CN101956266B - Tencel fiber spinning process - Google Patents
Tencel fiber spinning process Download PDFInfo
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- CN101956266B CN101956266B CN2010102499891A CN201010249989A CN101956266B CN 101956266 B CN101956266 B CN 101956266B CN 2010102499891 A CN2010102499891 A CN 2010102499891A CN 201010249989 A CN201010249989 A CN 201010249989A CN 101956266 B CN101956266 B CN 101956266B
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Abstract
The invention relates to the technical field of tencel fiber spinning, in particular to a tencel fiber spinning process. The tencel fiber spinning process is characterized in that the tencel fiber is prepared by adopting the following steps of: (1) preprocessing raw materials; (2) blowing; (3) carding cotton; (4) drawing; (5) roving; (6) spinning by using siro spinning technology; and (7) spooling. In the invention, the raw materials are preprocessed, and the siro spinning technology is adopted, so that knitting products prepared by the tencel fiber have optimal smoothness, drapability and elegance, are comfortable and soft and have high air permeability, rebound resilience and cohesive force.
Description
[technical field]
The present invention relates to the fiber spinning technical field, specifically a kind of Spinning Process for Tencel Fiber.
[background technology]
It silk A100 is the upgrading products of Austrian Lenzin company on standard type sky silk product " day silk G100 " basis.It silk G100 is called fibrillation sky silk again, after the dyeing and finishing processed, can produce the ideal effect of " peach face ", but also limit its expansion in the apparel applications field.It silk A100 is called non-fibrillation sky silk again, and it has eliminated the characteristic of fibrillation on the basis of the many premium properties that kept G100, and the surface is Paint Gloss, and Application Areas enlarges more, is particularly suitable for the exploitation of knit product.
It silk A100 fiber surface is smooth; Gloss is soft; Good hygroscopicity, gas permeability are arranged, have high-strength flatness, high wet modulus, do the approaching characteristics of wet strength, collect textile comfortableness, high-tenacity terylene power; Advantages such as sticking fine drapability, real silk feel are rare high-grade spinning materials.It silk A100 fiber dimensious is 1.4dtex * 38mm, and breaking length is 3.98cN/dtex, and regain is 10.2%, and less than normal because of the fiber regain, resilience is poor, the fiber easy damaged, and especially surface abnormalities is smooth, and cohesive force is poor.
[summary of the invention]
The objective of the invention is to overcome the deficiency of prior art, a kind of Spinning Process for Tencel Fiber that solves problems such as the tencel fiber regain is little, resilience is poor, cohesive force difference is provided.
In order to achieve the above object, the present invention has designed a kind of Spinning Process for Tencel Fiber, it is characterized in that adopting following operation to be prepared from:
(1) pretreatment of raw material: the tencel fiber raw material is successively sprayed water smoke, spray 15 layers of water smoke altogether, the water smoke components in proportions is a finish: normal-temperature water=1: 10, placed 24 hours, and make the regain of raw material reach 13.6%;
(2) blowing: through pretreated raw material shredding on griping cotton machine, mixing and blowing machine, opener, cotton feeder, scutcher, mixing, rolling successively, the weight unevenness of raw material is controlled in 1.2;
(3) comb and parallel cotton fibers prior to spinning: with the comb and parallel cotton fibers prior to spinning on carding machine at the bottom of the little leakage of the raw material behind preliminary treatment and the blowing;
(4) drafting: the raw material that will pass through above-mentioned operation is at the enterprising wardrobe of drawing frame road drafting and two road draftings, and the number of doubling of drafting is 6 * 6 * 6;
(5) rove: the raw material that will pass through above-mentioned operation carries out the rove operation on Speed frames;
(6) spun yarn: the rove that will pass through above-mentioned operation carries out spinning process on fine spining machine; This spinning process adopts match network spinning technique; The double joint rove feeds rove feeding unit double horn mouth respectively, the pressure bar feeding proparea, back zone that installs additional through the back zone again, the parallel entering of double joint rove proparea drawing-off;
(7) winder: at last to after carrying out winding procedure on the bobbin winder, accomplish the spinning of tencel fiber through the spun yarn of above-mentioned operation.
Normal-temperature water in the described water smoke composition adopts 40 ℃ of warm water at cold day.
To be used for hired roughneck's speed of flat rib be 750 rev/mins to griping cotton machine in the described cotton cleaning process; Two parallel hired roughnecks' of opener speed is 550 * 670 rev/mins, and the kirschner beater speed of cotton blender machine is 550～850 rev/mins, and amplifying spacing between hired roughneck and dirt rod is 11 millimeters.
Licker-in speed is 830 rev/mins in the described carding step; Cylinder speed is 330 rev/mins; Doffer speed is 19～20 rev/mins, and spacing between cover plate and cylinder is 30/100 millimeter, 28/100 millimeter, 25/100 millimeter, 25/100 millimeter, 28/100 millimeter, web cotton knot≤1/gram.
The first break draft of slubbing drafting is 1.70 times in the described mixing in doubling step, and two road drafting first break draft are 1.46 times.
Regular roving feeding is/10 meters of 3.0 grams in the described rove operation, and it is 27 * 33 millimeters that rove spaces, and roving twist factor is 65～68.
The match network spinning technique that adopts in the described spinning process, back area draft is 1.25 times; The spun yarn lift spindle of rove feeding unit is four rows, 960 ingots, and the spacing of rove feeding unit double horn mouth is the d=5 millimeter.
Bobbin weight≤1 kilogram in the described winding procedure/only, the spooler reduces bobbin tension draft to 1.0.
The present invention has advanced preliminary treatment to raw material, and has adopted match network spinning process technology, and its smooth property of knit product, drapability, the elegant property of using tencel fiber to process have all arrived optimum efficiency, comfortable soft, good permeability, and resilience and cohesive force are all better.
[description of drawings]
Fig. 1 is a structural representation of the present invention.
Fig. 2 installs the structural representation of pressure bar additional for spinning-drafting back zone among the present invention.
Fig. 3 (a) is the structural representation of rove feeding unit double horn mouth among the present invention.
Fig. 3 (b) is the right view of Fig. 3 (a).
Referring to Fig. 2,1 is the back zone pressure bar.
[specific embodiment]
Combine accompanying drawing that the present invention is done further describes at present.
Embodiment:
Referring to Fig. 1, a day silk A100 adopts the following operation of the present invention to be prepared from:
(1) pretreatment of raw material: before producing according to the regain of fiber, with finish: normal-temperature water is that 1: 10 ratio is successively sprayed water smoke to raw material, sprays 15 layers altogether, places 24 hours, makes in fiber each operation afterwards to be in the moisture releasing state; Cold day is in order to make its good penetrability, and cold water changes 40 ℃ of warm water into; Guarantee that the regain of raw material before producing reaches 13.6%, improved living condition and the yarn quality in the production process.
(2) blowing: adopt short flow process, fewly beat fewly to fall, how relaxed hello, the technological principle of low velocity; A002 griping cotton machine hired roughneck puts down rib, and speed is 750 rev/mins, and two parallel hired roughnecks' of A035 mixing and blowing machine speed is reduced to 550 * 670 rev/mins by original 720 * 800 rev/mins; FA106 opener employing speed is 550 rev/mins kirschner beater; A076 scutcher employing speed is 850 rev/mins kirschner beater, amplifies spacing to 11 millimeters between hired roughneck and dirt rod, reduces the damage to fiber; For preventing the sticking volume in the production process, the rove of folder 1% in the lap is controlled the cotton rolling weight irregularity in 1.2.
(3) comb and parallel cotton fibers prior to spinning: adopt light quantitatively, jogging speed, small tension receiving coil, an amount of technology of spacing of amplifying, licker-in is reduced to 830 rev/mins by former 900 rev/mins, cylinder speed is 330 rev/mins, Bearded-needle knitted cloth selects 2525 for use, the flat-clothing transposing is H42; Accelerate fibre migration; Produce short flannel to reduce fiber to repeat to hit; Doffer speed is 20 rev/mins, spacing between adjustment cover plate and cylinder, is amplified to 30/100 millimeter, 28/100 millimeter, 25/100 millimeter, 25/100 millimeter, 28/100 millimeter by original 23/100 millimeter, 20/100 millimeter, 20/100 millimeter, 20/100 millimeter, 23/100 millimeter; The web cotton knot is controlled in the 1/gram, and web is clear.
(4) drafting: space and influence into sliver and do in the drawing-off distribution of drafting, front and back district; Parallel in order fiber in the production to be reached stretch; The number of doubling of drafting has former 6 * 8 * 8 to change 6 * 6 * 6 into, and the first break draft of slubbing drafting is 1.70 times, and two road drafting first break draft are 1.46 times; Reducing of total draft multiple strengthened the gripping and controlling of fiber, and improved the drawing-off effect.
(5) rove: adopt gently quantitatively, space greatly, small tension receiving coil; Under the prerequisite that guarantees the normal drawing-off of spinning process; Regular roving feeding changes/10 meters of 3.0 grams into for/10 meters by 3.5 original grams; Rove spaces and amplifies most 27 * 33mm by former 26 * 33mm, and roving twist factor is enlarged to 65 by 63, and strengthens the cleaning to flyer.
(6) spun yarn: adopt advanced match network spinning process technology, back area draft is 1.25 times, the back zone pressure bar 1 that installs additional as shown in Figure 2; The rove feeding unit is used instead by single horn mouth and is the double horn mouth, and like Fig. 3 (a) and Fig. 3 (b), double horn mouth centre-to-centre spacing is d=5mm, can further reduce filoplume; Former spun yarn lift spindle two is arranged the rove feeding unit that 480 ingot rove feeding units are adapted as 4 rows, 960 ingots, and roller is selected 876 rollers of suitable pure day silk spinning yarn for use; Control apron tension force well; Prevent the asynchronous of in drafting process two rove and form the yarn defect; The double joint rove feeds rove feeding unit double horn mouth respectively, the back zone pressure bar 1 feeding proparea that installs additional through the back zone again, the parallel entering of double joint rove proparea drawing-off; The flyings that will prevent flute pipe plug plug in the operation and form cause the yarn defect, keep the yarn path smooth.
(7) winder: select for use on the Ao Tekangna board and do, control piecing strength well, because the tencel fiber resilience is poor; Bobbin is difficult for excessive; Control the size of bobbin well, general pure day silk bobbin Weight control 1 kilogram/only, the spooler reduces bobbin tension draft to 1.0; Keep passage bright and clean, to reduce filoplume.
Adopt each index behind the present invention to such as shown in table 1 and the table 2:
Table 1
Table 2
Can find out that through table 1 and table 2 no matter the present invention for being day a silk A100 and a silk/cotton blended yarn, the still day pure spinning of silk A100, the bar solid carbon dioxide on average increases, and km details, slubbing, cotton knot all have decline.
Claims (2)
1. Spinning Process for Tencel Fiber is characterized in that adopting following operation to be prepared from:
(1) pretreatment of raw material: with finish: normal-temperature water is that 1: 10 ratio is successively sprayed water smoke to tencel fiber, sprays 15 layers altogether, places 24 hours, guarantees that the regain of raw material before producing reaches 13.6%;
(2) blowing: adopt short flow process, fewly beat fewly to fall, how relaxed hello, the technological principle of low velocity, A002 griping cotton machine hired roughneck puts down rib, speed is 750 rev/mins; Two parallel hired roughnecks' of A035 opener speed is 550 * 670 rev/mins; FA106 cotton blender machine employing speed is 550 rev/mins kirschner beater, and A076 scutcher employing speed is 850 rev/mins kirschner beater, amplifies spacing to 11 millimeters between hired roughneck and dirt rod; The rove of folder 1% in the lap, control cotton rolling weight irregularity is in 1.2;
(3) comb and parallel cotton fibers prior to spinning: adopt light quantitatively, jogging speed, small tension receiving coil, an amount of technology of spacing of amplifying, licker-in speed is 830 rev/mins, cylinder speed is 330 rev/mins, Bearded-needle knitted cloth selects 2525 for use, flat-clothing adopts H42; Doffer speed is 20 rev/mins, and spacing between cover plate and cylinder is 30/100 millimeter, 28/100 millimeter, 25/100 millimeter, 25/100 millimeter, 28/100 millimeter, and the web cotton knot is controlled in the 1/gram;
(4) drafting: space and influence into sliver and do in the drawing-off distribution of drafting, front and back district, and parallel in order fiber in the production to be reached stretch, the number of doubling of drafting adopts 6 * 6 * 6, and the first break draft of slubbing drafting is 1.70 times, and two road drafting first break draft are 1.46 times;
(5) rove: adopt gently quantitatively, space greatly, small tension receiving coil, under the prerequisite that guarantees the normal drawing-off of spinning process, regular roving feeding adopts/10 meters of 3.0 grams, and rove spaces and adopts 27 * 33mm, and roving twist factor adopts 65; And reinforcement is to the cleaning of flyer;
(6) spun yarn: adopt advanced match network spinning process technology, back area draft is 1.25 times, installs the back zone pressure bar additional; The rove feeding unit adopts the double horn mouth, and head of the trumpet centre-to-centre spacing is d=5mm; The rove feeding unit of spun yarn lift spindle adopts the rove feeding unit of 4 rows, 960 ingots, and roller is selected 876 rollers for use; Control apron tension force makes in the drafting process two rove synchronous; The double joint rove feeds the double horn mouth of rove feeding unit respectively; The pressure bar feeding proparea, back zone that installs additional through the back zone again; The parallel entering of double joint rove proparea drawing-off, what guarantee the flute pipe during operation unimpededly prevents the yarn defect, keeps the yarn path smooth;
(7) winder: select the Ao Tekangna board for use, the bobbin Weight control is at 1 kilogram/, and the spooler reduces bobbin tension force to 1.0 ox, keeps passage bright and clean, reduces filoplume.
2. a kind of Spinning Process for Tencel Fiber according to claim 1 is characterized in that: the normal-temperature water in the described water smoke composition adopts 40 ℃ of warm water at cold day.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010102499891A CN101956266B (en) | 2010-08-10 | 2010-08-10 | Tencel fiber spinning process |
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| CN2010102499891A CN101956266B (en) | 2010-08-10 | 2010-08-10 | Tencel fiber spinning process |
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| CN101956266B true CN101956266B (en) | 2012-06-27 |
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| CN2010102499891A Expired - Fee Related CN101956266B (en) | 2010-08-10 | 2010-08-10 | Tencel fiber spinning process |
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Cited By (1)
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| CN104264301A (en) * | 2014-08-08 | 2015-01-07 | 山东联润新材料科技有限公司 | Spinning process for using super-fine-denier modal to spin superfine yarn |
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| CN102517725A (en) * | 2011-11-24 | 2012-06-27 | 上海飞龙纺织有限公司 | Tencel yarn preparing method |
| CN102634898B (en) * | 2012-04-25 | 2013-05-08 | 江苏大生集团有限公司 | Special tencel yarn for filtering and production method of tencel yarn |
| CN103088489A (en) * | 2012-11-29 | 2013-05-08 | 宁波双盾纺织帆布实业有限公司 | Tencel vortex spinning technique |
| CN103849963A (en) * | 2012-11-29 | 2014-06-11 | 宁波双盾纺织帆布实业有限公司 | Environment-friendly bamboo-fiber knitting yarn manufacturing technology |
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| CN106192109B (en) * | 2016-07-18 | 2018-10-19 | 山东正凯新材料股份有限公司 | A kind of production technology of polyester-viscose blended yarn |
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| CN109235045A (en) * | 2018-09-06 | 2019-01-18 | 合肥必更赢科技有限公司 | A kind of tencel fiber softener and preparation method thereof |
| CN109576842A (en) * | 2018-10-30 | 2019-04-05 | 际华三五零九纺织有限公司 | A kind of fine-denier medium-length Tencel yarn and its production method and purposes |
| CN109594248B (en) * | 2018-11-28 | 2021-07-06 | 际华三五四二纺织有限公司 | Preparation method of pure-spinning regenerated cellulose fiber raw sliver |
| CN112725953A (en) * | 2020-12-23 | 2021-04-30 | 宜宾雅士德纺织有限公司 | Heavy-weight drafting process for spun yarn |
| CN114016169A (en) * | 2021-11-29 | 2022-02-08 | 河北宏润新型面料有限公司 | Preparation method of low-torque siro compact spinning blended yarn |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104264301A (en) * | 2014-08-08 | 2015-01-07 | 山东联润新材料科技有限公司 | Spinning process for using super-fine-denier modal to spin superfine yarn |
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