing and pulping device and the method for the food materials, the materials are smooth in the crushing processes and are not easy to block, and the temperature, the fineness and the like of the materials in the crushing processes can be flexibly controlled. The wet crushing and pulping device and the method for the food materials are suitable for industrialized production.
Description
Technical field
The invention belongs to wet method crushing technology field, specifically relate to a kind of food material wet method and pulverize pulping device and method.
Background technology
Five cereals raw materials such as present food material, especially soybean, corn, rice adopt the emery wheel mill more and these traditional output of colloid mill are little, the high wet method breaking method of power consumption is pulverized slurrying, and there is the shortcoming that output is little, power consumption is high in it.Also occurred adopting the high shear pulverizer that food material is pulverized the method for slurrying afterwards, broken slurrying generally has two kinds of methods with pigment: first method is that the while adds equably in the pulverizing chamber of high shear pulverizer it is pulverized in proportion with material and water; Second method is material and water all to be put in proportion the hopper of pulverizer, is sucked in the pulverizing chamber by pulverizer and pulverizes.They all exist pluses and minuses separately: the problem that first method exists is: the ratio of material and water is difficult to control, if a certain instantaneous water shortage will cause pulverizer generation material clogging; And for the occasion that special pulverizing requirement is arranged; As require soybean in the process of fragmentation, to need to adopt hot water to its enzyme that goes out; The temperature of (before pulverizing) was accurately controlled just and can be produced qualified slurry after this just need mix with water material, and this method is difficult to the temperature of control mixed material.The problem that second method exists is: the proportion of general food material is prone to be sunken to feed hopper bottom greater than water, and material suspended as assisting stirring to make, material will stop up the charging aperture of high shear pulverizer, causes crushing process to carry out.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art; Provide a kind of food material wet method to pulverize pulping device and method; It stopped up in crushing process smooth being difficult for, and can control the temperature, fineness of material crushing process etc. on request flexibly, was applicable to suitability for industrialized production.
According to technical scheme provided by the invention: said food material wet method is pulverized pulping device, comprises frame and loading hopper, container, feeder, feed pipe, high shear pulverizer and feed pipe mounted thereto; Loading hopper is used to add dried food material; The loading hopper outlet links to each other with the feeder import; Container is arranged on feeder outlet below; The container bottom outlet links to each other with the import of the pulverizing chamber of high shear pulverizer through feed pipe, and the outlet of pulverizing chamber is connected with feed pipe, and the said feed pipe other end is equipped with a triplate line; The outlet of feed back branch road is positioned at the vessel port top in the triplate line, on the feed back branch road material returning valve is installed; The outlet of discharging branch road is connected to the subsequent processing treatment facility in the triplate line, on the discharging branch road bleeder valve is installed; It is characterized in that: be provided with guide funnel in the said container, the open upper end of guide funnel is over against the feeder import, and the guide funnel lower ending opening directly links to each other with feed pipe, evenly offers the water hole on the guide funnel perisporium.
As the further improvement that said wet method is pulverized pulping device, said water hole is slotted hole or circular hole, and the water hole size is determined on a case-by-case basis.
Further improvement as said wet method is pulverized pulping device is provided with steam-jet siphon in the said container, and steam-jet siphon is connected with the steam access tube, and the steam control valve that is used to control steam flow is installed on the steam access tube.
As the further improvement that said wet method is pulverized pulping device, said steam-jet siphon is an annular, and steam-jet siphon is arranged on the interior position near the bottom of container.
As the further improvement that said wet method is pulverized pulping device, said frame bottom is equipped with castor.
As the further improvement that said wet method is pulverized pulping device, said feeder adopts conveying worm.
The food material wet method is pulverized pulping process, it is characterized in that: comprise the steps:
(1), the consumption of Jiang Shui and the food material done calculate good after, earlier water is added in the container earlier, open the high shear pulverizer then, water is circulated in container and high shear pulverizer earlier;
(2), the food material of doing is added in the loading hopper; Feed equably in the guide funnel in the container via feeder; Through the smooth and easy high shear pulverizer material sucking port place that delivers to apace of guide funnel, under the suction that material produces when the high shear rotor mill rotates and the drive of circulating water, get in the pulverizing chamber of high shear pulverizer; Be ground into mixed slurry, the temperature in the crushing process can be controlled through the size of steam regulation control valve opening;
(3), before the material feeding that needs are pulverized finishes, bleeder valve is in closed condition, material returning valve is in open mode, the mixed slurry after the pulverizing is sent back in the container via feed pipe, as the flow media of crushing process;
After the material feeding end that needs are pulverized, the crushing process of this batch finishes, and bleeder valve transfers open mode to, and material returning valve transfers closed condition to, and the mixed slurry in the high shear pulverizer finishes pulverizing is pumped to subsequent processing and handles.
As the further improvement that said wet method is pulverized pulping process, said dried food material is a cereal.Further, said cereal comprises soybean, corn and rice etc.
The present invention compared with prior art, advantage is: the present invention is through being provided with guide funnel in container, dried food material is delivered directly to charge pipe, and is smooth and be difficult for stopping up at crushing process; Be provided with steam-jet siphon in the container, steam flow is regulated through steam control valve, can control the temperature, fineness of material crushing process etc. on request flexibly; Production efficiency of the present invention is high, is applicable to suitability for industrialized production.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the guide funnel structure chart among Fig. 1.
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure, described food material wet method is pulverized pulping device and mainly is made up of loading hopper 1, feeder 2, steam access tube 3, steam control valve 4, container 5, guide funnel 6, steam-jet siphon 7, frame 8, castor 9, feed pipe 10, high shear pulverizer 11, feed pipe 12, triplate line 13, material returning valve 14 and bleeder valve 15.
Like Fig. 1, shown in Figure 2; Said loading hopper 1 is used to add dried food material, and loading hopper 1 outlet links to each other with feeder 2 imports, and container 5 is arranged on feeder 2 outlet belows; Be provided with guide funnel 6 in the container 5; The open upper end of guide funnel 6 is over against feeder 2 imports, and guide funnel 6 lower ending openings directly link to each other with feed pipe 12, evenly offers water hole 6.1 on guide funnel 6 perisporiums; Container 5 outlet at bottoms link to each other with the import of the pulverizing chamber of high shear pulverizer 11 through feed pipe 10, and the outlet of pulverizing chamber is connected with feed pipe 12, and said feed pipe 12 other ends are equipped with a triplate line 13; The outlet of feed back branch road 13.1 is positioned at container 5 openings top in the triplate line 13, and material returning valve 14 is installed on the feed back branch road 13.1; The outlet of discharging branch road 13.2 is connected to the subsequent processing treatment facility in the triplate line 13, and bleeder valve 15 is installed on the discharging branch road 13.2.Feeder 2 on the diagram among the embodiment adopts conveying worm.
Like Fig. 1, shown in Figure 2, said water hole 6.1 preferably is set to slotted hole, so that there is the water of q.s to enter in the guide funnel 6, prevents the materials caking in the guide funnel 6 and can't get into feed pipe 10; The size in said water hole is looked the setting of material concrete condition, to avoid the material in the guide funnel 6 to spill.Certainly, the circular hole of suitable dimension also can be arranged in said water hole 6.1.
As shown in Figure 1, be provided with steam-jet siphon 7 in the said container 5, steam-jet siphon 7 is connected with steam access tube 3, and the steam control valve 4 that is used to control steam flow is installed on the steam access tube 3.Preferably, said steam-jet siphon 7 is an annular, and steam-jet siphon 7 is arranged on container 5 interior positions near the bottom.
As shown in Figure 1, said frame 8 bottoms are equipped with castor 9, so that pulverize being movably walking of pulping device.
Food material wet method of the present invention is pulverized pulping process and is mainly comprised the steps:
(1), the consumption of Jiang Shui and the food material (like soybean, corn and rice etc.) done calculate good after, earlier water is added in the container 5 earlier, open high shear pulverizer 11 then, water is circulated in container 5 and high shear pulverizer 11 earlier;
(2), the food material of doing is added in the loading hopper 1; Feed equably in the guide funnel 6 in the container 5 via feeder 2; Through the guide funnel 6 smooth and easy high shear pulverizer 11 material sucking port places that deliver to apace, under the suction that material produces when high shear pulverizer 11 rotors rotate and the drive of circulating water, get in the pulverizing chamber of high shear pulverizer 11; Be ground into mixed slurry, the temperature in the crushing process can be controlled through the size of steam regulation control valve 4 apertures;
(3), before the material feeding that needs are pulverized finishes; Bleeder valve 15 is in closed condition, and material returning valve 14 is in open mode, and the mixed slurry after the pulverizing is sent back in the container 5 via feed pipe 12; As the flow media of crushing process, circulation in container 5 and high shear pulverizer 11;
After the material feeding end that needs are pulverized, the crushing process of this batch finishes, and bleeder valve 15 transfers open mode to, and material returning valve 14 transfers closed condition to, and the mixed slurry in high shear pulverizer 11 finishes pulverizing is pumped to subsequent processing and handles.
Claims (9)
1. the food material wet method is pulverized pulping device, comprises frame (8) and loading hopper (1), container (5), feeder (2), feed pipe (10), high shear pulverizer (11) and feed pipe (12) mounted thereto; Loading hopper (1) is used to add dried food material; Loading hopper (1) outlet links to each other with feeder (2) import; Container (5) is arranged on feeder (2) outlet below; Container (5) outlet at bottom links to each other with the import of the pulverizing chamber of high shear pulverizer (11) through feed pipe (10), and the outlet of pulverizing chamber is connected with feed pipe (12), and said feed pipe (12) other end is equipped with a triplate line (13); The outlet of feed back branch road (13.1) is positioned at container (5) opening top in the triplate line (13), and material returning valve (14) is installed on the feed back branch road (13.1); The outlet of discharging branch road (13.2) is connected to the subsequent processing treatment facility in the triplate line (13), and bleeder valve (15) is installed on the discharging branch road (13.2); It is characterized in that: be provided with guide funnel (6) in the said container (5); The open upper end of guide funnel (6) is over against feeder (2) import; Guide funnel (6) lower ending opening directly links to each other with feed pipe (12), evenly offers water hole (6.1) on guide funnel (6) perisporium.
2. food material wet method as claimed in claim 1 is pulverized pulping device, it is characterized in that: said water hole (6.1) are slotted hole or circular hole.
3. food material wet method as claimed in claim 1 is pulverized pulping device; It is characterized in that: be provided with steam-jet siphon (7) in the said container (5); Steam-jet siphon (7) is connected with steam access tube (3), and the steam control valve (4) that is used to control steam flow is installed on the steam access tube (3).
4. food material wet method as claimed in claim 3 is pulverized pulping device, it is characterized in that: said steam-jet siphon (7) is annular, and steam-jet siphon (7) is arranged on the interior position near the bottom of container (5).
5. food material wet method as claimed in claim 1 is pulverized pulping device, it is characterized in that: said frame (8) bottom is equipped with castor (9).
6. food material wet method as claimed in claim 1 is pulverized pulping device, it is characterized in that: said feeder (2) adopts conveying worm.
7. the food material wet method is pulverized pulping process, it is characterized in that: comprise the steps:
(1), the consumption of Jiang Shui and the food material done calculate good after, earlier water is added in the container (5) earlier, open high shear pulverizer (11) then, water is circulated in container (5) and high shear pulverizer (11) earlier;
(2), the food material of doing is added in the loading hopper (1); Feed equably in the guide funnel (6) in the container (5) via feeder (2); Through smooth and easy high shear pulverizer (11) the material sucking port place that delivers to apace of guide funnel (6); Under the suction that material produces when high shear pulverizer (11) rotor rotates and the drive of circulating water; Get in the pulverizing chamber of high shear pulverizer (11), be ground into mixed slurry, the temperature in the crushing process can be controlled through the size of steam regulation control valve (4) aperture;
(3), before the material feeding that needs are pulverized finishes; Bleeder valve (15) is in closed condition; Material returning valve (14) is in open mode; Mixed slurry after the pulverizing is sent back in the container (5) via feed pipe (12), as the flow media of crushing process, and circulation in container (5) and high shear pulverizer (11);
After the material feeding end that needs are pulverized; The crushing process of this batch finishes; Bleeder valve (15) transfers open mode to, and material returning valve (14) transfers closed condition to, and the mixed slurry in high shear pulverizer (11) finishes pulverizing is pumped to subsequent processing and handles.
8. food material wet method as claimed in claim 7 is pulverized pulping process, and it is characterized in that: said dried food material is a cereal.
9. food material wet method as claimed in claim 8 is pulverized pulping process, and it is characterized in that: said cereal comprises soybean, corn and rice.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102084845A CN102334746A (en) | 2011-07-25 | 2011-07-25 | Wet crushing and pulping device and method for food materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102084845A CN102334746A (en) | 2011-07-25 | 2011-07-25 | Wet crushing and pulping device and method for food materials |
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| CN102334746A true CN102334746A (en) | 2012-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102084845A Pending CN102334746A (en) | 2011-07-25 | 2011-07-25 | Wet crushing and pulping device and method for food materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104621268A (en) * | 2015-01-26 | 2015-05-20 | 安徽省科民食品机械科技有限公司 | Bean food biologicalization full nutrition intelligent preparation system |
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| DE3105081A1 (en) * | 1981-02-12 | 1982-09-09 | Probst & Class Gmbh & Co Kg, 7550 Rastatt | Method and device for processing materials, in particular waste materials etc. |
| US4534283A (en) * | 1982-05-06 | 1985-08-13 | Masamichi Nakamuta | Method and apparatus for manufacturing bean curd |
| FR2605248A1 (en) * | 1986-10-15 | 1988-04-22 | Commissariat Energie Atomique | Submerged crusher with recirculation |
| JPH06285383A (en) * | 1993-03-31 | 1994-10-11 | Tokin Corp | Crusher |
| WO2005048736A1 (en) * | 2003-11-20 | 2005-06-02 | Kawanishi Machinery Co., Ltd. | Device and method for grinding bean |
| CN201263984Y (en) * | 2008-09-28 | 2009-07-01 | 长江水利委员会长江科学院 | Horizontal type cement wet mill |
| CN101965134A (en) * | 2008-02-15 | 2011-02-02 | 株式会社高井制作所 | Method of raw material supply, raw material supply apparatus and grinding system using the same |
| CN201862456U (en) * | 2010-11-05 | 2011-06-15 | 施丽萍 | Powdery slurry grinder |
| CN202162026U (en) * | 2011-07-25 | 2012-03-14 | 无锡轻大食品装备有限公司 | Wet grinding pulping device for food material |
-
2011
- 2011-07-25 CN CN2011102084845A patent/CN102334746A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3105081A1 (en) * | 1981-02-12 | 1982-09-09 | Probst & Class Gmbh & Co Kg, 7550 Rastatt | Method and device for processing materials, in particular waste materials etc. |
| US4534283A (en) * | 1982-05-06 | 1985-08-13 | Masamichi Nakamuta | Method and apparatus for manufacturing bean curd |
| FR2605248A1 (en) * | 1986-10-15 | 1988-04-22 | Commissariat Energie Atomique | Submerged crusher with recirculation |
| JPH06285383A (en) * | 1993-03-31 | 1994-10-11 | Tokin Corp | Crusher |
| WO2005048736A1 (en) * | 2003-11-20 | 2005-06-02 | Kawanishi Machinery Co., Ltd. | Device and method for grinding bean |
| CN101965134A (en) * | 2008-02-15 | 2011-02-02 | 株式会社高井制作所 | Method of raw material supply, raw material supply apparatus and grinding system using the same |
| CN201263984Y (en) * | 2008-09-28 | 2009-07-01 | 长江水利委员会长江科学院 | Horizontal type cement wet mill |
| CN201862456U (en) * | 2010-11-05 | 2011-06-15 | 施丽萍 | Powdery slurry grinder |
| CN202162026U (en) * | 2011-07-25 | 2012-03-14 | 无锡轻大食品装备有限公司 | Wet grinding pulping device for food material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104621268A (en) * | 2015-01-26 | 2015-05-20 | 安徽省科民食品机械科技有限公司 | Bean food biologicalization full nutrition intelligent preparation system |
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Application publication date: 20120201 |