CN104592898B - Efficiently sapphire lapping liquid and preparation method thereof - Google Patents

Efficiently sapphire lapping liquid and preparation method thereof Download PDF

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Publication number
CN104592898B
CN104592898B CN201510000561.6A CN201510000561A CN104592898B CN 104592898 B CN104592898 B CN 104592898B CN 201510000561 A CN201510000561 A CN 201510000561A CN 104592898 B CN104592898 B CN 104592898B
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parts
abrasivus
accelerator
suspending agent
lapping liquid
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CN104592898A (en
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沈建新
周涛
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Broad Investment Group Co.,Ltd.
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JIANGSU SINO CRYSTALS TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09GPOLISHING COMPOSITIONS; SKI WAXES
    • C09G1/00Polishing compositions
    • C09G1/02Polishing compositions containing abrasives or grinding agents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a kind of efficiently sapphire lapping liquid and preparation method thereof, this lapping liquid comprises abrasivus, suspending agent, accelerator and water, and pH value is 7 ~ 13, the weight portion of its each component is: abrasivus 3 ~ 60 parts, suspending agent 0.2 ~ 5 part, accelerator 5 ~ 30 parts, 12 ~ 70 parts of water.Its preparation method: (1) weighs abrasivus, suspending agent, accelerator and water according to weight proportion;(2) suspending agent is soluble in water, thoroughly dissolve, stir;(3) abrasivus is dispersed in the liquid in step (2) and makes suspension;(4) in suspension, add accelerator, stir;(5) regulation pH value is to 7 ~ 13.Suspension of the present invention is good, is difficult to precipitation, and clearance is high, and service life cycle is strong, can greatly improve lapping efficiency, reduces cost.

Description

Efficiently sapphire lapping liquid and preparation method thereof
Technical field
The present invention relates to lapping liquid field, particularly relate to a kind of efficiently sapphire lapping liquid and preparation method thereof.
Background technology
The grinding of the hard materials such as currently marketed sapphire mainly uses cast iron plate or copper dish, and lapping liquid is mainly adopted With bulky grain boron carbide, carborundum or diamond dust as abrasivus, then add a certain proportion of water and dispersant composition.Due to institute Use boron carbide, carborundum or diamond dust granule big, about 5 ~ 100 μm, and tradition dispersant weak effect ,≤1 μ can only be disperseed The granule of m, so easily precipitating, and joined lapping liquid grinding efficiency is the highest, during attrition process, liquid film on abrasive disk Disperse uneven, easily cause the scuffing of wafer, reduction yield rate, thus the polishing difficulty in road after increasing.
Summary of the invention
The technical problem that present invention mainly solves is to provide efficient sapphire lapping liquid and preparation method thereof, and this lapping liquid hangs Buoyancy is good, is difficult to precipitation, and clearance is high, and service life cycle is strong, can greatly improve lapping efficiency, reduces cost.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provide a kind of efficiently sapphire to grind Liquid, this lapping liquid comprises abrasivus, suspending agent, accelerator and water, and pH value is 7 ~ 13, and the weight portion of its each component is: abrasivus 3 ~ 60 parts, suspending agent 0.2 ~ 5 part, accelerator 5 ~ 30 parts, 12 ~ 70 parts of water.
In a preferred embodiment of the present invention, described abrasivus is boron carbide, carborundum, cubic zirconia, nitridation Boron, aluminium oxide, quartz sand, Brown Alundum, corundum or diamond dust.
In a preferred embodiment of the present invention, the particle diameter of described abrasivus is 5 ~ 100 μm.
In a preferred embodiment of the present invention, described suspending agent is methylcellulose, sodium carboxymethyl cellulose, hydroxyl second In base cellulose, hydroxypropyl methyl cellulose, polyvinyl alcohol, polyvinylpyrrolidone, sodium alginate and xanthan gum at least one Kind.
It is 5 ~ 100 μm bulky grain abrasivuss for particle diameter, tradition dispersant polyacrylamide, polyacrylic acid, polyacrylic acid Salt, poly-methyl acrylate etc. has not had good dispersion effect, the Coulomb repulsion that now zeta current potential is brought to bulky grain Effect cannot stop the sinking of granule.On the premise of not affecting clearance, add sodium carboxymethyl cellulose, ethoxy fibre The method of the increase liquid viscosities such as dimension element, gelatinum oxhide slows down the sinking of granule, effectively improves the suspension of lapping liquid;And And during attrition process, make abrasivus granule effectively stick to abrasive disk surface, it is difficult to throw away easily, carries greatly High working (machining) efficiency, and decrease wafer and contact brought scuffing with the direct of abrasive disk.
In a preferred embodiment of the present invention, described accelerator be Polyethylene Glycol, polyacrylate, acrylate gather In compound, ethanolamine, diethanolamine, triethanolamine, propylene glycol, glycerol, polyvinyl alcohol and nonyl phenol polyethenoxy ether Several.
For solving above-mentioned technical problem, another technical solution used in the present invention is: provide a kind of efficiently sapphire to grind The preparation method of mill liquid, comprises the following steps:
(1) abrasivus, suspending agent, accelerator and water are weighed according to weight proportion;
(2) suspending agent is soluble in water, thoroughly dissolve, stir;
(3) abrasivus is dispersed in the liquid in step (2) and makes suspension;
(4) in suspension, add accelerator, stir;
(5) regulation pH value is to 7 ~ 13.
The invention has the beneficial effects as follows: the lapping liquid of the present invention is uniformly dispersed, stable, whole preparation technology is simple, be prone to Operation, convenient production, production efficiency is high, constant product quality;During attrition process, during recycling, abrasivus is difficult to sink Amass at robot base, and lapping liquid liquid film can preferably stick on abrasive disk, is difficult to throw away because rotating speed is excessive, effectively Improve lapping efficiency, the scuffing that prevention wafer directly contacts with abrasive disk and causes, simultaneous grinding liquid removal rate is high, Life-span is long, can effectively shorten process time, raising efficiency.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described enforcement Example is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiments that technical staff is obtained under not making creative work premise, broadly fall into the model of present invention protection Enclose.
Comparative example 1
Prepare six parts of lapping liquid A, B, C, D, E, F:
70 parts, 69 parts, 68 parts, 67 parts, 66 parts, 65 parts of water are separately added into 0 part, 1 part, 2 parts, 3 parts, 4 parts, 5 parts of hydroxyls Ethyl cellulose, after stirring, adds the boron carbide that 30 parts of particle diameters are 320 mesh (40 ~ 50 μm), forms stable suspension, It is subsequently adding nitric acid or sodium hydroxide regulation pH to 7.5, configures six parts of lapping liquid A, B, C, D, E, F.
The preparation of lapping liquid G: traditional suspending agent use for sodium polyacrylate, 67 parts of water adds 3 parts of polypropylene Acid sodium suspending agent, is stirring evenly and then adding into the boron carbide that 30 parts of particle diameters are 320 mesh (40 ~ 50 μm), adds nitric acid or hydroxide Sodium regulation pH value is 7.5, is configured to lapping liquid G.
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 1.
Table 1
Table 1 grinds result and shows, is not added with the boron carbide lapping liquid of suspending agent, grinds clearance relatively low, and because of abrasivus Granule dispersion is uneven and causes being ground Sapphire wafer surface and produces a large amount of scuffing.Along with the addition of hydroxyethyl cellulose increases Greatly, viscosity is gradually increased, and suspension is greatly improved, and clearance has slight lifting, and scuffing greatly reduces.And rely on increase Zeta current potential, increases the addition that electrostatic repulsion improves the conventional polypropylene acid sodium suspending agent of suspension, and clearance is without too Big change, and still have more scuffing to produce.
Embodiment 1
Prepare six parts of lapping liquid A, B, C, D, E, F:
Weigh abrasivus, suspending agent, accelerator and water according to weight proportion, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, Each in 60 parts of water add 0.2 part of hydroxyethyl cellulose, thoroughly dissolve, stir, be subsequently adding 30 parts of particle diameters be 320 mesh (40 ~ 50 μm) boron carbide, make suspension after stirring and respectively add 30 parts, 25 parts, 20 parts, 15 parts, 10 parts, 5 parts of accelerators, add nitre Acid or sodium hydroxide regulation pH value are 7.5, configure six parts of lapping liquids A, B, C, D, E, F, and wherein, accelerator includes polyacrylic acid Salt, acrylate polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy ether, weight is joined Ratio is: polyacrylate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonyl phenol polyoxy second Alkene ether=0.6:6:1:1:2:3:1.
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 2.
Table 2
Table 2 result shows, adds the suspending agent of 0.2 part, and Sapphire wafer surface still has slight scuffing.Along with acceleration Being gradually increased of dosage, clearance is increase tendency, and accelerator is 25 parts when, and clearance reaches optimum.
Embodiment 2
Prepare six parts of lapping liquid A, B, C, D, E, F:
Weigh abrasivus, suspending agent, accelerator and water according to weight proportion, 37 parts, 42 parts, 47 parts, 52 parts, 57 parts, In 62 parts of water, 3 parts of hydroxyethyl celluloses of each addition, thoroughly dissolve, stir, and being subsequently adding 30 parts of particle diameters is 320 mesh (40 ~ 50 μm) boron carbide, make suspension after stirring and respectively add 30 parts, 25 parts, 20 parts, 15 parts, 10 parts, 5 parts of accelerators, add nitric acid Or sodium hydroxide regulation pH value is 7.5, configures six parts of lapping liquids A, B, C, D, E, F, and wherein, accelerator includes polyacrylic acid Salt, acrylate polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy ether, weight is joined Ratio is: polyacrylate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonyl phenol polyoxy second Alkene ether=0.6:6:1:1:2:3:1.
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 3.
Table 3
Table 3 data show, when suspending agent increases to 3 parts, Sapphire wafer surface does not the most scratch, and clearance has Slight raising.
Embodiment 3
Prepare six parts of lapping liquid A, B, C, D, E, F:
Weigh abrasivus, suspending agent, accelerator and water according to weight proportion, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, In 60 parts of water, 5 parts of hydroxyethyl celluloses of each addition, thoroughly dissolve, stir, and being subsequently adding 30 parts of particle diameters is 320 mesh (40 ~ 50 μm) boron carbide, make suspension after stirring and respectively add 30 parts, 25 parts, 20 parts, 15 parts, 10 parts, 5 parts of accelerators, add nitric acid Or sodium hydroxide regulation pH value is 7.5, configures six parts of lapping liquids A, B, C, D, E, F, and wherein, accelerator includes polyacrylic acid Salt, acrylate polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy ether, weight is joined Ratio is: polyacrylate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonyl phenol polyoxy second Alkene ether=0.6:6:1:1:2:3:1.
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 4.
Table 4
Table 4 result shows, when suspending agent increases to 5 parts, relative to 3 parts without significant change.
Embodiment 4
Prepare seven parts of lapping liquid A, B, C, D, E, F, G:
Weigh abrasivus, suspending agent, accelerator and water according to weight proportion, 69 parts, 62 parts, 52 parts, 42 parts, 32 parts, 22 parts, each in 12 parts of water add 3 parts of hydroxyethyl celluloses, thoroughly dissolve, stir, each add 3 parts, 10 parts, 20 parts, 30 Part, 40 parts, 50 parts, 60 parts of boron carbides, make suspension and respectively add 25 parts of accelerators, add nitric acid or sodium hydroxide after stirring Regulation pH value is 7.5, configures seven parts of lapping liquids A, B, C, D, E, F, G, and wherein, accelerator includes polyacrylate, acrylate Polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy ether, weight proportion is: polypropylene Hydrochlorate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonyl phenol polyethenoxy ether=0.6:6: 1:1:2:3:1。
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 5.
Table 5
Table 5 result shows, in the case of suspending agent and acceleration dosage are constant, along with the increase of boron carbide amount, clearance In increasing trend.But in the case of boron carbide content is less, owing to numbers of particles is few, thus cause lapping liquid liquid film relatively thin, Sapphire wafer likely directly contacts with cast iron plate, thus causes scratching, and when boron carbide content reaches 20 parts when, scratches Disappear.
Embodiment 5
Prepare six parts of lapping liquid A, B, C, D, E, F:
Weigh abrasivus, suspending agent, accelerator and water according to weight proportion, 37 parts, 42 parts, 47 parts, 52 parts, 57 parts, In 62 parts of water, 3 parts of hydroxyethyl celluloses of each addition, thoroughly dissolve, stir, and being subsequently adding 30 parts of particle diameters is 320 mesh (40 ~ 50 μm) carborundum, make suspension after stirring and respectively add 30 parts, 25 parts, 20 parts, 15 parts, 10 parts, 5 parts of accelerators, add nitric acid Or sodium hydroxide regulation pH value is 7.5, configures six parts of lapping liquids A, B, C, D, E, F, and wherein, accelerator includes polyacrylic acid Salt, acrylate polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy ether, weight is joined Ratio is: polyacrylate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonyl phenol polyoxy second Alkene ether=0.6:6:1:1:2:3:1.
Being ground on space crystalline substance YJ2M16B-5L twin grinder by obtained sample, lower pressure: 0.5psi, upper lower burrs rotating speed is equal For 50RPM, lapping liquid flow: 300mL/min, abrasive disk is cast iron plate, and grinding wafers is sapphire sheet.Sapphire sheet after grinding Surface tear detection is naked eyes, owing to after grinding, wafer surface roughness is higher, slightly scratches invisible, in testing result The scuffing standard of display is macroscopic severe and scratches.This sapphire grinding and polishing the results are shown in Table 6.
Table 6
Table 6 grinds result and shows, carborundum lapping liquid is low relative to boron carbide lapping liquid clearance, but this accelerator for Carborundum abrasivus also has good acceleration.
The lapping liquid of the present invention is uniformly dispersed, stablizes, and whole preparation technology is simple, easily operated, convenient production, produces effect Rate is high, constant product quality;During attrition process, during recycling, abrasivus is difficult to be deposited on robot base, and grinds Liquid liquid film can preferably stick on abrasive disk, is difficult to throw away because rotating speed is excessive, effectively raises lapping efficiency, The scuffing stoping wafer directly to contact with abrasive disk and to cause, simultaneous grinding liquid removal rate is high, and the life-span is long, can effectively shorten and add Between man-hour, raising efficiency.
The foregoing is only embodiments of the invention, not thereby limit the scope of the claims of the present invention, every utilize this Equivalent structure or equivalence flow process that bright description is made convert, or are directly or indirectly used in other relevant technology neck Territory, is the most in like manner included in the scope of patent protection of the present invention.

Claims (3)

1. an efficient sapphire lapping liquid, it is characterised in that this lapping liquid is made up of abrasivus, suspending agent, accelerator and water, Its pH value is 7 ~ 13, and the weight portion of its each component is: abrasivus 3 ~ 60 parts, suspending agent 0.2 ~ 5 part, accelerator 5 ~ 30 parts, water 12 ~ 70 parts, wherein, described abrasivus be boron carbide, carborundum, cubic zirconia, boron nitride, aluminium oxide, quartz sand, Brown Alundum, Corundum or diamond dust, described suspending agent is methylcellulose, sodium carboxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl first At least one in base cellulose, polyvinyl alcohol, polyvinylpyrrolidone, sodium alginate and xanthan gum, described accelerator bag Include polyacrylate, acrylate polymer, ethanolamine, triethanolamine, propylene glycol, polyvinyl alcohol and nonyl phenol polyethenoxy Ether, weight proportion is: polyacrylate: acrylate polymer: ethanolamine: triethanolamine: propylene glycol: polyvinyl alcohol: nonane Base phenol polyethenoxy ether=0.6:6:1:1:2:3:1.
Efficient sapphire lapping liquid the most according to claim 1, it is characterised in that the particle diameter of described abrasivus is 5 ~ 100μm。
The preparation method of efficient sapphire lapping liquid the most according to claim 1, it is characterised in that comprise the following steps:
(1) abrasivus, suspending agent, accelerator and water are weighed according to weight proportion;
(2) suspending agent is soluble in water, thoroughly dissolve, stir;
(3) abrasivus is dispersed in the liquid in step (2) and makes suspension;
(4) in suspension, add accelerator, stir;
(5) regulation pH value is to 7 ~ 13.
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