CN104404684A - Production and processing method for fine-polyester high-warp-density bicolor large-jacquard-pattern home textile fabrics - Google Patents
Production and processing method for fine-polyester high-warp-density bicolor large-jacquard-pattern home textile fabrics Download PDFInfo
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- CN104404684A CN104404684A CN201410716588.0A CN201410716588A CN104404684A CN 104404684 A CN104404684 A CN 104404684A CN 201410716588 A CN201410716588 A CN 201410716588A CN 104404684 A CN104404684 A CN 104404684A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- Woven Fabrics (AREA)
Abstract
The invention relates to a production and processing method for fine-polyester high-warp-density bicolor large-jacquard-pattern home textile fabrics. The production and processing method comprises the following steps of: (1) preparing raw materials: the warp adopts FDY fine-polyester bright twisted filament of 50D/36F to 50D/144F, the weft adopts 14.6 tex cotton/modal 50/50 siro compact yarn; (2) beam-warping: performing beam-warping in batches, wherein the overall warp number is 35000 to 40000; (3) drafting; (4) adopting a rapier jacquard - 340 weaving machine for weaving, with the speed of 220-250rpm, the opening mode of jacquard head, the opening time of 315 degrees to 325 degrees, the of 65 degrees to 75 degrees, the time of 180 degrees, the preset tension of 340-350kg, thus ensuring the production efficiency of the weaving machine and the quality of the gray fabric when leaving the machine; (5) after treatment and printing and dyeing: performing after treatment to ensure the top quality rate of the products when leaving the machine, wherein the dying temperature in the printing and dyeing process needs to be strictly controlled to be not more than 130 DEG C, polyester and cotton can be dyed with different colors according to requirements, and the dyes which can dye the polyester but not the cotton or dye the cotton but not the polyester to perform overdying.
Description
Technical field
The present invention relates to a kind of fabric processing method, relate in particular to the production and processing method of the double-colored large jacquard home textile of a kind of fine denier polyester high sley, belong to textile production methods technical field.
Background technology
Along with improving constantly of expanding economy and living standard, the quality requirement of consumer to daily living article is also more and more higher, such as textile product, the requirement of consumer not only rests in feel, comfort level, and has higher requirement to the flower pattern, texture etc. of textiles.All the time, look is knitted large jacquard home textile and is present in our daily life as a kind of home textile product of top grade, it is comfortable to use, flower pattern is three-dimensional attractive in appearance and deeply to like by consumer, but its process of manufacture more complicated, production cycle is long, often kind of pattern all needs from dyed yarn operation, therefore, fabric manufacturer just considers to adopt polyester filament and yarn interweaving, terylene is utilized to substitute color-woven fabric with the cotton different fabric that can obtain required shades of colour that once dyes of suction aberration, use a kind of grey cloth to change dye colour and can obtain required assorted fabric, greatly reduce production cost, shorten the production cycle, meet consumer demand simultaneously.But, due to terylene and cotton shrinkage difference cause this fabric easily to bubble after washing, wrinkling, make it cannot enter the ranks of high-end textile fabric, therefore, a kind of new technical scheme of exigence solves the problems of the technologies described above.
Summary of the invention
The present invention is just for the technical problem existed in prior art, and provide the production and processing method of the double-colored large jacquard home textile of a kind of fine denier polyester high sley, the method not only meets the requirement of consumer, and with short production cycle, greatly reduces production cost.
To achieve these goals, technical scheme of the present invention is as follows, the production and processing method of the double-colored large jacquard home textile of a kind of fine denier polyester high sley, it is characterized in that, the step of described production and processing method is as follows, the specification of this fabric: warp-wise density 1220/10cm, latitudinal density 413/10cm.Fabric width 299cm;
(1) raw material prepares: warp thread adopts the FDY fine denier polyester of 50D/ 36F to 50D/ 144F to have greatly light twisted filaments, and weft yarn adopts 14.6tex cotton/model 50/50 to match the tight yarn of network;
(2) warping: batch warping, total quantity of warps 35000-40000 root, what ensure through yarn channel is smooth, and accomplish sheet yarn tension evenly, all even warp beam rolling density of yarn arrays is even;
(3) gait: 31) check the relevant equipment impulse-free robustness such as heald, dent, smooth surface is intact, otherwise can cause the damage in rear road production process, fine denier polyester being had greatly to light twisted filaments; 32) gait according to technological requirement, ground tissue and Selvage Stitch all adopt along wearing method, otherwise can impact the integrality of flower pattern after dyeing; 33) flower pattern prepares: large figured texture weave;
(4) arrow shaft large jacquard weave-340 loom is adopted to weave, speed: 220-250rpm; Opening pattern: jacquard head; Opening time: 315 °-325 °; Enter the sword time: 65 °-75 °; Connect the sword time: 180 °; Predetermined tension: 340-350kg, ensure that machine quality under loom production efficiency and grey cloth;
(5) Final finishing and printing and dyeing: loose maintenance opened by the warp thread tow that Final finishing will occur for cloth cover especially, guarantee the top-quality product rate that lower machine is produced, dyeing process then strictly will control dyeing temperature, requirement is no more than 130 DEG C, dye is washed, is contaminated cotton and can contaminate different colours as required, dye can be selected to wash do not contaminate cotton or dye is cotton does not contaminate the dyestuff washed and carry out chromatography printing and dyeing.
As a modification of the present invention, in described step 1), warp thread adopts the FDY fine denier polyester of 50D/ 36F to 50D/ 144F to have greatly light twisted filaments, and twist factor chooses 300-600 twist/m.Without the need to through sizing operation, direct warping is weaved, the large jacquard home textile of exploitation 1220/10cm high sley.
As a modification of the present invention, in described step 1), adopting 14.6tex cotton/model 50/50 to match the tight yarn of network is weft yarn, interweaves with 50D fine denier polyester filament warp, forms two-color effect by dyeing, and exploitation colour combination knits a textile fabric.
Relative to prior art, beneficial effect of the present invention is as follows: 1) the present invention adopts fine denier polyester to have greatly light twisted filaments and cotton/model 50/50 to match network Compact-spun Yarn: two kinds of raw materials to interweave and produce, be made into grey cloth, utilizing terylene to substitute color-woven fabric with the cotton different fabric that can obtain required shades of colour that is shaped through once dyeing of suction aberration, using a kind of grey cloth to change dye colour and can obtain required assorted fabric; 2) this technical scheme reduces production cost greatly, shortens the production cycle, meets consumer demand simultaneously.3) wrinkling after the interwoven fabric that two kinds of raw materials that this technical scheme proposes are made into solves dyeing, a to bubble difficult problem, and warp thread is chosen fine denier polyester and is had greatly light twisted filaments, the direct warping of sizing operation can be omitted weave, greatly reduce production cost, improve operating efficiency, thus family's textile fabric that network Compact-spun Yarn: is woven into makes high-grade home textile product to enable fine denier polyester have greatly light twisted filaments and cotton/model 50/50 to match; 4) whole production method is simple to operate, is convenient to apply on a large scale.
Detailed description of the invention
In order to deepen understanding of the present invention and understanding, below in conjunction with detailed description of the invention to further instruction of the present invention and introduction.
embodiment 1:the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley, the step of described production and processing method is as follows, the specification of this crinkle fabric: warp-wise density 1220/10cm, latitudinal density 413/10cm, fabric width 299cm;
(1) raw material prepares: warp thread adopts the FDY fine denier polyester of 50D/36F to have greatly light twisted filaments, and twist factor chooses 400 twists/m.Without the need to through sizing operation, direct warping is weaved, the large jacquard home textile of exploitation 1220/10cm high sley; Weft yarn adopts 14.6tex cotton/model 50/50 to match the tight yarn of network, interweaves with 50D/36F fine denier polyester filament warp, forms two-color effect by dyeing, and exploitation colour combination knits a textile fabric.
(2) warping: batch warping, total quantity of warps 36500, what ensure through yarn channel is smooth, and accomplish sheet yarn tension evenly, all even warp beam rolling density of yarn arrays is even;
(3) gait: 31) check the relevant equipment impulse-free robustness such as heald, dent, smooth surface is intact, otherwise can cause the damage in rear road production process, fine denier polyester being had greatly to light twisted filaments; 32) gait according to technological requirement, ground tissue and Selvage Stitch all adopt along wearing method, otherwise can impact the integrality of flower pattern after dyeing; 33) flower pattern prepares: large figured texture weave;
(4) arrow shaft large jacquard weave-340 loom is adopted to weave, speed: 220rpm; Opening pattern: jacquard head; Opening time: 315 °; Enter the sword time: 65 °; Connect the sword time: 180 °; Predetermined tension: 340kg, ensure that machine quality under loom production efficiency and grey cloth;
(5) Final finishing and printing and dyeing: loose maintenance opened by the warp thread tow that Final finishing will occur for cloth cover especially, guarantee the top-quality product rate that lower machine is produced, dyeing process then strictly will control dyeing temperature, requirement is no more than 130 DEG C, dye is washed, is contaminated cotton and can contaminate different colours as required, dye can be selected to wash do not contaminate cotton or dye is cotton does not contaminate the dyestuff washed and carry out chromatography printing and dyeing.
embodiment 2:the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley, the step of described production and processing method is as follows, the specification of this crinkle fabric: warp-wise density 1220/10cm, latitudinal density 413/10cm, fabric width 299cm;
(1) raw material prepares: warp thread adopts the FDY fine denier polyester of 50D/144F to have greatly light twisted filaments, and twist factor chooses 500 twists/m.Without the need to through sizing operation, direct warping is weaved, the large jacquard home textile of exploitation 1220/10cm high sley; Weft yarn adopts 14.6tex cotton/model 50/50 to match the tight yarn of network, interweaves with 50D/144F fine denier polyester filament warp, forms two-color effect by dyeing, and exploitation colour combination knits a textile fabric.
(2) warping: batch warping, total quantity of warps 37000, what ensure through yarn channel is smooth, and accomplish sheet yarn tension evenly, all even warp beam rolling density of yarn arrays is even;
(3) gait: 31) check the relevant equipment impulse-free robustness such as heald, dent, smooth surface is intact, otherwise can cause the damage in rear road production process, fine denier polyester being had greatly to light twisted filaments; 32) gait according to technological requirement, ground tissue and Selvage Stitch all adopt along wearing method, otherwise can impact the integrality of flower pattern after dyeing; 33) flower pattern prepares: large figured texture weave;
(4) arrow shaft large jacquard weave-340 loom is adopted to weave, speed: 250rpm; Opening pattern: jacquard head; Opening time: 325 °; Enter the sword time: 75 °; Connect the sword time: 180 °; Predetermined tension: 350kg, ensure that machine quality under loom production efficiency and grey cloth;
(5) Final finishing and printing and dyeing: loose maintenance opened by the warp thread tow that Final finishing will occur for cloth cover especially, guarantee the top-quality product rate that lower machine is produced, dyeing process then strictly will control dyeing temperature, requirement is no more than 130 DEG C, dye is washed, is contaminated cotton and can contaminate different colours as required, dye can be selected to wash do not contaminate cotton or dye is cotton does not contaminate the dyestuff washed and carry out chromatography printing and dyeing.
embodiment 3:the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley, the step of described production and processing method is as follows, the specification of this crinkle fabric: warp-wise density 1220/10cm, latitudinal density 413/10cm.Fabric width 299cm;
(1) raw material prepares: warp thread adopts the FDY fine denier polyester of 50D/144F to have greatly light twisted filaments, and twist factor chooses 500 twists/m.Without the need to through sizing operation, direct warping is weaved, the large jacquard home textile of exploitation 1220/10cm high sley; Weft yarn adopts 14.6tex cotton/model 50/50 to match the tight yarn of network, interweaves with 50D/144F fine denier polyester filament warp, forms two-color effect by dyeing, and exploitation colour combination knits a textile fabric.
(2) warping: batch warping, total quantity of warps 39000, what ensure through yarn channel is smooth, and accomplish sheet yarn tension evenly, all even warp beam rolling density of yarn arrays is even;
(3) gait: 31) check the relevant equipment impulse-free robustness such as heald, dent, smooth surface is intact, otherwise can cause the damage in rear road production process, fine denier polyester being had greatly to light twisted filaments; 32) gait according to technological requirement, ground tissue and Selvage Stitch all adopt along wearing method, otherwise can impact the integrality of flower pattern after dyeing; 33) flower pattern prepares: large figured texture weave;
(4) arrow shaft large jacquard weave-340 loom is adopted to weave, speed: 245rpm; Opening pattern: jacquard head; Opening time: 320 °; Enter the sword time: 70 °; Connect the sword time: 180 °; Predetermined tension: 345kg, ensure that machine quality under loom production efficiency and grey cloth;
(5) Final finishing and printing and dyeing: loose maintenance opened by the warp thread tow that Final finishing will occur for cloth cover especially, guarantee the top-quality product rate that lower machine is produced, dyeing process then strictly will control dyeing temperature, requirement is no more than 130 DEG C, dye is washed, is contaminated cotton and can contaminate different colours as required, dye can be selected to wash do not contaminate cotton or dye is cotton does not contaminate the dyestuff washed and carry out chromatography printing and dyeing.
It should be noted that above-described embodiment is only that preferred embodiment of the present invention is not used for limiting protection scope of the present invention, protection scope of the present invention is as the criterion with claims.
Claims (3)
1. the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley, it is characterized in that, the step of described production and processing method is as follows,
(1) raw material prepares: warp thread adopts the FDY fine denier polyester of 50D/36F to 50D/144F to have greatly light twisted filaments, and weft yarn adopts 14.6tex cotton/model 50/50 to match the tight yarn of network;
(2) warping: batch warping, total quantity of warps 35000-40000 root, what ensure through yarn channel is smooth, and accomplish sheet yarn tension evenly, all even warp beam rolling density of yarn arrays is even;
(3) gait: 31) check the relevant equipment impulse-free robustness such as heald, dent, smooth surface is intact, otherwise can cause the damage in rear road production process, fine denier polyester being had greatly to light twisted filaments; 32) gait according to technological requirement, ground tissue and Selvage Stitch all adopt along wearing method, otherwise can impact the integrality of flower pattern after dyeing; 33) flower pattern prepares: large figured texture weave;
(4) arrow shaft large jacquard weave-340 loom is adopted to weave, speed: 220-250rpm; Opening pattern: jacquard head; Opening time: 315 °-325 °; Enter the sword time: 65 °-75 °; Connect the sword time: 180 °; Predetermined tension: 340-350kg, ensure that machine quality under loom production efficiency and grey cloth;
(5) Final finishing and printing and dyeing: loose maintenance opened by the warp thread tow that Final finishing will occur for cloth cover especially, guarantee the top-quality product rate that lower machine is produced, dyeing process then strictly will control dyeing temperature, requirement is no more than 130 DEG C, dye is washed, is contaminated cotton and can contaminate different colours as required, dye can be selected to wash do not contaminate cotton or dye is cotton does not contaminate the dyestuff washed and carry out chromatography printing and dyeing.
2. the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley according to claim 1, it is characterized in that, in described step 1), warp thread adopts the FDY fine denier polyester of 50D/ 36F to 50D/ 144F to have greatly light twisted filaments, and twist factor chooses 300-600 twist/m.
3. the production and processing method of the double-colored large jacquard home textile of fine denier polyester high sley according to claim 2, it is characterized in that, in described step 1), adopting 14.6tex cotton/model 50/50 to match the tight yarn of network is weft yarn, interweave with 50D fine denier polyester filament warp, form two-color effect by dyeing, exploitation colour combination knits a textile fabric.
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Cited By (4)
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| CN106367867A (en) * | 2016-11-23 | 2017-02-01 | 南通市通州区鼎顶制帽厂 | Production and processing method of high-warp-density bi-color untwisted yarn wool fabric |
| CN107447328A (en) * | 2017-08-08 | 2017-12-08 | 江苏悦达家纺有限公司 | Double-colored low-elasticity terylene fibre and the production technology of the big jacquard home textile of thick branch cotton intertexture |
| WO2019000663A1 (en) * | 2017-06-27 | 2019-01-03 | 南通金仕达超微阻燃材料有限公司 | Production method for modal fiber and polyester filament interwoven broad-width jacquard double-color woven fabric |
| CN110857536A (en) * | 2018-08-24 | 2020-03-03 | 昊纺股份有限公司 | Method for developing patterns on fabric |
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| CN102493086A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Method of producing high-grade shift fabric interwoven with recycled polyester filament yarns and modal cotton |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106367867A (en) * | 2016-11-23 | 2017-02-01 | 南通市通州区鼎顶制帽厂 | Production and processing method of high-warp-density bi-color untwisted yarn wool fabric |
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| CN110857536A (en) * | 2018-08-24 | 2020-03-03 | 昊纺股份有限公司 | Method for developing patterns on fabric |
| CN110857536B (en) * | 2018-08-24 | 2022-05-13 | 昊纺股份有限公司 | Method for developing patterns on fabric |
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