CN104409612A - Inorganic packaging method of quantum-point-based white-light LED device - Google Patents

Inorganic packaging method of quantum-point-based white-light LED device Download PDF

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Publication number
CN104409612A
CN104409612A CN201410604606.6A CN201410604606A CN104409612A CN 104409612 A CN104409612 A CN 104409612A CN 201410604606 A CN201410604606 A CN 201410604606A CN 104409612 A CN104409612 A CN 104409612A
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China
Prior art keywords
quantum dot
inorganic
light led
silicon dioxide
white light
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CN201410604606.6A
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CN104409612B (en
Inventor
张家雨
高小钦
廖晨
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Southeast University
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Southeast University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/005Processes relating to semiconductor body packages relating to encapsulations

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention relates to an inorganic packaging method of a quantum-point-based white-light LED device. The inorganic packaging method is characterized in that the method comprises the following steps: step one, preparing inorganic silica sol; to be specific, adding ammoniacal liquor into a mixed solution with TEOS, H2O and glycerol, controlling the pH value of the solution to be between 9.5 to 10; after carrying out stirring fully, adding a few PVA water solution, and then carrying out stirring for 1.5 hours, carrying out filtering by using a piece of low-speed filter paper to obtain a granular silica micelle sol, and carrying out curing for one week at the temperature of 40 DEG C to obtain silica sol with high concentration; step two, carrying out inorganic packaging including die bonding, wire welding, dispensing, lens covering, and glue injection and solidification. According to the invention, with the method, the traditional epoxy resin and silica gel packaging methods can be improved conveniently and effectively; and the light transmittance of the white-light LED device can be improved beneficially. The manufacturing process is simple; the efficiency is high; the cost is low; and the quantum-point-based white-light LED device can be applied widely.

Description

Based on the inorganic encapsulated method of the white light LED part of quantum dot
Technical field
The present invention relates to the inorganic encapsulated method of the white light LED part based on quantum dot; The method is conducive to the light transmittance improving white light LED part, and manufacture craft is simple, efficiency is high, cost is low; Make the white light LED part application based on quantum dot more extensive.
Background technology
White light LEDs as a kind of novel solid cold light source, have low threshold voltage, high brightness, long-life, compact conformation, volume little, lightweight, respond the advantages such as fast and radiationless, be called as forth generation lighting source.LED manufacturing process is generally divided into preceding working procedure (chip manufacturing) and later process (encapsulation).Wherein, LED directly can have influence on serviceability and the life-span of LED.There is to realize LED the advantage of long-life and specular removal, more light must be drawn from LED chip in this link of encapsulation, and the heat dissipation design passed through controls working junction temperature.
The encapsulating material that current white light LED part encapsulation is commonly used is epoxy resin and silica gel.Although epoxy resin has the advantages such as good dielectricity, cohesiveness, the raising required along with encapsulation, epoxy resin presents inferior position gradually as encapsulating material, as solidify rear internal stress greatly, not mechanical resistant impact, poor heat resistance etc.Equally, silica gel is as encapsulating material, there is splendid absorbing, resiliency and the advantage such as good thermal endurance, uvioresistant photosensitiveness, but silica gel performance is influenced by environmental temperature, along with temperature raises, the thermal stress of silica gel inside strengthens, and causes the refractive index of silica gel to reduce, thus affects LED light effect and light distribution.Use during silica gel packaging and need solidification ~ 2h under 150 DEG C of conditions, quantum dot is fragile, and quantum yield declines a lot.Use organic silica gel light transmittance not to be very high, light can not be made effectively to emit, and this is by limited for the application making quantum dot in white light LEDs.
Under comparing, inorganic silicon dioxide colloidal sol makes simple, and convenient storage, light transmission is good.Encapsulation process is simple, and mix with water-soluble quantum dot, condition of cure is not harsh, and the light efficiency of quantum dot is protected, and this is by wider for the application making quantum dot in white light LEDs.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of inorganic encapsulated method that can shorten packaging time, reduce packaging cost, improve the light transmittance of white light LED part.
Technical scheme: for solving the problems of the technologies described above, the inorganic encapsulated method of the white light LED part based on quantum dot provided by the invention, after described inorganic silicon dioxide colloidal sol preparation, mixes with water-based quantum dot and obtains white light LED part.
Comprise the steps:
(1) inorganic silicon dioxide colloidal sol is prepared:
(11) by TEOS, H 2o and glycerol are added in reaction vessel, fully mix;
(12) add ammoniacal liquor, in rate-determining steps (11), the pH of solution is at 9.5 – 10;
(13) add a small amount of PVA aqueous solution to stir after 1.5h, obtain granulated silica silicon particle colloidal sol by Filter paper filtering at a slow speed, at 40 DEG C of temperature, one week of slaking obtains the larger silicon dioxide gel of concentration;
(2) inorganic encapsulated:
(21) die bond: the place point silver slurry wanting die bond on support, then chip placement, toasts 2h at 150 DEG C;
(22) bonding wire: chip electrode is connected with support with spun gold;
(23) put glue: fully mixed for 1:5 in mass ratio by inorganic silicon dioxide colloidal sol prepared by water-based quantum dot and step (1), vacuum degassing 30min, some glue, to white light, toasts 30min at 60 DEG C;
(24) lid lens;
(25) encapsulating solidification: inorganic silicon dioxide colloidal sol step (1) prepared loads syringe, props up syringe needle bottom mould inner surface and is injected by glue, toast 1h and encapsulated at 40 DEG C.
Wherein said TEOS, H 2o and NH 3mol ratio be: 5:150.4:0.178.
Wherein said water-based quantum dot by test directly prepare or by oil phase quantum dot by turning water or obtaining at its Surface coating silicon dioxide.
Method for packing of the present invention comprises the preparation process of silicon dioxide gel and the encapsulation step of LED, wherein silicon dioxide gel adopts TEOS hydrolysis to obtain, and forms the packing colloid containing quantum dot after being mixed with water-based quantum dot by the silicon dioxide gel prepared when the encapsulation of LED.Compared with prior art, tool has the following advantages:
Add a small amount of glycerol and PVA when 1, preparing inorganic silicon dioxide colloidal sol and improve film quality for preventing film peeling.The least possiblely when ensureing its viscosity adding organic substance, to obtain inorganic encapsulating material, improving light emission rate and stability.
2, pH value is 9.5 ~ 10, can catalysis TEOS hydrolysis prevent from again forming larger particles, and identical with water-based quantum dot solution pH value, does not affect the character of quantum dot.
3, polymerization reaction 24-36h, reacts completely to make TEOS.
4, one week of slaking makes colloidal sol stickiness increase, to be better used in LED.
5, process of the present invention first prepares silicon dioxide gel, mix with water-based quantum dot again, instead of directly water-based quantum dot is added to hydrolysis in TEOS and obtains, being to ensure that quantum dot is uniformly dispersed like this, there will not be multiple quantum dot to wrap in agglomeration in silica dioxide granule.
6, encapsulating material is inorganic material, makes the application of aqueous phase quantum point in white light LEDs unrestricted, expands the scope of application of quantum dot.
7, inorganic silicon dioxide colloidal sol well can mix with water-based quantum dot, and uniformity ensures that luminescent quality is good.
8, encapsulate condition simple, baking temperature is low, can not destroy the performance of quantum dot, its luminous efficiency is guaranteed, can improves the light efficiency of LED.
The present invention in terms of existing technologies, the inorganic encapsulated method of the white light LED part based on quantum dot of the present invention, can well prepare the white light LED part of full-inorganic, effectively improve its light transmittance, be conducive to the stability improving device, extend the life-span of nanocrystalline photovoltaic device; Manufacture craft of the present invention is simple, efficiency is high, cost is low; Make the white light LED part application based on quantum dot more extensive.
Embodiment
Below in conjunction with one specifically the inorganic encapsulated method of embodiment to the white light LED part that the present invention is based on quantum dot elaborate.
The inorganic encapsulated method that the present invention is based on the white light LED part of quantum dot comprises two large steps:
One, the preparation of inorganic silicon dioxide colloidal sol, concrete grammar is:
Get 10.4g TEOS(0.05mol), join in the mixed solution of 27g deionized water (1.5mol) and 2g glycerol, add ammoniacal liquor and control medium pH at 9.5 – 10, by abundant stirring, TEOS is hydrolyzed, polymerization reaction about 24 – 36h completes.Solution from heterogeneous become the silica particle colloidal sol of homogeneous transparent after, after adding the PVA aqueous solution stirring 1.5h of 2mL 5wt% again, granulated silica silicon particle colloidal sol can be obtained by Filter paper filtering at a slow speed, and then at 40 DEG C of temperature, stir 1 week of evaporation, obtain the silicon dioxide gel that concentration is larger.
Two, the inorganic encapsulated of white light LEDs, concrete grammar is:
(1) die bond: the place point silver slurry wanting die bond on support, then chip placement, toasts 2h at 150 DEG C.
(2) bonding wire: chip electrode is connected with support with spun gold.
(3) put glue: fully mixed for 1:5 in mass ratio with the inorganic silicon dioxide colloidal sol prepared in embodiment one by aqueous phase quantum point, vacuum degassing 30min, some glue, to white light, toasts 30min at 60 DEG C.
(4) lid lens.
(5) encapsulating solidification: inorganic silicon dioxide colloidal sol step (1) prepared loads syringe, props up syringe needle bottom mould inner surface and is injected by glue, toast 1h and encapsulated at 40 DEG C.
The above quantum dot is aqueous phase, if oil phase quantum dot is by turning water or implementing at Surface coating silicon dioxide.Be noted that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, these improvement also should be considered as protection scope of the present invention.

Claims (3)

1., based on an inorganic encapsulated method for the white light LED part of quantum dot, it is characterized in that: comprise the steps:
(1) inorganic silicon dioxide colloidal sol is prepared:
(11) by TEOS, H 2o and glycerol are added in reaction vessel, fully mix;
(12) add ammoniacal liquor, in rate-determining steps (11), the pH of solution is at 9.5 – 10;
(13) add a small amount of PVA aqueous solution to stir after 1.5h, obtain granulated silica silicon particle colloidal sol by Filter paper filtering at a slow speed, at 40 DEG C of temperature, one week of slaking obtains the larger silicon dioxide gel of concentration;
(2) inorganic encapsulated:
(21) die bond: the place point silver slurry wanting die bond on support, then chip placement, toasts 2h at 150 DEG C;
(22) bonding wire: chip electrode is connected with support with spun gold;
(23) put glue: fully mixed for 1:5 in mass ratio by inorganic silicon dioxide colloidal sol prepared by water-based quantum dot and step (1), vacuum degassing 30min, some glue, to white light, toasts 30min at 60 DEG C;
(24) lid lens;
(25) encapsulating solidification: inorganic silicon dioxide colloidal sol step (1) prepared loads syringe, props up syringe needle bottom mould inner surface and is injected by glue, toast 1h and encapsulated at 40 DEG C.
2. the inorganic encapsulated method of the white light LED part based on quantum dot according to claim 1, is characterized in that: TEOS, H 2o and NH 3mol ratio be: 5:150.4:0.178.
3. the inorganic encapsulated method of the white light LED part based on quantum dot according to claim 1, is characterized in that: described water-based quantum dot directly prepares by testing, by oil phase quantum dot by turning water or obtaining at its Surface coating silicon dioxide.
CN201410604606.6A 2014-11-03 2014-11-03 The inorganic encapsulated method of the white light LED part based on quantum dot Expired - Fee Related CN104409612B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104726030A (en) * 2015-04-03 2015-06-24 叶峰 Welding mud for novel high temperature resistant insulation lamp as well as preparation method and application of welding mud

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012103159A1 (en) * 2012-04-12 2013-10-17 Osram Opto Semiconductors Gmbh Radiation emitting device, transparent material and filler particles and their production process
CN103378270B (en) * 2012-04-25 2016-03-02 比亚迪股份有限公司 A kind of preparation method of LED component and LED component
CN102983250B (en) * 2012-12-20 2016-01-20 纳晶科技股份有限公司 Silica-gel lens and preparation method thereof, containing its LED
CN103354267A (en) * 2013-07-11 2013-10-16 安徽科发信息科技有限公司 Packaging method for white LED (Light-Emitting Diode) light source

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104726030A (en) * 2015-04-03 2015-06-24 叶峰 Welding mud for novel high temperature resistant insulation lamp as well as preparation method and application of welding mud
CN104726030B (en) * 2015-04-03 2016-11-23 叶峰 A kind of high-temperature insulation lamp weldering mud and its preparation method and application

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