CN102677247A - Method for producing multicolor composite slub or satin color yarn series, shell fabric and yarn - Google Patents
Method for producing multicolor composite slub or satin color yarn series, shell fabric and yarn Download PDFInfo
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- CN102677247A CN102677247A CN2012101339979A CN201210133997A CN102677247A CN 102677247 A CN102677247 A CN 102677247A CN 2012101339979 A CN2012101339979 A CN 2012101339979A CN 201210133997 A CN201210133997 A CN 201210133997A CN 102677247 A CN102677247 A CN 102677247A
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Abstract
The invention discloses a method for producing a multicolor composite yarn. The method includes that a roller device is added to a spinning frame, the process is adjusted, and a clearance motion is formed between the added roller and a prior middle roller, so that a prior two colored yarn of a component of a yarn is changed, and the multicolor composite yarn is obtained. The yarn and the shell fabric which is produced by the yarn have the advantages that the yarn and the shell fabric are multicoloured and extremely suitable for the current market of diversified demands, and the cloth has various colors.
Description
Technical field
The present invention relates to a kind of yarn and lining, specifically is a kind of a kind of yarn and lining that adopts fiber twisting to form.
Background technology
The slub yarn characteristic is to have thickness outward appearance pockety, is a kind of of most species in the Fancy Yarns, and thickness nodular slub yarn, pimple shape slub yarn, staple fibre slub yarn, long filament slub yarn etc. are arranged.Slub yarn can be used for fabric and thick and heavy fabric in winter in frivolous summer.Can be used for wearing clothes fabric, also can be used for drapery, the flower type is outstanding, novel in style, and third dimension is strong.
Slub yarn: yarn is neglected thin neglecting slightly, the title ring that has a joint to fold out.
The public title number of slub yarn is meant basic yarn and ring part or the color average number number partly of section between slub space generally with average number number using names like C 14.5tex slub yarn.When the front roller speed change was spun ring, high speed value and the twist value that generally configures basic yarn earlier spun ring parameters such as setting the low speed value behind the normal basic yarn number number again and produces slub yarn in the actual production.
At present, slub yarn is used very extensive in the production of all kinds of linings, meets current fashion trend and widely popular, and slub yarn is wide in variety, and is applied widely.In general, by slub yarn spinning form branch: open-end spinning ring and RING SPINNING ring are arranged; By the slub length branch: long bamboo, middle bamboo, short bamboo are arranged; By the slub multiple branch: thick bamboo, middle bamboo, thin bamboo are arranged; Or the like.
In recent years; Fast development along with China's textile industry; The production technology of slub yarn is widely used, and changes characteristics such as various, that third dimension is strong because its product has style, cowboy, knitting, family is spun etc., and the field is used wider; But, in the popularization of popularity, also has great limitation because present slub yarn all is the single thread monochrome.And on the production technology of slub yarn, the also production technology of chromatic colour plying slub yarn.Like the patent No. is 201110107935.6.The main main points of this technology solve can effectively increase yarn strength when being the making of colored doubled yarn, shorten filoplume, improve and make, and can not truly realize colorful multistage complex yarn.
Summary of the invention
Main task of the present invention is to provide a kind of ring manufacturing approach color with section of colorful multistage yarn.
In order to solve the problems referred to above that prior art exists, production method step of the present invention is following:
The production method of colorful complex yarn: key step is: ⑴, to essential color fiber carry out a look kind dyeing, grab cotton, mixing and blowing, many storehouses mixed cotton, opener, vibration give cotton, rolling, comb and parallel cotton fibers prior to spinning, slubbing drafting, two road draftings, spin coloured rove (a); , to essential color fiber carry out b look kind dyeing, grab cotton, mixing and blowing, many storehouses mixed cotton, opener, vibration give cotton, rolling, comb and parallel cotton fibers prior to spinning, slubbing drafting, two road draftings, spin coloured rove (b); ⑶, basic yarn fiber is grabbed cotton, mixed cotton, opener, comb and parallel cotton fibers prior to spinning, drafting, spun basic yarn rove (c); ⑷, spin colorful compound slub yarn; Its step is: the concrete steps of said step (4) are: the roller (2) that the basic yarn rove (c) of step (3) formation is fed fine spining machine;, (2) two rollers of above-mentioned roller (1) roller form the spinning, drawing district when pressing the drafting multiple rotation; Roller (3), roller (4) do not rotate, and then spin the Duan Weiji yarn;
Roller (3) rotates, and roller (4) is motionless, and the dyeing rove (a) that step (1) forms is pressed ring rule feeding roller (2), then forms a look kind colored ring section compound with basic yarn rove (c); Roller (4) rotates, and roller (3) is motionless, and the dyeing rove (b) that step (2) forms is pressed ring rule feeding roller (2), then forms the b look kind colored ring section compound with basic yarn rove (c); The formation of colorful compound slub yarn: the b look kind rove of a look kind rove of roller (3) gap feeding, the feeding of roller (4) gap and the basic yarn rove (c) of roller (2) feeding are carried out the drawing-off of ring rule through between roller (1), roller (2); Export by roller (1) simultaneously; After spindle, rings and the steel traveler twisting of fine spining machine; Colored rove yarn and basic yarn by twisting together, form colorful compound slub yarn simultaneously; During the basic yarn rove of said feeding (c), roller (1) and roller (2) are regulated basic yarn and three yarn sections of two dyeing rove by spinning moment drafting multiple; And three rollers are pressed ring rule rate and are fed to rove; The processing of said ring part: formed drafting multiple between roller (1) and the roller (2) is controlled to be more than ring reaches greater than 1.2 times of basic yarn diameters, forms colorful compound slub yarn; Formed drafting multiple between roller (1) and the roller (2) is controlled to be ring less than 1.2 times of basic yarn diameters, forms colorful compound section coloured yarn.
Further, said yarn closely spins through the preceding compact spinning apparatus that is provided with of roller (1), can form the compact spinning line.
Further, in the said whole yarn production method, formed drafting multiple between roller (1) and the roller (2) is controlled to be ring diameter multiple always for less than 1.2 times of basic yarn diameter always, the yarn that is produced is the section coloured yarn line.
Further, in the said whole yarn production method, formed drafting multiple between roller (1) and the roller (2) is controlled to be ring diameter multiple always greater than 1.2 times or above multiple of basic yarn diameter, the yarn that is produced is colorful compound bunchy yarn.
The present invention also provides a kind of colorful complex yarn, and its innovative point is: said yarn by basic yarn rove (a), dyed yarn and (b) dyed yarn twist the colorful complex yarn that forms together.
Further, said dyeing rove (a), dyeing rove (b) can for the stock-dye of basic yarn coloured differently performance after can form the slub yarn of different colours.
Further, said colorful complex yarn is the dyed yarn twisting formation of a kind of basic yarn and two kinds of different colours.
Further, said basic yarn is one or more colors.
Further, said dyed yarn and basic yarn can be any fiber of different colours.
Further, said dyed yarn is a kind of fiber of two kinds and above color.
The present invention also provides a kind of colorful compound ring series lining, and its innovative point is: said lining is made by above-mentioned colorful compound slub yarn or colorful compound section coloured yarn yarn warp-knit cloth operation.
The invention has the advantages that: the yarn that 1, adopts this method to produce is the diversified new type yarn of a kind of colorful polychrome.During this yarn production, except that basic yarn, also will feed the dyed yarn of two kinds of different colours, thereby good basis has been established in the variation that forms colorful multi-component compound slub yarn or Duan Caiwei market lining.
Description of drawings
Fig. 1 produces sketch map for slub yarn of the present invention.
The specific embodiment
Embodiment 1
Colorful compound ring series textiles Development and design:
1, colorful part of compound slub yarn
Development and design is: the sticking compound slub yarn of white three looks of the red indigo plant of cotton two components (hereinafter to be referred as cotton " sticking cotton three look slub yarns ") 9.8tex; Slub length 55mm:65mm=1:2; Ring multiplying power: 1.8; Base yarn length: 600,450,250,400,290,300,380,450,700,210,390,550; 680,270,320,800,480,550,230,720,650,450,290,320; 600,290,550,270,210,480,290,800.230,380,250,600, fuzzy rule.
2, sticking cotton three look slub yarn 9.8tex, 20/1 354/10cm of sticking cotton three look slub yarn 9.8tex, the 20/1 * R9.8/ of 165 ㎝ R9.8/ * 346/10cm, 1/1 3 color SLUBBED FABRICs.
Trial production:
1. sticking cotton three color bunchy yarns trial-production:
1.1 cotton red blue two color fibres (cotton fiber dyeing provides colour atla to send cooperation processing by the client) production process of roving flow process and main technique technical measures.
1.1.1 the preparation of look rove (a), rose-red dyeing cotton fiber: FA002A type griping cotton machine is grabbed cotton → SFA035C type mixing and blowing machine mixing and blowing → FA025 type multi-mixer mixed cotton → FA36B type porcupine opener opener → A092AST type vibration cotton feeder and is given cotton → A076F type lapper rolling → FA231A type carding machine comb and parallel cotton fibers prior to spinning → FA306A type bar machine (slubbing) drafting → FA306A type drawing frame (two roads) drafting → FA458A Speed frames (→ intelligent multifunctional fine spining machine → automatic winder).Above-mentioned technology is common process, this no longer tired stating.
In addition, following lime light is arranged in above-mentioned common process, specific as follows: in the production; The special comb operation clearly of paying attention to, the dyeing cotton fiber is prone to produce cotton knot, fiber easy damaged; Each hired roughneck's speed of blowing is all wanted appropriate reduction, and as far as possible to comb for beating, combing few beating more, technological parameter is seen table 2 simultaneously; The comb and parallel cotton fibers prior to spinning web is wanted clear sunrise, and cotton knot is no more than 15/gram, and impurity is no more than 33/gram, and technological parameter is seen table 3; Mixing in doubling step is eliminated hooked fibre as far as possible, and technological parameter is seen table 4; The rove operation is avoided unexpected elongation, and roving twist factor suitably reduces, and technological parameter is seen table 1-4.
Table 1 look cotton opening picking main technologic parameters
。
Table 2 look cotton comb and parallel cotton fibers prior to spinning main technologic parameters
Table 3 look cotton drafting main technologic parameters
Table 4 look cotton rove main technologic parameters
1.2 viscose spins process of roving flow process and technology measure
1.2.1 the preparation viscose of basic yarn rove (c) → FA002A type griping cotton machine is grabbed cotton → SFA035C type mixing and blowing machine mixing and blowing → SFA161 type hopper feeder and is given cotton → A076F type lapper rolling → FA231A type carding machine comb and parallel cotton fibers prior to spinning → FA306A type bar machine (slubbing) drafting → FA306A type drawing frame (two roads) drafting → FA458A Speed frames (→ intelligent multifunctional fine spining machine → automatic winder).Specifically the same.
Aborning, the details that note is following: in the production, viscose is a fine count fiber, and fibre fineness is thin, and intensity is low, and the easy fracture damage has been prone to cotton knot, and cotton cleaning process adopts short flow process, is main with loose separating, hired roughneck's speed low as far as possible (technological parameter is seen table 5); Carding step is considered to reduce fibre damage, rationally divides combing, effectively removes cotton knot, clear one-tenth net; Licker-in speed adopts 2520 serial Bearded-needle knitted cloths less than 700r/min, and MCH36 flat-clothing, cotton knot are controlled in the 2/gram, and technological parameter is seen table 6; Mixing in doubling step is eliminated the hooked fibre technological parameter as far as possible and is seen table 7; The rove operation is avoided unexpected elongation, regular roving feeding grasp less than normal, and roving twist factor suitably reduces, and technological parameter is seen table 8.
Table 5 viscose opening picking main technologic parameters
Table 6 viscose comb and parallel cotton fibers prior to spinning main technologic parameters
Table 7 viscose drafting main technologic parameters
Table 8 viscose rove main technologic parameters
1.1.2 the preparation of look rove (b), acid blue dyeing cotton fiber technology is identical.
1.3 spinning process
Intelligent multifunctional fine spining machine special equipment
The equipment that spins colorful compound slub yarn is special new equipment, and the key of this system is: on traditional fine spining machine, improve, on the basis of original three rollers, set up one group of roller, with former roller in one plane; And main drawing area is located between roller 1 and the roller 2; As shown in Figure 1, roller 3 is intermittent motion with roller 4, is controlled separately by servomotor respectively.Roller 3, roller 4 yarn feeding simultaneously.But during any roller yarn feeding of roller 3 or roller 4, roller 1 and the draw zone that roller 2 forms accept that software instruction is carried out different drafting multiples and the colorful compound slub yarn or the section coloured yarn that form design.Above-mentioned yarn is if add before the roller 1 that it is colorful compound compact spinning line that compact spinning apparatus spins the yarn that comes.
Spinning colorful its step of compound slub yarn is: the roller 2 of the basic yarn rove c feeding fine spining machine of said formation, and formation spinning, drawing district does not rotate like roller 3, roller 4 when above-mentioned roller 1,2 two rollers of roller press drafting multiple and rotated; The Duan Weiji yarn that then spins rotates like roller 3, and rove a feeding roller 2 will dye; Then form a look kind colored ring section compound with basic yarn c; Rotate like roller 4, the rove b that will dye feeds the 2nd roller, then forms the b look kind colored ring section compound with basic yarn c; Exported by front roller simultaneously with the basic yarn rove of roller 2 feedings, after spindle, rings and the steel traveler twisting of fine spining machine, colored rove yarn and basic yarn by twisting together, form colorful compound slub yarn simultaneously; During the basic yarn rove of said feeding, roller 1 is regulated basic yarn and three yarn sections of two dyeing rove with roller 2 by spinning moment drafting multiple; And three rollers are pressed ring rule rate and are fed to rove; The processing of said ring part: formed drafting multiple between roller 1 and the roller 2 is controlled to be more than ring reaches greater than 1.2 times of basic yarn diameters, forms colorful compound slub yarn; Formed drafting multiple between roller 1 and the roller 2 is controlled to be ring less than 1.2 times of basic yarn diameters, forms colorful compound section coloured yarn.
Below be the concrete technological parameter of present embodiment spinning process:
Strict with colorful coincidence slub yarn technology input intelligent operation data
The sticking cotton three color ring spun yarn main technologic parameters of table 9
Automatic winding:
Design keys: ⑴ number, ⑵ slubbing clearing diameter multiple be greater than the ring diameter, the grasp on the low side of ⑶ winding speed.
Above-mentioned yarn is if add before the roller 1 that it is colorful compound compact spinning line that compact spinning apparatus spins the yarn that comes.
Embodiment 2
Colorful SLUBBED FABRIC
Technological process
With above-mentioned yarn through following machinery: ASGA221 (180) type beam warper, ASGA365C-S type dual-box slasher, G177 type gait machine, ZAX (N) air-jet loom loom, GA801 type cloth inspecting machine, G841 type folding machine, A752 type baling press handle lining.
Concrete technology is following:
1, warping process:
Product warping three is even: even tension, arrange evenly, reel evenly; Especially even tension is related to the style and features of quality such as the fabrics cloth cover lines is clear, needs exquisite adjustment tensioner, and three color bunchy yarns of proportioning are owing to there is ring; Tension ring suitably alleviates, and improves the uniformity of tension force; Need simultaneously burr is cleaned comprehensively and eliminated in all yarn paths of warping machines, break end with producing with the strength loss that reduces in the yarn warping process, and suitably reduce speed of beaming.
2, sizing operation: because this kind warp thread yarn count is thin, we require sizing suitably to strengthen according to the characteristics of colorful slub yarn, and degree of stretching is protected in few lining, and formula of size is selected high dense low mucilage material prescription; Adopt shallow soaking paste, low temperature starching technology; Control segmentation tension force well, suitably reduce the speed of a motor vehicle (＜30m/min); It is cured to adopt the back to go up; Colorful slub yarn sizing is put the colorful slub yarn twisted wire of twice layering in advance, is beneficial to the color separation of gaiting.
3, the operation of gaiting
This kind warp thread is three color rings and the deploying in proportion of viscose glue gray yarn, and strict ratio when gaiting prevents to misdraw.
4, weaving process
It is brisk to weave when axle action, and the sheet yarn tension is wanted evenly, reduces disconnected strand, guarantees that cloth cover is evenly smooth, warp tension grasp less than normal, and the unwinding of weft yarn small tension receiving coil, passage is guaranteed bright and clean no burr, suitably reduces cloth locomotive speed.Multinomial technical measures have guaranteed that cloth cover is bright and clean, plentiful, colorful, elegant.
Through above-mentioned 4 operations, colorful SLUBBED FABRIC is made into, arrangement, packaging and warehousing.
Claims (11)
1. the production method of a colorful complex yarn: key step is: (1), to essential color fiber carry out the dyeing of a look kind, grab cotton, mixing and blowing, many storehouses mixed cotton, opener, vibration give cotton, rolling, comb and parallel cotton fibers prior to spinning, slubbing drafting, two road draftings, spin coloured rove (a); (2), to essential color fiber carry out b look kind dyeing, grab cotton, mixing and blowing, many storehouses mixed cotton, opener, vibration give cotton, rolling, comb and parallel cotton fibers prior to spinning, slubbing drafting, two road draftings, spin coloured rove (b); (3), basic yarn fiber is grabbed cotton, mixed cotton, opener, comb and parallel cotton fibers prior to spinning, drafting, spun basic yarn rove (c); (4), spin colorful compound slub yarn; Its step is: the concrete steps of said step (4) are: the roller (2) that the basic yarn rove (c) of step (3) formation is fed fine spining machine;, (2) two rollers of above-mentioned roller (1) roller form the spinning, drawing district when pressing the drafting multiple rotation; Roller (3), roller (4) do not rotate, and then spin the Duan Weiji yarn; Roller (3) rotates, and roller (4) is motionless, and the dyeing rove (a) that step (1) forms is pressed ring rule feeding roller (2), then forms a look kind colored ring section compound with basic yarn rove (c); Roller (4) rotates, and roller (3) is motionless, and the dyeing rove (b) that step (2) forms is pressed ring rule feeding roller (2), then forms the b look kind colored ring section compound with basic yarn rove (c); The formation of colorful compound slub yarn: the b look kind rove of a look kind rove of roller (3) gap feeding, the feeding of roller (4) gap and the basic yarn rove (c) of roller (2) feeding are carried out the drawing-off of ring rule through between roller (1), roller (2); Export by roller (1) simultaneously; After spindle, rings and the steel traveler twisting of fine spining machine; Colored rove yarn and basic yarn by twisting together, form colorful compound slub yarn simultaneously; During the basic yarn rove of said feeding (c), roller (1) and roller (2) are regulated basic yarn and three yarn sections of two dyeing rove by spinning moment drafting multiple; And three rollers are pressed ring rule rate and are fed to rove; The processing of said ring part: formed drafting multiple between roller (1) and the roller (2) is controlled to be more than ring reaches greater than 1.2 times of basic yarn diameters, forms colorful compound slub yarn; Formed drafting multiple between roller (1) and the roller (2) is controlled to be ring less than 1.2 times of basic yarn diameters, forms colorful compound section coloured yarn.
2. the production method of a kind of colorful complex yarn according to claim 1 is characterized in that: said yarn closely spins through the preceding compact spinning apparatus that is provided with of roller (1), can form the compact spinning line.
3. the production method of a kind of colorful complex yarn according to claim 1; It is characterized in that: in the said whole yarn production method; Formed drafting multiple between roller (1) and the roller (2) is controlled to be ring diameter multiple always for less than 1.2 times of basic yarn diameter always, and the yarn that is produced is the section coloured yarn line.
4. the production method of a kind of colorful complex yarn according to claim 1; It is characterized in that: in the said whole yarn production method; Formed drafting multiple between roller (1) and the roller (2) is controlled to be ring diameter multiple always greater than 1.2 times or above multiple of basic yarn diameter, and the yarn that is produced is colorful compound bunchy yarn.
5. colorful complex yarn that is made by the production method of claim 1 is characterized in that: said yarn is twisted the colorful complex yarn that forms together by basic yarn rove (c), dyeing rove (a) and the rove (b) that dyes.
6. a kind of colorful complex yarn according to claim 4 is characterized in that: said dyeing rove (a), dyeing rove (b) also can be with the dyeing of the essential color fiber of basic yarn coloured differently performance after can form the slub yarn with basic yarn different colours.
7. a kind of colorful complex yarn according to claim 4 is characterized in that: it is characterized in that: said colorful complex yarn is that the dyed yarn twisting of a kind of basic yarn and two kinds of different colours constitutes.
8. a kind of colorful complex yarn according to claim 4 is characterized in that: said basic yarn is one or more colors.
9. a kind of colorful complex yarn according to claim 4 is characterized in that: said dyed yarn and basic yarn can be any fiber of different colours.
10. the production method of a kind of colorful complex yarn according to claim 4 is characterized in that: said dyed yarn is a kind of fiber of two kinds and above color.
11. a colorful compound ring series lining, it is characterized in that: said lining is made by above-mentioned colorful compound slub yarn or colorful compound section coloured yarn yarn warp-knit cloth operation.
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