The processing technology of the medical tooling fabric of antistatic and oiling device thereof
Technical field
The invention belongs to textile technology field, relate to the processing technology of the medical tooling fabric of a kind of antistatic, and the oiling device used in above-mentioned machining process.
Background technology
The external sixties in last century, start with wire and take fiber shuffling and knit weaving thing, it has certain effect to antistatic, but feel is comparatively hard, thick and weigh, and wearability is poor.On this basis, occurred that metallic fiber knits weaving thing with the mixed yarn taking fiber subsequently, its wearability has greatly improved.Metallic fiber except have good electric conductivity, thermal conductivity, high temperature resistant except, also have higher intensity.Metallic fiber mainly contains nickel fiber and stainless steel fibre two kinds, typically has a diameter from 4 μm, 6 μm, 8 μm, 10 μm.Generally the blending rate of metallic fiber is 5%-20%, and particular/special requirement can lower than 5% or higher than 20%.
But these two kinds of fibers are difficult to be mixed evenly, twisting resultant yarn is also difficult, and antistatic performance is undesirable, also has point discharge and shouting pain phenomenon, also can affect the color and luster of fabric on light color and deep-colour fabric.
At the beginning of the seventies in last century, occurred silver-plated anti-static fabric, anti-static effect is good, light and thin, and wearability is better, but feel is still comparatively hard, and expensive, is difficult to apply.
Developed copper sulfide fabric the beginning of the eighties in last century, it both can be antistatic, again maskable electric field, elimination magnetic field, and can also intercept a small amount of X-ray, ultraviolet etc., be a kind of electric conductor with P-type semiconductor character.
The nineties in last century, Japan and Korea S. also start the exploitation to conductive fiber, and Japan takes the lead in succeeding in developing metalized fibers--and conductive filament, knit with conductive filament and cotton or chemical fibre and make high-grade fabric and clothes, it is functional that product has antistatic and moisture absorbing and sweat releasing etc.For preventing from handling official business, the electrostatic of household electrical appliance on the impact of women and children, the states such as Japan have started the upsurge of wearing antistatic apron, antistatic vest, and anti-electrostatic clothing progressively enters into family.
China started to develop functional fabric and clothes the seventies in last century, produced copper wire and tussah silk blended cloth, made anti-electrostatic clothing.Enter the eighties in last century; the units such as Beijing Labour Protection Science Inst., dandong silk two factory, textile science research institute of Hebei province, Baoding yarn-dyed fabric mill have carried out the research of metallic fiber armored fabric in succession, succeed in developing stainless steel soft scrim and anti-electrostatic clothing.Military Medical Science Institute and Hebei Renyuan Group, go back joint research and development and go out Multifunctional antistatic material, with the metallic fiber of nanometer technology development and cotton blending, and adds far infrared health care material, be made into the new fabric with antistatic and far infrared health care dual-use function.
In recent years, the domestic relevant report also having exploitation conductive filament woven fabric etc., CT/KT conductive yam warp-knitted face fabric still belongs to the first time, and selecting materials for clothes opens a slice new world.
Its publication number of Chinese patent CN102142292A provides " a kind of seamless knitting anti-electromagnetic radiation clothing and manufacture method thereof ", it shields fabric two shell fabric by outer knit fabric, internal layer and forms, by weight percentage, outer knit fabric fibre furnish, polyamide fibre 6 elastic filament: 80% ~ 90%, polyamide fibre 66 elastic filament: 5% ~ 10%, elastic spandex fiber silk: 5% ~ 10%; Internal layer knit fabric fibre furnish, polyamide fibre 6 elastic filament: 50% ~ 55%, silver metal conductive fiber yarn: 45% ~ 50%; Add auxiliary agent be 3% levelling agent, 4% washing agent, the anti-creasing agent of 4%, the bleeding agent of 2% and 0.5% sulphur ammonium after add appropriate dyestuff again.There is anti-electromagnetic radiation, advantage that shield effectiveness is good, comfortable and easy to wear.
But above-mentioned patent just adds the dyeing auxiliaries of special proportioning in face weave process in common processing technology, does not make innovation for processing technology itself.And, the rear direct staining of its upper washing.It is second-rate for the fabric of above-mentioned manufacture technics, and due to direct staining, its Color is also poor.
Summary of the invention
First object of the present invention is the problems referred to above existed for prior art, provides a kind of quality high and the processing technology of the medical tooling fabric of dyeing fabric is effective antistatic.
Second object of the present invention is to provide the oiling device used in a kind of above-mentioned processing technology.
First object of the present invention realizes by following technical proposal: the processing technology of the medical tooling fabric of a kind of antistatic, and this technique comprises the following steps:
A, standby yarn: select conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made, the resistivity of described conductive fiber yarn is 105 ~ 109 Ω/㎝;
B, doubling: above-mentioned conductive fiber yarn is processed into multiply conductor wire by doubling frame;
C, reeling, warping: above-mentioned multiply conductor wire is carried out reeling by spooler to it, wherein Yarn tension is 9.8-15CN, and coiling speed is 150m/min; Multiply conductor wire after reeling is carried out warping by common warping machine to it, to be adapted to the weaving process in lower road;
D, to weave: by corresponding for the multiply conductive filament design after warping sley bar number, corresponding institutional framework, corresponding permutation and combination scheme of entrying, thus woven the fabric of corresponding cloth style or weavy grain figure by tricot machine;
E, refining and dyeing and finishing: adopt high temperature-pressure dyeing machine to wash woven fabric, after washing, fabric is dyeed.
Because the present invention is the method making antistatic medical tooling fabric, and conductive particle is with common high polymer is blended or composite spinning and the conductive fiber yarn made are the raw yarns of the medical tooling fabric of antistatic, therefore, first to choosing for above-mentioned yarn.
Conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made, commercially has public offering, can directly buy.The concrete composition of its conductive fiber yarn only affects the trickle performance of the medical tooling fabric of antistatic, therefore, as long as the above-mentioned yarn that can reach electric action all can use in the art.
Certainly, the sole requirement of conductive fiber yarn is its resistivity is 105 ~ 109 Ω/㎝.
By existing doubling frame, conductive fiber yarn is processed into multiply conductor wire, and in line process, requires that in doubling frame, bobbin appearance yarn amount is large as far as possible, can reduce the tieing of warping like this, and on bobbin, silk thread unwinding is also more convenient.As conductive yam breaks end during doubling, should more creeling again.
Multiply conductor wire carries out reeling by spooler to it, and wherein Yarn tension is 9.8-15CN, and coiling speed is 150m/min.Can ensure to stablize reeling under this Yarn tension and speed, thus make the multiply conductor wire after reeling smooth and easy and stable carry out warping, to be adapted to the weaving process in lower road by common warping machine to it.
By corresponding for the multiply conductive filament design after warping sley bar number, corresponding institutional framework, corresponding permutation and combination scheme of entrying, thus the fabric of corresponding cloth style or weavy grain figure is woven by tricot machine.Final high temperature pressure dyeing machine is washed woven fabric, obtains the medical tooling fabric of antistatic.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step B, the twist is 300/meter.
Doubling stability can be ensured under this twist.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step B, every root conductive fiber yarn is all coated with lubricating oil.
Can be more stable under the effect of lubricating oil carry out doubling operation.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, described lubricating oil is weaving emulsifying wax.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, described lubricating oil is silicon wax.
No matter adopt emulsifying wax or silicon wax can lubricate the carrying out that yarn is stable.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step C, warping machine once cleaned at interval of 2-4 hours.
Certainly, cleaning is by manually-operated, can guarantee that the flyings in warping process can not enter in the coiled hair of warping machine like this.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step C, Yarn tension is 11-13CN.Stable doff can be ensured under this tension.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step e, refining is soaked for being inserted in hot water by fabric.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, after cloth being soaked 5 minutes in 90 DEG C of water in described step e, then soak 15 minutes in the water of being inserted 100 DEG C.
Soak and carry out step by step making fabric effectively can obtain refining.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, be immersed in 100 DEG C of bleaching liquid by the fabric after refining in described step e, described bleaching liquid is by water, H
2o
2, NaOH composition, its mass ratio is 1:0.4:0.4.
Bleaching liquid can make web surface clean and white.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step e, the fabric after bleaching is inserted in 100 DEG C of clear water and soak 40 minutes.
This process is to remove bleaching liquid residual on fabric.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step e, fabric to be inserted in baking vessel 200 DEG C of bakings 1-3 minutes.
Because fabric also needs to dye, therefore, at high temperature short time baking, the most of water removed on fabric can dye.
In the processing technology of the medical tooling fabric of above-mentioned antistatic, in described step e, the fabric after baking is inserted in dyeing machine and dye.
Second object of the present invention is realized by following technical proposal: the oiling device in a kind of doubling frame, it is characterized in that, this device comprises an inner housing for cavity, described housing upper opening, be fixed with clamping plate one and clamping plate two in described housing, described clamping plate one and clamping plate two lower end are connected in the bottom in housing, are fixed with immersion oil block between described clamping plate one and clamping plate two, described immersion oil block bottom is positioned at housing, and described immersion oil block upper part stretches out housing.
Yarn passes by between immersion oil block and clamping plate one or clamping plate two.Because immersion oil block lower end is positioned at housing, the lubricating oil being positioned at housing can enter into immersion oil block top under capillary action.The yarn passed through just can obtain the lubrication of lubricating oil on immersion oil block.
In oiling device in above-mentioned doubling frame, above-mentioned clamping plate one, clamping plate two and immersion oil block form a finishing unit, are transversely evenly equipped with 4-10 finishing units in described housing.
Each finishing unit corresponding one or two one threads, thus every one thread can be lubricated.
In oiling device in above-mentioned doubling frame, described clamping plate two bottom has some oil throughs run through.
Arranging of oil through can make the lubricating oil in housing enter immersion oil block bottom place more smoothly.
In oiling device in above-mentioned doubling frame, described clamping plate one sidepiece has recessed crossed beam trunking one, is formed in poroid yarn passing hole one between the crossed beam trunking one of described clamping plate one and immersion oil block.
Yarn can stablize logical yarn passing hole one smoothly.Certainly, yarn by effectively lubricating yarn in process under the effect of immersion oil block.
In oiling device in above-mentioned doubling frame, described clamping plate two sidepiece has recessed crossed beam trunking two, is formed in poroid yarn passing hole two between the crossed beam trunking two of described clamping plate two and immersion oil block.
Same, yarn can stablize logical yarn passing hole two smoothly.Certainly, yarn by effectively lubricating yarn in process under the effect of immersion oil block.
In oiling device in above-mentioned doubling frame, described shell nozzle place is hinged with the end cap of being closed, and described end cap has the perforation run through.
Shell nozzle is closed by end cap, prevents foreign material or dust from entering in housing.
In oiling device in above-mentioned doubling frame, described end cap edge has recessed groove, and described end cap is fastened on after on housing and forms above-mentioned perforation between the groove of end cap and housing.
Yarn can be made to pass by between housing and end cap smoothly under the effect of perforation.
In oiling device in above-mentioned doubling frame, described immersion oil block is sponge block.
Alternatively scheme, in the oiling device in above-mentioned doubling frame, described immersion oil block is cotton block.
Compared with prior art, the processing technology of the medical tooling fabric of this antistatic due to fabric shaping after carry out washing refining and dyeing again, therefore, the obtained medical tooling fabric of antistatic is smooth, and quality is high.Meanwhile, owing to there is one bleaching process between twice water-bath of fabric in refining process, the further like this quality adding fabric.
This oiling device is arranged on the doubling frame that above-mentioned processing technology uses, by it can to and yarn lubrication in line process, thus improve doubling stability, there is very high practical value.
In addition, can also prevent dust or other foreign material from entering in housing after housing covers by the end cap on oiling device, further improve lubrication stability.
Accompanying drawing explanation
Fig. 1 is the contour structures schematic diagram of the oiling device in doubling frame.
Fig. 2 is the sectional structure schematic diagram of the oiling device in doubling frame.
In figure, 1, housing; 2, clamping plate one; 2a, crossed beam trunking one; 3, clamping plate two; 3a, crossed beam trunking two; 4, immersion oil block; 5, oil through; 6, end cap; 6a, perforation.
Detailed description of the invention
Embodiment one
The processing technology of the medical tooling fabric of this antistatic comprises the following steps:
A, standby yarn: because the present invention is the method making the medical tooling fabric of antistatic, and conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made are the raw yarns of the medical tooling fabric of antistatic, therefore, first to the standby above-mentioned yarn of choosing.
Conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made, commercially has public offering, can directly buy.The concrete composition of its conductive fiber yarn only affects the trickle performance of the medical tooling fabric of antistatic, therefore, as long as the above-mentioned yarn that can reach electric action all can use in the art.
The sole requirement of conductive fiber yarn is its resistivity is 105 Ω/㎝.
B, doubling: above-mentioned conductive fiber yarn is processed into multiply conductor wire by doubling frame, and in line process, the twist is 300/meter.
Meanwhile, and be all coated with lubricating oil at every root conductive fiber yarn in line process.In the present embodiment, lubricating oil is weaving emulsifying wax, adopts silicon wax to be also feasible according to actual conditions lubricating oil.
C, reeling, warping: above-mentioned multiply conductor wire is carried out reeling by spooler to it, wherein Yarn tension is 9.8CN, and coiling speed is 150m/min.Multiply conductor wire after reeling is carried out warping by common warping machine to it, to be adapted to the weaving process in lower road.In the present embodiment, Yarn tension is 11CN.
In the present embodiment, warping machine once cleaned at interval of 2 hours.
D, to weave: by corresponding for the multiply conductive filament design after warping sley bar number, corresponding institutional framework, corresponding permutation and combination scheme of entrying, thus woven the fabric of corresponding cloth style or weavy grain figure by tricot machine;
E, refining and dyeing and finishing: adopt high temperature-pressure dyeing machine to wash woven fabric, after washing, fabric is dyeed.
In the present embodiment, refining is soaked for be inserted in hot water by fabric, and its immersion process carries out in three steps: one, cloth is soaked 5 minutes in 90 DEG C of water after, then immersion 15 minutes in the water of being inserted 100 DEG C; Two, be immersed in by the fabric after refining in 100 DEG C of bleaching liquid, described bleaching liquid is by water, H
2o
2, NaOH composition, its mass ratio is 1:0.4:0.4; Three, by bleaching after fabric insert in 100 DEG C of clear water soak 40 minutes.
After above-mentioned three steps being soaked fabric to be inserted in baking vessel 200 DEG C of bakings 1 minute.Finally, the fabric after baking is inserted in dyeing machine and dyeed.Again by common dehydration, oven dry, finishing functions, stentering forming, perching and packaging after dyeing, finally packaged fabric is put in storage.
As depicted in figs. 1 and 2, oiling device in this doubling frame comprises an inner housing 1 for cavity, housing 1 upper opening, clamping plate 1 and clamping plate 23 are fixed with in housing 1, described clamping plate 1 and clamping plate 23 lower end are connected in the bottom in housing 1, be fixed with immersion oil block 4 between described clamping plate 1 and clamping plate 23, described immersion oil block 4 bottom is positioned at housing 1, and described immersion oil block 4 upper part stretches out housing 1.
Clamping plate 1, clamping plate 23 and immersion oil block 4 form a finishing unit, are transversely evenly equipped with 4-10 finishing units in described housing 1.
Entering immersion oil block 4 bottom to ensure that lubricating oil in housing 1 is smooth and easy, in clamping plate 23 bottom, there is some oil throughs 5 run through.
Clamping plate 1 sidepiece has recessed crossed beam trunking one 2a, is formed in poroid yarn passing hole one between crossed beam trunking one 2a of clamping plate 1 and immersion oil block 4.
Clamping plate 23 sidepiece has recessed crossed beam trunking two 3a, is formed in poroid yarn passing hole two between crossed beam trunking two 3a of clamping plate 23 and immersion oil block 4.
Housing 1 opening part is hinged with the end cap 6 of being closed, and end cap 6 has the perforation 6a run through.End cap 6 edge has recessed groove, and described end cap 6 is fastened on after on housing 1 and forms above-mentioned perforation 6a between the groove of end cap and housing 1.
Yarn passes by between immersion oil block 4 and clamping plate 1 or clamping plate 23.Because immersion oil block 4 lower end is positioned at housing 1, the lubricating oil being positioned at housing 1 can enter into immersion oil block 4 top under capillary action.The yarn passed through just can obtain the lubrication of lubricating oil on immersion oil block 4.In the present embodiment, immersion oil block 4 is sponge block, certainly, cotton block also can be selected as immersion oil block 4 according to actual conditions.
Embodiment two
The processing technology of the medical tooling fabric of this antistatic comprises the following steps:
A, standby yarn: because the present invention is the method making the medical tooling fabric of antistatic, and conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made are the raw yarns of the medical tooling fabric of antistatic, therefore, first to the standby above-mentioned yarn of choosing.
Conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made, commercially has public offering, can directly buy.The concrete composition of its conductive fiber yarn only affects the trickle performance of the medical tooling fabric of antistatic, therefore, as long as the above-mentioned yarn that can reach electric action all can use in the art.
The sole requirement of conductive fiber yarn is its resistivity is 109 Ω/㎝.
B, doubling: above-mentioned conductive fiber yarn is processed into multiply conductor wire by doubling frame, and in line process, the twist is 300/meter.
Meanwhile, and be all coated with lubricating oil at every root conductive fiber yarn in line process.In the present embodiment, lubricating oil is weaving emulsifying wax, adopts silicon wax to be also feasible according to actual conditions lubricating oil.
C, reeling, warping: above-mentioned multiply conductor wire is carried out reeling by spooler to it, wherein Yarn tension is 15CN, and coiling speed is 150m/min.Multiply conductor wire after reeling is carried out warping by common warping machine to it, to be adapted to the weaving process in lower road.In the present embodiment, Yarn tension is 13CN.
In the present embodiment, warping machine once cleaned at interval of 4 hours.
D, to weave: by corresponding for the multiply conductive filament design after warping sley bar number, corresponding institutional framework, corresponding permutation and combination scheme of entrying, thus woven the fabric of corresponding cloth style or weavy grain figure by tricot machine;
E, refining and dyeing and finishing: adopt high temperature-pressure dyeing machine to wash woven fabric, after washing, fabric is dyeed.
In the present embodiment, refining is soaked for be inserted in hot water by fabric, and its immersion process carries out in three steps: one, cloth is soaked 5 minutes in 90 DEG C of water after, then immersion 15 minutes in the water of being inserted 100 DEG C; Two, be immersed in by the fabric after refining in 100 DEG C of bleaching liquid, described bleaching liquid is by water, H
2o
2, NaOH composition, its mass ratio is 1:0.4:0.4; Three, by bleaching after fabric insert in 100 DEG C of clear water soak 40 minutes.
After above-mentioned three steps being soaked fabric to be inserted in baking vessel 200 DEG C of bakings 3 minutes.Finally, the fabric after baking is inserted in dyeing machine and dyeed.Again by common dehydration, oven dry, finishing functions, stentering forming, perching and packaging after dyeing, finally packaged fabric is put in storage.
Embodiment three
The processing technology of the medical tooling fabric of this antistatic comprises the following steps:
A, standby yarn: because the present invention is the method making the medical tooling fabric of antistatic, and conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made are the raw yarns of the medical tooling fabric of antistatic, therefore, first to the standby above-mentioned yarn of choosing.
Conductive particle and common high polymer is blended or composite spinning and the conductive fiber yarn made, commercially has public offering, can directly buy.The concrete composition of its conductive fiber yarn only affects the trickle performance of the medical tooling fabric of antistatic, therefore, as long as the above-mentioned yarn that can reach electric action all can use in the art.
The sole requirement of conductive fiber yarn is its resistivity is 107 Ω/㎝.
B, doubling: above-mentioned conductive fiber yarn is processed into multiply conductor wire by doubling frame, and in line process, the twist is 300/meter.
Meanwhile, and be all coated with lubricating oil at every root conductive fiber yarn in line process.In the present embodiment, lubricating oil is weaving emulsifying wax, adopts silicon wax to be also feasible according to actual conditions lubricating oil.
C, reeling, warping: above-mentioned multiply conductor wire is carried out reeling by spooler to it, wherein Yarn tension is 12CN, and coiling speed is 150m/min.Multiply conductor wire after reeling is carried out warping by common warping machine to it, to be adapted to the weaving process in lower road.In the present embodiment, Yarn tension is 12CN.
In the present embodiment, warping machine once cleaned at interval of 3 hours.
D, to weave: by corresponding for the multiply conductive filament design after warping sley bar number, corresponding institutional framework, corresponding permutation and combination scheme of entrying, thus woven the fabric of corresponding cloth style or weavy grain figure by tricot machine;
E, refining and dyeing and finishing: adopt high temperature-pressure dyeing machine to wash woven fabric, after washing, fabric is dyeed.
In the present embodiment, refining is soaked for be inserted in hot water by fabric, and its immersion process carries out in three steps: one, cloth is soaked 5 minutes in 90 DEG C of water after, then immersion 15 minutes in the water of being inserted 100 DEG C; Two, be immersed in by the fabric after refining in 100 DEG C of bleaching liquid, described bleaching liquid is by water, H
2o
2, NaOH composition, its mass ratio is 1:0.4:0.4; Three, by bleaching after fabric insert in 100 DEG C of clear water soak 40 minutes.
After above-mentioned three steps being soaked fabric to be inserted in baking vessel 200 DEG C of bakings 2 minutes.Finally, the fabric after baking is inserted in dyeing machine and dyeed.Again by common dehydration, oven dry, finishing functions, stentering forming, perching and packaging after dyeing, finally packaged fabric is put in storage.