Summary of the invention
The object of the present invention is to provide the spinning method of a kind of four rove feeding super draft color section ring color yarn, to overcome prior art Problems existing.
The present invention for achieving the above object, adopts following technical scheme:
A kind of color section ring color yarn spinning method, it is characterized in that: adopt the rove of four at least one colors to feed the super draft fine spining machine of four roller four apron three district weighing draft at spinning process simultaneously, described four rove wherein two feed from rear roller through double horn mouth, a rove is through yarn guiding trough therefrom rear roller feeding, and a rove is through yarn guiding trough therefrom front roller feeding.
By above-mentioned four rove feeding schemes, the multicomponent section coloured yarn line that can realize being up to four kinds of different colors is produced, realize the production of the section coloured yarn line of different-style, improve yarn added value, adopt four roller four apron three district weighing draft to realize super draft simultaneously, and the rear roller in four rollers, middle rear roller and middle front roller adopt independent Serve Motor Control respectively, realize any adjustment of drafting multiple in the drawing-off of 3rd district, thus the color ring effect of the section realizing various different-style, improve spin ability and the yarn quality of section coloured yarn line.
For realizing the spinning of multicomponent multicolour section coloured yarn line, it is characterized in that, comprise the steps:
(1) distribute cotton:
Raw material adopts high-quality 100% Xinjiang Long staple cotton, principal length 36-38mm, mic value 3.2-3.5, short fiber content 10-12%, regain 7.0-7.5%.
(2) opening and cleaning step:
In scutching cotton operation, adopt the technological principle of " caducous, few broken, many pines, few beat ".Hired roughneck's rotating speed 450-550r/min, the spacer 10-11mm of feed roll motor and hired roughneck, the spacer 10-12mm of dirt rod and dirt rod, spacing from import between dirt rod and hired roughneck suitably amplifies to exporting, import department 8-9mm, exit 18-20mm, to play the action effect reclaiming few eliminating more; Comprehensive hired roughneck's rotating speed is 850-950r/min, fan speed 1250-1350r/min, realizes lap evenly, without broken hole, less containing assorted; Cotton rolling quantity is 300-400g/m, regain 8-9%; Suitable increase calender roller pressure, adopts embossing roller to lap with antiseized volume; Lap adopts plastic sheeting to wrap, to reduce the volatilization of moisture.
(3) carding step:
The technological principle that carding step adopts " light quantitatively, low velocity, space greatly, small tension receiving coil, fast transfer, hinder fiber less ".Suitably reduce licker-in and cylinder speed, increase the differential surface speed of cylinder and licker-in and suitably strengthen spacing between cylinder to removable cover; Between cylinder flat, 5 employing imports of spacing are slightly large, all the other 4 technological principles of tightly spacing, to increase a point comb area, reduce sliver impurity, to improve resultant yarn strand; Feed plate is raised, and strengthens a point comb length, reduces fibre damage.Amplify licker-in and taker-in grid to space, licker-in and taker-in grid import are spaced 5-6mm, export the 0.6-0.8mm that spaces.Cylinder speed 380-480r/min, licker-in speed is 900-950r/min, cover plate speed 250-300mm/min, doffer speed 20-40r/min, cylinder ~ cover plate is every square 0.2-0.3,0.2-0.25,0.2-0.25,0.2-0.25,0.2-0.3mm, cylinder ~ licker-in is every square 0.15-0.25mm, and cylinder ~ doffer is every square 0.1-0.2mm, and cotton rolling quantity controls at 18-22g/5m.
(4) combing process:
Pre-drawing combined roots is 6-8 root, bar is also rolled up employing 22-28 root pre-drawing and closes, the combing speed of a motor vehicle controls at 150-220 pincers/min, adopt cylinder camber abgle 115 °, top comb density domination, at 30 pins/cm-36 pin/cm, adopts and retreats to cotton mode, to cotton length 4.5-5.5mm, yarn fixing quantity is at 17-21g/5m, and sliver exporting speed is 160-170m/min, realizes linters rate and controls at 15%-20%.
(5) dyeing and secondary opening or cleaning, carding step:
The yarn obtained is divided into four parts, a copy of it retains, other three parts are dyeed respectively, identical or different colours can be dyed, three kinds of yarns after dyeing are sent into secondary opening picking and carding step respectively, wherein in secondary opening picking, hired roughneck's rotating speed 250-400r/min, comprehensive hired roughneck's rotating speed is 650-750r/min, fan speed 1200-1250r/min; In secondary carding step, cylinder speed 260-350r/min, cylinder ~ cover plate is every square 0.25-0.35,0.25-0.3,0.25-0.3,0.25-0.3,0.25-0.35mm.Other process conditions of secondary opening picking and secondary carding step and step (2), (3) are identical.
(6) mixing in doubling step:
Adopt band autoleveller Single D rawing technique, the speed of a motor vehicle controls at 600-800m/min, and yarn 6-8 root also closes, and doubly, between back zone drafting multiple 1.1-1.6, cotton strip quantity controls at 20-25g/5m drafting multiple 5.5-9.5.
(7) Roving Frames:
Ingot speed control is built in 600-800r/min, and regular roving feeding controls at 3.0-4.5g/10m, and roving twist factor controls at 100-120, and total draft multiple controls at 6-12 doubly, and back zone drafting multiple controls at 1.1-1.2 doubly.
(8) spinning process:
Spinning process adopts the super draft fine spining machine with four roller four apron three district weighing draft, and wherein front roller rotating speed is controlled by mair motor, and rear roller, middle rear roller and middle front roller are controlled separately by a servomotor respectively.Before front leather roller momentum control 0 to after move between 2mm, the two ingot of reel cage pressure 210 × 120 × 120 × 140N/, diameter of ring 34mm, Hardness is 60 ± 3 degree, the two ingot of roller loading 180cN/, front roller and middle front roller space 10.4-11.4mm, in after to space 10.4-30mm with middle front roller, in after and rear roller to space 34-39mm, proparea adopts 6833E type pressure bar top pin, front nip gauge is 2-3mm, the color ring multiplying power of section of the ratio of white yarn section and color yarn section words spoken by an actor from offstage yarn number number is between 1-4, middle district adopts in 6833B type sells, nip gauge is 2.5-3.5mm, back area draft controls at 1.1-1.4 doubly, intermediate draft controls at 1.1-2.5 doubly, proparea drawing-off controls at 10-75 doubly, total draft controls at 150-300 doubly, yarn twist factor is 380-440, ingot speed 10000-13500r/min, rings adopts PG1/23554, steel traveler model adopts C1ELUdr10/0.
Advantage of the present invention and beneficial effect are:
(1) by employing four rove feeding scheme, the section color effect being up to four kinds of different colors can be realized, realize the production of the section coloured yarn line of different-style, improve yarn added value.
(2) spinning process part, adopt four roller four apron three district weighing draft can realize 30-300 super draft doubly by drawing-off part, be that four rove feed simultaneously and lay the foundation, effective lifting spinning efficiency, meanwhile, the rear roller in four rollers, middle rear roller and middle front roller adopt independent Serve Motor Control respectively, realize any adjustment of drafting multiple in the drawing-off of 3rd district, thus the color ring effect of the section realizing various different-style, improve spin ability and the yarn quality of section coloured yarn line.
Detailed description of the invention
A kind of four rove feeding super draft color section ring color yarns adopt four rove to comprise super draft fine spining machine that rove 1, rove 2, rove 3 and rove 4 feed four roller four apron three district weighing draft simultaneously, wherein two rove 1 and rove 2 feed from rear roller 5 through double horn mouth, rove 3 through yarn guiding trough therefrom rear roller 6 feed, rove 4 through yarn guiding trough therefrom front roller 7 feed.
Below in conjunction with detailed description of the invention, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Embodiment 1: feed to adopt four rove on TH558 tetra-roller, four apron super draft ring throstles simultaneously and produce the section color bunchy yarn that the color yarn section of 11.7tex is ring section; Wherein a yellow rove and a blue rove feed from rear roller through double horn mouth, and a red rove is through yarn guiding trough therefrom rear roller feeding, and a white rove is through yarn guiding trough therefrom front roller feeding.
Concrete technology step is as follows:
(1) distribute cotton:
Raw cotton: select 100% Xinjiang Long staple cotton, principal length 36.7mm, mic value 3.4, short fiber content 11%, regain 7.1%.
(2) opening picking
Adopt FA106 type opener, hired roughneck's rotating speed 490r/min, the spacer 10.5mm of feed roll motor and hired roughneck, the spacer 11mm of dirt rod and dirt rod, import department 8.5mm, exit 18.5mm, comprehensive hired roughneck's rotating speed is 895r/min, fan speed 1200r/min, cotton rolling quantity is 365g/m, regain 8.5%.
(3) comb and parallel cotton fibers prior to spinning
Adopt FA186, licker-in and taker-in grid import are spaced 5.5mm, export the 0.7mm that spaces, cylinder speed is 385r/min, and licker-in speed is 930r/min, cover plate speed 275mm/min, doffer speed 26r/min, cylinder ~ cover plate every square 0.23,0.21,0.22,0.22,0.25mm, cylinder ~ licker-in is every square 0.2mm, cylinder ~ doffer every square 0.15mm, cotton rolling quantity 19.5g/5m.
(4) combing process
Adopt FA288 type combing machine, feed plate raises 3.5mm, pre-drawing combined roots 6, and bar is also rolled up employing 22 pre-drawings and closes, the combing speed of a motor vehicle 175 clamps secondary/min, adopt cylinder camber abgle 115 °, top comb density domination, at 30 pins/cm, adopts and retreats to cotton mode, to cotton length 4.8mm, the quantitative 19g/5m of yarn, sliver exporting speed is 165m/min, linters rate 18%.
(5) dyeing and secondary opening or cleaning, carding step
The yarn obtained is divided into four parts, and a copy of it retains, other three parts of respectively yellow colourations, bluenesss and red.In secondary opening picking, hired roughneck's rotating speed 300r/min, comprehensive hired roughneck's rotating speed is 705/min, fan speed 1210r/min; In secondary carding step, cylinder speed 285r/min, cylinder ~ cover plate every square 0.29,0.27,0.28,0.26,0.3mm.Other process conditions of secondary opening picking and secondary carding step and step (1), (2) are identical.
(6) mixing in doubling step
Adopt FA311 autoleveller draw frame, weighing draft adopts four times press-down type pressure bar attached guiding top roller two-region curve drawings on four, speed of a motor vehicle 680m/min, and use 6 and close, total draft is 6.56 times, roller gauge 10 × 8 × 19mm, the surely heavy 17.5g/5m of sliver.
(7) Roving Frames
Adopt FA401 type Speed frames, ingot speed 720r/min, roller gauge 23.5 × 32mm.For white yarn, regular roving feeding 3.0g/10m, roving twist factor 100, total draft multiple 11.7 times, back zone drafting multiple 1.2 times; For yellow yarn, regular roving feeding 4.0g/10m, roving twist factor 110, total draft multiple 8.75 times, back zone drafting multiple 1.1 times; For blue yarn, regular roving feeding 4.0g/10m, roving twist factor 110, total draft multiple 8.75 times, back zone drafting multiple 1.1 times; For red yarn, regular roving feeding 3.5g/10m, roving twist factor 105, total draft multiple 10 times, back zone drafting multiple 1.15 times.
(8) spinning process
Adopt TH558 tetra-roller super draft ring throstle, the two ingot of reel cage pressure 210 × 120 × 120 × 140N/, diameter of ring 34mm, Hardness is 60 ± 3 degree, the two ingot of roller loading 180cN/, front roller and middle front roller space 10.8mm, in after to space 20.6mm with middle front roller, in after and rear roller to space 35.5mm, proparea adopts 6833E type pressure bar top pin, front nip gauge is 2.4mm, middle district adopts in 6833B type sells, nip gauge 2.8mm, ingot speed 11800r/min, rings adopts PG1/23554, steel traveler model adopts C1ELUdr10/0, yarn twist factor 410, when four rove feed simultaneously, produce color yarn ring section, length is 200mm, color yarn Duan Zhongsan kind color yarn summation proportion is 60%, white yarn proportion is 40%, drafting multiple selects back zone 1.23, middle district 2.2, proparea 64.1, total draft 173.5, when rear roller and middle rear roller stop operating, now, middle front roller accelerates the white yarn overfeed ratio realizing 25%, and produce complete white yarn base yarn section, length is 400mm, white yarn number number ring multiplying power D=1.25 color with the section of the ratio of color yarn Duan Zhongbai yarn number number in complete white yarn.
Quality of spun yarn:
Embodiment 2: feed to adopt four rove on TH558 tetra-roller, four apron super draft ring throstles simultaneously and produce the section color bunchy yarn that the white yarn section of 11.7tex is ring section; Wherein a yellow rove and a blue rove feed from rear roller through double horn mouth, and a red rove is through yarn guiding trough therefrom rear roller feeding, and a white rove is through yarn guiding trough therefrom front roller feeding.
Concrete technology step is as follows:
(1) distribute cotton:
Raw cotton: select 100% Xinjiang Long staple cotton, principal length 35.8mm, mic value 3.1, short fiber content 10.5%, regain 7.2%.
(2) opening picking
Adopt FA106 type opener, hired roughneck's rotating speed 482r/min, the spacer 10mm of feed roll motor and hired roughneck, the spacer 10.8mm of dirt rod and dirt rod, import department 8.2mm, exit 18.2mm, comprehensive hired roughneck's rotating speed is 880r/min, fan speed 1220r/min, cotton rolling quantity is 355g/m, regain 8.5%.
(3) comb and parallel cotton fibers prior to spinning
Adopt FA186, licker-in and taker-in grid import are spaced 5.5mm, export the 0.7mm that spaces, cylinder speed is 380r/min, and licker-in speed is 920r/min, cover plate speed 270mm/min, doffer speed 24r/min, cylinder ~ cover plate every square 0.22,0.2,0.2,0.2,0.24mm, cylinder ~ licker-in is every square 0.2mm, cylinder ~ doffer every square 0.15mm, cotton rolling quantity 20g/5m.
(4) combing process
Adopt FA288 type combing machine, feed plate raises 3mm, pre-drawing combined roots 8, and bar is also rolled up employing 24 pre-drawings and closes, the combing speed of a motor vehicle 170 clamps secondary/min, adopt cylinder camber abgle 115 °, top comb density domination, at 32 pins/cm, adopts and retreats to cotton mode, to cotton length 4.9mm, the quantitative 19.5g/5m of yarn, sliver exporting speed is 160m/min, linters rate 20%.
(5) dyeing and secondary opening or cleaning, carding step
The yarn obtained is divided into four parts, and a copy of it retains, other three parts of respectively yellow colourations, bluenesss and red.In secondary opening picking, hired roughneck's rotating speed 290r/min, comprehensive hired roughneck's rotating speed is 690/min, fan speed 1220r/min; In secondary carding step, cylinder speed 280r/min, cylinder ~ cover plate every square 0.26,0.25,0.25,0.25,0.28mm.Other process conditions of secondary opening picking and secondary carding step and step (1), (2) are identical.
(6) mixing in doubling step
Adopt FA311 autoleveller draw frame, weighing draft adopts four times press-down type pressure bar attached guiding top roller two-region curve drawings on four, speed of a motor vehicle 700m/min, and use 8 and close, total draft is 8.25 times, roller gauge 10 × 8 × 19mm, the surely heavy 19g/5m of sliver.
(7) Roving Frames
Adopt FA401 type Speed frames, ingot speed 700r/min, roller gauge 23.5 × 32mm.For white yarn, regular roving feeding 3.5g/10m, roving twist factor 105, total draft multiple 10.9 times, back zone drafting multiple 1.15 times; For yellow yarn, regular roving feeding 3.5g/10m, roving twist factor 105, total draft multiple 10.9 times, back zone drafting multiple 1.15 times; For blue yarn, regular roving feeding 3.5g/10m, roving twist factor 105, total draft multiple 10.9 times, back zone drafting multiple 1.15 times; For red yarn, regular roving feeding 3.0g/10m, roving twist factor 100, total draft multiple 12.7 times, back zone drafting multiple 1.2 times.
(8) spinning process
Adopt TH558 tetra-roller super draft ring throstle, the two ingot of reel cage pressure 210 × 120 × 120 × 140N/, diameter of ring 34mm, Hardness is 60 ± 3 degree, the two ingot of roller loading 180cN/, front roller and middle front roller space 11.2mm, in after to space 22.5mm with middle front roller, in after and rear roller to space 35.8mm, proparea adopts 6833E type pressure bar top pin, front nip gauge is 2.5mm, middle district adopts in 6833B type sells, nip gauge 3.0mm, ingot speed 11500r/min, rings adopts PG1/23554, steel traveler model adopts C1ELUdr10/0, yarn twist factor 410, when four rove feed simultaneously, produce color yarn base yarn section, length is 400, color yarn Duan Zhongsan kind color yarn summation proportion is 50%, white yarn proportion is 50%, drafting multiple selects back zone 1.23, middle district 2.5, proparea 59.83, total draft 184, when rear roller and middle rear roller stop operating, now, middle front roller accelerates the white yarn overfeed ratio realizing 240%, and produce white yarn ring section, length is 200, white yarn number number ring multiplying power D=2.4 color with the section of the ratio of color yarn Duan Zhongbai yarn number number in complete white yarn.
Quality of spun yarn:
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