CN104445187A - Method for recycling waste crop straw - Google Patents

Method for recycling waste crop straw Download PDF

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Publication number
CN104445187A
CN104445187A CN201410614705.2A CN201410614705A CN104445187A CN 104445187 A CN104445187 A CN 104445187A CN 201410614705 A CN201410614705 A CN 201410614705A CN 104445187 A CN104445187 A CN 104445187A
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straw
crop straw
stalk
fermentation
carbonization
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CN104445187B (en
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华文蔚
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Nantong Hansen Agricultural Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Processing Of Solid Wastes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a method for recycling waste crop straw. The method comprises the following steps: (1) smashing crop straw, namely cutting the crop straw into sections, and blasting at the pressure of 0.2-2.0MPa for 0.5-1 minute with steam, wherein each section of the crop straw has a length of 3-15cm; (2) fermenting, namely adding ammonia, peptone, bran and chopped peanut shells into the blasted crop straw sections, regulating the molar ratio of carbon to nitrogen (C to N) to 20:30, adding activated sludge from a methane-generating pit, and carrying out solid state fermentation at a temperature of 20-55 DEG C for 10-20 days until combustible gases are generated; and (3) squeezing fermented waste residue to remove part of water, mixing with unfermented smashed crop straw, phosphoric acid or potassium chloride, drying a mixture until water left therein is not more than 10%, molding by extruding, carbonizing, activating with steam, cooling, and smashing to obtain activated carbon, wherein the raw materials molded by extruding contain 90-95% of fermented waste residue, 5-10% of unfermented smashed crop straw, 1-5% of phosphoric acid or potassium chloride and the balance of water, and the crop straw is wheat straw, rice straw, corn straw or soybean straw.

Description

A kind of farm crop are given up stalk resource method
Technical field
The present invention relates to a kind of farm crop to give up stalk resource method.
Background technology
China is a large agricultural country, vast rural area every harvest season, all can produce a large amount of straws.The blue or green shape year people of major part due to rural area all goes down town manuals labour, and lack of labor, greatly, the stalk recycle value of recovery is low, have to directly burn in field for straw recovery operation amount.Due to the smog that crop straw burning causes, aircraft can not be landed, and expressway traffic accident takes place frequently, air severe contamination, causes the anxious increasing of respiratory tract disease.In order to prohibit burning stalk, governments at all levels all take great effort every year and check burning severely.Country all drops into substantial contribution every year, promotes gasifying stalk and stalk marsh gas technology.
Utilize the prior art of crop straws for producing biogas a lot, such as China Patent No. " 200810141177.8 " discloses a kind of technique utilizing stalk dry fermentation to produce biogas, publication date is on 01 07th, 2009, the steps include: one, with pulverizer by crushed stalk to 2-8mm, two, crushed straw aggregate is delivered to pretreatment pool through transfer roller, and in pretreatment pool, add the hot water of 40-53 DEG C and stover ferment agent carries out pre-treatment, the natural pond liquid of the crushed straw aggregate of pretreatment pool and anaeroic digestor backflow, in the ratio mixing of 2: 1, after stirring, stalk feed liquid solid content is 20-35%, three, with sludge pump, stalk feed liquid is transported in anaeroic digestor top equally, leavening temperature is 40-53 DEG C, four, the biogas of fermentation generation, is clean fuel through gas-liquid separation, purification.
At present, China's agricultural environment pollution is more and more serious, the health of the serious threat mankind.One be agricultural crop straw, husk after paddy processing burned in a large number, although national departments concerned repeatedly hereafter forbids crop straw burning, husk, but because the stalk in rural area, husk purposes are limited, therefore tired taboo is more than, still a large amount of stalks, husk is had to be burned every year, severe contamination atmospheric environment.Two is that undressed fowl and animal excrement enters rivers and lakes arbitrarily, causes water quality dirty, and biochemical oxygen demand (BOD) (BOD) load increases, and threatens the existence of fish, shellfish and algae; Meanwhile, agricultural wastes pollute irrigation water, make the ammonia nitrogen in water and protein nitrogen content too high, produce excessive nitrate in underground aquifers, damage to crops grows, and multiplies a large amount of fly and other insects, serious harm human health.Three is China's plant husbandry due to excessive use chemical fertilizer and agricultural chemicals for these years, causes that soil compaction, soil fertility decline, disease and pest is rampant, agricultural environment is polluted.How fully utilizing stalk, husk, fowl and animal excrement, turn waste into wealth, is the difficult problem that current Production of manure industry and environmental protection industry are paid close attention to jointly.In recent years, some fertiliser production enterprises start to utilize stalk, paddy to develop fertilizer, and after this kind of Term Fertilization, a large amount of organic matters both effectively can improve soil, avoided peasant excessively to use chemical fertilizer and caused soil compaction, can improve agricultural environment pollution again.
Limited petroleum resources are the needs can not containing the negative Motor vehicles day by day increased.Along with the powerful increase of mechanize.In the near future, the petroleum resources that the earth is limited are by depleted., the fuel oil of supplying machine motor vehicle not only undertaken by oil.But also to wear the clothes etc. not as good as the industrial chemicals widely replaced and more than 6,000,000,000 people will be born.Occurred crude oil alert signals now, fuel price has exceeded the price than people's imagination, and it is many to have exceeded edible oil price.This just imply that to rely on oil and store not abundant Sweet natural gas and relies on that to pay the energy that expensive foreign exchange import is Motor vehicles and heating, the main fuel of cooking is badly in need of exploitation new extremely urgent.Harvested crops straw is all used fire burning in vain by peasant.Not only reduce farmers' income, and cause Heavy environmental pollution, due to dense smoke sometimes cause major accident and closedown to motorway, aircraft cannot landing, the straw ash burnt when the weather having wind to blow, to resident and pedestrian and all cause considerable distress the peasant of farmland operation.Cause environmental pollution.Also waste resource.
Different according to purposes, wood, bamboo, shell, beast bone, mud coal, brown coal etc. can be used respectively as the raw material manufacturing gac.Usually, using wood chip, charcoal as main raw material, gac per ton need consume about 4 cubic metres, timber, and along with timber resources increasingly in short supply, the manufacturing cost of gac is constantly increased, and in addition, the producer of China's citric acid fermented with dry sweet potato about produces 10 ~ 12.5 ten thousand tons, waste residue every year, not yet there is desirable treatment process at present, cause environmental pollution.。
Summary of the invention
The object of the invention is to propose a kind of farm crop to give up stalk resource method.
For reaching this object, the present invention by the following technical solutions:
A kind of farm crop are given up stalk resource method: it is characterized in that comprising the steps:
(1), the pulverizing of stalk, stalk being cut into length is 3-15cm, carries out steam explosion, and condition is 0.2-2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 0.5-1min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, peanut end, and adjustment C/N is 20-30 (mol ratio), then accesses the activated sludge in methane-generating pit; Leavening temperature is 20-55 DEG C, and fermentation period is 10-20 days; Produce inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content≤10%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac;
In the raw material of extrusion molding: the waste residue after fermentation is 90-95%; Unfermentable crushing straw is 5-10%; Phosphoric acid or Repone K 1-5%; Surplus is water; Described stalk is the agricultural crop straws such as wheat, paddy rice, corn, soybean.
In carbonization, carbonization condition is that carbonization temperature controls at 600-800 DEG C, and the time is 30-60 minute.
Steam activation step adopts fixed-bed type activation furnace, and insert in activation furnace by the raw material after carbonization, activation temperature is 400-500 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.
The beneficial effect of the application is:
Take full advantage of agricultural crop straw, do not produce refuse;
Utilize gas explosion technology team stalk to carry out pre-treatment, stalk fibre structure generating portion is decomposed, and be conducive to the growth of methanogen, methane phase efficiency is high;
The charcoal absorption efficiency obtained by point inventive method is high, may be used for the field such as medicine, environmental protection.
Embodiment
Embodiment 1
(1), the pulverizing of stalk, stalk being cut into length is 3cm, carries out steam explosion, and condition is 2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 1min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, peanut end, regulate C/N to be 30 (mol ratios), then access the activated sludge in methane-generating pit, inoculum size is 20% of stalk weight; Leavening temperature is 55 DEG C, and fermentation period is 10 days, and solid-to-liquid ratio is 1: 3-1: 6; Produce inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content 4%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac;
In the raw material of extrusion molding: the waste residue after fermentation is 90%; Unfermentable crushing straw is 5%; Phosphoric acid or Repone K 1%; Described stalk is wheat stalk.
2. method according to claim 1, is characterized in that: in carbonization, carbonization condition is that carbonization temperature controls at 800 DEG C, and the time is 60 minutes.Activation temperature is 500 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.
Embodiment 2
(1), the pulverizing of stalk, stalk being cut into length is 15cm, carries out steam explosion, and condition is 2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 1min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, peanut end, regulate C/N to be 20 (mol ratios), then access the activated sludge in methane-generating pit, inoculum size is 30% of stalk weight; Leavening temperature is 20 DEG C, and fermentation period is 20 days, produces inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content 5%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac; In the raw material of extrusion molding: the waste residue after fermentation is 90%; Unfermentable crushing straw is 5%; Phosphoric acid or Repone K 1%; Surplus is water; Described stalk is maize straw.In carbonization, carbonization condition is that carbonization temperature controls at 600 DEG C, and the time is 60 minutes.Activation temperature is 400 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.
Embodiment 3
(1), the pulverizing of stalk, stalk being cut into length is 10cm, carries out steam explosion, and condition is 2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 1min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, and peanut end, regulates C/N to be 25 (mol ratios), then accesses the activated sludge in methane-generating pit; Leavening temperature is 37 DEG C, and fermentation period is 15 days; Produce inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content 1%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac; In the raw material of extrusion molding: the waste residue after fermentation is 90%; Unfermentable crushing straw is 6%; Phosphoric acid or Repone K 4%; Surplus is water; Described stalk is soybean crop stalk.In carbonization, carbonization condition is that carbonization temperature controls at 800 DEG C, and the time is 360 minutes.Steam activation step adopts fixed-bed type activation furnace, and insert in cremator by the raw material after carbonization, activation temperature is 500 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.
Embodiment 4
(1), the pulverizing of stalk, stalk being cut into length is 12cm, carries out steam explosion, and condition is 2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 0.5min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, and peanut end, regulates C/N to be 25 (mol ratios), then accesses the activated sludge in methane-generating pit; Leavening temperature is 37 DEG C, and fermentation period is 15 days; Produce inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content 1%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac; In the raw material of extrusion molding: the waste residue after fermentation is 90%; Unfermentable crushing straw is 6%; Phosphoric acid or Repone K 4%; Surplus is water; Described stalk is paddy rice agricultural crop straw.In carbonization, carbonization condition is that carbonization temperature controls at 800 DEG C, and the time is 360 minutes.Steam activation step adopts fixed-bed type activation furnace, and insert in cremator by the raw material after carbonization, activation temperature is 500 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.

Claims (3)

1. farm crop are given up stalk resource method: it is characterized in that comprising the steps:
(1), the pulverizing of stalk, stalk being cut into length is 3-15cm, carries out steam explosion, and condition is 0.2-2.0MPa, and the dimension pressure time is the quick-fried process of vapour under the condition of 0.5-1min;
(2), ferment, carry out solid state fermentation bar after the quick-fried process of vapour, fermentation part is: add ammoniacal liquor, peptone, wheat bran, peanut end, and adjustment C/N is 20-30 (mol ratio), then accesses the activated sludge in methane-generating pit; Leavening temperature is 20-55 DEG C, and fermentation period is 10-20 days; Produce inflammable gas;
(3), by the waste residue extruding remove portion moisture after fermentation, mix with unfermentable crushing straw, phosphoric acid and Repone K; Be dried to moisture content≤10%, then extrusion molding, charing, steam activation, pulverize after cooling and obtain gac;
In the raw material of extrusion molding: the waste residue after fermentation is 90-95%; Unfermentable crushing straw is 5-10%; Phosphoric acid or Repone K 1-5%; Surplus is water; Described stalk is the agricultural crop straws such as wheat, paddy rice, corn, soybean.
2. method according to claim 1, is characterized in that: in carbonization, carbonization condition is that carbonization temperature controls at 600-800 DEG C, and the time is 30-60 minute.
3. method according to claim 1, is characterized in that: steam activation step adopts fixed-bed type activation furnace, and insert in activation furnace by the raw material after carbonization, activation temperature is 400-500 DEG C, and entering activation furnace vapor pressure is 0.2MPa, soak time 20 minutes.
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040146A (en) * 2015-09-11 2015-11-11 江苏锦宇环境工程有限公司 Preparing method for electrostatic spinning lignin/cellulose acetate nanometer composite material
CN105503298A (en) * 2015-12-17 2016-04-20 梅庆波 Method for recycling organic trash through wheat straw
CN105540689A (en) * 2015-12-25 2016-05-04 常州大学 Method for treating high-concentration ammonia-nitrogen wastewater by virtue of straws
CN105800889A (en) * 2016-04-28 2016-07-27 农业部沼气科学研究所 Method for producing methane by strengthening anaerobic dry fermentation of dehydrated sludge
CN106115692A (en) * 2016-06-17 2016-11-16 山东建筑大学 A kind of method utilizing hay silage straw to prepare microporous activated carbon
CN106748149A (en) * 2016-12-23 2017-05-31 庆阳敦博科技发展有限公司 A kind of walnut nutritious fertilizer and preparation method thereof
CN107254791A (en) * 2017-06-07 2017-10-17 常州中翔科技有限公司 A kind of method of waste crop straws recycling
CN107644742A (en) * 2017-10-31 2018-01-30 合肥工业大学 A kind of method that biogas residue activated carbon prepares ultracapacitor after dry fermentation based on biomass anaerobic
CN108129001A (en) * 2017-11-28 2018-06-08 浙江农林大学 A kind of feces of livestock and poultry continuous hydrothermal carbonization system and its technique
CN109294397A (en) * 2018-09-28 2019-02-01 胡果青 A kind of preparation method of rapid curing peel type anticorona varinish
CN110422836A (en) * 2019-08-16 2019-11-08 江南大学 A kind of porous carbon materials and its preparation method and application
CN111807606A (en) * 2020-06-05 2020-10-23 中国科学院南京土壤研究所 Method for preventing and controlling ammonia volatilization in fermentation process of cow dung sewage by using modified corncobs

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CN102134069A (en) * 2010-11-18 2011-07-27 安徽丰原发酵技术工程研究有限公司 Preparation method of activated carbon
CN103408012A (en) * 2013-08-07 2013-11-27 江汉大学 Method for preparing activated carbon from camellia seed waste residues

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CN101805777A (en) * 2010-02-24 2010-08-18 中国科学院过程工程研究所 Poly-generation method for steam-exploded primary refining of dioscorea raw materials
CN102134069A (en) * 2010-11-18 2011-07-27 安徽丰原发酵技术工程研究有限公司 Preparation method of activated carbon
CN103408012A (en) * 2013-08-07 2013-11-27 江汉大学 Method for preparing activated carbon from camellia seed waste residues

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040146A (en) * 2015-09-11 2015-11-11 江苏锦宇环境工程有限公司 Preparing method for electrostatic spinning lignin/cellulose acetate nanometer composite material
CN105503298A (en) * 2015-12-17 2016-04-20 梅庆波 Method for recycling organic trash through wheat straw
CN105540689A (en) * 2015-12-25 2016-05-04 常州大学 Method for treating high-concentration ammonia-nitrogen wastewater by virtue of straws
CN105800889A (en) * 2016-04-28 2016-07-27 农业部沼气科学研究所 Method for producing methane by strengthening anaerobic dry fermentation of dehydrated sludge
CN105800889B (en) * 2016-04-28 2019-05-10 农业部沼气科学研究所 A method of strengthening dewatered sludge anaerobic dry fermentation methane phase
CN106115692B (en) * 2016-06-17 2018-10-12 山东建筑大学 A method of preparing microporous activated carbon using hay silage stalk
CN106115692A (en) * 2016-06-17 2016-11-16 山东建筑大学 A kind of method utilizing hay silage straw to prepare microporous activated carbon
CN106748149A (en) * 2016-12-23 2017-05-31 庆阳敦博科技发展有限公司 A kind of walnut nutritious fertilizer and preparation method thereof
CN107254791A (en) * 2017-06-07 2017-10-17 常州中翔科技有限公司 A kind of method of waste crop straws recycling
CN107254791B (en) * 2017-06-07 2019-05-14 潞城市创蓝生物科技有限公司 A kind of method of waste crop straws resource utilization
CN107644742A (en) * 2017-10-31 2018-01-30 合肥工业大学 A kind of method that biogas residue activated carbon prepares ultracapacitor after dry fermentation based on biomass anaerobic
CN108129001A (en) * 2017-11-28 2018-06-08 浙江农林大学 A kind of feces of livestock and poultry continuous hydrothermal carbonization system and its technique
CN109294397A (en) * 2018-09-28 2019-02-01 胡果青 A kind of preparation method of rapid curing peel type anticorona varinish
CN110422836A (en) * 2019-08-16 2019-11-08 江南大学 A kind of porous carbon materials and its preparation method and application
CN111807606A (en) * 2020-06-05 2020-10-23 中国科学院南京土壤研究所 Method for preventing and controlling ammonia volatilization in fermentation process of cow dung sewage by using modified corncobs

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